High-standard concrete mixing station intelligent control system and control method

By introducing an intelligent control system into the concrete mixing plant, multiple mixing and remote monitoring in the X and Y directions are achieved, solving the problems of unstable production quality and low efficiency of manual inspection, and improving mixing quality and production safety.

CN116604708BActive Publication Date: 2025-11-07CCCC SECOND PUBLIC OFFICE HUAXI CONSTR CO LTD
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Patent Information

Application Number
CN202310563786.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-18
Publication Date
2025-11-07
Estimated Expiration
2043-05-18

AI Technical Summary

Technical Problem

Existing concrete mixing plants suffer from unstable production quality during the production process, and manual inspection affects efficiency and is harmful to the health of quality inspectors.

Method used

The system adopts a high-standard intelligent control system for concrete batching plants, including a rotating mechanism and a mixing mechanism, to achieve multiple mixing in the X and Y directions. It is also equipped with a viscosity detection device and enables remote monitoring and control through sensors and wireless transmission modules.

Benefits of technology

It achieves stability and uniformity in concrete mixing quality, reduces the need for manual inspection, improves production efficiency, and protects the health of quality inspectors.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application belongs to the technical field of concrete mixing station, and particularly relates to a high-standard concrete mixing station intelligent control system and a control method, which comprises a mounting base, a mixing bin and a conveying belt arranged below the mixing bin, a power mechanism is arranged on the left side of the mounting base, and a rotating mechanism and a mixing mechanism are arranged on the mounting base from top to bottom. The high-standard concrete mixing station intelligent control system and the control method can realize multiple X and Y direction mixing of concrete raw materials in the mixing bin from the outside and the inside of the mixing bin through the rotating mechanism and the mixing mechanism, and have the effects of uniform mixing and high quality of the mixed concrete.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of concrete mixing station, and particularly relates to a high-standard concrete mixing station intelligent control system and a control method. BACKGROUND

[0002] The concrete mixing station is mainly used for concrete engineering, and is mainly used for mixing and mixing concrete, also known as a concrete mixing station. Due to the high degree of mechanization and automation, the productivity is also high, and the quality of the concrete can be guaranteed and the cement can be saved. It is suitable for urban commercial ready-mixed concrete, roads and bridges, water conservancy, airports, ports and other large infrastructure construction projects and places with high demand for concrete.

[0003] In recent years, the construction industry in China has developed rapidly, and the demand for concrete has also greatly increased. With the increasing quality requirements of users for concrete, the requirements of concrete production enterprises for the automation control and management level of the mixing station are also increasing. However, the existing concrete mixing station is affected by various factors in the production process, such as raw material ratio and equipment state, which can easily lead to unstable production quality. Therefore, after the concrete mixing is completed, the mixing station needs to arrange special quality inspection personnel to go to the mixing station to detect the viscosity of the concrete, so as to ensure the quality of the building. However, this manual detection method not only affects the production efficiency of the concrete, but also causes pollution such as noise, waste gas and dust during the production process of the mixing station, which affects the health of the quality inspection personnel when detecting the viscosity of the concrete. SUMMARY

[0004] Based on the technical problem that the existing manual detection method not only affects the production efficiency of the concrete, but also causes pollution such as noise, waste gas and dust during the production process of the mixing station, which affects the health of the quality inspection personnel when detecting the viscosity of the concrete, the present application provides a high-standard concrete mixing station intelligent control system and a control method.

[0005] The high-standard concrete mixing station intelligent control system provided by the present application comprises a mounting base, a mixing bin and a conveying belt arranged below the mixing bin. The left side of the mounting base is provided with a power mechanism. The upper side of the mounting base is provided with a rotating mechanism and a mixing mechanism from top to bottom.

[0006] The power mechanism comprises a driving motor mounted on the left side surface of the mounting base. The power mechanism realizes power transmission of the rotating mechanism and the mixing mechanism.

[0007] The rotating mechanism comprises a rotating shaft. After the rotating shaft is driven to rotate by the power mechanism, the mixing bin is driven to rotate around the axis of the rotating shaft.

[0008] The stirring mechanism comprises a stirring blade group, and the rotating mechanism drives the stirring blade group to realize uniform stirring of the raw materials in the stirring bin with the stirring bin's shaft as the center while driving the stirring bin to rotate.

[0009] Preferably, the output shaft of the driving motor is fixedly connected with a transmission shaft, and the power mechanism further comprises a speed changing assembly, which is composed of a synchronous toothed belt, a first air cylinder, an engaging block and two hexagonal turntables.

[0010] Preferably, the first air cylinder drives the engaging block to engage with the synchronous toothed belt, and the synchronous toothed belt changes the rotating speed of the rotating shaft through the extension and retraction of the first air cylinder at both ends.

[0011] Preferably, the left surface of the mounting base is fixedly provided with a mounting block, and the shaft of the mounting block is fixedly provided with a rotary encoder connected with one end of the rotating shaft.

[0012] Preferably, the right surface of the mounting base is provided with a driven bevel gear slot and a sliding slot from inside to outside, the longitudinal section of the sliding slot is T-shaped, the other end of the rotating shaft penetrates through and extends to the right surface of the mounting base, the other end of the rotating shaft is fixedly connected with a C-shaped support frame, the left surface of the support frame is fixedly connected with symmetrically distributed guide sliding blocks, and the outer surface of the guide sliding blocks is slidably connected with the inner wall of the sliding slot.

[0013] Preferably, the rotating mechanism further comprises a first connecting shaft mounted on the upper surface of the support frame through a bearing, the bottom end of the first connecting shaft penetrates and extends to the inside of the support frame, the bottom end of the first connecting shaft is fixedly sleeved with a first driving bevel gear engaged with a driven bevel gear slot, the upper surface of the support frame is mounted with a hollow second connecting shaft through a bearing, the stirring bin is fixedly connected at the bottom end of the second connecting shaft, and the inner top wall of the stirring bin is in a circular arc shape, the first connecting shaft and the second connecting shaft are drivingly connected through a belt transmission mechanism, the inner wall of the second connecting shaft is fixedly mounted with a main feeding pipe provided with an electromagnetic valve through a sealing ring, and the outer surface of the main feeding pipe is fixedly connected with symmetrically distributed secondary feeding pipes provided with electromagnetic valves.

