Automatic paper tray bonding line
By designing an automatic paper pallet bonding line, we have achieved automatic feeding and gluing of the base plate, accurate forming of the foot block, automatic bonding of the foot block and the base plate, and automatic bonding of the panel and the foot block. This solves the problems of low efficiency and insufficient bonding in the existing technology, and improves production efficiency and bonding strength.
Patent Information
- Application Number
- CN202310583889.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-23
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2043-05-23
AI Technical Summary
In the current paper pallet production process, manual bonding is inefficient, prone to insufficient bonding, resulting in reduced bonding strength, resource waste, and high labor intensity.
Design an automatic paper pallet bonding line, including a base plate feeding and gluing machine, a foot block forming machine, a panel feeding and bonding machine, a foot plate feeding and gluing machine, a gluing machine, a gluing machine, a script forming machine, a foot block and base plate bonding machine, a first conveyor, a panel feeding and bonding machine, and a second conveyor. This achieves automatic base plate feeding and gluing, accurate foot block forming, automatic bonding of foot blocks to base plates, and automatic bonding of panels to foot blocks, thereby improving production efficiency and bonding strength.
The entire paper pallet production process has been automated, which has improved production efficiency, reduced labor intensity, and ensured that the glue fully solidifies through the conveyor system, thereby improving bonding strength and quality.
Smart Images

Figure CN116572624B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of adhesive lines, in particular to a paper tray automatic adhesive line. BACKGROUND
[0002] Paper trays are new unitized logistics appliances made of paper laminated boards or corrugated paper and other materials through a series of processing and bonding. They are gradually widely used in the logistics operation chain due to their light weight, high strength, good toughness, non-deformation, pressure resistance, impact resistance, shock resistance, heat insulation, sound insulation and other characteristics. Figure 2 A paper tray (see Figure 2 ) generally consists of a bearing panel, a foot block (longitudinal beam or cushion block), and a bottom plate. In the existing paper tray production process, the foot plate is usually pre-fabricated into a foot block, the panel is edge-wrapped, and then the foot block is bonded with the bottom plate and the panel in sequence by manual gluing to form a finished paper tray. The production efficiency is relatively low, the labor intensity is high, and the bonding between the bottom plate, the panel and the foot block is not sufficient, which reduces the bonding strength of the paper tray, is not conducive to the circulation of the paper tray, and causes resource waste. Therefore, it is necessary to develop a paper tray automatic adhesive line to realize automatic feeding and gluing of the bottom plate, automatic feeding and forming of the foot plate, automatic gluing of the foot block and the bottom plate, automatic feeding and gluing of the panel and the foot block, improve the production efficiency and quality of the paper tray. SUMMARY
[0003] The present application aims to provide a paper tray automatic adhesive line to solve the problems in the background art.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical solution: a paper tray automatic adhesive line, comprising a bottom plate feeding and gluing machine, a foot block forming and fidelity machine, a foot block and bottom plate bonding machine, a first conveyor, a panel feeding and bonding machine, and a second conveyor, wherein the bottom plate feeding and gluing machine is arranged at the rear end of the foot block and bottom plate bonding machine, a pair of foot block forming and fidelity machines are arranged on both sides of the foot block and bottom plate bonding machine, the first conveyor is arranged at the front end of the foot block and bottom plate bonding machine, and the panel feeding and bonding machine is arranged between the first conveyor and the second conveyor.
[0005] The bottom plate feeding and gluing machine is used for arranging and positioning the bottom plates on the bottom plate stack, feeding the bottom plates, and gluing the foot block bonding area during the conveying process. The bottom plate feeding and gluing machine comprises a first rack, a first conveying assembly, a first sliding assembly, a first linear module, a first positioning and sucking assembly, and a first gluing assembly. The first conveying assembly is fixedly arranged in the first rack and is used for conveying the bottom plates to the foot block bottom plate bonding machine. The first sliding assembly is fixedly arranged at the rear end of the first rack and is above the first conveying assembly. The first sliding assembly is used for mounting the first linear module and sliding the first positioning and sucking assembly to the first conveying assembly. The first linear module is vertically arranged between the first sliding assembly and the first positioning and sucking assembly. The sliding seat of the first linear module is fixedly connected with the first sliding assembly, and the profile of the first linear module is fixedly connected with the first positioning and sucking assembly. The first linear module is used for driving the first positioning and sucking assembly to reciprocate vertically. The first positioning and sucking assembly is arranged at the rear end of the first rack. The initial position of the first positioning and sucking assembly is at the lower end of the first positioning and sucking assembly, and the highest point of the first positioning and sucking assembly is towards the bottom plate stack. The first positioning and sucking assembly is used for arranging and positioning the bottom plates. After the bottom plates are sucked, the first positioning and sucking assembly is slid forward to the position and then is lowered to place the bottom plates on the first conveying assembly under the cooperation of the first linear module and the first sliding assembly. The first positioning and sucking assembly comprises a landing gear, a fixing frame, a sliding rod, a sliding plate, an arrangement column, a sucking disc, a servo motor, a three-fold movable joint, a vertical seat, and a photoelectric sensor. The fixing frame is fixedly arranged on the landing gear. The left and right ends of the sliding rod are fixedly connected with the left and right ends of the landing gear and are movably penetrated through the sliding plate. The sliding plate is arranged in the landing gear. The arrangement column is vertically fixedly arranged in the sliding plate. The sucking disc is vertically and fixedly arranged on the front and rear sides of the landing gear. The servo motor is vertically arranged on the fixing frame. The output end of the servo motor is fixedly connected with the middle part of the three-fold movable joint. The servo motor drives the sliding plate to slide leftward and rightward along the sliding rod through the three-fold movable joint. The arrangement column is used for arranging and positioning the bottom plates. The three-fold movable joint is hingedly connected with the sliding plate. The three-fold movable joint is in an extended state at the initial time. The vertical seat is fixedly arranged on the fixing frame. The photoelectric sensor is fixedly arranged on the left and right ends of one side. When the bottom plate of the surface layer of the bottom plate stack is between the photoelectric sensor, the first linear module stops working. Then, the servo motor is started and is positively rotated to drive the three-fold movable joint to contract. After the arrangement and positioning of the bottom plate are completed, the servo motor is stopped. Then, the sucking disc sucks the bottom plate. Subsequently, the bottom plate is lifted, moved forward, and placed downward under the cooperation of the first linear module and the first sliding assembly. The first gluing assembly is fixedly arranged at the front end of the first rack. The gluing end of the first gluing assembly faces the paper tray bottom plate downward and is above the front end of the first conveying assembly. The first gluing assembly is used for gluing the foot block area on the surface of the paper tray bottom plate.
