Bearing alignment adjustment method and system
By setting up stress sensors and hydraulic support columns at the bottom of the bearing, positive stress data are collected and calculated in real time and target position is determined, the problem of difficult to maintain bearing centering accuracy after ship launch is solved, and efficient and high-precision bearing centering adjustment is achieved.
Patent Information
- Application Number
- CN202310367705.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-07
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2043-04-07
AI Technical Summary
After the ship is launched, due to changes in route status and deformation of the ship platform, it is difficult to maintain high accuracy in bearing alignment. The existing manual adjustment methods are inefficient and difficult to meet the requirements of high accuracy, which affects the assembly efficiency and quality of the ship shaft system.
By setting up stress sensors and hydraulic support columns at the bottom of the bearing, positive stress data is collected in real time, the variance of positive stress data in each posture state, the target posture is determined, and the hydraulic support column gear is adjusted to achieve bearing centering adjustment.
Improve the efficiency and accuracy of bearing centering adjustment to ensure the stability and accuracy of the ship during long-term navigation.
Smart Images

Figure CN116638304B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of centering detection, and in particular to a bearing centering adjustment method and system. Background Art
[0002] As ships increasingly move toward higher power and larger tonnage, alignment issues between large equipment during ship assembly are becoming increasingly prominent, particularly in turbine and generator bearing alignment. Facing the high-precision installation requirements, failure to meet these requirements can severely impact the ship's power generation efficiency and lead to operational issues such as abnormal noise and wear and fatigue.
[0003] During modern ship assembly, bearing alignment is typically performed on the slipway using traditional methods such as horizontal shaft alignment, optical instrument alignment, and force measurement, which can maintain a certain level of process accuracy. However, after the ship is launched and put into operation, maintaining high alignment accuracy becomes difficult due to differences in the forces acting on the hull in the water and on the slipway, as the ship's course changes. Furthermore, when aligning on the slipway, slipway deformation can affect alignment accuracy, necessitating adjustments to the bearing alignment.
[0004] Currently, bearing realignment is typically performed after a ship is launched by manually adjusting the height of shims. However, due to the weight and bulk of this equipment, adjustment efficiency is low, and achieving the required alignment accuracy is difficult, seriously impacting the efficiency and quality of ship shafting assembly. Therefore, a bearing alignment method and system are urgently needed to address these issues. Summary of the Invention
[0005] In view of the problems existing in the prior art, the present invention provides a bearing alignment adjustment method and system.
[0006] The present invention provides a bearing alignment adjustment method, comprising:
[0007] Acquire multiple normal stress data sets, wherein each normal stress data set is composed of normal stress data at various axial positions of the bottom of a bearing corresponding to each of the first device and the second device when the first device and the second device are in different positions; the bearings of the first device and the second device are connected by a coupling;
[0008] Comparing the normal stress data sets, and determining target postures corresponding to the first device and the second device respectively according to the comparison results;
[0009] Based on the target postures corresponding to the first device and the second device respectively, bearing alignment adjustment is performed on the first device and the second device.
[0010] According to a bearing alignment adjustment method provided by the present invention, a plurality of stress sensors are provided at various positions along the axial direction on the bottom of the bearing corresponding to each of the first device and the second device; a plurality of identical hydraulic support columns are provided on the bottom of the housing corresponding to each of the first device and the second device, and each of the hydraulic support columns has multiple gear positions;
[0011] The obtaining of multiple normal stress data sets includes:
[0012] receiving a plurality of first inputs, wherein the first inputs include operations for adjusting the gear positions of the respective hydraulic support columns, and the gear position combinations corresponding to the respective first inputs are different;
[0013] In response to each of the first inputs in sequence, the gear position of each of the hydraulic support columns is adjusted to the target gear position corresponding to each of the first inputs, and after each response to the first input, the positive stress data of the first device and the second device in the current posture are collected through the multiple stress sensors to obtain positive stress data sets for different gear position combinations.