[0014] Preferably, the upper surface of the mounting base is fixedly connected with a fixed block, the upper surface of the fixed block is fixedly connected with a second cylinder, one end of the piston rod of the second cylinder is fixedly connected with a connecting block, and the upper surface of the connecting block is fixedly connected with a main feeding pipe and secondary feeding pipes provided with electromagnetic valves, respectively, wherein the two secondary feeding pipes are symmetrically distributed on the two sides of the main feeding pipe, the second cylinder drivingly extends and retracts the main feeding pipe and the secondary feeding pipes to realize lifting action in the height direction of the mounting base, the top end of the main feeding pipe and the secondary feeding pipes are fixedly mounted with an anode magnet, and the bottom end of the main feeding pipe and the secondary feeding pipes are fixedly mounted with a cathode magnet attracted to the anode magnet.

[0015] Preferably, the stirring mechanism further comprises a third connecting shaft mounted on the lower surface of the support frame through a bearing, the bottom end of the third connecting shaft penetrates and extends to the inside of the support frame, the top end of the third connecting shaft is fixedly sleeved with a second driving bevel gear engaged with a driven bevel gear slot, the lower surface of the stirring bin is mounted with the inner bottom wall of the support frame through a bearing, the lower surface of the support frame is mounted with a stirring shaft through a bearing, the stirring shaft and the third connecting shaft are drivingly connected through a belt transmission mechanism, and one end of the stirring shaft is fixedly positioned through a bearing at the center of the inner bottom wall of the stirring bin and then extends to the inside of the stirring bin.

[0016] Preferably, the stirring paddle group is composed of five groups of stirring paddles, the five groups of stirring paddles are equidistantly distributed on the surface of the stirring shaft, the right surface of the mounting base is fixedly mounted with symmetrically distributed induction sheets, the left surface of the support frame is fixedly mounted with a proximity switch at the upper end, the outer surface of the stirring bin is fixedly mounted with a temperature sensor, a humidity sensor and a pressure sensor, respectively, and the front surface of the mounting base is fixedly mounted with a controller and a wireless transmission module, respectively.

[0017] Both sides of the conveying belt are provided with viscosity detection devices which are symmetrically distributed, and the viscosity detection device comprises a third cylinder which is installed on the inner bottom wall of the mounting base, the piston rod of each of the two third cylinders is fixedly connected with a measuring sleeve, and the shaft centers of the measuring sleeve, the stirring shaft, the stirring bin, the main feeding pipe, the main feeding pipe and the second connecting shaft are located on the same axis.

[0018] The inner bottom wall of the mounting base is uniformly provided with guide rails, the upper surface of the guide rail is in contact with the lower surface of the measuring sleeve, the outer surface of the measuring block is threadedly sleeved with a threaded rod, the lower surface of the measuring block is fixedly installed with a laser ranging sensor, the inner bottom wall of the mounting base close to the laser ranging sensor is fixedly installed with a measuring sheet, one end of the threaded rod is fixedly positioned on the lower surface of the mounting base through a bearing and extends to the lower surface of the mounting base, the two threaded rods are drivingly connected through a belt transmission mechanism, one end of one of the threaded rods is fixedly installed with a micro servo motor, and the lower surface of the micro servo motor is fixedly installed with the inner bottom wall of the mounting base.

[0019] Preferably, a control method of a high-standard concrete mixing station intelligent control system is provided, and the specific control method is as follows: step one, the staff in the background of the mixing station sends a start signal to the controller through the wireless transmission module, after the controller receives the start signal, the second cylinder is controlled to extend to drive the main feeding pipe and the auxiliary feeding pipe to realize the descending action in the height direction of the mounting base, so that the main feeding pipe is inserted with the main feeding pipe, the two auxiliary feeding pipes are respectively inserted with the corresponding auxiliary feeding pipes, the electromagnetic valves on the surfaces of the main feeding pipe, the auxiliary feeding pipe, the main feeding pipe and the auxiliary feeding pipe are all powered on, the external feeding mechanism is controlled to send the required cement, sand and water of the concrete into the stirring bin according to a certain ratio, and then the feeding action in the stirring bin is realized, after the feeding is completed, the electromagnetic valves on the surfaces of the main feeding pipe, the auxiliary feeding pipe, the main feeding pipe and the auxiliary feeding pipe are all powered off, the second cylinder is controlled to retract to drive the main feeding pipe and the auxiliary feeding pipe to realize the ascending action in the height direction of the mounting base, so that the main feeding pipe is disengaged from the main feeding pipe, and the two auxiliary feeding pipes are disengaged from the corresponding auxiliary feeding pipes, in addition, the cooperation of the anode magnet and the cathode magnet makes the connection between the main feeding pipe and the main feeding pipe, and the two auxiliary feeding pipes and the corresponding auxiliary feeding pipes more stable.

[0020] Step two, the driving motor is controlled to start, the driving motor drives the transmission shaft to rotate, the synchronous tooth belt drives the rotating shaft and the support frame connected to one end of the rotating shaft to realize the circular motion with the axis of the rotating shaft as the center, and then the stirring action in the X direction of the stirring bin and the cement, sand and water inside the stirring bin is realized, and the rotation speed of the rotating shaft is realized online stepless speed change through the setting of the speed change assembly.

[0021] Step 3: During the circular rotation of the support frame around the axis of rotation, the first connecting shaft is driven to rotate through the meshing of the first active bevel gear and the driven bevel gear groove. At the same time, the second connecting shaft is driven to rotate synchronously through the belt drive mechanism, thereby achieving the Y-direction mixing action of the mixing chamber and the cement, sand and water inside it.

[0022] Step four: The second active bevel gear meshes with the driven bevel gear groove, driving the third connecting shaft to rotate. At the same time, the belt drive mechanism drives the mixing shaft to rotate synchronously, thereby achieving a Y-direction mixing action of cement, sand and water from inside the mixing chamber. This ensures that the various raw materials of the concrete are effectively mixed and uniformly. Through the cooperation of temperature, humidity and pressure sensors, the temperature, humidity and pressure inside the mixing chamber are monitored in real time, and the monitoring data is fed back to the controller. After being processed by the controller, it is remotely transmitted to the back-end terminal of the mixing plant through the wireless transmission module, so that the staff can remotely control the mixing status of the concrete.

[0023] Step 5: After the concrete is mixed, the proximity switch contacts the induction plate on the lower right side of the mounting base, causing the mixing chamber to rotate 180 degrees along the X direction around its own axis, flipping from an upright state to an inverted state. The solenoid valve on the surface of the main conveying pipe is energized for ten seconds, allowing the mixed concrete to fall into the measuring sleeve through the main conveying pipe. After the set time is reached, the solenoid valve on the surface of the main conveying pipe is de-energized, and the proximity switch contacts the induction plate on the upper right side of the mounting base, causing the mixing chamber to rotate 180 degrees again along the X direction around its own axis, flipping from an inverted state to an upright state.