[0006] The foot-shaped molding and framing machine (its specific structure and principle will be described separately) applies glue to the foot plates along the foot plate conveying direction and rotates them to form square foot-shaped blocks. After framing, the blocks are conveyed to the corresponding side of the foot-shaped block base plate bonding machine. The machine includes a second frame, a second conveying assembly, a second sliding assembly, a second linear module, a suction assembly, a second gluing assembly, a rotational molding and transfer assembly, and a framing assembly. The second frame is located on one side of the foot-shaped block base plate bonding machine. The second conveying assembly is horizontally fixedly installed in the second frame for conveying the foot plates and works in conjunction with the rotational molding and transfer assembly. The second sliding assembly is horizontally fixedly installed on the second frame and above the second conveying assembly. The suction assembly, driven by the second linear module, slides above the foot plate stack and the second conveying assembly. The second linear module is vertically positioned between the second sliding assembly and the suction assembly, with its slide block fixedly connected to the second sliding assembly. Its profile is connected to the suction assembly. The components are fixedly connected and used to drive the suction assembly to move up and down reciprocally. The suction assembly is located on the outside of the second frame, with its initial lower end facing the foot plate stack and at its highest point. It is used to suction the bottom plate and, with the cooperation of the second linear module and the second sliding assembly, places the foot plate on the second conveying assembly. The second gluing assembly is longitudinally arranged on the second frame and above the inner side of the second conveying assembly. It is used to apply glue to the foot plate to facilitate the bonding and shaping of the foot plate during the folding process along the crease. The rotary forming and transfer assembly is fixedly installed in the second frame and is connected to the second conveying assembly and the fidelity assembly. It is used to rotate and shape the foot plate along the crease into a square foot block and then transport it to the fidelity assembly. The fidelity assembly is horizontally fixedly installed on the second frame. It is used to elastically compress and fidelity the glued foot block from both the top and bottom sides and further solidify the glue during the fidelity process to promote the shaping of the foot block.
[0007] The foot-shaped base plate bonding machine is used to pick up the foot-shaped base plates from the foot-shaped base plate forming fidelity machines on both sides and place them on the base plate to complete the automatic bonding of the foot-shaped base plates. It includes a third frame, a third conveying component, a double sliding component, and a foot-shaped base plate picking component. The third frame is set between a pair of second frames and directly in front of the first frame. The third conveying component is longitudinally fixed in the third frame and connected to the first conveying component. A pair of double sliding components are transversely fixed on the third frame and are respectively connected to the fidelity components on the corresponding sides to drive the foot-shaped base plate picking component to slide back and forth. The two pairs of foot-shaped base plate picking components are slidably connected to the corresponding double sliding components. Their initial position is at the highest point and directly above the inner end of the fidelity components on the corresponding sides. They are used to pick up the foot-shaped base plates from the fidelity components on the corresponding sides and, with the cooperation of the double sliding components, place the foot-shaped base plates on the base plate.
[0008] The first conveyor is used for conveying the foot block and bottom plate bonding body to the panel feeding bonding machine and further solidifying the glue during the conveying process to firmly bond the foot block and bottom plate bonding body, comprising a fourth rack and a fourth conveying assembly.
