An automated cord cutting device
By designing an automated rope-cutting device, which uses a cylinder to drive a moving plate and a rope-guiding mechanism, the automatic cutting of carton cable ties is achieved, solving the problems of low efficiency and safety hazards associated with manual rope cutting and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-27
- Publication Date
- 2026-03-24
AI Technical Summary
In existing technologies, cutting cardboard box cable ties requires manual operation, which poses safety hazards and is inefficient, and has not achieved automation.
Design an automated rope cutting device, including a cylinder-driven moving plate, automatic scissors, and a rope guiding mechanism. Automatic rope cutting is achieved through PLC control, and the rope guiding mechanism guides the rope intersection point to the scissor blade.
It automates rope cutting, improves production efficiency, completes a rope cutting action in about 5 seconds, and has a simple structure and smooth operation.
Smart Images

Figure CN116588460B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of logistics automation, in particular to an automatic rope cutting device for cutting the rope of a banded carton. BACKGROUND
[0002] In the logistics, carton unpacking usually needs to be performed, and most of the operations are completed manually. Workers use handheld ordinary scissors or electric scissors to cut the rope of a banded object. It takes a lot of manpower to cut the intersection of two ropes, and there is a certain safety hazard when using scissors, which reduces production efficiency and does not achieve automation. SUMMARY
[0003] The present application is to solve the above problems, and aims to provide an automatic rope cutting device with small structure and convenient use, which can be used to cut the rope of a banded carton.
[0004] To achieve the above purpose, the present application adopts the following technical solutions:
[0005] The present application provides an automatic rope cutting device, characterized in that it comprises: a moving plate driven by a cylinder to move upward or downward; an automatic scissors installed on the moving plate for cutting the rope of a banded carton; and a rope guiding mechanism installed below the moving plate for guiding the intersection of two ropes to the blade edge of the automatic scissors.
[0006] Further, in the automatic rope cutting device provided by the present application, the cylinder can be vertically arranged and installed at the middle position of the upper surface of the cylinder mounting plate, and the cylinder mounting plate is a fixed component; two vertically arranged linear bearings are installed on the cylinder mounting plate, and the two linear bearings are symmetrically arranged about the cylinder; an optical shaft is installed in each of the two linear bearings, the top end of the optical shaft is limited above the linear bearing, and the lower end of the optical shaft is connected and fixed with the moving plate; a connecting plate is fixed below the moving plate; the automatic scissors are installed below the connecting plate through a scissors mounting plate, and the tip of the automatic scissors is directed downward; the rope guiding mechanism comprises two supporting rods and two rope pressing blocks, the two supporting rods are connected below the connecting plate, and each supporting rod has a rope pressing block fixed at the lower end thereof.
[0007] Further, in the automatic rope cutting device provided by the present application, the top end of the optical shaft can be connected and limited above the linear bearing through an optical shaft connecting piece, the optical shaft connecting piece is in the shape of a bent strip, one end of the optical shaft connecting piece is fixed with the top end of one of the optical shafts, and the other end of the optical shaft connecting piece is fixed with the top end of the other optical shaft.
[0008] Further, in the automatic rope cutting device provided by the application, the moving plate and the piston rod of the air cylinder are connected through an air cylinder connector; the air cylinder connector has a cylindrical structure, the inner wall of the cylindrical structure is provided with internal threads, and the bottom of the cylindrical structure is provided with a flange edge; the air cylinder connector is fixed on the moving plate through the flange edge by bolt connection, and the lower end of the piston rod of the air cylinder is threadedly connected with the internal threads of the air cylinder connector.
[0009] Further, in the automatic rope cutting device provided by the application, the moving plate and the piston rod of the air cylinder are connected through an air cylinder connector; the air cylinder connector has a cylindrical structure, the inner wall of the cylindrical structure is provided with internal threads, and the bottom of the cylindrical structure is provided with a flange edge; the air cylinder connector is fixed on the moving plate through the flange edge by bolt connection, and the lower end of the piston rod of the air cylinder is threadedly connected with the internal threads of the air cylinder connector.
