Fiber optic adapter fully automatic assembly machine

By designing a fully automated fiber optic adapter assembly machine, which uses components such as robotic arms and vibratory feeders to automate the assembly of fiber optic adapters, the problem of low assembly efficiency in existing technologies has been solved, and efficient automated production has been achieved.

CN116619017BActive Publication Date: 2025-10-31MAOMING OGES COMM TECH CO LTD
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Patent Information

Application Number
CN202310691374.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-12
Publication Date
2025-10-31
Estimated Expiration
2043-06-12

AI Technical Summary

Technical Problem

The lack of automated assembly equipment for fiber optic adapters in the current technology leads to low assembly efficiency.

Method used

A fully automated fiber optic adapter assembly machine was designed, comprising a disc, a semi-finished product feeding mechanism, a sleeve feeding mechanism, a metal parts feeding mechanism, a pressing mechanism, and an unloading mechanism. The automated assembly of the fiber optic adapter is achieved using components such as a robotic arm, a vibratory feeder, and a punching head.

Benefits of technology

It enables highly efficient and automated assembly of fiber optic adapters, improving production efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to a fully automated fiber optic adapter assembly machine, which includes a disc and, sequentially arranged along the disc, a semi-finished product feeding mechanism, a sleeve feeding mechanism, a metal part feeding mechanism, a pressing mechanism, and an unloading mechanism. The finished product feeding mechanism includes a feeding robot and a feeding table, with the feeding table located outside the disc. The feeding robot transports the semi-finished products on the feeding table to the semi-finished product feeding station. The sleeve feeding mechanism includes a sleeve vibratory feeder and a sleeve conveying hose. The metal part feeding mechanism includes a metal part vibratory feeder and a metal part conveying hose. The pressing mechanism includes a stamping drive device and a stamping head, with the stamping drive device driving the stamping head to rise and fall. The unloading mechanism includes an unloading robot and a receiving box, with the unloading robot transporting the finished products from the unloading station to the receiving box. The fully automated assembly of fiber optic adapters can be achieved through the semi-finished product feeding mechanism, sleeve feeding mechanism, metal part feeding mechanism, pressing mechanism, and unloading mechanism, resulting in high work efficiency.
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Description

Technical Field

[0001] This invention relates to the field of fiber optic adapter manufacturing technology, and in particular to a fully automated fiber optic adapter assembly machine. Background Technology

[0002] Fiber optic adapters are key components used in the connection of optical communication devices. They consist of metal parts, a ceramic core, and a sleeve. The ceramic core is a small ceramic tube made primarily of nano-zirconia (ZrO2) with a micropore in the center. It is mainly used in fiber optic connectors to provide precise positioning for fiber optic splicing. The sleeve is mainly used in conjunction with the fiber optic ceramic ferrule. Currently, the assembly of fiber optic adapters is usually a combination of manual and machine work, lacking highly automated assembly equipment. Existing automated assembly equipment is not well-suited for fiber optic adapters. For example, Chinese invention patent document CN109702473A discloses a disc-type automatic assembly machine for optical modules, which includes a main frame, a worktable, a turntable mechanism, a fixing fixture, an upper base mechanism, a rocker arm mechanism, a spring assembly mechanism, a pull ring assembly mechanism, a left and right pressure block assembly mechanism, a screw assembly mechanism, an optical fiber detection mechanism, and a defective product unloading mechanism. The worktable is installed above the main frame, the turntable mechanism is installed above the worktable, and the fixing fixture is installed above the turntable mechanism. The turntable mechanism drives the fixing fixture to rotate and pass through the upper base mechanism, rocker arm mechanism, spring assembly mechanism, pull ring assembly mechanism, left and right pressure block assembly mechanism, screw assembly mechanism, optical fiber detection mechanism, and defective product unloading mechanism in sequence. Although the various mechanisms of this equipment work together to quickly assemble optical modules, with low manual labor intensity and a high degree of automation, it cannot automate the assembly of optical fiber adapters.

[0003] Therefore, in view of the problems existing in the prior art, there is an urgent need to provide a technology that is suitable for fiber optic adapter assembly and has a high degree of automation. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a fully automated fiber optic adapter assembly machine that is suitable for fiber optic adapter assembly and has a high degree of automation.