[0014] According to a bearing alignment adjustment method provided by the present invention, comparing the normal stress data sets and determining the target postures corresponding to the first device and the second device respectively based on the comparison results, including:
[0015] Based on the normal stress data in each of the normal stress data sets, obtaining the normal stress data variance corresponding to each of the gear combinations;
[0016] Comparing the variances of the normal stress data to obtain the minimum normal stress data variance, and determining the gear combination corresponding to the minimum normal stress data variance as the target gear combination;
[0017] Based on the target gear combination, target postures corresponding to the first device and the second device are obtained.
[0018] According to a bearing alignment adjustment method provided by the present invention, after obtaining a plurality of normal stress data sets, the method further comprises:
[0019] According to the number of the hydraulic support columns and the number of the gear positions, obtaining the number of combinations corresponding to all the gear position combinations;
[0020] The obtaining, based on the normal stress data in each of the normal stress data sets, the normal stress data variance corresponding to each of the gear combinations includes:
[0021] When it is determined that the number of the acquired plurality of normal stress data sets is equal to the number of combinations, receiving a second input, the second input comprising performing a calculation operation of a variance of the normal stress data;
[0022] In response to the second input, the normal stress data variance corresponding to each of the gear combinations is calculated based on the normal stress data in each of the normal stress data sets.
[0023] According to a bearing alignment adjustment method provided by the present invention, before acquiring a plurality of normal stress data sets, the method further comprises:
[0024] The normal stress data is judged, and if a deviation value between the normal stress data and preset normal stress data is greater than or equal to a preset threshold, the normal stress data is deleted as abnormal data.
[0025] The present invention also provides a bearing centering adjustment system, comprising a normal stress data acquisition module, a data processing module and a bearing centering module, wherein:
[0026] The normal stress data acquisition module is configured to acquire multiple normal stress data sets, wherein each normal stress data set is composed of normal stress data at various axial positions of the bottom of the bearing corresponding to each of the first device and the second device when the first device and the second device are in different positions; the bearings of the first device and the second device are connected by a coupling;
[0027] The data processing module is configured to compare the normal stress data sets and determine the target postures corresponding to the first device and the second device respectively based on the comparison results;
[0028] The bearing alignment module is used to adjust the bearing alignment of the first device and the second device based on the target postures corresponding to the first device and the second device respectively.
[0029] The present invention further provides a bearing alignment adjustment system, wherein the positive stress data acquisition module is composed of a plurality of stress sensors, and the stress sensors are arranged at different axial positions of the bottom of the bearing corresponding to the first device and the second device respectively;
[0030] The bearing centering module is composed of a plurality of identical hydraulic support columns, which are arranged at the bottom of the housings corresponding to the first device and the second device, respectively, and each of the hydraulic support columns has a plurality of gears.
[0031] The present invention also provides an electronic device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the program, any one of the above-described bearing centering adjustment methods is implemented.
[0032] The present invention also provides a non-transitory computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements any of the above-described bearing alignment adjustment methods.
[0033] The present invention also provides a computer program product, comprising a computer program, wherein when the computer program is executed by a processor, the bearing alignment adjustment method as described above is implemented.
[0034] The bearing alignment adjustment method and system provided by the present invention obtain the normal stress data of various axial positions of the bottom of the bearings of the turbine and the generator when they are in different posture states, compare the normal stress data sets corresponding to each posture state, and determine the target posture of the turbine and the generator based on the comparison results, thereby adjusting the posture state of the turbine and the generator to the target posture to complete the bearing alignment adjustment, making the alignment adjustment process more efficient and having higher alignment accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0036] Figure 1 The following is a flow chart of the bearing alignment adjustment method provided herein;
[0037] Figure 2 A schematic diagram of the ship bearing alignment adjustment process provided by the present invention;
[0038] Figure 3 A schematic structural diagram of the bearing centering adjustment system provided by the present invention;
[0039] Figure 4 This is a schematic structural diagram of the electronic device provided by the present invention. DETAILED DESCRIPTION
[0040] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0041] Figure 1 The following is a flow chart of the bearing alignment adjustment method provided by this paper, as shown in Figure 1As shown, the present invention provides a bearing alignment adjustment method, comprising:
[0042] Step 101: Acquire multiple positive stress data sets, wherein each positive stress data set is composed of positive stress data of each axial position of the bottom of the bearing corresponding to the first device and the second device when the first device and the second device are in different positions; the bearings of the first device and the second device are connected by a coupling.