[0009] The panel feeding bonding machine is used for sucking the panel from the panel stack and bonding it on the foot block and bottom plate bonding body, comprising a fifth rack, a supporting assembly, a third glue feeding assembly, a fifth conveying assembly, a re-pressing assembly, a second positioning and sucking assembly, a third sliding assembly and a third linear module. The fifth rack is arranged in front of the fourth rack. The supporting assembly is slidingly arranged below the fifth rack and fixed on the fifth rack during the panel bonding to support the foot block and bottom plate bonding body and provide a stable working platform for the panel bonding and protect the third sliding assembly during the re-pressing of the panel bonding. The third glue feeding assembly is transversely arranged at the rear end of the fifth rack and above the rear end of the fifth conveying assembly to feed glue on the upper surface of the foot block when the foot block and bottom plate bonding body is conveyed from the fourth conveying assembly to the fifth conveying assembly. The fifth conveying assembly is longitudinally arranged in the fifth rack and connected with the fourth conveying assembly and between the supporting assembly and the third sliding assembly to convey and position the foot block and bottom plate bonding body directly below the third sliding assembly and convey the finished product paper tray to the sixth conveying assembly after the panel bonding. The re-pressing assembly is arranged in the fifth rack and initially positioned at the highest point and above the fifth conveying assembly to extend downward and press on the panel after the panel is placed on the foot block and bottom plate bonding body to fully bond the panel and the foot block. The second positioning and sucking assembly is arranged on one side of the fifth rack and has the same structure and function as the first positioning and sucking assembly, which will not be described again. The second positioning and sucking assembly is initially positioned at the highest point and above the panel stack to arrange and suck the panel downward. The third sliding assembly is transversely fixedly arranged on the fifth rack and above the re-pressing assembly. The third linear module drives the second positioning and sucking assembly to reciprocate between the panel stack and the foot block and bottom plate bonding body through the third sliding assembly. The third linear module is vertically arranged between the second positioning and sucking assembly and the third sliding assembly. The slide table of the third linear module is fixedly connected with the third sliding assembly and the profile of the third linear module is fixedly connected with the second positioning and sucking assembly to drive the second positioning and sucking assembly to reciprocate between the highest point and the lowest point.
[0010] The second conveyor, used to transport paper pallets output from the fifth conveying assembly to the lower palletizing area, includes a sixth frame and a sixth conveying assembly. The sixth frame is located directly in front of the fifth frame, and the sixth conveying assembly is longitudinally fixed in the sixth frame and connected to the fifth conveying assembly.
[0011] Furthermore, this invention also provides a feeding and bonding method for an automatic paper pallet bonding line, comprising the following steps:
[0012] S1 Automatic Base Plate Feeding and Gluing: After the base plate stack is placed at the rear end of the first frame, the first linear module rotates forward, driving the first positioning and suction component to descend to the base plate stack, arranging and positioning the surface base plate, and adsorbing it. Then, the first linear module reverses, driving the first positioning and suction component to rise, so that the adsorbed base plate is between the first conveying component and the first sliding component. Then, the first sliding component, through the first linear module, drives the first positioning and suction component to slide forward to directly above the first conveying component, placing the base plate on the first conveying component. Immediately afterwards, the first conveying component conveys the base plate forward. When the front end of the base plate just passes directly below the first gluing component, the first gluing component applies glue to the base plate until the rear end of the base plate passes directly below the first gluing component.
[0013] S2 Automatic Footboard Feeding and Folding for Fidelity (Synchronized with S1): After the footboard stack is placed outside the second frame, the second linear module rotates forward, driving the suction component to descend and pick up the footboard from the stack. Then, the second linear module reverses, and the suction component drives the footboard to rise above the outside of the second conveying component. The second sliding component then conveys the footboard directly above the second conveying component via the second linear module and suction component, and places it on the second conveying component. The second conveying component then conveys the footboard to the rotary forming transfer component. When passing through the second gluing component, the footboard is glued. After the glued footboard enters the rotary forming transfer component, it is folded and glued layer by layer from the inside to the outside along the crease to form a square footboard, and then enters the fidelity component.
[0014] S3 Foot Block Bonding to Base Plate: After the base plate is completely conveyed from the first conveying component to the third conveying component, the third conveying component stops working. At the same time, two pairs of foot block suction components extend downwards to pick up two foot blocks from the corresponding side of the fidelity component and then retract upwards. Then, a pair of double sliding components drive the corresponding pair of foot block suction components to slide towards each other to directly above the glue line of the base plate. Then, the two pairs of foot block suction components extend downwards again to press the foot blocks down and place them on the base plate along the corresponding glue line, thus completing the bonding of the foot blocks to the base plate.
[0015] S4 panel automatic feeding and bonding: when the foot block and the bottom plate bonding body are completely conveyed to the fifth conveying assembly by the fourth conveying assembly, the fifth conveying assembly pauses, at the same time, the second positioning and sucking assembly arranges and sucks the panel on the panel stack downward, then the panel is lifted to the highest point under the action of the third linear module, then the third sliding assembly drives the second positioning and sucking assembly to slide to the top of the foot block and the bottom plate bonding body through the third linear module, then the second positioning and sucking assembly places the panel on the foot block downward, and then the supporting assembly and the re-pressing assembly move upward and downward respectively to the bottom plate and the panel, and the bonding of the paper tray is completed;
[0016] S5 paper tray finished product output: after the bonding and re-pressing of the paper tray are completed, the supporting assembly and the re-pressing assembly reset downward and upward respectively, and are separated from the bottom plate and the panel, the fifth conveying assembly is started, the paper tray is conveyed to the sixth conveying assembly, and then is conveyed to the stacking area by the sixth conveying assembly.
[0017] Compared with the prior art, the present application has the following beneficial effects:
[0018] 1. The present application realizes automatic feeding and gluing of the bottom plate, automatic bonding with the foot block, automatic gluing on the upper surface of the foot block and automatic bonding of the panel with the foot block in sequence through the bottom plate feeding and gluing machine, the foot block forming and fidelity machine and the foot block and bottom plate bonding machine and the panel feeding and bonding machine, realizes automatic bonding of the paper tray in the whole process, improves the production efficiency of the paper tray and reduces the labor intensity.
