A device for controlling the pouring elevation of concrete
By movable sleeves on the outside of the suspension boom, the flatness of concrete pouring caused by rope sagging is solved, and the horizontal reflection and height detection of laser lines are realized, ensuring the flatness of concrete pouring.
Patent Information
- Application Number
- CN202310500824.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-06
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2043-05-06
AI Technical Summary
During the concrete pouring process, the rope has poor pouring flatness due to its own gravity.
The reflective components are installed on the outer movable sleeve of the suspension rod, the reflective plate is coated with the reflective coating, and the laser line is reflected on the surface of the reflective coating to maintain level. It is tested in conjunction with the elevation scale of the surface of the suspension rod to ensure the flatness of the casting.
Through the coordination of the reflective assembly and the elevation scale line, the laser line is avoided inclination in the vertical direction, ensuring the flatness of the concrete pouring.
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Figure CN116575714B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete pouring construction, and particularly to a concrete pouring elevation control device. Background Art
[0002] When pouring concrete, generally, manual measurement is carried out by pulling a line through elevation control points prepared in advance to control the elevation of the concrete surface layer.
[0003] For large-scale concrete pouring, multiple lines need to be set to ensure that all positions of the concrete pouring can be controlled. However, due to its own gravity, the line is prone to sag in the middle, resulting in poor flatness of the concrete pouring. Therefore, the present invention proposes a concrete pouring elevation control device to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a concrete pouring elevation control device to solve the problem that when using a line to control the elevation of concrete pouring, the line is prone to sag by itself and affect the flatness of the concrete after pouring as mentioned in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A concrete pouring elevation control device, comprising:
[0006] An installation base, on the upper surface of which a gantry frame is fixedly connected, and on the lower surface of the gantry frame a rotating base is fixedly connected;
[0007] A suspension rod, which is suspended below the rotating base, and the upper end of the suspension rod is rotatably connected to the rotating base. The surface of the suspension rod is provided with elevation scale lines along its own length direction; and
[0008] A reflection assembly, which includes a movable sleeve sleeved outside the suspension rod. On the outer side wall of the movable sleeve, four reflecting plates are fixedly connected and distributed in an annular array. The four reflecting plates are spliced into a cross shape. Reflective coatings are provided on both side surfaces of the reflecting plates. A viewing window for observing the elevation scale lines is opened on the surface of the movable sleeve.
[0009] Preferably, a limiting gear ring is fixedly connected to the lower end surface of the movable sleeve. Below the limiting gear ring, a support ring is provided. The support ring is movably sleeved outside the suspension rod. A mating gear ring is fixedly connected to the upper surface of the support ring, and the mating gear ring meshes with the limiting gear ring.
[0010] Preferably, a hollow slot is opened inside the lower end of the suspension rod. A limiting sliding slot is penetrated and opened on the inner side wall of the hollow slot. A connecting block is fixedly connected to the inner side wall of the support ring, and the connecting block penetrates through the limiting sliding slot and extends into the inner cavity of the hollow slot.
[0011] Preferably, an adjusting screw rod is rotatably arranged in the inner cavity of the hollow slot, a sliding ring is sleeved on the outer side of the adjusting screw rod in a threaded manner, the sliding ring is located in the inner cavity of the hollow slot, and the sliding ring is concentric with the support ring and fixedly connected to each other through a connecting block.
[0012] Preferably, a fixed flange is fixedly connected to the lower end of the suspension rod, an installation flange is fixedly connected to the lower surface of the fixed flange, the lower end of the adjusting screw rod movably penetrates through the installation flange and is fixedly connected with an adjusting knob, a limiting retaining ring is arranged in the lower inner cavity of the hollow slot, and the limiting retaining ring fits the upper surface of the installation flange and is fixedly connected to the adjusting screw rod.
