An a-pillar upper joint, automobile frame body structure and automobile

The A-pillar joint structure solves the problems of forming the top side beam at large bending angles and fixing the windshield in hardcore off-road vehicles, achieving applicability to various body styles and improving impact resistance, especially meeting the needs of hardcore off-road vehicles by improving connection strength and safety.

CN116588200BActive Publication Date: 2026-03-10CHERY NEW ENERGY AUTOMOBILE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-23
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In the existing technology, the top edge beam profile of the A-pillar area is difficult to meet the forming requirements of large bending angles in hardcore off-road vehicles, and cannot effectively fix the windshield, affecting the body style and collision performance.

Method used

The structure adopts an A-pillar joint structure, including a first joint and a second joint. The first joint is connected to the top edge beam, and the second joint is connected to the A-pillar. A front windshield adhesive part is provided to fix the front windshield. The connection is replaced by Hack rivets to increase the structural strength and connection rigidity.

Benefits of technology

It achieves applicability to various body styles, especially meeting the needs of rugged off-road vehicles, improves impact resistance and connection rigidity, reduces structural thermal deformation caused by welding, and enhances the safety and ease of processing of the body.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116588200B_ABST
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Abstract

The application relates to an A-column upper joint, an automobile frame body structure and an automobile, belongs to the automobile technical field, and solves the problem that the current body roof side rail cannot meet the requirements of various styles of automobile bodies, and comprises a joint body, the joint body comprises a first joint part and a second joint part, the included angle between the first joint part and the second joint part is matched with the inclination angle of a front windshield, one end of the first joint part is used as a roof side rail connecting end, the other end is connected with one end of the second joint part, the other end of the second joint part is used as an A-column connecting end, wherein the second joint part is provided with a front windshield rubber coating part matched with the front windshield to realize the fixation with the side edge of the front windshield, and the A-column upper joint of the application is suitable for the use of various styles of automobile body frames.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobiles, in particular to an A-pillar upper joint, an automobile frame body structure and an automobile. BACKGROUND

[0002] The statements herein are provided only to complement the background of the present application and are not necessarily prior art.

[0003] In the current electric vehicle industry, a profile frame body is used, and the A-pillar area is matched with a roof side rail and an A-pillar profile, mainly serving the functions of bearing and collision protection, containing a roof side rail, an A-pillar body, and inner and outer connecting plates, and being welded into a whole. The roof side rail profile is a 3D draw bending piece, in order to meet the fixing requirement for a front windshield, the roof side rail profile has certain requirements for the bending angle, and cannot meet various styles of modeling, especially for vehicles of hard off-road style, the A-pillar area has a large bending angle, so the roof side rail needs to have a large bending angle, and the roof side rail profile is difficult to be formed in the area above the A-pillar and cannot meet the collision requirements. SUMMARY

[0004] In view of the deficiencies in the prior art, the purpose of the present application is to provide an A-pillar upper joint, which improves the applicability to the body style, and especially meets the body requirements of hard off-road style.

[0005] In order to achieve the above-mentioned purpose, the present application is realized by the following technical scheme:

[0006] In a first aspect, the embodiments of the present application provide an A-pillar upper joint, comprising a joint body, the joint body comprising a first joint part and a second joint part, the included angle between the first joint part and the second joint part being matched with the inclination angle of a front windshield, one end of the first joint part serving as a roof side rail connecting end, the other end being connected with one end of the second joint part, the other end of the second joint part serving as an A-pillar connecting end, wherein the second joint part is provided with a front windshield rubber coating part matched with the front windshield to realize the fixation with the side edge of the front windshield.

[0007] Optionally, the roof side rail connecting end of the first joint part is provided with at least one first fixing hole, and can be fixed with the end of the roof side rail through the first fixing hole.

[0008] Optionally, the A-pillar connecting end of the second joint part is provided with at least one fixing hole, and can be fixed with the top end of the A-pillar through the second fixing hole.

[0009] Optionally, the corner part of the first joint part and the second joint part is provided with a reinforcing plate on the side facing the inside of the vehicle.