[0019] 2. The present application sets the first conveying machine between the foot block and bottom plate bonding machine and the panel feeding and bonding machine, so that the conveying of the foot block and bottom plate bonding body and the sucking and transferring process of the panel are more fully connected, and the glue is fully condensed through the transition conveying of the first conveying machine and the second conveying machine, so that the bonding strength of the foot block and the bottom plate and the foot block and the panel is improved.
[0020] 3. The present application sets the supporting assembly and the re-pressing assembly on the panel feeding and bonding machine in opposite directions, so that the panel and the foot block and bottom plate bonding body are fully bonded, and the bonding quality of the panel is improved. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a whole three-dimensional structure schematic diagram of the present application;
[0022] Figure 2 It is a three-dimensional structure schematic diagram of a paper tray;
[0023] Figure 3 It is a three-dimensional structure schematic diagram of the bottom plate feeding and gluing machine of the present application;
[0024] Figure 4 It is a three-dimensional structure schematic diagram of the first positioning and sucking assembly of the present application;
[0025] Figure 5 This is a three-dimensional structural diagram of the foot block forming high-fidelity machine of the present invention;
[0026] Figure 6 This is a three-dimensional structural diagram of the foot block base plate bonding machine of the present invention;
[0027] Figure 7 This is a three-dimensional structural diagram of the first conveyor of the present invention;
[0028] Figure 8 This is a three-dimensional structural diagram of the panel feeding and bonding machine of the present invention;
[0029] Figure 9 This is a three-dimensional structural diagram of the second conveyor of the present invention.
[0030] In the diagram: 1. Base plate loading and gluing machine; 11. First frame; 12. First conveying assembly; 13. First sliding assembly; 14. First linear module; 15. First positioning and suction assembly; 1501. Landing gear; 1502. Fixed frame; 1503. Slide bar; 1504. Slide plate; 1505. Sorting column; 1506. Suction cup; 1507. Servo motor; 1508. Three-fold movable joint; 1509. Stand; 1510. Photoelectric sensor; 16. First gluing assembly; 2. Foot block forming and framing machine; 21. Second frame; 22. Second conveying assembly; 23. Second sliding assembly; 24. Second linear module; 25. Suction cup. Components, 26 Second gluing component, 27 Rotary forming transfer component, 28 Fidelity component, 3 Foot block base plate bonding machine, 31 Third frame, 32 Third conveyor component, 33 Double sliding component, 34 Foot block suction component, 4 First conveyor, 41 Fourth frame, 42 Fourth conveyor component, 5 Panel feeding and bonding machine, 51 Fifth frame, 52 Support component, 53 Third gluing component, 54 Fifth conveyor component, 55 Re-pressing component, 56 Second positioning suction component, 57 Third sliding component, 58 Third linear module, 6 Second conveyor, 61 Sixth frame, 62 Sixth conveyor component. Detailed Implementation
[0031] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are used only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0032] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0033] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application. Figure 1 An automatic paper tray bonding line comprises a bottom plate feeding and gluing machine 1, a foot block forming and shaping machine 2, a foot block bottom plate bonding machine 3, a first conveyor 4, a panel feeding and bonding machine 5, and a second conveyor 6. The bottom plate feeding and gluing machine 1 is arranged at the rear end of the foot block bottom plate bonding machine 3. A pair of foot block forming and shaping machines 2 are arranged on the two sides of the foot block bottom plate bonding machine 3. The first conveyor 4 is arranged at the front end of the foot block bottom plate bonding machine 3. The panel feeding and bonding machine 5 is arranged between the first conveyor 4 and the second conveyor 6.
[0034] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application. Figure 3 , Figure 4The base plate loading and gluing machine 1 is used to arrange, position, and load base plates on a stack of base plates, and to glu the bonding area of the foot block during the conveying process. It includes a first frame 11, a first conveying assembly 12, a first sliding assembly 13, a first linear module 14, a first positioning and suction assembly 15, and a first gluing assembly 16. The first conveying assembly 12 is fixedly installed in the first frame 11 and is used to convey the base plates to the foot block base plate gluing machine 3. The first sliding assembly 13 is fixedly installed at the rear end of the first frame 11 and directly above the first conveying assembly 12, and is used to install the first linear module 14 and slide the first positioning and suction assembly 15 onto the first conveying assembly 12. The first linear module 14 is vertically arranged between the first sliding assembly 13 and the first gluing assembly 16. Between the positioning and suction components 15, its slide is fixedly connected to the first sliding component 13, and its profile is fixedly connected to the first positioning and suction component 15, used to drive the first positioning and suction component 15 to move up and down reciprocally. The first positioning and suction component 15 is located at the rear end of the first frame 11, with its initial lower end facing the bottom plate stack and at the highest point, used to sort and position the bottom plate. After the bottom plate is sucked up, with the cooperation of the first linear module 14 and the first sliding component 13, the bottom plate is sorted, positioned, and sucked up in sequence. After sliding forward into place, it moves down to place the bottom plate on the first conveying component 12, which includes a landing gear 1501, a fixed frame 1502, a slide bar 1503, a sliding plate 1504, a sorting column 1505, a suction cup 1506, a servo motor 1507, and a three-fold... The system includes a movable joint 1508, a support 1509, and a photoelectric sensor 1510. A fixed frame 1502 is fixedly mounted on the landing gear 1501. A pair of sliding rods 1503 are fixedly connected to the left and right ends of the landing gear 1501 and movably pass through a pair of sliding plates 1504. The pair of sliding plates 1504 are disposed within the landing gear 1501. Two pairs of straightening