[0024] Step six: Control the extension of the third cylinder to drive the measuring sleeve to rise along the height direction of the mounting base, separating the concrete inside the measuring sleeve from the sleeve itself. The concrete settles naturally on the surface of the conveyor belt. Control the micro servo motor to start, driving the two threaded rods to rotate synchronously through the belt drive mechanism. Through the cooperation of the threaded rods, the measuring block, and the guide rail, the measuring block moves up and down along the length of the guide rail. By using the photoelectric switches on both sides of the conveyor belt, as well as the laser range sensor and measuring plate, the height difference of the concrete is measured, and the settlement slump can be obtained. The measurement is vertically fed back to the controller, which processes it and then transmits it remotely to the back-end terminal of the mixing plant through the wireless transmission module, so that the staff can remotely control the viscosity of the concrete after mixing.

[0025] Step seven, when the concrete viscosity reaches the actual needs, first control the third cylinder contraction, drive the measuring sleeve along the height direction of the installation base to realize the falling action, at this time, in order to make the concrete evenly fall on the surface of the conveying belt, the third cylinder is used to leave a gap between the measuring sleeve and the conveying belt for the concrete to flow, at this time, the measuring sleeve realizes the scraping treatment to the concrete falling on the surface of the conveying belt, secondly, through the cooperation of the rotating mechanism and the rotary encoder, drive the stirring bin to rotate 180 degrees along the X direction of the stirring bin, from the vertical state to the inverted state, finally, control the electromagnetic valve on the surface of the main feeding pipe to be electrified, realize the discharging action of the concrete in the stirring bin.

[0026] The beneficial effects in the application are:

[0027] 1. By setting the rotating mechanism and the stirring mechanism, the concrete raw materials in the stirring bin can be stirred in X and Y directions from the outside and the inside of the stirring bin, which has the effects of uniform stirring and high quality of the stirred concrete.

[0028] 2. By setting the viscosity detection device, the viscosity of the stirred concrete can be automatically sampled and detected, the third cylinder is controlled to extend, drive the measuring sleeve to realize the rising action along the height direction of the installation base, separate the concrete in the measuring sleeve from the measuring sleeve, the concrete naturally settles on the surface of the conveying belt, the micro servo motor is controlled to start, drive the two threaded rods to rotate synchronously through the belt transmission mechanism, through the cooperation of the threaded rods, the measuring block and the guide rail, the measuring block realizes the rising and falling action along the length direction of the guide rail, through the cooperation of the opposite emitting switch, the laser ranging sensor and the measuring sheet arranged on both sides of the conveying belt, the height difference of the concrete is measured, and then the settlement slump is obtained, and the measurement is vertically fed back to the controller, after being processed by the controller, the wireless transmission module remotely transmits the data to the stirring station background terminal, and then the staff can remotely control the viscosity of the stirred concrete. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is a schematic diagram of an intelligent control system and control method for a high-standard concrete mixing station.

[0030] Figure 2 It is a perspective view of the rotary encoder structure of an intelligent control system and control method for a high-standard concrete mixing station.

[0031] Figure 3 It is a perspective view of the variable speed assembly overall structure of an intelligent control system and control method for a high-standard concrete mixing station.

[0032] Figure 4 It is a perspective view of the driven bevel gear slot structure of an intelligent control system and control method for a high-standard concrete mixing station.

[0033] Figure 5 It is a kind of high standard concrete mixing station intelligent control system and control method's conveying belt structure perspective view;

[0034] Figure 6 It is a kind of high standard concrete mixing station intelligent control system and control method's mixing bin structure perspective view;

[0035] Figure 7 It is a kind of high standard concrete mixing station intelligent control system and control method's main feeding pipe structure perspective view.

[0036] In the figure: 1, mounting base;2, mixing bin;3, conveying belt;4, drive motor;41, transmission shaft;42, synchronous toothed belt;43, first air cylinder;44, engaging block;45, hexagonal turntable;46, mounting block;47, rotary encoder;48, driven bevel gear slot;49, sliding slot;410, support frame;411, guide sliding block;412, insulating sleeve;413, contact sheet;5, rotating shaft;51, first connecting shaft;52, first driving bevel gear;53, second connecting shaft;54, main feeding pipe;55, auxiliary feeding pipe;56, fixed block;57, second air cylinder;58, connecting block;59, main feeding pipe;510, auxiliary feeding pipe;511, anode magnet;512, cathode magnet;6, mixing paddle group;61, third connecting shaft;62, second driving bevel gear;63, stirring shaft;64, inductive sheet;65, proximity switch;66, temperature sensor;67, humidity sensor;68, pressure sensor;69, controller;610, wireless transmission module;611, third air cylinder;612, measuring sleeve;613, guide rail;614, measuring block;615, pair of switches;616, threaded rod;617, laser ranging sensor;618, measuring sheet;619, micro servo motor. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all.

[0038] Reference Figures 1-7 A high standard concrete mixing station intelligent control system, comprising a mounting base 1, a mixing bin 2 and a conveying belt 3 arranged below the mixing bin 2, a power mechanism is arranged on the left side of the mounting base 1, and a rotating mechanism and a stirring mechanism are arranged on the upper side of the mounting base 1 from top to bottom.

[0039] Among them, the power mechanism includes a drive motor 4 mounted on the left side surface of the mounting base 1, and the power mechanism realizes the action of power transmission to the rotating mechanism and the stirring mechanism.

[0040] The rotating mechanism comprises a rotating shaft 5, and the power mechanism drives the rotating shaft 5 to rotate, and then drives the stirring bin 2 to rotate with the axis of the rotating shaft 5 as the center.

[0041] The stirring mechanism comprises a stirring blade group 6, and the rotating mechanism drives the stirring bin 2 to rotate at the same time, and drives the stirring blade group 6 to realize uniform stirring of the raw materials in the stirring bin 2 with the axis of the stirring bin 2 as the center.

[0042] Further, in order to realize on-line stepless speed change of the rotating speed of the rotating shaft 5, the output shaft of the driving motor 4 is fixedly connected with a transmission shaft 41, the power mechanism further comprises a speed change assembly, the speed change assembly is composed of a synchronous toothed belt 42, a first air cylinder 43, an engaging block 44 and a hexagonal rotating disc 45, one of the hexagonal rotating discs 45 is fixedly installed at one end of the transmission shaft 41, the other hexagonal rotating disc 45 is fixedly installed at one end of the rotating shaft 5, the first air cylinder 43 is fixedly installed on the outer surface of the hexagonal rotating disc 45 in the radial direction, and the engaging block 44 is fixedly installed on the outer end of the piston rod of the first air cylinder 43 to realize radial expansion and contraction, and the setting of the speed change assembly improves the stirring speed and stirring quality of the concrete.