[0010] Optionally, the inner edge of the joint body is provided with a front door hole stop part, and correspondingly, the front windshield rubber coating part is arranged on the outer edge of the joint body.

[0011] Optionally, the outer edge of the first joint part is provided with a top cover fixing part for fixing the front end of the top cover.

[0012] Optionally, the top cover fixing part is provided with a recessed area to form an avoiding space.

[0013] Optionally, the front windshield glue coating part is provided with a notch near the end of the A-pillar connecting end to form an avoiding space.

[0014] In the second aspect, the embodiments of the present application provide an automobile frame body, comprising the A-pillar upper joint of the first aspect, wherein the top beam connecting end of the first joint part of the A-pillar upper joint is fixed with one end of the top beam, and the A-pillar connecting end of the second joint part of the A-pillar upper joint is fixedly connected with the top end of the A-pillar.

[0015] In the third aspect, the embodiments of the present application provide an automobile provided with the automobile frame body of the second aspect.

[0016] The beneficial effects of the present application are as follows:

[0017] 1. The A-pillar upper joint and frame body structure of the present application, the joint body of the A-pillar upper joint comprises a first joint part and a second joint part, the first joint part can be fixed with the top beam, the second joint part can be fixed with the top end of the A-pillar, the included angle between the second joint part and the first joint part matches the inclination angle of the front windshield, and the glue coating baffle matches the front windshield, which can replace the top beam to fix the front windshield, and replace the top beam to form a larger bending angle, so that the top beam does not need a larger bending angle, and the bending of the top beam is not required, which is convenient for processing and manufacturing, and meets the needs of various styles of car bodies, especially hard off-road car bodies.

[0018] 2. The A-pillar upper joint and frame body structure of the present application, by providing a reinforcing plate, the structural strength of the entire A-pillar upper joint is improved, and the anti-impact performance is improved.

[0019] 3. The A-pillar upper joint and frame body structure of the present application, the inner edge of the joint body is provided with a front door hole stop plate, which is arranged in an integrated manner, thereby reducing the number of door hole stop parts.

[0020] 4. The A-pillar upper joint and frame body structure of the present application, the top cover fixing plate is provided with a recessed part to form an avoiding space, and the glue coating baffle is provided with a notch near the end of the A-pillar connecting end to form an avoiding space, so that the top cover outer plate of the automobile can be fixed with the A-pillar upper joint by using a Hakki rivet through the avoiding space, and the A-pillar can be fixed with the A-pillar upper joint by using a Hakki rivet, compared with traditional spot welding, the connection stiffness is improved, and the safety of the car body in the collision process is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings, which form part of this invention, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an improper limitation of the invention.

[0022] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention. Figure 1 ;

[0023] Figure 2 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention. Figure 2 ;

[0024] Figure 3 This is a schematic diagram of the assembly of the A-column joint with the top edge beam and the A-column in Embodiment 2 of the present invention;

[0025] Figure 4 This is an exploded schematic diagram of the A-pillar joint, top edge beam, A-pillar, windshield, and door opening stop plate in Embodiment 3 of the present invention;

[0026] Among them, 1. First joint, 2. Second joint, 3. Front windshield adhesive coating, 4. Top cover fixing part, 5. Front door opening stop part, 6. First fixing hole, 7. Second fixing hole, 8. Notch, 9. Recessed area, 10. Reinforcing plate, 11. Top edge beam, 12. A-pillar, 13. Front windshield, 14. Top cover outer panel, 15. Door opening stop plate. Detailed Implementation

[0027] In this embodiment, the outer side refers to the upper part of the car, the inner side refers to the lower part of the car, the front part refers to the end near the front of the car, and the rear part refers to the end near the parking space.

[0028] Example 1

[0029] This embodiment provides an A-pillar connector, such as Figures 1-2 As shown, a cast aluminum upper connector is used, including a connector body, which is used to connect between the A-column and the top edge beam.