columns 1505 are vertically fixedly mounted inside the corresponding sliding plates 1504. Several suction cups 1506 are vertically fixedly mounted downwards on the front and rear sides of the landing gear 1501. A servo motor 1507 is vertically mounted on the fixed frame 1502, and its output end is fixedly connected downwards to the middle of the three-fold movable joint 1508. Through the three-fold movable joint 1508, the pair of sliding plates 1504 are driven along... A pair of sliding rods 1503 slide left and right, using two pairs of aligning columns 1505 to align and position the base plate. The two ends of the three-fold movable joint 1508 are hinged to the corresponding sliding plates 1504, initially in an extended state. The stand 1509 is fixedly mounted on the fixed frame 1502. A pair of photoelectric sensors 1510 are fixedly mounted on the left and right ends of one side. As the landing gear 1501 descends, when the base plate on the surface of the base plate stack is exactly between the pair of photoelectric sensors 1510, the first linear module 14 stops working. Then, the servo motor 1507 starts and rotates forward, driving the three-fold movable joint 1508 to retract. After the base plate is aligned and positioned, the servo motor 1507 stops, and then several suction cups 1506 use negative pressure to suck up the base plate.Subsequently, under the cooperation of the first linear module 14 and the first sliding assembly 13, the bottom plate is lifted, moved forward and placed downward, and the like, the first gluing assembly 16 is fixedly arranged at the front end of the first rack 11, the gluing end thereof faces downward to the paper tray bottom plate, and is above the front end of the first conveying assembly 12, for gluing the foot block area on the surface of the paper tray bottom plate, through the arrangement of the bottom plate feeding and gluing machine 1, after the bottom plate stack is placed at the rear end of the first rack 11, the first linear module 14 is positively rotated, the first positioning and sucking assembly 15 is driven to move downward to the bottom plate stack, the surface layer of the bottom plate is arranged, positioned and sucked, then the first linear module 14 is reversely rotated, the first positioning and sucking assembly 15 is driven to move upward, the sucked bottom plate is between the first conveying assembly 12 and the first sliding assembly 13, then the first sliding assembly 13 drives the first positioning and sucking assembly 15 to slide forward to above the first conveying assembly 12, the bottom plate is placed on the first conveying assembly 12, then the first conveying assembly 12 conveys the bottom plate forward, when the front end of the bottom plate just passes below the first gluing assembly 16, the first gluing assembly 16 glues the bottom plate until the rear end of the bottom plate passes below the first gluing assembly 16.
[0035] Referring to Figure 5The foot-shaped molding and framing machine 2 (its specific structure and principle will be described separately) applies glue to the foot plates along the foot plate conveying direction and rotates them to form square foot-shaped blocks. After framing, the blocks are conveyed to the corresponding side of the foot-shaped block base plate bonding machine 3. The machine includes a second frame 21, a second conveying assembly 22, a second sliding assembly 23, a second linear module 24, a suction assembly 25, a second gluing assembly 26, a rotational molding and transfer assembly 27, and a framing assembly 28. The second frame 21 is located on one side of the foot-shaped block base plate bonding machine 3. The second conveying assembly 22 is horizontally fixedly installed in the second frame 21 for conveying the foot plates and cooperates with the rotational molding and transfer assembly 27. The second sliding assembly 23 is horizontally fixedly installed... The suction component 25 is mounted on the second frame 21 and above the second conveying assembly 22. Driven by the second linear module 24, it slides above the footboard stack and the second conveying assembly 22. The second linear module 24 is vertically positioned between the second sliding assembly 23 and the suction component 25. Its slide is fixedly connected to the second sliding assembly 23, and its profile is fixedly connected to the suction component 25. It drives the suction component 25 to reciprocate up and down. The suction component 25 is located outside the second frame 21, with its initial lower end facing the footboard stack and at its highest point. It is used to suction the bottom plate and, with the cooperation of the second linear module 24 and the second sliding assembly 23, places the footboard onto the second conveying assembly 22. The second gluing assembly 26 is longitudinally arranged on the second frame 21 and above the inner side of the second conveying assembly 22. It is used to apply glue to the foot plate, facilitating the bonding and shaping of the foot plate during the folding process along the crease. The rotary forming and transferring assembly 27 is fixedly installed in the second frame 21 and connected to the second conveying assembly 22 and the fidelity assembly 28. It is used to rotate and shape the foot plate along the crease into a square foot block and then convey it to the fidelity assembly 28. The fidelity assembly 28 is horizontally fixedly installed on the second frame 21. It is used to elastically compress and fidelity the bonded foot block from both the top and bottom, and to further solidify the glue during the fidelity process, promoting the shaping of the foot block. By setting the foot block forming fidelity assembly, the forming and transferring assembly 27 can be achieved. In the real machine 2, the second linear module 24 rotates forward, driving the suction component 25 downward to pick up the foot plate from the foot plate stack. Then, the second linear module 24 reverses, and the suction component 25 drives the foot plate to rise to the outside of the second conveying component 22. The second linear module 24 and the suction component 25 then convey the foot plate to the top of the second conveying component 22 via the second sliding component 23 and place it on the second conveying component 22. Then, the second conveying component 22 conveys the foot plate to the rotary forming transfer component 27. When passing the second gluing component 26, the foot plate is glued. Then, the rotary forming transfer component 27 folds the foot plate along the crease, rotates it, and glues it to form a square foot block, which then enters the fidelity component 28.