[0043] Further, in order to realize on-line monitoring of the working rotating speed of the rotating shaft 5, the first air cylinder 43 drives the engaging block 44 to engage with the synchronous toothed belt 42, and the synchronous toothed belt 42 realizes on-line speed change of the rotating speed of the rotating shaft 5 through the one-expansion-and-one-contraction action of the first air cylinders 43 at both ends, an installation block 46 is fixedly installed on the left surface of the installation base 1, a rotating encoder 47 connected with one end of the rotating shaft 5 at the input end is fixedly installed at the axis of the installation block 46, and the rotating speed of the rotating shaft 5 is monitored on-line through the setting of the rotating encoder 47 in the process that the rotating shaft 5 drives the stirring bin 2 to rotate along the X direction of the rotating shaft 5, and then the real-time rotating angle and the rotating number of the stirring bin 2 can be obtained, and the middle end of the rotating shaft 5 is installed on the axis of the installation base 1 through a bearing.

[0044] Further, in order to make the stirring bin 2 rotate stably along the X direction, the right surface of the installation base 1 is provided with a driven bevel gear slot 48 and a sliding groove 49 from inside to outside, the longitudinal section of the sliding groove 49 is in T shape, the other end of the rotating shaft 5 penetrates and extends to the right surface of the installation base 1, the other end of the rotating shaft 5 is fixedly connected with a C-shaped support frame 410, the left surface of the support frame 410 is fixedly connected with symmetrically distributed guide sliding blocks 411, the outer surface of the guide sliding blocks 411 is slidably sleeved with the inner wall of the sliding groove 49, and the cooperation of the sliding groove 49, the support frame 410 and the guide sliding blocks 411 improves the stability of the rotation of the stirring bin 2.

[0045] Further, in order to normally supply power to the electrical equipment in the rotating mechanism and the stirring mechanism, a first mounting groove in the shape of a ring is formed in the inner wall of the chute 49, a second mounting groove is formed in the right side surface of the guide sliding block 411, and an insulating sleeve 412 is fixedly sleeved on the inner walls of the first mounting groove and the second mounting groove. The material of the insulating sleeve 412 is fluorine rubber, and a contact piece 413 is fixedly sleeved on the inner wall of the insulating sleeve 412. The insulating sleeve 412 insulates the contact surface of the contact piece 413 with the first mounting groove and the second mounting groove, thereby avoiding the occurrence of electric leakage.

[0046] Further, in order to make the stirring bin 2 realize stirring movement in the Y direction, the rotating mechanism further comprises a first connecting shaft 51 mounted on the upper surface of the support frame 410 through a bearing, the bottom end of the first connecting shaft 51 penetrates and extends into the interior of the support frame 410, the bottom end of the first connecting shaft 51 is fixedly sleeved with a first driving bevel gear 52 engaged with the driven bevel gear slot 48, the upper surface of the support frame 410 is mounted with a second connecting shaft 53 in the shape of a hollow through a bearing, the stirring bin 2 is fixedly connected at the bottom end of the second connecting shaft 53, and the inner top wall of the stirring bin 2 is in the shape of a circular arc. The inner top wall of the stirring bin 2 is arranged in the shape of a circular arc, which is to make the stirred concrete in the stirring bin 2 be discharged better, faster and more thoroughly. The first connecting shaft 51 and the second connecting shaft 53 are drivingly connected through a belt transmission mechanism. In the process of the support frame 410 rotating around the axis of the rotating shaft 5 as the center, the first connecting shaft 51 is driven to rotate through the engagement of the first driving bevel gear 52 and the driven bevel gear slot 48, and the second connecting shaft 53 is simultaneously driven to rotate synchronously through the belt transmission mechanism, thereby realizing stirring action in the Y direction on the stirring bin 2 and the cement, sand and water inside the stirring bin 2. The inner wall of the second connecting shaft 53 is fixedly mounted with a main conveying pipe 54 with a solenoid valve through a sealing ring, and the outer surface of the main conveying pipe 54 is fixedly connected with a vice conveying pipe 55 in the shape of a symmetric distribution and with a solenoid valve. The solenoid valves are arranged on the surfaces of the main conveying pipe 54 and the vice conveying pipe 55, which is to prevent the leakage of the concrete raw materials in the stirring bin 2 from occurring during the rotation of the stirring bin 2.

[0047] Further, in order to facilitate the feeding into the stirring bin 2, the upper surface of the installation base 1 is fixedly connected with a fixed block 56, the upper surface of the fixed block 56 is fixedly connected with a second air cylinder 57, one end of the piston rod of the second air cylinder 57 is fixedly connected with a connecting block 58, the upper surface of the connecting block 58 is fixedly connected with a main feeding pipe 59 and a vice feeding pipe 510 with electromagnetic valves respectively, the main feeding pipe 59 and the vice feeding pipe 510 can further adopt spring pipes, the two vice feeding pipes 510 are symmetrically distributed on the two sides of the main feeding pipe 59, the second air cylinder 57 drives the main feeding pipe 59 and the vice feeding pipe 510 to realize the lifting action along the height direction of the installation base 1, the top end of the main feeding pipe 54 and the vice feeding pipe 55 is fixedly installed with an anode magnet 511, the bottom end of the main feeding pipe 59 and the vice feeding pipe 510 is fixedly installed with a cathode magnet 512 which is attracted to the anode magnet 511, through the cooperation of the anode magnet 511 and the cathode magnet 512, the connection between the main feeding pipe 59 and the main feeding pipe 54 and the two vice feeding pipes 510 and the corresponding vice feeding pipes 55 is more stable.

[0048] Further, in order to realize the stirring action of the cement, sand and water in the interior of the stirring bin 2 in the Y direction, the stirring mechanism further comprises a third connecting shaft 61 installed on the lower surface of the support frame 410 through a bearing, the bottom end of the third connecting shaft 61 penetrates and extends to the interior of the support frame 410, the top end of the third connecting shaft 61 is fixedly sleeved with a second driving bevel gear 62 engaged with the driven bevel gear slot 48, the lower surface of the support frame 410 is fixedly positioned on the inner bottom wall of the stirring bin 2 through a bearing, the lower surface of the support frame 410 is fixedly positioned on the inner bottom wall of the stirring bin 2 through a bearing, the bottom end of the third connecting shaft 61 penetrates and extends to the interior of the stirring bin 2, through the engagement of the second driving bevel gear 62 and the driven bevel gear slot 48, the third connecting shaft 61 is driven to rotate, at the same time, the stirring shaft 63 is driven to rotate synchronously through the belt transmission mechanism, thereby realizing the stirring action of the cement, sand and water in the interior of the stirring bin 2 in the Y direction, so that the various raw materials of the concrete are effectively stirred and uniformly stirred.