[0043] The bearings of the steam turbine and generator are connected by couplings, and the bearings have been aligned on the slipway before the ship is officially launched. After the ship is launched, as the navigation conditions change, such as turbulence caused by bad weather, the alignment accuracy of the bearings of the steam turbine and generator will inevitably change, and the bearings need to be adjusted. In the present invention, multiple positive stress sensors can be pre-installed at the bottom of each bearing (such as the bottom of the bearing seat) of the first device (i.e., the steam turbine) and the second device (i.e., the generator), so that the positive stress generated at each position of the bottom of the bearings of the two devices can be collected in real time.
[0044] Furthermore, in the present invention, a plurality of hydraulic support columns are provided at the bottom of the housing of the first device and the second device. When performing alignment adjustment, the gear positions of all the hydraulic support columns are raised and lowered. Since the postures of the first device and the second device change during each gear adjustment process (e.g., each hydraulic support column is in a different gear position, causing the device to tilt), the horizontality and position of their corresponding bearings are also adjusted accordingly. After the hydraulic support column completes each gear raising and lowering operation, the stress sensor collects the normal stress data once to form a corresponding normal stress data set under different gear combinations. For example, in one embodiment, the bottom of the housing of the steam turbine and the generator are each provided with three hydraulic support columns, each hydraulic support column having two lifting and lowering gear positions (e.g., upshift and downshift). By raising and lowering the gear positions of the hydraulic support columns, eight sets of normal stress data sets under different gear combinations can be obtained. It should be noted that the present invention is not limited to the specific application scenarios of the bearing alignment adjustment method provided, and is also applicable to scenarios other than the alignment adjustment of bearings of marine steam turbines and generators, such as the alignment adjustment between bearings of various equipment in industrial scenarios.
[0045] Step 102 : Compare the normal stress data sets, and determine the target postures corresponding to the first device and the second device respectively according to the comparison results.
[0046] In the present invention, step 101 constructs a set of normal stress data for the first and second devices in different posture combinations (i.e., different gear combinations of the hydraulic support columns) based on the normal stress data at various axial positions on the bottom of the bearing when the first and second devices are in different postures. A variance or standard deviation is then calculated for each normal stress data set, and based on the calculated results, an optimal set of normal stress data sets is determined. Based on this optimal set of normal stress data, the corresponding gear combination of the hydraulic support columns is then obtained, thereby determining the target posture of the vessel within the current time period, corresponding to the gear combination of the first and second devices.
[0047] Step 103: Based on the target postures corresponding to the first device and the second device respectively, perform bearing alignment adjustment on the first device and the second device.
[0048] In the present invention, after the target posture is determined, the gear position of the hydraulic support column is adjusted according to the gear position combination corresponding to the target posture, so that after the adjustment, the bearing alignment adjustment of the first device and the second device is completed.
[0049] The bearing alignment adjustment method provided by the present invention obtains the normal stress data of various axial positions of the bottom of the bearings of the turbine and the generator when they are in different posture states, compares the normal stress data sets corresponding to each posture state, and determines the target posture of the steam turbine and the generator based on the comparison results, thereby adjusting the posture state of the steam turbine and the generator to the target posture to complete the bearing alignment adjustment, making the alignment adjustment process more efficient and having higher alignment accuracy.
[0050] Based on the above embodiment, a plurality of stress sensors are provided at various positions along the axial direction on the bottom of the bearing corresponding to each of the first device and the second device; a plurality of identical hydraulic support columns are provided on the bottom of the housing corresponding to each of the first device and the second device, and each of the hydraulic support columns has multiple gear positions;
[0051] The obtaining of multiple normal stress data sets includes:
[0052] receiving a plurality of first inputs, wherein the first inputs include operations for adjusting the gear positions of the respective hydraulic support columns, and the gear position combinations corresponding to the respective first inputs are different;
[0053] In response to each of the first inputs in sequence, the gear position of each of the hydraulic support columns is adjusted to the target gear position corresponding to each of the first inputs, and after each response to the first input, the positive stress data of the first device and the second device in the current posture are collected through the multiple stress sensors to obtain positive stress data sets for different gear position combinations.
