A flushing joint
The visual recognition system and infrared emitter are used to indicate unclean areas, and combined with the automatic cleaning of the power device and nozzle, the problem of uneven cleaning of the inner wall of the ton barrel is solved, the cleaning efficiency is improved and water resources are saved.
Patent Information
- Application Number
- CN202310286412.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-22
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-03-22
AI Technical Summary
It is impossible to effectively check the cleaning status of the inner wall of the ton barrel before reuse, resulting in local unclean residues. In addition, traditional cleaning methods have problems such as water waste and low cleaning efficiency.
A visual recognition system is used to detect the image information of the inner wall of the ton barrel, combined with an infrared transmitter to indicate unclean areas, and a power device drives the nozzle and camera to perform all-round high-pressure spray cleaning, and the nozzle position is manually adjusted to clean the residual area.
It realizes all-round cleaning of the inner wall of the ton barrel, reduces the uneven cleaning area, saves water resources and improves cleaning efficiency.
Smart Images

Figure CN116571524B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, in particular to a flushing joint. Background Art
[0002] Ton barrels are essential tools for modern storage and transportation of liquid products. They are lightweight, strong, and corrosion-resistant, making them widely used in the chemical, pharmaceutical, food, coatings, and oil industries. Blow-molded from high-molecular-weight, high-density polyethylene, these barrels offer high strength, corrosion resistance, and excellent hygiene. They feature a feed port on the top and a discharge port on the bottom sidewall.
[0003] Ton barrels need to be reused and must be cleaned with solvents each time before reuse. Traditional methods often use manual cleaning, which is labor-intensive for workers.
[0004] Since workers cannot check the condition of the inner wall of the barrel, there are some areas that remain unclean after cleaning. If automatic cleaning is used, some areas have stubborn stains and need to be rinsed for a while or at multiple angles before they can be cleaned. If the maximum water pressure and maximum residence time are directly used, although the above problems can be solved, it will result in a waste of water resources and cleaning fluid. Summary of the Invention
[0005] The purpose of the present invention is to provide a flushing joint to solve the problem that the automatic cleaning proposed in the above background technology cannot check the inner wall of the ton barrel, and there are local unclean areas left after cleaning.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A flushing connector, comprising:
[0008] A hollow tube, wherein the inner cavity of the hollow tube is suitable for the user's arm to pass through;
[0009] A diameter-reducing clamping device is installed on the outer wall of the hollow tube and is used to clamp and fix the hollow tube at the feed port of the ton barrel;
[0010] A power device, which is used to drive the nozzle, the camera of the visual recognition system, and the infrared emitter to rotate in all directions;
[0011] The nozzle, camera and infrared emitter are relatively fixedly arranged;
[0012] A folding cover is connected between one end of the hollow tube and the power device, and the power device is fixedly connected to or separated from the one end of the hollow tube through a connecting device;
[0013] The visual recognition system compares the image information of the inner wall of the ton barrel before and after water washing through the camera, and feeds back the position where the water washing fails to meet the standards to the power device;
[0014] After automatic water washing, the power device drives the infrared emitter to move to a position aligned with the feedback position indicating that the water washing is unqualified.
[0015] Preferably, the variable diameter clamping device includes an upper ring sleeve, a lower ring sleeve, an upper connecting rod, a lower connecting rod and a clamping block, the lower ring sleeve is fixed to the outer wall of the hollow tube, the upper ring sleeve slides on the outer wall of the hollow tube close to or away from the lower ring sleeve, the upper ends of the upper connecting rods of several annular arrays are hinged to the upper ring sleeve, the lower ends of the lower connecting rods of several annular arrays are hinged to the lower ring sleeve, and the lower ends of the upper connecting rods and the upper ends of the lower connecting rods are hinged to the corresponding clamping blocks.
[0016] Preferably, the outer side wall of the clamping block is in an inverted "L"-shaped structure; and a rubber block is provided on the outer side wall of the clamping block.