[0049] Through the setting of the rotating mechanism and the stirring mechanism, the concrete raw materials in the stirring bin 2 can be stirred in the X and Y directions from the outside and the inside of the stirring bin 2, which has the effects of uniform stirring and high quality of the stirred concrete.

[0050] Further, in order to realize automatic detection of the consistency of the stirred concrete, the stirring paddle group 6 is composed of five groups of stirring paddles, and the five groups of stirring paddles are distributed at equal intervals on the surface of the stirring shaft 63. The right side surface of the mounting base 1 is fixedly installed with symmetrically distributed sensing sheets 64. The left side surface of the support frame 410 is fixedly installed with a proximity switch 65 at the upper end. The outer surface of the stirring bin 2 is fixedly installed with a temperature sensor 66, a humidity sensor 67, and a pressure sensor 68, respectively. The front surface of the mounting base 1 is fixedly installed with a controller 69 and a wireless transmission module 610, respectively. Through the cooperation of the temperature sensor 66, the humidity sensor 67, and the pressure sensor 68, the temperature, humidity, and pressure inside the stirring bin 2 are monitored in real time, and the monitoring data is fed back to the controller 69. After being processed by the controller 69, the data is transmitted remotely to the stirring station background terminal through the wireless transmission module 610, thereby facilitating the remote control of the stirring state of the concrete by the staff.

[0051] The two sides of the conveying belt 3 are provided with symmetrically distributed consistency detection devices, and the consistency detection device includes a third cylinder 611 installed in the inner bottom wall of the mounting base 1. The piston rod of each of the two third cylinders 611 is fixedly connected with a measuring sleeve 612. The shaft centers of the measuring sleeve 612, the stirring shaft 63, the stirring bin 2, the main conveying pipe 54, the main feeding pipe 59, and the second connecting shaft 53 are located on the same axis. In order to accurately drop the stirred concrete from the stirring bin 2 into the measuring sleeve 612, the inner diameter of the measuring sleeve 612 designed in the application is larger than the inner diameter of the main conveying pipe 54. When the concrete drops from the stirring bin 2 into the measuring sleeve 612, a gap is left between the main conveying pipe 54 and the measuring sleeve 612. The gap distance is adjusted according to actual needs. The gap between the main conveying pipe 54 and the measuring sleeve 612 is designed to make the concrete drop evenly on the conveying belt 3, thereby facilitating the conveying action of the conveying belt 3. In addition, the cooperation of the third cylinder 611 and the measuring sleeve 612 makes it convenient to separate the measuring sleeve 612 from the concrete.

[0052] The inner bottom wall of the mounting base 1 is uniformly distributed with guide rails 613, and the upper surface of the guide rails 613 is in contact with the lower surface of the measuring sleeve 612. Four guide rails 613 are slidably sleeved with measuring blocks 614 in the inner walls of the opposite surface guide grooves in pairs. The upper surface of the measuring block 614 is fixedly installed with a pair of photoelectric switches 615. The outer surface of the measuring block 614 is threadedly sleeved with a threaded rod 616. The lower surface of the measuring block 614 is fixedly installed with a laser ranging sensor 617. The inner bottom wall of the mounting base 1 close to the laser ranging sensor 617 is fixedly installed with a measuring sheet 618. One end of the threaded rod 616 is fixedly positioned on the lower surface of the mounting base 1 through a bearing and extends to the lower surface of the mounting base 1. The two threaded rods 616 are drivingly connected through a belt transmission mechanism. One end of one of the threaded rods 616 is fixedly installed with a micro servo motor 619. The lower surface of the micro servo motor 619 is fixedly installed on the inner bottom wall of the mounting base 1. The micro servo motor 619 is controlled to start, driving the two threaded rods 616 to rotate synchronously through the belt transmission mechanism. The cooperation of the threaded rod 616, the measuring block 614 and the guide rail 613 enables the measuring block 614 to rise and fall along the length direction of the guide rail 613. The cooperation of the pair of photoelectric switches 615, the laser ranging sensor 617 and the measuring sheet 618 arranged on both sides of the conveying belt 3 measures the height difference of the concrete, so as to obtain the slump flow, and vertically feeds the measurement to the controller 69. After being processed by the controller 69, the wireless transmission module 610 remotely transmits the measurement to the mixing station background terminal, so as to facilitate the staff to remotely control the viscosity of the mixed concrete.

[0053] The viscosity detection device can automatically sample and detect the viscosity of the mixed concrete. The third cylinder 611 is controlled to extend, driving the measuring sleeve 612 to rise along the height direction of the mounting base 1, so that the concrete in the measuring sleeve 612 is separated from the measuring sleeve 612. The concrete naturally settles on the surface of the conveying belt 3. The micro servo motor 619 is controlled to start, driving the two threaded rods 616 to rotate synchronously through the belt transmission mechanism. The cooperation of the threaded rod 616, the measuring block 614 and the guide rail 613 enables the measuring block 614 to rise and fall along the length direction of the guide rail 613. The cooperation of the pair of photoelectric switches 615, the laser ranging sensor 617 and the measuring sheet 618 arranged on both sides of the conveying belt 3 measures the height difference of the concrete, so as to obtain the slump flow, and vertically feeds the measurement to the controller 69. After being processed by the controller 69, the wireless transmission module 610 remotely transmits the measurement to the mixing station background terminal, so as to facilitate the staff to remotely control the viscosity of the mixed concrete.

[0054] Embodiment two

[0055] Reference Figures 1-7The application discloses a control method of an intelligent control system of a high-standard concrete mixing station, and specifically comprises the following steps: step one, a staff member of a background of the mixing station sends a starting signal to a controller 69 through a wireless transmission module 610; after the controller 69 receives the starting signal, a second air cylinder 57 is controlled to extend a driving main feeding pipe 59 and a driving auxiliary feeding pipe 510 to realize a descending action along a height direction of a mounting base 1, so that the main feeding pipe 59 is inserted into a main feeding pipe 54, and the two auxiliary feeding pipes 510 are respectively inserted into corresponding auxiliary feeding pipes 55; the electromagnetic valves on surfaces of the main feeding pipe 59, the auxiliary feeding pipe 510, the main feeding pipe 54 and the auxiliary feeding pipe 55 are all electrified; an external feeding mechanism is controlled to send cement, sand and water required by the concrete into a mixing bin 2 according to a certain proportion, so that a feeding action in the mixing bin 2 is realized; after the feeding is completed, the electromagnetic valves on the surfaces of the main feeding pipe 59, the auxiliary feeding pipe 510, the main feeding pipe 54 and the auxiliary feeding pipe 55 are all deenergized; the second air cylinder 57 is controlled to retract the driving main feeding pipe 59 and the driving auxiliary feeding pipe 510 to realize an ascending action along the height direction of the mounting base 1, so that the main feeding pipe 59 is disengaged from the main feeding pipe 54, and the two auxiliary feeding pipes 510 are respectively disengaged from the corresponding auxiliary feeding pipes 55; in addition, the main feeding pipe 59 and the main feeding pipe 54, and the two auxiliary feeding pipes 510 and the corresponding auxiliary feeding pipes 55 are more stably connected through cooperation of an anode magnet 511 and a cathode magnet 512.