[0005] The objective of this invention is achieved through the following technical solution:

[0006] A fully automatic fiber optic adapter assembly machine is provided, comprising a disc and, sequentially arranged along the disc, a semi-finished product feeding mechanism, a sleeve feeding mechanism, a metal parts feeding mechanism, a pressing mechanism, and an unloading mechanism.

[0007] Along the circumference of the disc, there are sequentially arranged semi-finished product loading station, sleeve loading station, metal parts loading station, pressing station and unloading station;

[0008] The finished product loading mechanism includes a loading robot and a feeding table. The feeding table is located outside the disc. The loading robot transfers the semi-finished products on the feeding table to the semi-finished product loading station.

[0009] The casing feeding mechanism includes a casing vibratory plate and a casing conveying hose. One end of the casing conveying hose is connected to the discharge port of the casing vibratory plate, and the other end extends above the disc and is set towards the casing feeding station.

[0010] The metal parts feeding mechanism includes a metal parts vibratory plate and a metal parts conveying hose. One end of the metal parts conveying hose is connected to the discharge port of the metal parts vibratory plate, and the other end extends above the disc and is set towards the metal parts feeding station.

[0011] The pressing mechanism includes a stamping drive device and a stamping head. The stamping drive device drives the stamping head to rise and fall, and the stamping head is located above the pressing station.

[0012] The unloading mechanism includes an unloading robot and a receiving box. The unloading robot transfers the finished products from the unloading station to the receiving box.

[0013] Preferably, the feeding platform of the semi-finished product feeding mechanism includes a receiving tray, a support frame, a top material component, a ball bearing device, and a feeding drive device.

[0014] The material receiving tray is installed on the support frame. The material receiving tray is provided with multiple receiving cavities, and the bottom of the receiving cavity is provided with a through hole.

[0015] The ejector is equipped with an ejector head and an ejector rod. The ejector head is located above the through hole, and the ejector rod extends downwards into the through hole.

[0016] The support frame is provided with an arched hollow section, which is composed of multiple transverse and longitudinal through slots. Two adjacent transverse through slots are connected by a longitudinal through slot, and the transverse and longitudinal through slots together form a connected channel; the lower end of the top rod extends into the channel.

[0017] The ball rolling device includes a ball, a ball holder, a support rod, and a ball rolling drive device. The ball is placed on the ball holder and its top extends into the arc-shaped hollow part. The ball holder is set on the support rod. The ball rolling drive device drives the support rod to move so that the ball moves in the channel.

[0018] The feeding drive device drives the support frame to move.

[0019] Preferably, the loading robot includes a feeding bracket, a translation drive device, a translation support base, a lifting drive device, a lifting support base, and a cylinder gripper. The translation support base is movably mounted on the feeding bracket via a translation guide rail. The translation drive device drives the translation support base to translate along the translation guide rail. The lifting drive device is mounted on the translation support base, and the lifting support base is driven to lift by the lifting drive device. The cylinder gripper is movably mounted on the lifting support base via a lifting guide rail.

[0020] Preferably, the unloading robot of the unloading mechanism has the same structure as the loading robot.

[0021] Preferably, the sleeve vibratory feeder is equipped with a detector for detecting the direction of the sleeve and an air jet device. The detector is installed near the conveyor inside the sleeve vibratory feeder, and the air jet device is installed next to the detector to spray sleeves with incorrect orientation from the conveyor into the sleeve vibratory feeder.

[0022] Preferably, the detector is a photoelectric sensor.

[0023] Preferably, the sleeve conveying hose is provided with an upper feeding section and a lower feeding section, and a full material detection component is installed between the upper feeding section and the lower feeding section. The full material detection component includes a transparent connector and a sensor. The upper and lower sections of the transparent connector are respectively connected to the upper feeding section and the lower feeding section, and a channel for the sleeve to pass through is provided in the middle. The sensor is installed on the transparent connector and the detection head is set towards the channel.

[0024] Preferably, the metal part vibratory feeder is equipped with a detector for detecting the orientation of the metal part and an air jet device. The detector is installed near the conveyor inside the metal part vibratory feeder, and the air jet device is installed next to the detector to spray metal parts with incorrect orientation from the conveyor into the metal part vibratory feeder.

[0025] Preferably, a ring is provided at the lower end of the stamping head, a positioning sensor is provided at the top inner part of the ring, and an annular protrusion is provided below the positioning sensor. The inner diameter of the ring is 0.1~0.3mm larger than the outer diameter of the metal part.