[0054] In the present invention, the alignment adjustment of the bearings of the steam turbine and generator of a ship is used for illustration. First, m stress sensors are evenly deployed along the axial direction at the bottom of the bearings of the steam turbine and the generator (the bottom is the bottom of the bearing seat), and a set of data collectors are configured to measure the positive stress of each position of the bearing bottom along the axial direction in real time; then, n hydraulic support columns are distributed at the bottom of the steam turbine and the generator, and each hydraulic support column is set with k lifting gears within the allowable adjustment range, and a set of joint controllers are configured to adjust the horizontality and position of the bearings of the steam turbine and the generator, that is, the position adjustment of the steam turbine and the generator is achieved by adjusting the gears of the hydraulic support columns; then, during the assembly process, a communication connection is established between the data collector and the joint controller, and k lifting gears of each hydraulic support column are measured respectively. n Under the combination of lifting and lowering gears, m normal stress data at each position along the axial direction of the bottom of the bearing are obtained; finally, based on each lifting and lowering gear combination, the corresponding normal stress data set is constructed.
[0055] Based on the above embodiment, the steps of comparing the normal stress data sets and determining the target postures corresponding to the first device and the second device according to the comparison results include:
[0056] Based on the normal stress data in each of the normal stress data sets, obtaining the normal stress data variance corresponding to each of the gear combinations;
[0057] Comparing the variances of the normal stress data to obtain the minimum normal stress data variance, and determining the gear combination corresponding to the minimum normal stress data variance as the target gear combination;
[0058] Based on the target gear combination, target postures corresponding to the first device and the second device are obtained.
[0059] In the present invention, the variance S of the m positive stress data in each positive stress data set is calculated to determine the target posture of the first device and the second device corresponding to the optimal gear combination. The present invention adjusts the posture of the steam turbine and the generator so that the positive stress at each axial position of the bearing bottom is more uniform, and the variance S of the measured positive stress data is smaller. The shift position corresponding to the minimum value of the variance S is the optimal gear combination. Based on the posture corresponding to this optimal gear position as the target posture, the posture of the steam turbine and the generator is adjusted to the target posture to improve the bearing alignment accuracy of the steam turbine and the generator. In one embodiment, corresponding to each shift position combination, the calculation formula for measuring the variance S of the m positive stress data in the gear combination is as follows:
[0060]
[0061] Where i = 1, 2…m, F i is the normal stress data of the bearing bottom along the axial direction measured by the i-th stress sensor, F p is the average value of m normal stress data measured at various axial positions at the bottom of the bearing.
[0062] Through the calculation formula of the above variance S, after determining the target posture, the optimal gear combination setting of each hydraulic support column is performed through the joint controller; finally, after the ship is launched, the stress data is collected regularly through the stress sensor, and the k n The bearing alignment under each combination of lifting and lowering gears is detected and analyzed, and the optimal gear combination setting is updated according to the analysis results, thereby ensuring the stability of the bearing alignment accuracy during the long-term navigation of the ship.
[0063] Based on the above embodiment, after obtaining the plurality of normal stress data sets, the method further includes:
[0064] According to the number of the hydraulic support columns and the number of the gear positions, obtaining the number of combinations corresponding to all the gear position combinations;
[0065] The obtaining, based on the normal stress data in each of the normal stress data sets, the normal stress data variance corresponding to each of the gear combinations includes:
[0066] When it is determined that the number of the acquired plurality of normal stress data sets is equal to the number of combinations, receiving a second input, the second input comprising performing a calculation operation of a variance of the normal stress data;
[0067] In response to the second input, the normal stress data variance corresponding to each of the gear combinations is calculated based on the normal stress data in each of the normal stress data sets.