[0036] See Figure 6The foot-foot base plate bonding machine 3 is used to pick up the foot-foots from the foot-foot forming fidelity machines 2 on both sides and place them on the base plate to complete the automatic bonding of the foot-foots to the base plate. It includes a third frame 31, a third conveying assembly 32, a double-sliding assembly 33, and a foot-foot suction assembly 34. The third frame 31 is positioned between a pair of second frames 21 and directly in front of the first frame 11. The third conveying assembly 32 is longitudinally fixed in the third frame 31 and connected to the first conveying assembly 12. A pair of double-sliding assemblies 33 are transversely fixed on the third frame 31 and respectively connected to the corresponding fidelity assembly 28 on each side, used to drive the foot-foot suction assembly 34 to slide back and forth. The two pairs of foot-foot suction assemblies 34 are slidably connected to the corresponding double-sliding assemblies 33, with their initial position at the highest point. The foot block is located directly above the inner end of the corresponding fidelity component 28 on the corresponding side. It is used to pick up the foot block from the corresponding fidelity component 28 and place the foot block on the base plate with the cooperation of the double sliding component 33. After the base plate is completely transported from the first conveying component 12 to the third conveying component 32 by setting the foot block base plate bonding machine 3, the third conveying component 32 stops working. At the same time, the two pairs of foot block picking components 34 slide to the side of the corresponding fidelity component 28 and extend downward to pick up the two foot blocks and then retract upward. Then, the pair of double sliding components 33 drive the corresponding pair of foot block picking components 34 to slide towards each other to directly above the glue line of the base plate. Then, the two pairs of foot block picking components 34 extend downward again to press the foot block down and place it on the base plate along the corresponding glue line, so that the foot block is bonded to the base plate.
[0037] See Figure 7 The first conveyor 4 is used to transport the foot block and base plate adhesive to the panel feeding and bonding machine 5, and to further solidify the glue during the transmission process to make the foot block and base plate adhesive firmly bonded. It includes a fourth frame 41 and a fourth conveying component 42. The fourth frame 41 is located in front of the third frame 31, and the fourth conveying component 42 is fixedly installed in the fourth frame 41 and connected to the third conveying component 32.
[0038] See Figure 9The panel upper feeding and bonding machine 5 for sucking and bonding the panel from the panel stack on the foot block and bottom plate bonding body comprises a fifth rack 51, a supporting assembly 52, a third glue feeding assembly 53, a fifth conveying assembly 54, a re-pressing assembly 55, a second positioning and sucking assembly 56, a third sliding assembly 57, and a third linear module 58. The fifth rack 51 is arranged in front of the fourth rack 41. The supporting assembly 52 is slidingly arranged below the fifth rack 51 and is fixed on the fifth rack 51 during panel bonding, for supporting the foot block and bottom plate bonding body and providing a stable working platform for panel bonding, and for protecting the third sliding assembly 57 during re-pressing of the panel. The third glue feeding assembly 53 is transversely arranged at the rear end of the fifth rack 51 and above the rear end of the fifth conveying assembly 54, for feeding glue on the upper surface of the foot block when the foot block and bottom plate bonding body is conveyed from the fourth conveying assembly 42 to the fifth conveying assembly 54. The fifth conveying assembly 54 is longitudinally arranged in the fifth rack 51, is connected with the fourth conveying assembly 42, and is arranged between the supporting assembly 52 and the third sliding assembly 57, for conveying and positioning the foot block and bottom plate bonding body directly below the third sliding assembly 57, and for conveying the finished paper tray to the sixth conveying assembly 62 after the panel bonding is completed. The re-pressing assembly 55 is arranged in the fifth rack 51, is initially arranged at the highest point, and is arranged above the fifth conveying assembly 54, for extending downward to press on the panel after the panel is placed on the foot block and bottom plate bonding body, so that the panel and the foot block are fully bonded. The second positioning and sucking assembly 56 is arranged on one side of the fifth rack 51 and has the same structure and function as the first positioning and sucking assembly 15, and will not be described again. The second positioning and sucking assembly 56 is initially arranged at the highest point and above the panel stack, for arranging and sucking the panel on the panel stack downward, and for moving the panel to the upper side of the foot block and bottom plate bonding body under the cooperation of the third linear module 58 and the third sliding assembly 57, for placing the panel on the foot block again, and for completing the preliminary bonding of the panel and the foot block. The third sliding assembly 57 is transversely fixedly arranged on the fifth rack 51 and above the re-pressing assembly 55. The third linear module 58 is vertically arranged between the second positioning and sucking assembly 56 and the third sliding assembly 57, the slide table of the third linear module 58 is fixedly connected with the third sliding assembly 57, and the profile of the third linear module 58 is fixedly connected with the second positioning and sucking assembly 56, for driving the second positioning and sucking assembly 56 to reciprocate between the highest point and the lowest point. Through the arrangement of the panel upper feeding and bonding machine 5, when the foot block and bottom plate bonding body is completely conveyed from the fourth conveying assembly 42 to the fifth conveying assembly 54, the fifth conveying assembly 54 is paused, at the same time, the second positioning and sucking assembly 56 arranges and sucks the panel on the panel stack downward, then the panel is lifted to the highest point under the action of the third linear module 58, then the third linear module 58 drives the second positioning and sucking assembly 56 to slide to the upper side of the foot block and bottom plate bonding body through the third sliding assembly 57.Then the second positioning and sucking assembly 56 places the face plate on the foot block, and then the supporting assembly 52 and the re-pressing assembly 55 respectively push upward and downward to the bottom plate and the face plate, so that the paper tray is fully adhered, and the adhesion of the paper tray is completed.