[0026] Preferably, an inspection mechanism is also provided between the pressing mechanism and the unloading mechanism. The inspection mechanism includes an inspection bracket and a vision inspection instrument. The vision inspection instrument is mounted on the inspection bracket and is located above the inspection station.

[0027] The beneficial effects of this invention are:

[0028] The fully automatic fiber optic adapter assembly machine of the present invention is equipped with a disc and, sequentially arranged along the disc, a semi-finished product feeding mechanism, a sleeve feeding mechanism, a metal part feeding mechanism, a pressing mechanism, and an unloading mechanism. The finished product feeding mechanism includes a feeding robot and a feeding table. The feeding table is located outside the disc, and the feeding robot transports the semi-finished products on the feeding table to the semi-finished product feeding station. The sleeve feeding mechanism includes a sleeve vibratory feeder and a sleeve conveying hose. One end of the sleeve conveying hose is connected to the outlet of the sleeve vibratory feeder, and the other end extends to... The equipment is positioned above the disc and facing the sleeve loading station; the metal part loading mechanism includes a metal part vibratory feeder and a metal part conveying hose, one end of which is connected to the outlet of the metal part vibratory feeder, and the other end extends above the disc and faces the metal part loading station; the pressing mechanism includes a stamping drive device and a stamping head, which drives the stamping head to rise and fall, and the stamping head is located above the pressing station; the unloading mechanism includes an unloading robot and a receiving box, which transfers the finished product from the unloading station to the receiving box. Through the semi-finished product loading mechanism, sleeve loading mechanism, metal part loading mechanism, pressing mechanism, and unloading mechanism, fully automated assembly of the fiber optic adapter can be achieved, resulting in high work efficiency. Attached Figure Description

[0029] The invention will be further illustrated with reference to the accompanying drawings, but the contents of the drawings do not constitute any limitation on the invention.

[0030] Figure 1 This is an exploded view of the assembled product of the present invention.

[0031] Figure 2 This is an overall schematic diagram of one embodiment of the present invention.

[0032] Figure 3 This is a schematic diagram of a loading robot according to an embodiment of the present invention.

[0033] Figure 4 This is a schematic diagram of a feeding platform according to an embodiment of the present invention.

[0034] Figure 5 This is a schematic diagram of the support frame of the feeding table according to an embodiment of the present invention.

[0035] Figure 6 This is a schematic diagram of the feeding table from another angle, representing an embodiment of the present invention.

[0036] Figure 7 This is a schematic diagram of a sleeve delivery hose according to an embodiment of the present invention.

[0037] Figure 8 This is a schematic diagram of a stamping head according to an embodiment of the present invention.

[0038] exist Figures 1 to 8 This includes:

[0039] Products: A1 semi-finished products, A2 sleeves, A3 metal parts;

[0040] Disk B;

[0041] Semi-finished product feeding mechanism

[0042] C1 loading robot: C1-1 feeding bracket, C1-2 translation drive device, C1-3 translation support base, C1-4 lifting drive device, C1-5 lifting support base, C1-6 cylinder gripper.

[0043] C2 Feeding Platform: C2-1 Material Receiving Plate, C2-2 Through Hole, C2-3 Support Frame, C2-4 Arched Hollow Section, C2-5 Horizontal Through Slot, C2-6 Longitudinal Through Slot, C2-7 Top Material Head, C2-8 Top Rod, C2-9 Ball, C2-10 Ball Support, C2-11 Support Rod, C2-12 Rolling Ball Drive Device, C2-13 Feeding Drive Device;

[0044] Sleeve feeding mechanism: D1 Sleeve vibratory feeder, D2 Sleeve conveying hose, D3 Upper feeding section, D4 Lower feeding section, D5 Transparent connector, D6 Sensor;

[0045] Metal parts feeding mechanism: E1 metal parts vibratory feeder, E2 metal parts conveying hose;

[0046] Pressing mechanism: F1 stamping drive device, F2 stamping head, F3 ring, F4 annular protrusion, F5 sensor;

[0047] G-Vision Inspection Instrument;

[0048] Unloading mechanism: H1 unloading robot

[0049] I. Detector, J. Jet device. Detailed Implementation

[0050] The present invention will be further described in conjunction with the following embodiments. Example 1

[0051] refer to Figure 2 and 3 The fully automatic fiber optic adapter assembly machine of this embodiment is equipped with a disc B (existing technology, driven to rotate by a servo motor and transmission components) and, along the disc B, a semi-finished product A1 feeding mechanism, a sleeve A2 feeding mechanism, a metal part A3 feeding mechanism, a pressing mechanism, and an unloading mechanism arranged sequentially. To achieve precise positioning and orderly assembly, the fully automatic fiber optic adapter assembly machine of this embodiment has, along the circumference of the disc B, a semi-finished product A1 feeding station, a sleeve A2 feeding station, a metal part A3 feeding station, a pressing station, and an unloading station arranged sequentially, with the corresponding equipment placed according to the position of each station, resulting in a more rational layout.