[0013] Preferably, a spherical connecting piece is fixedly connected to the upper end of the suspension rod, the spherical connecting piece is located in the inner cavity of the rotating base and is rotatably connected thereto, an opening for the suspension rod to pass through is arranged on the lower side of the rotating base, and a rubber pad is adhered to the inner wall of the rotating base.
[0014] Preferably, a connecting seat is fixedly connected to the upper part of the surface of the rotating base, the connecting seat is installed in the middle of the gantry frame through bolts, and a reinforcing plate is fixedly arranged between the rotating base and the connecting seat.
[0015] Preferably, the installation base is arranged in a square shape, and a weight-reducing through groove is formed in the middle. Leveling bolts are threadedly penetrated through the four corners of the installation base, and the lower ends of the leveling bolts are fixedly connected with supporting foot pads located below the installation base.
[0016] Preferably, the scale numbers on the elevation scale line are arranged along the length direction of the suspension rod, and there are multiple groups of scale numbers, which are distributed on the surface of the suspension rod centered on the axis of the suspension rod. The scale marks on the elevation scale line surround the suspension rod in a circle and connect the multiple groups of scale numbers in one-to-one correspondence.
[0017] Preferably, there are four viewing windows, and the four viewing windows are annularly and arrayedly distributed on the surface of the movable sleeve and are offset from multiple reflecting plates.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] In the present invention, a suspension rod is suspended at the lower end of a rotating base, and a cross-shaped reflection assembly is movably sleeved outside the suspension rod. Among them, both side surfaces of the reflection plate are coated with a reflection coating, which can reflect the laser line for elevation. Since two adjacent reflection plates are perpendicular to each other, after the laser line irradiates on the surface of the reflection coating and is reflected by the two reflection coatings, it can be reflected back to the target of the laser emitter in a direction parallel to the incident direction. In addition, elevation scale lines are provided on the surface of the suspension rod to detect the height position where the laser line irradiates on the surface of the reflection coating, so as to avoid the inclination of the laser line in the vertical direction and affect the flatness of concrete pouring. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a three-dimensional schematic diagram of the overall structure of the present invention;
[0021] Figure 2 is a separated schematic diagram of the structure of the suspension rod and the rotating base of the present invention;
[0022] Figure 3 is a three-dimensional schematic diagram of the structure of the reflection assembly of the present invention;
[0023] Figure 4 is an internal schematic diagram of the structure of the suspension rod of the present invention;
[0024] Figure 5 is a three-dimensional schematic diagram of the structure of the support ring of the present invention;
[0025] Figure 6 is a three-dimensional schematic diagram of the structure of the suspension rod of the present invention;
[0026] Figure 7 is a working schematic diagram of the overall structure of the present invention.
[0027] In the figure: 1, mounting base; 2, gantry frame; 3, rotating base; 4, suspension rod; 41, hollow slot; 42, limiting chute; 43, fixed flange; 5, elevation scale line; 6, reflection assembly; 61, movable sleeve; 62, reflection plate; 63, reflection coating; 64, viewing window; 65, limiting gear ring; 7, adjusting screw; 8, support ring; 9, sliding ring; 10, connecting block; 11, mating gear ring; 12, spherical connector; 13, rubber pad; 14, mounting flange; 15, adjusting knob; 16, limiting retaining ring; 17, connecting seat; 18, leveling bolt; 19, support foot pad. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] In order to clearly and completely describe the objectives, technical solutions of the present invention, and make the advantages clearer, the following further details the embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are some, rather than all, embodiments of the present invention, and are only used to explain the embodiments of the present invention, rather than to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
[0029] In the description of the present invention, it should be noted that the orientation or positional relationships indicated by the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0030] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0031] For the purposes of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are set forth to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring these embodiments. Additionally, all embodiments can be used in combination with each other.
[0032] Please refer to Figures 1 to 7 , the present invention provides a technical solution:
[0033] Embodiment 1
[0034] A device for controlling the elevation of concrete pouring, comprising: a mounting base 1, a suspension rod 4, and a reflection assembly 6.