[0056] Step two, a driving motor 4 is controlled to start; the driving motor 4 drives a transmission shaft 41 to rotate; the synchronous toothed belt 42 drives a rotating shaft 5 and a support frame 410 connected to one end of the rotating shaft 5 to realize a circular motion with the axis of the rotating shaft 5 as the center, so that the mixing bin 2 and the cement, the sand and the water in the mixing bin 2 realize X-direction stirring action; the rotating speed of the rotating shaft 5 realizes online stepless speed change through the variable speed assembly.

[0057] Step three, in the process that the support frame 410 realizes the circular motion with the axis of the rotating shaft 5 as the center, the first driving bevel gear 52 is meshed with the driven bevel gear slot 48 to drive the first connecting shaft 51 to rotate, and the belt transmission mechanism drives the second connecting shaft 53 to realize synchronous rotation, so that the mixing bin 2 and the cement, the sand and the water in the mixing bin 2 realize Y-direction stirring action.

[0058] Step four, through the meshing of the second driving bevel gear 62 and the driven bevel gear 48, the third connecting shaft 61 is driven to rotate, and at the same time the synchronous rotation is realized through the belt transmission mechanism to drive the stirring shaft 63, and then the Y direction stirring action is realized on the cement, sand and water in the inside of the stirring bin 2, so that the various raw materials of the concrete are effectively stirred and uniformly stirred, and through the cooperation of the temperature sensor 66, the humidity sensor 67 and the pressure sensor 68, the temperature, humidity and pressure in the inside of the stirring bin 2 are monitored in real time, and the monitoring data is fed back to the controller 69, and after being processed by the controller 69, the wireless transmission module 610 is used to remotely transmit the monitoring data to the stirring station background terminal, and then the staff can remotely control the stirring state of the concrete;

[0059] Step five, after the concrete is stirred, the proximity switch 65 contacts the sensing sheet 64 on the right lower surface of the installation base 1, so that the stirring bin 2 rotates 180 degrees along the X direction around its own axis, and the solenoid valve on the surface of the main feeding pipe 54 is powered on for ten seconds, so that the stirred concrete falls into the measuring sleeve 612 through the main feeding pipe 54, and after the set time, the solenoid valve on the surface of the main feeding pipe 54 is powered off, and the proximity switch 65 contacts the sensing sheet 64 on the right upper surface of the installation base 1, so that the stirring bin 2 rotates 180 degrees along the X direction around its own axis again, and the stirring bin 2 is turned from the inverted state to the vertical state;

[0060] Step six, the third cylinder 611 is controlled to extend, and the measuring sleeve 612 is driven to rise along the height direction of the installation base 1, so that the concrete in the measuring sleeve 612 is separated from the measuring sleeve 612, and the concrete naturally settles on the surface of the conveying belt 3, the micro servo motor 619 is controlled to start, the two threaded rods 616 are driven to rotate synchronously through the belt transmission mechanism, the measuring block 614 is driven to rise and fall along the length direction of the guide rail 613 through the cooperation of the threaded rod 616, the measuring block 614 and the guide rail 613, the height difference of the concrete is measured through the cooperation of the opposite opening switch 615, the laser ranging sensor 617 and the measuring sheet 618 arranged on both sides of the conveying belt 3, and then the slump is obtained, and the measurement is fed back to the controller 69, and after being processed by the controller 69, the wireless transmission module 610 is used to remotely transmit the slump to the stirring station background terminal, and then the staff can remotely control the viscosity of the stirred concrete;

[0061] Step seven, when the concrete viscosity reaches the actual needs, first control the third cylinder 611 shrink, drive the measuring sleeve 612 along the installation base 1 height direction to realize the drop action, at this time, in order to make the concrete uniform drop on the surface of the conveyor belt 3, using the third cylinder 611 stroke, make the measuring sleeve 612 and the conveyor belt 3 between the gap for the concrete flow, at this time, the measuring sleeve 612 to the drop on the surface of the concrete on the conveyor belt 3 realizes the scraping level processing, second, through the cooperation of the rotating mechanism and the rotary encoder 47, drive the mixing bin 2 along the X direction of the mixing bin 2 rotation 180 degrees, from the vertical state to the inverted state, finally, control the electromagnetic valve on the surface of the main material pipe 54 power on, the concrete in the mixing bin 2 realizes the action of discharging.

[0062] The rotating mechanism and the stirring mechanism can realize multiple stirring in X and Y directions from the outside and inside of the mixing bin 2, and have the effects of uniform stirring and high quality of the stirred concrete.