[0052] The semi-finished product A1 loading mechanism in this embodiment includes a loading robot C1 and a feeding table C2. The feeding table C2 is located outside the disc B. The loading robot C1 transfers the semi-finished product A1 from the feeding table C2 to the semi-finished product A1 loading station. The loading robot C1 can be a robot with existing technology and a feeding table C2, as long as it can transfer the semi-finished product A1 from the feeding table C2 to the fixture at the semi-finished product A1 loading station.

[0053] The sleeve A2 feeding mechanism in this embodiment includes a sleeve A2 vibratory feeder and a sleeve conveying hose D2. One end of the sleeve conveying hose D2 is connected to the outlet of the sleeve A2 vibratory feeder, and the other end extends above the disc B and is positioned towards the sleeve A2 feeding station. Compared to the traditional technology using a conveying trough, this embodiment uses a sleeve conveying hose D2, which can be bent to change its direction and position, providing greater flexibility. Furthermore, it allows the sleeve A2 to enter the fixture of the disc B in a vertically downward direction, representing a significant improvement. Similarly, the metal part A3 feeding mechanism includes a metal part vibratory feeder E1 and a metal part conveying hose E2. One end of the metal part conveying hose E2 is connected to the outlet of the metal part vibratory feeder E1, and the other end extends above the disc B and is positioned towards the metal part A3 feeding station. This allows for the smooth feeding of sleeve A2 and metal part A3, with a simple structure and significant improvement.

[0054] When the semi-finished product A1, sleeve A2, and metal part A3 are placed sequentially from bottom to top and arrive at the pressing station, the pressing mechanism presses and assembles the three into a whole. This pressing mechanism includes a stamping drive device F1 and a stamping head F2. The stamping drive device F1 drives the stamping head F2 to rise and fall. The stamping head F2 is located above the pressing station. When the stamping head F2 strikes downwards, it can achieve the pressing and assembly of the semi-finished product A1, sleeve A2, and metal part A3. After assembly, the unloading mechanism can be used to remove the finished product from the unloading station. In this embodiment, the unloading mechanism includes an unloading robot H1 and a receiving box. The unloading robot H1 transfers the finished product from the unloading station to the receiving box.

[0055] The working process and principle of the fully automatic fiber optic adapter assembly machine of the present invention are as follows:

[0056] The loading robot C1 of the semi-finished product A1 loading device moves the semi-finished product A1 on the feeding table C2 to the fixture on the loading station. The rotating disc B moves the fixture carrying the semi-finished product A1 to the sleeve A2 loading station. The sleeve A2 vibrating plate of the sleeve A2 loading mechanism vibrates, causing the sleeve A2 in the sleeve conveying hose D2 to fall onto the corresponding installation position on the semi-finished product A1. The rotating disc B moves the fixture to the metal part A3 loading station. The metal part A3 loading mechanism conveys the metal part A3 to the sleeve A2, and the metal part A3 covers the sleeve A2. The rotating disc B moves it to the pressing station. The pressing mechanism presses and assembles the semi-finished product A1, the sleeve A2 and the metal part A3. The rotating disc B moves the finished product carrying the pressed assembly to the unloading station. The unloading robot H1 takes out the finished product and puts it into the receiving box.

[0057] It should be noted that, for the devices using existing technology in this embodiment, even if the present invention does not describe their working principle and structure in detail, those skilled in the art should clearly understand them. Example 2

[0058] This embodiment is an improvement on embodiment 1. Features not explained in this embodiment are explained in embodiment 1 and will not be repeated here.