[0017] Preferably, a clamping mechanism is provided on the ring sleeve, and the clamping mechanism includes a clamping tooth opened along the sliding direction of the upper ring sleeve and a clamping strip provided on the upper ring sleeve, one end of the clamping strip is engaged with the clamping tooth through the pushing tendency of the elastic member, and a reset spring is provided between the upper ring sleeve and the lower ring sleeve.
[0018] Preferably, the power device includes a second rotating device, a shell installed at the output end of the second rotating device, and an arc-shaped slide groove opened on the shell. The slider slides in an arc shape in the slide groove under the drive of the first rotating device, and the nozzle, camera and infrared emitter are all fixedly installed on the outer wall of the slider.
[0019] Preferably, the connection device includes a sliding sleeve and a plurality of traction ropes, the two ends of the traction ropes are respectively connected to the sliding sleeve and the second rotating device, and the end of the second rotating device is detachably plugged into the opening at one end of the hollow tube.
[0020] Preferably, the sliding sleeve is slidably fitted on the outer side wall of the hollow tube, and a clamping mechanism is provided on the sliding sleeve.
[0021] Preferably, a positioning member is further included, which is detachably bonded to the outer wall of the ton barrel, the positioning member has a second magnetic member built in, the outer shell has a first magnetic member built in, and the second magnetic member and the first magnetic member are magnetically attracted to each other.
[0022] Preferably, a rubber cylinder is threadedly connected to the middle portion of the positioning member, and solid rubber is built into the rubber cylinder.
[0023] Preferably, the second magnetic member is annular in structure, and the solid glue is located in the middle of the second magnetic member.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] The visual recognition system detects image information before and after cleaning of the drum, and after cleaning, the infrared transmitter indicates the uncleaned areas, which is convenient for subsequent staff to manually clean the unclean areas.
[0026] The nozzle and the hollow tube can be fixedly connected or separated. The separated nozzle allows the operator to manually adjust the relative position and direction, which is beneficial for manual cleaning of unclean areas.
[0027] By sticking positioning pieces on the outer wall of the barrel, it is helpful to guide the staff to quickly and accurately manually aim the nozzle at the unclean area to be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 It is a schematic diagram of the structure of the present invention;
[0030] Figure 2 This is a schematic structural diagram of the variable diameter clamping device of the present invention after the water retaining cloth is removed;
[0031] Figure 3 This is a schematic structural diagram of the first state of the clamping mechanism of the present invention;
[0032] Figure 4 This is a schematic structural diagram of the second state of the clamping mechanism of the present invention;
[0033] Figure 5 It is a cross-sectional view of the clamping block of the present invention;
[0034] Figure 6 This is a schematic structural diagram of the power unit of the present invention;
[0035] Figure 7 This is a schematic diagram of the ton barrel structure of the present invention;
[0036] Figure 8 This is a schematic diagram of the mechanical delay mechanism structure of the present invention;
[0037] Figure 9 This is a schematic diagram of the positioning member structure of the present invention.
[0038] 1. Hollow tube; 2. Variable diameter clamping device; 21. Upper ring sleeve; 22. Lower ring sleeve; 23. Upper connecting rod; 24. Lower connecting rod; 25. Clamping block; 26. Rubber block; 27. Return spring; 28. Water-retaining cloth; 3. Folding cover; 4. Power unit; 41. Housing; 411. Slide; 42. Slider; 43. First rotating device; 44. Second rotating device; 45. First magnetic part; 5. Nozzle; 6. Camera; 7. Infrared transmitter; 8. Clamping mechanism; 81. Gear; 82. Card strip; 9. Sliding sleeve; 10. Towing rope; 101. Limiting guide sleeve; 200. Ton barrel; 201. Feed port; 300. Positioning part; 301. Second magnetic part; 302. Rubber cylinder; 303. Solid rubber. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0040] like Figure 8 As shown, the feed port 201 of the ton barrel 200 is set in the middle of the top surface, and the feed port 201 is a circular structure.