[0063] The above is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A high-standard concrete mixing station intelligent control system, comprising a mounting base (1), a mixing bin (2), and a conveyor belt (3) arranged below the mixing bin (2), characterized in that: The left side of the mounting base (1) is provided with a power mechanism, and the upper side of the mounting base (1) is provided with a rotating mechanism and a stirring mechanism from top to bottom; The power mechanism comprises a driving motor (4) mounted on the left side surface of the mounting base (1), and the power mechanism is used for power transmission of the rotating mechanism and the stirring mechanism; The rotating mechanism comprises a rotating shaft (5), and the power mechanism drives the rotating shaft (5) to rotate, and drives the stirring bin (2) to rotate around the axis of the rotating shaft (5); The rotating mechanism further comprises a first connecting shaft (51) mounted on the upper surface of the support frame (410) through a bearing, the bottom end of the first connecting shaft (51) penetrates and extends into the inside of the support frame (410), a first driving bevel gear (52) engaged with a driven bevel gear slot (48) is fixedly sleeved on the bottom end of the first connecting shaft (51), the upper surface of the support frame (410) is provided with a hollow second connecting shaft (53) mounted through a bearing, the stirring bin (2) is fixedly connected to the bottom end of the second connecting shaft (53), the inner top wall of the stirring bin (2) is in a circular arc shape, the first connecting shaft (51) and the second connecting shaft (53) are drivingly connected through a belt transmission mechanism, a main material conveying pipe (54) provided with an electromagnetic valve is fixedly installed on the inner wall of the second connecting shaft (53) through a sealing ring, and the outer surface of the main material conveying pipe (54) is fixedly connected with a pair of symmetrical auxiliary material conveying pipes (55) provided with electromagnetic valves; The upper surface of the mounting base (1) is fixedly connected with a fixed block (56), the upper surface of the fixed block (56) is fixedly connected with a second air cylinder (57), one end of the piston rod of the second air cylinder (57) is fixedly connected with a connecting block (58), the upper surface of the connecting block (58) is fixedly connected with a main feeding pipe (59) and an auxiliary feeding pipe (510) provided with electromagnetic valves, respectively, and the two auxiliary feeding pipes (510) are symmetrically arranged on the two sides of the main feeding pipe (59), the second air cylinder (57) drives the main feeding pipe (59) and the auxiliary feeding pipe (510) to move up and down along the height direction of the mounting base (1), the top ends of the main material conveying pipe (54) and the auxiliary material conveying pipe (55) are fixedly installed with an anode magnet (511), and the bottom ends of the main feeding pipe (59) and the auxiliary feeding pipe (510) are fixedly installed with a cathode magnet (512) attracted to the anode magnet (511); The stirring mechanism comprises a stirring paddle group (6), and when the rotating mechanism drives the stirring bin (2) to rotate, the stirring mechanism drives the stirring paddle group (6) to uniformly stir the raw materials in the stirring bin (2) around the axis of the stirring bin (2).

2. The intelligent control system for a high-standard concrete mixing plant according to claim 1, characterized in that: The output shaft of the driving motor (4) is fixedly connected with a transmission shaft (41), the power mechanism further comprises a speed changing assembly, the speed changing assembly is composed of a synchronous toothed belt (42), a first cylinder (43), an engaging block (44) and a hexagonal rotating disc (45), one of the hexagonal rotating discs (45) is fixedly installed at one end of the transmission shaft (41), the other hexagonal rotating disc (45) is fixedly installed at one end of the rotating shaft (5), the first cylinder (43) is fixedly installed on the outer surface of the hexagonal rotating disc (45) in the radial direction, and the engaging block (44) is fixedly installed on the outer end of the piston rod of the first cylinder (43) to realize radial expansion and contraction.

3. The intelligent control system for a high-standard concrete mixing plant according to claim 2, characterized in that: The first cylinder (43) drives the engaging block (44) to engage with the synchronous toothed belt (42), and the synchronous toothed belt (42) is driven to change the rotating speed of the rotating shaft (5) through the extension and contraction of the first cylinder (43) at both ends of the synchronous toothed belt (42), a mounting block (46) is fixedly installed on the left surface of the mounting base (1), a rotary encoder (47) is fixedly installed at the axis of the mounting block (46) and connected with one end of the rotating shaft (5), and the middle end of the rotating shaft (5) is installed on the axis of the mounting base (1) through a bearing.

4. The intelligent control system for a high-standard concrete mixing plant according to claim 2, characterized in that: A driven bevel gear slot (48) and a sliding groove (49) are respectively formed in the right surface of the mounting base (1) from the inside to the outside, the longitudinal section of the sliding groove (49) is T-shaped, the other end of the rotating shaft (5) penetrates through and extends to the right surface of the mounting base (1), the other end of the rotating shaft (5) is fixedly connected with a C-shaped support frame (410), the left surface of the support frame (410) is fixedly connected with symmetrically distributed guide sliding blocks (411), and the outer surfaces of the guide sliding blocks (411) are slidably connected with the inner walls of the sliding grooves (49).

5. The intelligent control system for a high-standard concrete mixing plant according to claim 4, characterized in that: The inner wall of the sliding groove (49) is provided with a ring-shaped first mounting groove, the right surface of the guide sliding block (411) is provided with a second mounting groove, the inner walls of the first mounting groove and the second mounting groove are fixedly connected with insulating sleeves (412), the material of the insulating sleeves (412) is fluorine rubber, and the inner walls of the insulating sleeves (412) are fixedly connected with contact sheets (413).

6. The intelligent control system for a high-standard concrete mixing plant according to claim 5, characterized in that: The stirring mechanism further comprises a third connecting shaft (61) installed on the lower surface of the support frame (410) through a bearing, the bottom end of the third connecting shaft (61) penetrates through and extends to the inside of the support frame (410), the top end of the third connecting shaft (61) is fixedly connected with a second driving bevel gear (62) engaged with the driven bevel gear slot (48), the lower surface of the stirring bin (2) is installed on the inner bottom wall of the support frame (410) through a bearing, the lower surface of the support frame (410) is installed with a stirring shaft (63) through a bearing, the stirring shaft (63) and the third connecting shaft (61) are drivingly connected through a belt transmission mechanism, and one end of the stirring shaft (63) is fixedly positioned on the inner bottom wall center of the stirring bin (2) through a bearing and then extends to the inside of the stirring bin (2).

7. The intelligent control system for a high-standard concrete mixing plant according to claim 6, characterized in that: The stirring paddle group (6) is composed of five groups of stirring paddles, which are equidistantly distributed on the surface of the stirring shaft (63), the right surface of the mounting base (1) is fixedly installed with symmetrically distributed induction sheets (64), the left surface of the support frame (410) is fixedly installed with a proximity switch (65) at the upper end, the outer surface of the stirring bin (2) is fixedly installed with a temperature sensor (66), a humidity sensor (67) and a pressure sensor (68) respectively, and the front surface of the mounting base (1) is fixedly installed with a controller (69) and a wireless transmission module (610) respectively. Both sides of the conveying belt (3) are provided with symmetrically distributed viscosity detection devices, and the viscosity detection device comprises a third air cylinder (611) installed on the inner bottom wall of the mounting base (1), the piston rod of the two third air cylinders (611) is fixedly connected with a measuring sleeve (612) at one end, the shaft centers of the measuring sleeve (612), the stirring shaft (63), the stirring bin (2), the main feeding pipe (54), the main feeding pipe (59) and the second connecting shaft (53) are located on the same axis; The inner bottom wall of the mounting base (1) is uniformly distributed with guide rails (613), and the upper surface of the guide rail (613) is in contact with the lower surface of the measuring sleeve (612), the four guide rails (613) are slidably sleeved with measuring blocks (614) in the opposite surface guide grooves, the upper surface of the measuring block (614) is fixedly installed with a pair of photoelectric switches (615), the outer surface of the measuring block (614) is threadedly sleeved with a threaded rod (616), the lower surface of the measuring block (614) is fixedly installed with a laser ranging sensor (617), the inner bottom wall of the mounting base (1) is fixedly installed with a measuring sheet (618) below the laser ranging sensor (617), one end of the threaded rod (616) is fixedly positioned with the lower surface of the mounting base (1) through a bearing and extends to the lower surface of the mounting base (1), the two threaded rods (616) are drivingly connected through a belt transmission mechanism, one end of one of the threaded rods (616) is fixedly installed with a micro servo motor (619), and the lower surface of the micro servo motor (619) is fixedly installed with the inner bottom wall of the mounting base (1).