[0010] Further, in the automatic rope cutting device provided by the application, the moving plate and the piston rod of the air cylinder are connected through an air cylinder connector; the air cylinder connector has a cylindrical structure, the inner wall of the cylindrical structure is provided with internal threads, and the bottom of the cylindrical structure is provided with a flange edge; the air cylinder connector is fixed on the moving plate through the flange edge by bolt connection, and the lower end of the piston rod of the air cylinder is threadedly connected with the internal threads of the air cylinder connector.
[0011] Further, in the automatic rope cutting device provided by the application, the moving plate and the piston rod of the air cylinder are connected through an air cylinder connector; the air cylinder connector has a cylindrical structure, the inner wall of the cylindrical structure is provided with internal threads, and the bottom of the cylindrical structure is provided with a flange edge; the air cylinder connector is fixed on the moving plate through the flange edge by bolt connection, and the lower end of the piston rod of the air cylinder is threadedly connected with the internal threads of the air cylinder connector.
[0012] Effects and advantages of the present application:
[0013] The automatic rope cutting device of the present application is capable of automatically cutting ropes under the control of the PLC, and has high automation degree. The device has simple structure and stable operation. The rope guiding mechanism can accurately complete the rope cutting operation even when the rope intersection point is different from the vertical position of the cutting edge of the automatic cutting device. The automatic rope cutting device of the present application has high production efficiency, and can complete one cutting operation in about 5 seconds. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a schematic diagram of the overall structure of the automatic rope cutting device in the embodiment of the present application;
[0015] Figure 2 is a structural exploded view of the automatic rope cutting device in the embodiment of the present application.
[0016] The air cylinder 1; the optical axis connector 2; the linear bearing 3; the air cylinder mounting plate 4; the optical axis 5; the air cylinder connector 6; the moving plate 7; the connecting plate 8; the cutting knife mounting plate 9; the supporting rod 10; the pneumatic cutting knife 11; the rope pressing block 12. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the technical solutions of the present application are specifically described below in combination with the drawings.
[0018] <EMBODIMENT>
[0019] See Figure 1 and Figure 2 This embodiment provides an automated rope cutting device, which includes a cylinder 1, an optical shaft connector 2, a linear bearing 3, a cylinder mounting plate 4, an optical shaft 5, a cylinder connector 6, a moving plate 7, a connecting plate 8, a scissor mounting plate 9, a rope guiding mechanism, pneumatic scissors 11, and a PLC controller.
[0020] The cylinder mounting plate 4 is a fixed component. It forms the frame of the entire device and remains stationary throughout operation. During the actual installation of the automated rope-cutting device, the cylinder mounting plate 4 can be fixed to an existing frame within the factory using conventional methods, depending on production needs. For example, a conveyor belt for transporting cartons to be cut can be installed below the frame; the mounting plate can be fixed to this frame to facilitate automatic rope cutting of the incoming cartons.
[0021] The cylinder 1 is vertically arranged, and the front end cover of the cylinder 1 is installed in the middle position on the upper surface of the cylinder mounting plate 4.
[0022] The movable plate 7 is located below the cylinder mounting plate 4 and is driven by the cylinder 1 to move upward or downward. The movable plate 7 is connected to the piston rod of the cylinder 1 via a cylinder connector 6. The cylinder connector 6 has a cylindrical structure with internal threads on its inner wall and a flange at its bottom. The cylinder connector 6 is fixed to the movable plate 7 by bolts to the flange. The lower end of the piston rod of the cylinder 1 is threaded into the internal threads of the cylinder connector 6.
[0023] There are two linear bearings 3, which are vertically arranged and symmetrically distributed and fixed on the left and right sides of the cylinder mounting plate 4 about the cylinder 1.
[0024] Two optical axes are respectively installed in two linear bearings 3, and the optical axes can move along the axial direction of the linear bearings 3. The lower end of the optical axis 5 is connected and fixed to the movable plate 7. The top end of the optical axis 5 is limited above the linear bearings 3, specifically as follows: the top end of the optical axis 5 is connected and limited above the linear bearings 3 by an optical axis connector 2. The optical axis connector 2 is in the shape of a curved strip, one end of which is fixed to the top end of one of the optical axes 5, and the other end of which is fixed to the top end of the other optical axis 5. The optical axis connector 2 not only prevents the optical axis from slipping out of the linear bearings 3, but also enhances the stability of the optical axis.