[0041] like Figure 1-2 As shown, the variable diameter clamping device 2 is arranged on the outer wall of the hollow tube 1, wherein the lower ring sleeve 22 is fixed to the outer wall of the lower end of the hollow tube 1, and the upper ring sleeve 21 slides on the outer wall of the hollow tube 1 along the axial direction of the hollow tube 1. The upper end of the upper connecting rod 23 is hinged to the upper ring sleeve 21, and the lower end of the lower connecting rod 24 is hinged to the lower ring sleeve 22. The lower end of the upper connecting rod 23 and the upper end of the lower connecting rod 24 are both hinged to the clamping block 25. The upper connecting rod 23, the clamping block 25 and the lower connecting rod 24 correspond to each other one by one, and there are several upper connecting rods 23 in a circular array, several lower connecting rods 24 in a circular array, and several clamping blocks 25 in a circular array; a reset spring 27 is sleeved on the outer wall of the hollow tube 1, and the reset spring 27 is located between the upper ring sleeve 21 and the lower ring sleeve 22.
[0042] like Figure 5 As shown, the outer wall of the clamping block 25 abutting against the inner wall of the feed port 201 is in an inverted "L"-shaped structure, and a layer of rubber block 26 is provided on the outer wall of the clamping block 25. The rubber block 26 can be elastically deformed within a certain range.
[0043] like Figure 3-4 As shown, a clamping mechanism 8 is installed on the upper ring sleeve 21, and the clamping mechanism 8 includes a clamping tooth 81, a clamping strip 82 and an elastic member. The length direction of the clamping tooth 81 is consistent with the axial direction of the hollow tube 1, and the clamping strip 82 is slidably connected to the upper ring sleeve 21.
[0044] like Figure 1 As shown, water-blocking cloths 28 are provided on the lower connecting rods 24 of the annular arrays and the clamping blocks 25 of the annular arrays to form an umbrella-like structure.
[0045] like Figure 1 and 6 As shown, a power device 4 is provided under the hollow tube 1, and the power device 4 includes a shell 41, a slider 42, a first rotating device 43 and a second rotating device 44. The shell 41 is installed at the output end of the second rotating device 44, and a slide groove 411 is provided on the shell 41. The slider 42 slides in an arc shape on the slide groove 411. The first rotating device 43 is installed inside the shell 41 to drive the slider 42 to rotate; the rotation axes of the first rotating device 43 and the second rotating device 44 are perpendicular to each other; the nozzle 5, the camera 6 and the infrared emitter 7 are installed on the outer wall of the slider 42.
[0046] like Figure 6 As shown, although there is a certain blind spot when the slider 42 rotates toward the second power device 44, this blind spot is just aligned with the feed port 201, so that when the first rotating device 43 and the second rotating device 44 cooperate to drive the slider 42 to rotate, the nozzle 5 on the slider 42 can be aligned with any position on the inner wall of the ton barrel 200 except the feed port 201.
[0047] like Figure 1 As shown, the high-pressure water flow ejected by the nozzle 5 has a fan-shaped structure.
[0048] like Figure 7 As shown, a folding cover 3 is connected between the lower end of the hollow tube 1 and the lower edge of the second power device 44, and the upper part of the second power device 44 is adapted to the opening of the lower end of the hollow tube 1; a sliding sleeve 9 is slidably connected to the upper part of the outer wall of the hollow tube 1, and another set of clamping mechanisms 8 is installed on the sliding sleeve 9; four groups of evenly distributed traction ropes 10 are connected between the sliding sleeve 9 and the second power device 44, and a limiting guide sleeve 101 is provided on the inner wall of the hollow tube 1 and the inner wall of the folding cover 3, and the traction rope 10 passes through the limiting guide sleeve 101.