8. The control method of the high-standard concrete mixing station intelligent control system according to claim 7, wherein the control method is as follows: step one, the staff in the background of the mixing station sends a start signal to the controller (69) through the wireless transmission module (610), the controller (69) receives the start signal, controls the second air cylinder (57) to extend to drive the main feeding pipe (59) and the auxiliary feeding pipe (510) to realize the descending action along the height direction of the mounting base (1), so that the main feeding pipe (59) is inserted with the main material conveying pipe (54), and the two auxiliary feeding pipes (510) are respectively inserted with the corresponding auxiliary material conveying pipes (55), the electromagnetic valves on the surfaces of the main feeding pipe (59), the auxiliary feeding pipe (510), the main material conveying pipe (54) and the auxiliary material conveying pipe (55) are all powered on, the external feeding mechanism is controlled to send the cement, sand and water required by the concrete into the mixing bin (2) according to a certain ratio, and then the feeding action in the mixing bin (2) is realized, after the feeding is completed, the electromagnetic valves on the surfaces of the main feeding pipe (59), the auxiliary feeding pipe (510), the main material conveying pipe (54) and the auxiliary material conveying pipe (55) are all powered off, the second air cylinder (57) is controlled to retract to drive the main feeding pipe (59) and the auxiliary feeding pipe (510) to realize the ascending action along the height direction of the mounting base (1), so that the main feeding pipe (59) is disengaged from the insertion state with the main material conveying pipe (54), and the two auxiliary feeding pipes (510) are respectively disengaged from the insertion state with the corresponding auxiliary material conveying pipes (55), in addition, the main feeding pipe (59) and the main material conveying pipe (54), and the two auxiliary feeding pipes (510) and the corresponding auxiliary material conveying pipes (55) are connected more stably through the cooperation of the anode magnet (511) and the cathode magnet (512); step two, the driving motor (4) is controlled to start, the driving motor (4) drives the transmission shaft (41) to rotate, the synchronous toothed belt (42) drives the rotating shaft (5) and the support frame (410) connected to one end of the rotating shaft (5) to realize the circular motion with the axis of the rotating shaft (5) as the center, and then the cement, sand and water in the mixing bin (2) and its interior are subjected to the X-direction stirring action, and the rotation speed of the rotating shaft (5) is subjected to online stepless speed change through the setting of the speed change assembly; step three, in the process that the support frame (410) realizes the circular motion with the axis of the rotating shaft (5) as the center, the first driving bevel gear (52) is meshed with the driven bevel gear slot (48) to drive the first connecting shaft (51) to rotate, and the second connecting shaft (53) is driven by the belt transmission mechanism to realize synchronous rotation, and then the cement, sand and water in the mixing bin (2) and its interior are subjected to the Y-direction stirring action. Step four, through the meshing of the second driving bevel gear (62) and the driven bevel gear (48), the third connecting shaft (61) is driven to rotate, and the stirring shaft (63) is driven to rotate synchronously through the belt transmission mechanism, thereby realizing the Y-direction stirring action of the cement, sand and water in the interior of the stirring bin (2), so that the various raw materials of the concrete are effectively stirred and uniformly stirred, the temperature, humidity and pressure in the interior of the stirring bin (2) are monitored in real time through the cooperation of the temperature sensor (66), the humidity sensor (67) and the pressure sensor (68), and the monitoring data is fed back to the controller (69), and after being processed by the controller (69), the wireless transmission module (610) is used to remotely transmit the monitoring data to the stirring station background terminal, thereby facilitating the remote control of the stirring state of the concrete by the staff; Step five, after the concrete is stirred, the proximity switch (65) is contacted with the sensing sheet (64) on the lower surface of the right side of the mounting base (1), so that the stirring bin (2) is rotated by 180 degrees along the X direction about the axis thereof, and the solenoid valve on the surface of the main feeding pipe (54) is powered on for ten seconds, so that the stirred concrete falls into the measuring sleeve (612) through the main feeding pipe (54), after the set time, the solenoid valve on the surface of the main feeding pipe (54) is powered off, and the proximity switch (65) is contacted with the sensing sheet (64) on the upper surface of the right side of the mounting base (1), so that the stirring bin (2) is rotated by 180 degrees again along the X direction about the axis thereof, and the stirring bin (2) is rotated by 180 degrees again along the X direction about the axis thereof; Step six, the third cylinder (611) is controlled to extend, the measuring sleeve (612) is driven to move upward along the height direction of the mounting base (1), the concrete in the measuring sleeve (612) is separated from the measuring sleeve (612), the concrete naturally settles on the surface of the conveying belt (3), the micro servo motor (619) is controlled to start, the two threaded rods (616) are driven to rotate synchronously through the belt transmission mechanism, the measuring block (614) is driven to move upward and downward along the length direction of the guide rail (613) through the cooperation of the threaded rod (616), the measuring block (614) and the guide rail (613), the height difference of the concrete is measured through the cooperation of the light barrier switch (615), the laser distance measuring sensor (617) and the measuring sheet (618) arranged on both sides of the conveying belt (3), thereby the slump is obtained, and the measured value is fed back to the controller (69), and after being processed by the controller (69), the wireless transmission module (610) is used to remotely transmit the measured value to the stirring station background terminal, thereby facilitating the remote control of the viscosity of the stirred concrete by the staff. Step seven, when the concrete viscosity reaches the actual needs, first control the third cylinder (611) contraction, driven measuring sleeve (612) along the installation base (1) height direction to achieve the action of falling, at this time, in order to make the concrete evenly dropped on the surface of the conveyor belt (3), using the third cylinder (611) stroke, make measuring sleeve (612) and the conveyor belt (3) between the gap for the concrete flow, at this time, measuring sleeve (612) on the surface of the concrete dropped on the conveyor belt (3) to realize the scraping level processing, secondly, through the cooperation of the rotating mechanism and the rotary encoder (47), drive the mixing bin (2) along the X direction of the mixing bin (2) rotation 180 degrees, from the vertical state to the inverted state, finally, control the electromagnetic valve on the surface of the main material pipe (54) power on, the concrete in the mixing bin (2) realizes the action of discharging.

Citation Information

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