[0030] The connector body includes a first connector part 1 and a second connector part 2. One end of the first connector part 1 serves as a top edge beam connection end for fixing to the end of the top edge beam, and the other end is integrally connected to one end of the second connector part. The other end of the second connector part serves as an A-pillar connection end for connecting and fixing to the A-pillar.

[0031] The included angle between the first joint 1 and the second joint 2 matches the tilt angle of the car's windshield, that is, matches the included angle between the car's windshield and the outer panel of the roof, so that the second joint 2 can be fixed to the side edge of the car's windshield, replacing the top edge beam to fix the windshield. This eliminates the need for the top edge beam to be bent to match the windshield, reducing the bending angle requirement for the top edge beam.

[0032] The outer edge of the second connector 2 is turned up toward the windshield to form the windshield adhesive part 3. The windshield adhesive part 3 is a plate-shaped structure with a windshield adhesive surface for fixing to the side edge of the windshield.

[0033] The outer edge of the first connector 1 is turned up toward the windshield to form the top cover fixing part 4. The top cover fixing part 4 is a plate-shaped structure with fixing holes for fixing to the side of the front end of the top cover outer plate.

[0034] The inner edge of the entire connector body is flanged to form the front door opening stop 5. This integrated design reduces the number of separate door opening stop components.

[0035] The top edge beam connecting end of the first connector 1 is provided with at least one first fixing hole 6. In this embodiment, the top edge beam connecting end of the first connector 1 is provided with two first fixing holes 6. The first connector 1 can be fixedly connected to the end of the top edge beam through the first fixing holes 6.

[0036] The A-pillar connection end of the second connector 2 is provided with at least one second fixing hole 7. In this embodiment, the A-pillar connection end of the second connector 2 is provided with three second fixing holes 7, and the second connector 2 can be fixedly connected to the top of the A-pillar through the second fixing holes 7.

[0037] In this embodiment, the first joint 1 is fixedly connected to the top edge beam by means of Hack rivets and structural adhesive through the first fixing hole 6, and the second joint 2 is fixedly connected to the top of the A-pillar by means of Hack rivets and structural adhesive through the second fixing hole 7.

[0038] By using this cold connection process instead of welding, the structural shear resistance is more than five times that of traditional spot welding. This improves the connection strength between the A-pillar joint and the top edge beam and A-pillar, thereby enhancing the safety of the vehicle body during a collision. Furthermore, it reduces structural thermal deformation caused by welding and improves the dimensional accuracy of the vehicle body frame.

[0039] To enable the A-pillar to be connected and fixed to the A-pillar joint and the top edge beam using the SPR process, the end of the windshield adhesive part 3 near the A-pillar connection end is provided with a notch 8 to allow space for fixing the A-pillar to the second joint part 2 using Hack rivets using the SPR process. Preferably, two notches 8 are provided. The cover plate fixing part 4 is provided with a recessed area 9 to allow space for fixing the top edge beam to the first joint part 1 using Hack rivets using the SPR process. Preferably, three recessed areas 9 are provided.

[0040] It is understandable that the first joint can also be fixed to the top edge beam by welding or threaded fasteners, and the second joint can also be fixed to the A-pillar by welding or threaded fasteners. Those skilled in the art can set it according to actual needs.

[0041] In this embodiment, a reinforcing plate 10 is provided on the side of the first joint portion 1 and the second joint portion 2 facing the direction of the car. The reinforcing plate 10 adopts a flanged reinforcing rib to increase the local structural strength of the joint on the entire A-pillar, thereby improving its impact resistance. It is understood that the reinforcing plate can also adopt a straight plate structure, which can be set according to actual needs by those skilled in the art.

[0042] Example 2

[0043] This embodiment provides an automotive frame body structure, including the A-pillar connector described in Embodiment 1, such as... Figure 3 As shown, the top edge beam connecting end of the first joint part 1 is fixedly connected to the top edge beam 11 through the first fixing hole, and the top edge beam connecting end of the first joint part 1 is fixedly connected to the top edge beam 11 by means of Hack rivets and structural adhesive.