[0049] Working principle:
[0050] Place the clamping blocks 25 in the annular array into the feed port 201, manually push the upper ring 21 toward the lower ring 22, and compress the return spring to generate a reverse elastic force. During this process, the clamping blocks 25 in the annular array are pushed outward by the upper connecting rod 23 and the lower connecting rod 24, so that the rubber blocks 26 on the outer walls of the clamping blocks 25 in the annular array are tightly abutted against the inner wall of the feed port 201.
[0051] like Figure 4As shown, the arrow indicates the direction in which the upper ring sleeve 21 approaches the lower ring sleeve 22. During this process, the left end of the clamping strip 82 can unidirectionally cross the latching tooth 81. The elastic force of the elastic member pushes the left end of the clamping strip 82 to engage with the latching tooth 81. When the left end of the clamping strip 82 is engaged with the latching tooth 81, the left end of the clamping strip 82 cannot reversely cross the latching tooth 81; thereby preventing the upper ring sleeve 21 from moving away from the lower ring sleeve 22, thereby achieving the multiple annular array of clamping blocks 25 being fitted and fixed to the inner wall of the feed port 201, thereby securing the hollow tube 1 relative to the ton barrel 200. At this time, the unfolded water retaining cloth 28 relatively closes the feed port 201.
[0052] The clamping strip 82 is manually dragged away from the clamping teeth 81 and the elastic member is compressed to generate a reverse elastic force. At this time, the upper ring sleeve 21 can be moved up and down arbitrarily to move closer to or away from the lower ring sleeve 22.
[0053] like Figure 5 As shown, the vertical end of the clamping block 25 is in contact with the inner wall of the feed port 201, the horizontal end of the clamping block 25 is located above the vertical end of the clamping block 25, and the horizontal end of the clamping block 25 is located above the top wall of the feed port 201, thereby preventing the entire equipment from falling into the ton barrel 200 when the clamping force is insufficient.
[0054] First, the sliding sleeve 9 slides down relative to the hollow tube 1, and the second rotating device 44 is driven by the traction rope 10 to approach the lower end of the hollow tube 1, so that the upper part of the second rotating device 44 is inserted into the lower end opening of the hollow tube 1. Then, the clamping mechanism 8 fixes the corresponding sliding sleeve 9 to the outer wall of the hollow tube 1; at this time, the second rotating device 44 is fixed relative to the hollow tube 1;
[0055] Then, the first rotating device 43 and the second rotating device 44 are controlled by an external controller to cooperate with each other to drive the slider 42 to rotate according to the set program, so that the nozzle 5 on the slider 42 performs all-round high-pressure water spraying on the inner wall of the ton barrel 200 according to the set trajectory to achieve water washing.
[0056] During the water washing process, the water-blocking cloth 28 closes the feed port 201 to prevent water from splashing out of the feed port 201 , and the water in the ton barrel 200 is discharged from the discharge port at the bottom of the side wall.
[0057] The camera 6 of the visual recognition system is installed on the slider 42. The camera 6 and the infrared emitter 7 move synchronously with the nozzle 5. Under normal circumstances, the infrared generator 7 does not work. The camera 6 transmits the image information of the inner wall of the ton barrel 200 before and after cleaning to the controller of the visual recognition system. The controller compares the image information of the inner wall of the ton barrel 200 before and after cleaning, and determines the cleaning effect of this area based on the comparison structure.
[0058] Furthermore, the controller of the visual recognition system also pre-stores image information of the ton barrel 200 when it is clean. The image information after cleaning is compared with the pre-stored image information (equivalent to the image information of the inner wall of the ton barrel 200 before cleaning), and the cleaning effect of this area is judged based on the comparison structure.