[0025] The connecting plate 8 is fixed below the movable plate 7. The automatic scissors are mounted below the connecting plate 8 via the scissor mounting plate 9, with the blade tip pointing downwards. In this embodiment, the automatic scissors are pneumatic scissors 11, which are connected to a PLC controller and controlled by the PLC controller.
[0026] The rope guiding mechanism guides the intersection of two ropes to the blade of the automatic scissors. The rope guiding mechanism includes two support rods 10 and two rope pressing blocks 12. The two support rods 10 are connected below the connecting plate 8, and a rope pressing block 12 is fixed to the lower end of each support rod 10. The rope pressing blocks 12 are wedge-shaped, and the two rope pressing blocks 12 are symmetrically arranged, forming an inverted "V"-shaped gap between them for rope guiding.
[0027] The working process of the automated rope-cutting device in this embodiment is as follows:
[0028] The up-and-down movement of cylinder 4 drives the moving plate 7 to move up and down. With the rope guiding mechanism pointing downwards, a 5-10mm error is allowed between the intersection of the two ropes and the position directly below the scissors. The rope pressing blocks guide the intersection of the two ropes into the inverted "V"-shaped gap formed between the two rope pressing blocks 12, thereby guiding the rope to the blade of the pneumatic scissors 11. The PLC controls the scissors to complete the rope cutting action.
[0029] The automated rope-cutting device in this embodiment has a simple structure, is easy to operate, has a high degree of automation, and improves production efficiency. It can complete one rope-cutting action in about 5 seconds.
[0030] The above embodiments are merely preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention are included within the scope of protection of the present invention.
Claims
1. An automated rope-cutting method, characterized in that, The rope cutting method is performed using an automated rope cutting device, which includes: a moving plate, automatic scissors, and a rope guiding mechanism; The movable plate is driven by a cylinder to move upward or downward; The automatic scissors are mounted on the movable plate and connected to the PLC controller. The PLC controller controls the operation. The blade tip of the automatic scissors faces downward and is used to cut the intersection of the two ropes binding the cardboard box. The rope guiding mechanism is installed below the movable plate and is used to guide the intersection of the two binding ropes to the blade of the automatic scissors. A connecting plate is fixed below the movable plate. The rope guiding mechanism includes two support rods and two rope pressing blocks. The two support rods are connected to the lower part of the connecting plate, and a rope pressing block is fixed to the lower end of each support rod. The rope pressing blocks are wedge-shaped, and the two rope pressing blocks are symmetrically arranged, forming an inverted "V" shaped gap between them for rope guiding. The rope guiding mechanism is downward, and the intersection of the two ropes is allowed to have an error of 5-10mm from the position directly below the automatic scissors. The rope pressing block guides the intersection of the two ropes into the inverted "V" shaped gap formed between the two rope pressing blocks, thereby guiding the rope to the blade of the automatic scissors. The PLC controls the scissors to complete the rope cutting action.
2. The automated rope-cutting method as described in claim 1, characterized in that: in, The cylinder is vertically arranged and installed in the middle of the upper surface of the cylinder mounting plate, which is a fixed component; Two vertically arranged linear bearings are mounted on the cylinder mounting plate, and the two linear bearings are symmetrically arranged about the cylinder. An optical axis is installed in each of the two linear bearings. The top end of the optical axis is limited above the linear bearing, and the lower end of the optical axis is connected and fixed to the movable plate. The automatic scissors are mounted below the connecting plate via a scissor mounting plate.
3. The automated rope-cutting method as described in claim 2, characterized in that: in, The top end of the optical axis is connected and limited above the linear bearing by an optical axis connector. The optical axis connector is in the shape of a bent strip. One end of the optical axis connector is fixed to the top end of one of the optical axes, and the other end of the optical axis connector is fixed to the top end of the other optical axis.
4. The automated rope-cutting method as described in claim 2, characterized in that: in, The movable plate is connected to the piston rod of the cylinder via a cylinder connector; The cylinder connector has a cylindrical structure, the inner wall of the cylindrical structure is provided with internal threads, and the bottom of the cylindrical structure is provided with a flange edge; The cylinder connector is fixed to the movable plate by flange bolts. The lower end of the piston rod of the cylinder is threadedly connected to the internal thread of the cylinder connector.
5. The automated rope-cutting method as described in claim 1, characterized in that: in, The automatic scissors are pneumatic scissors.
Citation Information
Patent Citations
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