[0059] refer to Figures 2 to 6In this embodiment, the feeding platform C2 of the semi-finished product A1 feeding mechanism includes a receiving tray C2-1, a support frame C2-3, a top material component, a ball bearing device, and a feeding drive device. The receiving tray C2-1 is mounted on the support frame C2-3 and has multiple receiving cavities, with through holes C2-2 at the bottom of each cavity. Correspondingly, the support frame C2-3 has an arc-shaped hollow section C2-4, which consists of multiple transverse through grooves C2-5 and longitudinal through grooves C2-6. Adjacent transverse through grooves C2-5 are connected by longitudinal through grooves C2-6, forming a continuous channel. Meanwhile, the ejector component is equipped with an ejector head C2-7 and an ejector rod C2-8. The ejector head C2-7 is located above the through hole C2-2, and the ejector rod C2-8 extends downwards from the through hole C2-2, with its lower end extending into the channel. This arrangement ensures that the ball rolling device can contact the ejector rod C2-8 when moving along the channel of the arc-shaped hollow section C2-4, thereby ejecting the semi-finished product A1 one by one. In this embodiment, the ball rolling device includes a ball C2-9, a ball holder C2-10, a support rod C2-11, and a ball rolling drive device C2-12. The ball C2-9 is placed on the ball holder C2-10 with its top extending into the arc-shaped hollow section C2-4. The ball holder C2-10 is located on the support rod C2-11. The ball rolling drive device C2-12 drives the support rod C2-11 to move, causing the ball C2-9 to move in the channel. In order to realize the reciprocating motion of the feeding table C2 in the feeding direction, the feeding drive device C2-13 in this embodiment drives the support frame C2-3 to move.

[0060] It should be noted that the feeding ball drive device C2-12 and the drive device used in this embodiment are both existing technologies, and can be electric lead screws, electric push rods, or devices composed of motors, synchronous pulleys and synchronous belts, etc. Example 3

[0061] This embodiment is an improvement on embodiment 1. Features not explained in this embodiment are explained in embodiment 1 and will not be repeated here.

[0062] refer to Figure 3The loading robot C1 in this embodiment includes a feeding bracket C1-1, a translation drive device C1-2, a translation support C1-3, a lifting drive device C1-4, a lifting support C1-5, and a cylinder gripper C1-6. The translation support C1-3 is movably mounted on the feeding bracket C1-1 via a translation guide rail. The translation drive device drives the translation support C1-3 to translate along the translation guide rail. The lifting drive device C1-4 is mounted on the translation support C1-3. The lifting support C1-5 is driven to rise and fall by the lifting drive device C1-4. The cylinder gripper C1-6 is movably mounted on the lifting support C1-5 via a lifting guide rail. The unloading robot H1 in this embodiment has the same structure as the loading robot C1. The loading robot C1 and the unloading robot H1 in this embodiment can achieve lifting and translation, and can accurately transfer materials.

[0063] The main technical solution of this embodiment is basically the same as that of Embodiment 1 or Embodiment 2. Features not explained in this embodiment are explained in Embodiment 1 or Embodiment 2, and will not be repeated here. Example 4

[0064] This embodiment is an improvement on embodiment 1. Features not explained in this embodiment are explained in embodiment 1 and will not be repeated here.

[0065] refer to Figure 2 In this embodiment, the vibratory feeder for sleeve A2 is equipped with a detector I for detecting the orientation of sleeve A2 and an air jet device J. The detector I is installed near the conveyor channel inside the vibratory feeder for sleeve A2, and the air jet device J is installed beside the detector I to eject sleeves A2 with incorrect orientation from the conveyor channel into the vibratory feeder for sleeve A2. The detector I is used to detect whether the orientation of sleeve A2 on the vibratory feeder's conveyor channel is correct. If an incorrect orientation is detected, a signal is transmitted to the digital controller. The digital controller controls the air jet device J to spray high-pressure gas toward the incorrectly oriented sleeve A2. Here, high pressure refers to the air pressure relative to a regular blower; the actual air pressure is adjusted according to the size of sleeve A2. Simultaneously, the nozzle diameter of the air jet device J must be small to accurately eject the designated sleeve A2. By adding the detector I and the air jet device J, it can be ensured that the orientation of sleeves A2 exiting the vibratory feeder is correct, reducing the defect rate. In this embodiment, the detector I is a photoelectric sensor. Photoelectric sensors have fast response and good performance, effectively improving the detection efficiency of this embodiment. Among them, there are many types of photoelectric sensors C2, with various types of sensors C2 that can measure the direction of objects. The specific type to be selected can be determined by testing in practice to find the most suitable one.