[0044] The A-pillar connection end of the second connector 2 is connected to the top of the A-pillar 12 through the second fixing hole, and the A-pillar connection end of the second connector 2 is fixedly connected to the top of the A-pillar 12 by means of Hack rivets and structural adhesive.

[0045] Both the top edge beam 11 and the A-column 12 are made of extruded aluminum profiles and can be constructed using existing structures. Their specific structures will not be described in detail here. The top of the A-column 12 is provided with a fixing hole that matches the first fixing hole, and the end of the top edge beam 11 is provided with a fixing hole that matches the second fixing hole.

[0046] The other structural elements of the frame body can be the existing automotive frame body structure, and will not be described in detail here.

[0047] Example 3

[0048] This embodiment provides a car equipped with the car frame body structure described in Embodiment 2, such as... Figure 4As shown, the side edge of the windshield 13 of the car is fixed to the windshield adhesive part 3 through the windshield adhesive surface. The fixing method can adopt the existing fixing method of the windshield and the adhesive fixing surface, which will not be described in detail here. The front end of the car roof outer panel 14 is fixed to the roof fixing part 4 of the first joint part 1 through fixing holes and Hack rivets. It also includes a door opening stop plate 15. The door opening stop plate 15 is located below the door opening stop part 5 and is connected to the lower end of the door opening stop part 5. It is fixedly connected to the A-pillar 12 by MIG welding process.

[0049] Other structural features of the car can be achieved using existing technology and will not be described in detail here.

[0050] In this embodiment, the windshield is fixed by a connector on the A-pillar instead of the top side beam, and the connector forms a larger bending angle instead of the top side beam. Therefore, the top side beam does not need a large bending angle, and there are no requirements for bending the top side beam, which facilitates processing and manufacturing and meets the needs of various body styles, especially hardcore off-road bodies.

[0051] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An A-pillar upper junction, characterized in that, The A-pillar upper joint comprises a joint body, the joint body comprises a first joint part and a second joint part, the included angle between the first joint part and the second joint part matches the inclination angle of the front windshield, one end of the first joint part is a roof side beam connecting end, the other end is integrally connected with one end of the second joint part, the other end of the second joint part is an A-pillar connecting end, wherein the second joint part is provided with a front windshield coating part matched with the front windshield to realize the fixation with the side edge of the front windshield, so that the second joint part can be fixed with the side edge of the front windshield of the automobile, instead of the roof side beam to fix the front windshield, so that the roof side beam does not need to be bent to match the front windshield. The end of the front windshield coating part close to the A-pillar connecting end is provided with a notch to form a avoiding space, and the roof side beam and the A-pillar upper joint are connected and fixed by using SPR process.

2. An A-pillar upper joint as claimed in claim 1, characterised in that, The roof side beam connecting end of the first joint part is provided with at least one first fixing hole, and can be fixed with the end of the roof side beam through the first fixing hole.

3. The A-pillar upper junction of claim 1, wherein, The A-pillar connecting end of the second joint part is provided with at least one fixing hole, and can be fixed with the top end of the A-pillar through the second fixing hole.

4. The A-pillar upper junction of claim 1, wherein, The corner part of the first joint part and the second joint part is provided with a reinforcing plate on the side facing the inside of the vehicle.

5. The A-pillar upper junction of claim 1, wherein, The inner edge of the joint body is provided with a front door hole stop part, and correspondingly, the front windshield coating part is arranged on the outer edge of the joint body.

6. An A-pillar upper joint as claimed in claim 1, characterised in that, The outer edge of the first joint part is provided with a roof cover fixing part for fixing the front end of the roof cover.

7. An A-pillar upper joint as claimed in claim 6, characterised in that, The roof cover fixing part is provided with a recessed area to form an avoiding space.

8. An automotive frame body characterized by comprising: The A-pillar upper joint of any one of claims 1-7, wherein the roof side beam connecting end of the first joint part of the A-pillar upper joint is fixed with one end of the roof side beam, and the A-pillar connecting end of the second joint part of the A-pillar upper joint is fixedly connected with the top end of the A-pillar.

9. An automobile provided with the automobile frame body of claim 8.

Citation Information

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