[0035] Specifically, a gantry frame 2 is fixedly connected to the upper surface of the installation base 1. A rotating base 3 is fixedly connected to the lower surface of the gantry frame 2. The installation base 1 is placed on the ground, and the height of the rotating base 3 is higher than the surface of the concrete layer to be poured.
[0036] Secondly, a suspension rod 4 is suspended below the rotating base 3, and the upper end of the suspension rod 4 is rotatably connected to the rotating base 3. The suspension rod 4 can maintain a vertical suspension under the action of gravity. A elevation scale line 5 is provided on the surface of the suspension rod 4 along its own length direction for detecting and controlling the elevation line.
[0037] Furthermore, the reflection assembly 6 includes a movable sleeve 61 movably sleeved outside the suspension rod 4. Four reflecting plates 62 distributed in a circular array are fixedly connected to the outer side wall of the movable sleeve 61. The four reflecting plates 62 are spliced into a cross shape. Reflective coatings 63 are coated on both side surfaces of the reflecting plates 62. The reflective coatings 63 can reflect the laser rays emitted by the laser emitter. When the device is in use, an external laser emitter and the device are respectively placed on both sides of the site. As Figure 7 shown, the laser emitted by the laser emitter passes through the site where the concrete needs to be poured and irradiates on the surface of the reflective coating 63 of the device. Since the adjacent two reflective coatings 63 are perpendicular to each other, the laser can be reflected back in a direction parallel to the incident direction after being reflected by the adjacent two reflective coatings 63. The reflected laser falls on the receiving target. By observing whether the heights of the incident point position and the reflected point position are flush, it can be determined whether the laser emitted by the laser emitter is horizontal. By observing the scale numbers on the elevation scale line 5, the height position of the laser can be determined, so as to realize the elevation control of the poured concrete layer. A viewing window 64 for observing the elevation scale line 5 is provided on the surface of the movable sleeve 61, and the viewing window 64 is convenient for the staff to observe the scale on the elevation scale line 5.
[0038] Embodiment Two
[0039] On the basis of Embodiment One, in order to support the reflection assembly 6, the present application further has a limit gear ring 65 fixedly connected to the lower end surface of the movable sleeve 61. A support ring 8 is arranged below the limit gear ring 65. The support ring 8 is movably sleeved outside the suspension rod 4. A mating gear ring 11 is fixedly connected to the upper surface of the support ring 8. The mating gear ring 11 and the limit gear ring 65 are meshed. The support ring 8 can move up and down outside the suspension rod 4 to control the height position of the reflection assembly 6, and the meshing of the mating gear ring 11 and the limit gear ring 65 can also prevent the reflection assembly 6 from rotating randomly.
[0040] Embodiment Three
[0041] Based on Embodiment 2, in order to prevent the support ring 8 from rotating relative to the suspension rod 4, the present application further has a hollow slot 41 opened inside the lower end of the suspension rod 4. A limiting chute 42 is penetrated through the inner side wall of the hollow slot 41. A connecting block 10 is fixedly connected to the inner side wall of the support ring 8. The connecting block 10 penetrates through the limiting chute 42 and extends into the inner cavity of the hollow slot 41. The setting of the connecting block 10 is used to prevent relative rotation between the support ring 8 and the suspension rod 4.
[0042] Embodiment 4
[0043] Based on Embodiment 3, in order to adjust the height position of the reflection assembly 6, the present application further has an adjusting screw rod 7 rotatably arranged in the inner cavity of the hollow slot 41. A sliding ring 9 is sleeved on the outer side of the adjusting screw rod 7 by threads. The sliding ring 9 is located in the inner cavity of the hollow slot 41. The sliding ring 9 is concentric with the support ring 8 and is fixedly connected to each other through the connecting block 10. By screwing the adjusting screw rod 7, the sliding ring 9 can be driven to slide in the inner cavity of the hollow slot 41, and then drive the support ring 8 to slide along the length direction of the suspension rod 4, so as to adjust the height position of the reflection assembly 6.