[0066] Similarly, the metal vibratory feeder E1 is equipped with a detector I for detecting the direction of the metal part A3 and an air jet device J. The detector I is installed near the conveyor inside the metal vibratory feeder E1, and the air jet device J is installed next to the detector I to spray the metal part A3, which is in the wrong direction, from the conveyor into the metal vibratory feeder E1. Example 5

[0067] This embodiment is an improvement on embodiment 1. Features not explained in this embodiment are explained in embodiment 1 and will not be repeated here.

[0068] The vibratory feeder of the existing casing A2 feeding mechanism vibrates continuously during operation, resulting in high energy consumption. To reduce energy consumption, [further details are needed]. Figure 7 In this embodiment, the tubing conveying hose D2 is provided with an upper feeding section D3 and a lower feeding section D4. A full material detection assembly is installed between the upper feeding section D3 and the lower feeding section D4. The full material detection assembly includes a transparent connector D5 and a sensor D6. The upper and lower sections of the transparent connector D5 are respectively connected to the upper feeding section D3 and the lower feeding section D4, and a channel for the tubing A2 to pass through is provided in the middle. The sensor D6 is installed on the transparent connector D5 with the detection head facing the channel. Using the transparent connector D5 allows light from the sensor D6 to penetrate better and also allows workers to observe it directly. When the full material detection component detects that the sleeve A2 in the lower feeding section D4 is full, and the sleeve A2 in the lower feeding section D4 has been used for a certain period of time, the full material detection component transmits a signal to the digital controller. The digital controller instructs the vibratory feeder of the sleeve A2 feeding mechanism to stop working and wait until the sleeve A2 in the lower feeding section D4 is used up (by calculating the usage time or by adding a set of detection components) before restarting the vibratory feeder. In this way, the vibratory feeder does not need to vibrate continuously, saving energy and reducing working energy consumption. Example 6

[0069] This embodiment is an improvement on embodiment 1. Features not explained in this embodiment are explained in embodiment 1 and will not be repeated here.

[0070] refer to Figure 8 In this embodiment, a ring F3 is provided at the lower end of the stamping head F2. The inner diameter of the ring F3 is 0.1~0.3mm larger than the outer diameter of the metal part A3. A positioning sensor F5 is provided at the top inner part of the ring F3, and an annular protrusion F4 is provided below the positioning sensor F5. The annular protrusion will not obstruct the detection of the positioning sensor F5 and can also prevent the material from damaging the positioning sensor F5. During operation, the positioning sensor F5 first detects whether the stamping head F2 is aligned with the material. If there is a misalignment, the position of the stamping head F2 is adjusted to align with the material. After alignment, the stamping head F2 punches down, and the ring F3 covers the semi-finished product A1, the sleeve A2 and the metal part A3 to prevent displacement and continues to move down to make the three parts firmly bonded. Example 7

[0071] This embodiment is an improvement on embodiment 1. Features not explained in this embodiment are explained in embodiment 1 and will not be repeated here.

[0072] An inspection mechanism is also provided between the pressing mechanism and the unloading mechanism. The inspection mechanism includes an inspection bracket and a vision inspection instrument G. The vision inspection instrument G is mounted on the inspection bracket and located above the inspection station. In this embodiment, the vision inspection instrument G is used to inspect whether the pressed product is qualified and its size, and transmits the instructions to the digital controller. The digital controller then instructs the unloading mechanism to transport products with different inspection results to different receiving boxes / collection containers.

[0073] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the claims. Those skilled in the art should understand, with reference to the preferred embodiments, that modifications or equivalent substitutions can be made to the technical solutions of the present invention, but such modifications or substitutions shall fall within the substantially the same scope of protection as the technical solutions of the present invention.