[0059] If the visual recognition system determines that an area is not cleaned properly, the controller records the position information of the first rotating device 43 and the second rotating device 44 in this area; after cleaning is completed, the first rotating device 43 and the second rotating device 44 drive the slider 42 to rotate and align with the recorded uncleaned area according to the position information recorded by the controller. At the same time, the infrared emitter 7 emits infrared visible light to point to the uncleaned area. Since the ton barrel 200 is blow-molded with high molecular weight and high density polyethylene and has a certain light transmittance, the staff can observe the area irradiated by the infrared and visible light from the outside, so as to know which areas are not cleaned properly.
[0060] Staff can use a marking pen to mark the location where the infrared and visible light is irradiated.
[0061] Afterwards, the clamping mechanism 8 on the sliding sleeve 9 is released, and the sliding sleeve 9 moves up to the upper limit position relative to the hollow tube 1. At this time, the second rotating device 44 can be away from the lower end of the hollow tube 1. At this time, the slider 42 can move freely relative to the hollow tube 1; after that, the staff passes one hand through the hollow tube 1 and holds the upper end of the second rotating device 44, and the folding cover 3 can be extended and rotated arbitrarily. Since the traction rope 10 can be deformed arbitrarily, the staff can drive the nozzle 5 on the slider 42 to move and rotate arbitrarily in the ton barrel 200, and can adjust the distance between the nozzle 5 and the unclean area at will, and can control the nozzle 5 to spray the unclean area at multiple angles; thereby realizing manual flushing of the unclean area; during the flushing process, real-time shooting can be carried out through the camera 6, and the staff can observe the cleaning situation through the external display screen.
[0062] In addition, some areas of the inner wall of the ton barrel 200 are not flat, and the in-situ universal rotation of the nozzle 5 may not have a very good cleaning effect.
[0063] Example 2: Improved on the basis of Example 1:
[0064] Because there may be multiple areas where the 200 ton barrel is not cleaned properly; Figure 6 、 8As shown in Figure 9, the housing 41 has a built-in first magnetic member 45, the positioning member 300 has a built-in second magnetic member 301, and the positioning member 300 is provided with an adhesive member (such as tape). When the infrared emitter 7 emits infrared visible light, the positioning member 300 is temporarily fixed to the infrared visible light irradiation position of the outer wall of the ton barrel 200 through the adhesive member; thus, when the staff holds the second rotating device 44 and drives the nozzle 5 to approach the unclean area, since the unclean area cannot be directly observed by the naked eye, at this time, the magnetic attraction between the first magnetic member 45 and the second magnetic member 301 is conducive to rapid positioning and speeds up work efficiency.
[0065] Example 3: Improved on the basis of Example 2:
[0066] like Figure 9 As shown, the solid glue 303 is arranged in the glue cylinder 302, and the glue cylinder 302 is threadedly connected to the middle part of the positioning member 300. The second magnetic member 301 is annular and relatively surrounds the outside of the solid glue 303; by rotating the glue cylinder 302 relative to the positioning member 300, the thickness of one end of the solid glue 303 exposed to the outside can be adjusted. If the solid glue 303 is exposed to the outside for too long, it will not only be easily wasted, but also easily broken.
[0067] The motor in the first rotating device 43 and the second rotating device 44 both adopt micro servo / stepper motors, whose wires are connected to the outside through the inner cavity of the hollow tube 1; a fill light can also be installed on the slider 42; the nozzle 5 is connected to the rotating water joint through a first hose, and the rotating water joint is connected to the external water source through a second hose.