[0044] Embodiment 5
[0045] Based on Embodiment 4, in order to prevent the adjusting screw rod 7 from detaching from the inner cavity of the hollow slot 41, the present application further has a fixed flange 43 fixedly connected to the lower end of the suspension rod 4. An installation flange 14 is fixedly connected to the lower surface of the fixed flange 43. The lower end of the adjusting screw rod 7 movably penetrates through the installation flange 14 and is fixedly connected to an adjusting knob 15. A limiting retaining ring 16 is arranged in the lower end inner cavity of the hollow slot 41. The limiting retaining ring 16 fits against the upper surface of the installation flange 14 and is fixedly connected to the adjusting screw rod 7. After the installation flange 14 abuts against the limiting retaining ring 16, the adjusting screw rod 7 can be prevented from sliding in the inner cavity of the hollow slot 41 and detaching from the hollow slot 41.
[0046] Embodiment 6
[0047] Based on Embodiment 5, in order to prevent the reflection assembly 6 from tilting, the present application further has a spherical connecting piece 12 fixedly connected to the upper end of the suspension rod 4. The spherical connecting piece 12 is located inside the rotating base 3 and is rotatably connected thereto. An opening for the suspension rod 4 to pass through is arranged on the lower side of the rotating base 3. A rubber pad 13 is adhered to the inner wall of the rotating base 3. Therefore, the suspension rod 4 can be kept vertically arranged under the action of gravity, so as to ensure that the reflection assembly 6 will not affect the reflection of the laser due to tilting during use.
[0048] Embodiment 7
[0049] On the basis of Embodiment VI, in order to fix the rotating base 3, the present application further has a connecting seat 17 fixedly connected to the upper part of the surface of the rotating base 3. The connecting seat 17 is installed in the middle of the gantry frame 2 by bolts. A reinforcing plate is fixedly arranged between the rotating base 3 and the connecting seat 17. The connecting seat 17 is provided to fix the rotating base 3 and the gantry frame 2, preventing the rotating base 3 from moving.
[0050] Embodiment VIII
[0051] On the basis of Embodiment VII, in order to ensure that the mounting base 1 is as horizontal as possible, the mounting base 1 of the present application is set to be square, and a weight-reducing through groove is provided in the middle. Threaded leveling bolts 18 are respectively arranged through the four corners of the mounting base 1. The lower ends of the leveling bolts 18 are fixedly connected with support foot pads 19 located below the mounting base 1. By turning the leveling bolts 18, the distance between the support foot pads 19 and the mounting base 1 can be adjusted, so as to ensure that the mounting base 1 can be kept as horizontal as possible.
[0052] Embodiment IX
[0053] On the basis of Embodiment VIII, the scale numbers on the elevation scale line 5 of the present application are arranged along the length direction of the suspension rod 4, and multiple groups of scale numbers are provided, and are distributed on the surface of the suspension rod 4 centered on the axis of the suspension rod 4. The scale marks on the elevation scale line 5 surround the suspension rod 4 in a circle and connect the multiple groups of scale numbers one by one, ensuring that the staff can view the scale numbers on the elevation scale line 5 through the viewing window 64.
[0054] Embodiment X
[0055] On the basis of Embodiment IX, four viewing windows 64 are provided in the present application. The four viewing windows 64 are arranged in a circular array on the surface of the movable sleeve 61 and are offset from multiple reflecting plates 62, ensuring that the line of sight of the staff is not blocked in any direction.