Claims

1. A fully automatic fiber optic adapter assembly machine, characterized in that: It is equipped with a disc and, along with the disc, a semi-finished product feeding mechanism, a sleeve feeding mechanism, a metal parts feeding mechanism, a pressing mechanism, and an unloading mechanism arranged in sequence. Along the circumference of the disc, there are sequentially arranged semi-finished product loading station, sleeve loading station, metal parts loading station, pressing station and unloading station; The finished product feeding mechanism includes a feeding robot and a feeding table. The feeding table is located outside the disc. The feeding robot transfers the semi-finished products on the feeding table to the semi-finished product feeding station. The casing feeding mechanism includes a casing vibratory plate and a casing conveying hose. One end of the casing conveying hose is connected to the discharge port of the casing vibratory plate, and the other end extends above the disc and is set towards the casing feeding station. The metal part feeding mechanism includes a metal part vibrating plate and a metal part conveying hose. One end of the metal part conveying hose is connected to the discharge port of the metal part vibrating plate, and the other end extends above the plate and is set towards the metal part feeding station. The pressing mechanism includes a stamping drive device and a stamping head. The stamping drive device drives the stamping head to move up and down, and the stamping head is located above the pressing station. The unloading mechanism includes an unloading robot and a receiving box. The unloading robot transfers the finished products from the unloading station to the receiving box. The feeding platform of the semi-finished product loading mechanism includes a receiving tray, a support frame, a top material component, a ball bearing device, and a feeding drive device. The material receiving tray is mounted on the support frame, and the material receiving tray is provided with multiple receiving cavities, and the bottom of the receiving cavity is provided with a through hole; The top material component is provided with a top material head and a top material rod. The top material head is located above the through hole, and the top material rod extends downwards out of the through hole. The support frame is provided with an arc-shaped hollow section, which is composed of multiple transverse and longitudinal through slots. Two adjacent transverse through slots are connected through the longitudinal through slot, and the transverse and longitudinal through slots together form a connected channel; the lower end of the top rod extends into the channel. The ball rolling device includes a ball, a ball holder, a support rod, and a ball rolling drive device. The ball is placed on the ball holder and its top extends into the arc-shaped hollow part. The ball holder is set on the support rod. The ball rolling drive device drives the support rod to move so that the ball moves in the channel. The feeding drive device drives the support frame to move; An inspection mechanism is also provided between the pressing mechanism and the unloading mechanism. The inspection mechanism includes an inspection bracket and a vision inspection instrument. The vision inspection instrument is mounted on the inspection bracket and is located above the inspection station.

2. The fully automatic fiber optic adapter assembly machine according to claim 1, characterized in that: The loading robot includes a feeding bracket, a translation drive device, a translation support base, a lifting drive device, a lifting support base, and a cylinder gripper. The translation support base is movably mounted on the feeding bracket via a translation guide rail. The translation drive device drives the translation support base to translate along the translation guide rail. The lifting drive device is mounted on the translation support base, and the lifting support base is driven to lift and lower by the lifting drive device. The cylinder gripper is movably mounted on the lifting support base via a lifting guide rail.

3. The fully automatic fiber optic adapter assembly machine according to claim 2, characterized in that: The unloading robot of the unloading mechanism has the same structure as the loading robot.

4. The fully automated fiber optic adapter assembly machine according to claim 1, characterized in that: The sleeve vibratory feeder is equipped with a detector for detecting the direction of the sleeve and an air jet device. The detector is installed near the conveyor inside the sleeve vibratory feeder, and the air jet device is installed next to the detector to spray sleeves with incorrect orientation from the conveyor into the sleeve vibratory feeder.

5. The fully automated fiber optic adapter assembly machine according to claim 4, characterized in that: The detector is a photoelectric sensor.

6. The fully automated fiber optic adapter assembly machine according to claim 1, characterized in that: The sleeve conveying hose is provided with an upper feeding section and a lower feeding section. A full material detection component is installed between the upper feeding section and the lower feeding section. The full material detection component includes a transparent connector and a sensor. The upper and lower sections of the transparent connector are respectively connected to the upper feeding section and the lower feeding section, and a channel for the sleeve to pass through is provided in the middle. The sensor is installed on the transparent connector and the probe is facing the channel.

7. The fully automatic fiber optic adapter assembly machine according to claim 1, characterized in that: The metal part vibratory feeder is equipped with a detector for detecting the orientation of the metal part and an air jet device. The detector is installed near the conveyor inside the metal part vibratory feeder, and the air jet device is installed next to the detector to spray metal parts that are not oriented correctly from the conveyor into the metal part vibratory feeder.

8. The fully automated fiber optic adapter assembly machine according to claim 1, characterized in that: A ring is provided at the lower end of the stamping head, a positioning sensor is provided at the top inner part of the ring, and an annular protrusion is provided below the positioning sensor. The inner diameter of the ring is 0.1~0.3mm larger than the outer diameter of the metal part.

Citation Information

Patent Citations

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