[0039] Referring to Figure 9 The second conveyor 6 is used for conveying the paper tray output from the fifth conveying assembly 54 to a lower stacking area, and includes a sixth rack 61 and a sixth conveying assembly 62.
[0040] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A paper tray automatic bonding line, comprising a bottom plate feeding gluing machine (1), a foot block forming fidelity machine (2), a foot block bottom plate bonding machine (3), a first conveyor (4), a face plate feeding bonding machine (5), a second conveyor (6), characterized in that: The base plate loading and gluing machine (1) is located at the rear end of the foot block base plate bonding machine (3), a pair of foot block forming and facilitating machines (2) are respectively located on both sides of the foot block base plate bonding machine (3), the first conveyor (4) is located at the front end of the foot block base plate bonding machine (3), and the panel loading and gluing machine (5) is located between the first conveyor (4) and the second conveyor (6). The base plate loading and gluing machine (1) includes a first frame (11), a first conveying assembly (12), a first sliding assembly (13), a first linear module (14), a first positioning and suction assembly (15), and a first gluing assembly (16). The first frame (11) has support legs at its bottom. The first conveying assembly (12) is fixedly installed in the first frame (11). The first sliding assembly (13) is fixedly installed at the rear end of the first frame (11) and directly above the first conveying assembly (12). The first linear module (14) is vertically arranged in the first frame (11). Between a sliding assembly (13) and a first positioning and suction assembly (15), the sliding base is fixedly connected to the first sliding assembly (13), and its profile is fixedly connected to the first positioning and suction assembly (15). The first positioning and suction assembly (15) is located at the rear end of the first frame (11) and includes a landing gear (1501), a fixed frame (1502), a sliding rod (1503), a sliding plate (1504), a sorting column (1505), a suction cup (1506), a servo motor (1507), a three-fold movable joint (1508), a stand (1509), and a photoelectric sensor. The device (1510) has a fixed frame (1502) fixedly mounted on the landing gear (1501). A pair of sliding rods (1503) are fixedly connected to the landing gear (1501) at both ends and movably pass through a pair of sliding plates (1504). The pair of sliding plates (1504) are arranged in the landing gear (1501). Two pairs of organizing columns (1505) are vertically fixedly mounted inside the corresponding sliding plates (1504). Several suction cups (1506) are vertically fixedly mounted downwards on the front and rear sides of the landing gear (1501). The servo motor (1507) The vertically mounted frame (1502) has its output end fixedly connected downward to the middle of the three-fold movable joint (1508). The two ends of the three-fold movable joint (1508) are respectively hinged to the corresponding slide plate (1504). The stand (1509) is fixedly mounted on the frame (1502). A pair of photoelectric sensors (1510) are fixedly mounted on the left and right ends of one side. The first gluing assembly (16) is fixedly mounted at the front end of the first frame (11), with its gluing end facing downward toward the bottom plate of the paper tray and directly above the front end of the first conveying assembly (12).
2. The automatic paper tray gluing line according to claim 1, characterized in that: The foot-foot forming fidelity machine (2) includes a second frame (21), a second conveying assembly (22), a second sliding assembly (23), a second linear module (24), a suction assembly (25), a second gluing assembly (26), a rotary forming transfer assembly (27), and a fidelity assembly (28). The second frame (21) is located on one side of the foot-foot base plate bonding machine (3). The second conveying assembly (22) is horizontally fixed in the second frame (21). The second sliding assembly (23) is horizontally fixed on the second frame (21) and above the second conveying assembly (22). The second linear module (24) is vertically... The second sliding assembly (23) is fixedly connected to the second sliding assembly (23) and the suction assembly (25). The sliding base is fixedly connected to the second sliding assembly (23) and the profile is fixedly connected to the suction assembly (25). The suction assembly (25) is located outside the second frame (21). The second gluing assembly (26) is longitudinally located on the second frame (21) and above the inner side of the second conveying assembly (22). The rotary forming transfer assembly (27) is fixedly installed in the second frame (21) and connected to the second conveying assembly (22) and the fidelity assembly (28). The fidelity assembly (28) is horizontally fixedly installed on the second frame (21).
3. An automatic paper tray gluing line according to claim 2, characterized in that: The foot block base plate bonding machine (3) includes a third frame (31), a third conveying component (32), a double sliding component (33), and a foot block suction component (34). The third frame (31) is set between a pair of foot block forming fidelity machines (2) and directly in front of the first frame (11). The third conveying component (32) is longitudinally fixed in the third frame (31) and connected to the first conveying component (12). A pair of double sliding components (33) are transversely fixed on the third frame (31) and connected to the fidelity components (28) on the corresponding side respectively. The two pairs of foot block suction components (34) are slidably connected to the corresponding double sliding components (33). Their initial position is at the highest point and directly above the inner end of the fidelity component (28) on the corresponding side.