[0056] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete pouring elevation control device, characterized in that: Comprising: An installation base (1), the upper surface of the installation base (1) is fixedly connected with a gantry frame (2), and the lower surface of the gantry frame (2) is fixedly connected with a rotating base (3); A suspension rod (4), the suspension rod (4) is suspended below the rotating base (3), and the upper end of the suspension rod (4) is rotatably connected to the rotating base (3), and a elevation scale line (5) is provided on the surface of the suspension rod (4) along its own length direction; and A reflection assembly (6), the reflection assembly (6) includes a movable sleeve (61) movably sleeved on the outer side of the suspension rod (4), four reflecting plates (62) are fixedly connected to the outer side wall of the movable sleeve (61) and are distributed in an annular array, the four reflecting plates (62) are spliced into a cross shape, reflection coatings (63) are coated on both side surfaces of the reflecting plates (62), and a viewing window (64) for observing the elevation scale line (5) is provided on the surface of the movable sleeve (61); A limiting gear ring (65) is fixedly connected to the lower end surface of the movable sleeve (61), a support ring (8) is arranged below the limiting gear ring (65), the support ring (8) is movably sleeved on the outer side of the suspension rod (4), a mating gear ring (11) is fixedly connected to the upper surface of the support ring (8), and the mating gear ring (11) meshes with the limiting gear ring (65); A hollow slot (41) is provided inside the lower end of the suspension rod (4), a limiting chute (42) is penetrated through the inner side wall of the hollow slot (41), a connecting block (10) is fixedly connected to the inner side wall of the support ring (8), and the connecting block (10) penetrates through the limiting chute (42) and extends into the inner cavity of the hollow slot (41); An adjusting screw rod (7) is rotatably arranged in the inner cavity of the hollow slot (41), a sliding ring (9) is threadedly sleeved on the outer side of the adjusting screw rod (7), the sliding ring (9) is located in the inner cavity of the hollow slot (41), the sliding ring (9) is concentric with the support ring (8) and is fixed to each other through the connecting block (10); A fixed flange (43) is fixedly connected to the lower end of the suspension rod (4), an installation flange (14) is fixedly connected to the lower surface of the fixed flange (43), the lower end of the adjusting screw rod (7) movably penetrates through the installation flange (14) and is fixedly connected with an adjusting knob (15), a limiting retaining ring (16) is arranged in the lower end inner cavity of the hollow slot (41), the limiting retaining ring (16) abuts against the upper surface of the installation flange (14) and is fixedly connected with the adjusting screw rod (7).
2. The concrete pouring elevation control device according to claim 1, characterized in that: A spherical connector (12) is fixedly connected to the upper end of the suspension rod (4), the spherical connector (12) is located in the inner cavity of the rotating base (3) and is rotatably connected thereto, an opening for the suspension rod (4) to pass through is arranged below the rotating base (3), and a rubber pad (13) is adhered to the inner wall of the rotating base (3).
3. The concrete pouring elevation control device according to claim 2, wherein: A connecting seat (17) is fixedly connected to the upper part of the surface of the rotating base (3), the connecting seat (17) is installed on the middle part of the gantry frame (2) through bolts, and a reinforcing plate is fixedly arranged between the rotating base (3) and the connecting seat (17).
4. A concrete pouring elevation control device according to claim 3, characterized in that: The installation base (1) is set to be square, and a weight-reducing through groove is provided in the middle. Threaded through holes are provided at the four corners of the installation base (1), and leveling bolts (18) are threaded through the holes. The lower end of the leveling bolt (18) is fixedly connected to a support foot pad (19) located below the installation base (1).
5. The concrete pouring elevation control device according to claim 4, characterized in that: The scale numbers on the elevation scale line (5) are arranged along the length direction of the suspension rod (4), and there are multiple groups of scale numbers, which are distributed on the surface of the suspension rod (4) centered on the axis of the suspension rod (4). The scale marks on the elevation scale line (5) connect the multiple groups of scale numbers in one-to-one correspondence around the suspension rod (4) in a circle.
6. The concrete pouring elevation control device according to claim 5, characterized in that: Four viewing windows (64) are provided, and the four viewing windows (64) are arranged in an annular array on the surface of the movable sleeve (61) and are offset from the multiple reflecting plates (62).
Citation Information
Patent Citations
Elevation control device for concrete pouring of plate surface
CN217924965U
Concrete pouring thickness and flatness detection device
CN218443819U