[0068] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0069] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A flushing joint, characterized in that: include: A hollow tube (1), wherein the inner cavity of the hollow tube (1) is suitable for a user's arm to pass through; A diameter-changing clamping device (2), the diameter-changing clamping device (2) being installed on the outer side wall of the hollow tube (1), and the diameter-changing clamping device (2) being used to clamp and fix the hollow tube (1) at the feed port (201) of the ton barrel (200); A power device (4), the power device (4) is used to drive the nozzle (5), the camera (6) of the visual recognition system, and the infrared emitter (7) to rotate in all directions; The nozzle (5), camera (6) and infrared emitter (7) are relatively fixedly arranged; A folding cover (3) is connected between one end of the hollow tube (1) and the power device (4), and the power device (4) is fixedly connected to or separated from one end of the hollow tube (1) through a connecting device; The visual recognition system compares image information of the inner wall of the ton barrel (200) before and after water washing through a camera (6), and feeds back the position where the water washing fails to meet the standards to the power device (4); After automatic water washing, the power device (4) drives the infrared emitter (7) to move to a position aligned with the feedback indicating that the water washing is unqualified.
2. A flushing connector according to claim 1, characterized in that: The variable diameter clamping device (2) comprises an upper ring sleeve (21), a lower ring sleeve (22), an upper connecting rod (23), a lower connecting rod (24) and a clamping block (25); the lower ring sleeve (22) is fixed to the outer wall of the hollow tube (1); the upper ring sleeve (21) slides on the outer wall of the hollow tube (1) to approach or move away from the lower ring sleeve (22); the upper ends of the upper connecting rods (23) of the plurality of annular arrays are hinged to the upper ring sleeve (21); the lower ends of the lower connecting rods (24) of the plurality of annular arrays are hinged to the lower ring sleeve (22); the lower ends of the upper connecting rods (23) and the upper ends of the lower connecting rods (24) are hinged to the corresponding clamping blocks (25).
3. A flushing connector according to claim 2, characterized in that: The outer side wall of the clamping block (25) is in an inverted "L"-shaped structure; and a rubber block (26) is provided on the outer side wall of the clamping block (25).
4. A flushing connector according to claim 2, characterized in that: The ring sleeve (21) is provided with a clamping mechanism (8), and the clamping mechanism (8) includes a clamping tooth (81) provided along the sliding direction of the upper ring sleeve (21), and a clamping strip (82) provided on the upper ring sleeve (21), one end of the clamping strip (82) is clamped with the clamping tooth (81) by the pushing tendency of the elastic member, and a return spring (27) is provided between the upper ring sleeve (21) and the lower ring sleeve (22).
5. A flushing connector according to claim 1, characterized in that: The power device (4) comprises a second rotating device (44), a housing (41) mounted at the output end of the second rotating device (44), and a sliding groove (411) with an arc structure provided on the housing (41); the slider (42) slides in an arc shape in the sliding groove (411) under the drive of the first rotating device (43); and the nozzle (5), the camera (6), and the infrared emitter (7) are all fixedly mounted on the outer wall of the slider (42).
6. A flushing connector according to claim 5, characterized in that: The connection device comprises a sliding sleeve (9) and a plurality of traction ropes (10), the two ends of the traction ropes (10) being respectively connected to the sliding sleeve (9) and the second rotating device (44), and the end of the second rotating device (44) being detachably plugged into an opening at one end of the hollow tube (1).
7. A flushing connector according to claim 6, characterized in that: The sliding sleeve (9) is slidably fitted on the outer side wall of the hollow tube (1), and a clamping mechanism (8) is provided on the sliding sleeve (9).
8. A flushing connector according to claim 6, characterized in that: The invention also includes a positioning member (300), wherein the positioning member (300) is detachably bonded to the outer wall of the ton barrel (200), the positioning member (300) is provided with a second magnetic member (301) built therein, the outer shell (41) is provided with a first magnetic member (45) built therein, and the second magnetic member (301) and the first magnetic member (45) are magnetically attracted to each other.
9. A flushing connector according to claim 8, characterized in that: The middle part of the positioning member (300) is threadedly connected to a rubber cylinder (302), and the rubber cylinder (302) contains solid rubber (303).
10. A flushing connector according to claim 9, characterized in that: The second magnetic member (301) is annular in structure, and the solid glue (303) is located in the middle of the second magnetic member (301).
Citation Information
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