4. The automatic paper tray bonding line according to claim 3, characterized in that: The first conveyor (4) includes a fourth frame (41) and a fourth conveying component (42). The fourth frame (41) is located in front of the third frame (31), and the fourth conveying component (42) is fixedly installed in the fourth frame (41) and connected to the third conveying component (32).
5. The automatic paper tray bonding line according to claim 4, characterized in that: The panel loading and bonding machine (5) includes a fifth frame (51), a support assembly (52), a third gluing assembly (53), a fifth conveying assembly (54), a repressing assembly (55), a second positioning and suction assembly (56), a third sliding assembly (57), and a third linear module (58). The fifth frame (51) is located directly in front of the fourth frame (41). The support assembly (52) is slidably located below the fifth frame (51). The third gluing assembly (53) is horizontally located at the rear end of the fifth frame (51) and above the rear end of the fifth conveying assembly (54). The fifth conveying assembly (54) is vertically located at the fifth frame (51). In the fifth frame (51), the second positioning suction component (56) is set on one side of the fifth frame (51), the third sliding component (57) is horizontally fixed on the fifth frame (51) and directly above the pressure component (55), the third linear module (58) is vertically set between the second positioning suction component (56) and the third sliding component (57), its slide table is fixedly connected to the third sliding component (57), and its profile is fixedly connected to the second positioning suction component (56).
6. The automatic bonding line for paper trays according to claim 5, characterized in that: The second conveyor (6) includes a sixth frame (61) and a sixth conveying assembly (62). The sixth frame (61) is located in front of the fifth frame (51). The sixth conveying assembly (62) is longitudinally fixed in the sixth frame (61) and connected to the fifth conveying assembly (54).
7. The automatic bonding line for paper pallets according to claim 6, wherein the bonding method comprises the following steps: S1 Automatic Feeding and Gluing of Base Plates: When the base plate stack is placed at the rear end of the first frame (11), the first linear module (14) rotates forward, driving the first positioning suction component (15) down to the base plate stack, arranging and positioning the surface base plate and adsorbing it. Then the first linear module (14) reverses, driving the first positioning suction component (15) up, so that the adsorbed base plate is between the first conveying component (12) and the first sliding component (13). Then the first sliding component (13) drives the first positioning suction component (15) forward through the first linear module (14) to slide directly above the first conveying component (12), placing the base plate on the first conveying component (12). Then the first conveying component (12) conveys the base plate forward. When the front end of the base plate just passes directly below the first glue component (16), the first glue component (16) glues the base plate until the rear end of the base plate passes directly below the first glue component (16). S2 Automatic Footboard Feeding and Folding for Fidelity: After the footboard stack is placed outside the second frame (21), the second linear module (24) rotates forward, driving the suction component (25) to descend and suck up the footboard from the stack. Then, the second linear module (24) reverses, and the suction component (25) drives the footboard to rise above the outside of the second conveying component (22). The second sliding component (23) then transports the footboard to the top of the second conveying component (22) via the second linear module (24) and the suction component (25), and places it on the second conveying component (22). The second conveying component (22) then transports the footboard to the rotary forming transfer component (27). When passing through the second gluing component (26), the footboard is glued. After the glued footboard enters the rotary forming transfer component (27), the footboard is folded and glued layer by layer from the inside to the outside along the crease to form a square footboard, and then enters the fidelity component (28). S3 Foot block and base plate bonding: After the base plate is completely conveyed from the first conveying component (12) to the third conveying component (32), the third conveying component (32) stops working. At the same time, the two pairs of foot block suction components (34) extend downwards respectively to suck up two foot blocks from the corresponding side of the fidelity component (28) and then retract upwards. Then, a pair of double sliding components (33) respectively drive the corresponding pair of foot block suction components (34) to slide towards each other to the top of the corresponding glue line of the base plate. Then, the two pairs of foot block suction components (34) extend downwards again to press the foot blocks down and place them on the base plate along the corresponding glue line, thus completing the bonding of the foot block and the base plate. S4 Automatic Panel Feeding and Bonding: After the foot block and the base plate bonded body are completely conveyed to the fifth conveyor (54) by the fourth conveyor component (42), the fifth conveyor component (54) stops working. At the same time, the second positioning suction component (56) moves downward to sort the panels on the panel stack and sucks up the panels. Then, under the action of the third linear module (58), the panels are lifted to the highest point. Then, the third sliding component (57) drives the second positioning suction component (56) to slide directly above the foot block and the base plate bonded body through the third linear module (58). Then, the second positioning suction component (56) moves downward to place the panels on the foot block. Then, the supporting component (52) and the pressing component (55) simultaneously push upward and downward against the base plate and the panel respectively to complete the bonding of the paper tray. S5 Paper Pallet Finished Product Output: After the paper pallet is bonded and repressed, the supporting component (52) and the repressing component (55) simultaneously reset downwards and upwards respectively, detaching from the bottom plate and the front plate. The fifth conveying component (54) is activated to convey the paper pallet to the sixth conveying component (62), and then the sixth conveying component (62) conveys it to the palletizing area.
Citation Information
Patent Citations
Automatic bonding line for paper trays
CN219769336U