[0068] In the present invention, the number n of hydraulic support columns installed at the bottom of the turbine and generator casing and the number k of gears of each hydraulic support are first obtained. It should be noted that in the present invention, in order to facilitate the bearing alignment adjustment process, each hydraulic support column is of the same model, that is, each hydraulic support column has the same gear. Further, based on the number of hydraulic support columns and the number of gears, the number k of lifting and lowering gear combinations is determined. n Therefore, in the next bearing alignment adjustment cycle, after determining that the normal stress data under each gear combination of the hydraulic support column are collected, the normal stress data analysis is started, that is, the variance of the normal stress data corresponding to each gear combination is calculated, and the bearing alignment adjustment is automatically started.
[0069] Figure 2 The schematic diagram of the ship bearing alignment adjustment process provided by the present invention can be referred to Figure 2 As shown, the bearings 206 of the steam turbine 204 and the generator 205 are connected by a coupling 203, and m stress sensors 201 are evenly distributed along the axial direction at the bottom of the bearing 206 (m is generally greater than 6, that is, at least three stress sensors 201 are set at the bottom of each bearing 206 of the steam turbine 204 and the generator 205), and a set of data collectors are configured to measure the normal stress at various axial positions at the bottom of the bearing 206 in real time; then, n hydraulic support columns 202 are distributedly distributed at the bottom of the casings of the steam turbine 204 and the generator 206, each hydraulic support column 202 is set with k lifting gears within the allowable adjustment range, and a set of joint controllers are configured to adjust the horizontality and position of the bearings of the steam turbine 204 and the generator 205.
[0070] Furthermore, during the assembly process, a communication connection is established between the data collector and the joint controller, and the stress sensors 201 are used to measure the k lifting and lowering positions of the n hydraulic support columns 202. n Under the combination of lifting and lowering gears, m positive stress data at various axial positions of the bottom of the bearing 206 are collected, and the variance S of the m positive stress data in different gear combinations is calculated. In the present invention, the higher the bearing alignment accuracy of the turbine 204 and the generator 205, the more uniform the positive stress at various axial positions of the bottom of the bearing, and the smaller the variance of the measured positive stress data. Therefore, the lifting and lowering gear corresponding to the minimum value of the variance S is taken as the optimal gear combination. After the optimal gear combination is set for each hydraulic support column 202 through the joint controller, the bearing alignment adjustment is completed.
[0071] Based on the above embodiment, before acquiring a plurality of normal stress data sets, the method further includes:
[0072] The normal stress data is judged, and if a deviation value between the normal stress data and preset normal stress data is greater than or equal to a preset threshold, the normal stress data is deleted as abnormal data.
[0073] In the present invention, to improve the efficiency of centering adjustment, abnormal normal stress data can be deleted by setting a preset threshold. For example, based on the relationship between the deviation value between the collected normal stress data and the preset normal stress data (such as the set standard normal stress data) and the preset deviation value, if the deviation value exceeds the preset deviation value, it can be determined that the normal stress data is abnormal and needs to be eliminated. In one embodiment, a maximum normal stress threshold and a minimum normal stress threshold can also be set for judgment, and data exceeding the maximum normal stress threshold or less than the minimum normal stress threshold is also deleted.
[0074] The bearing centering adjustment system provided by the present invention is described below. The bearing centering adjustment system described below and the bearing centering adjustment method described above can be referenced to each other.
[0075] Figure 3 The structural diagram of the bearing centering adjustment system provided by the present invention is as follows: Figure 3 As shown, the present invention provides a bearing alignment adjustment system, including a positive stress data acquisition module 301, a data processing module 302 and a bearing alignment module 303, wherein the positive stress data acquisition module 301 is used to obtain multiple positive stress data sets, wherein each of the positive stress data sets is composed of positive stress data of each axial position of the bottom of the bearing corresponding to the first device and the second device when the first device and the second device are in different postures; the bearings of the first device and the second device are connected by a coupling; the data processing module is used to compare each of the positive stress data sets, and determine the target posture corresponding to the first device and the second device according to the comparison result; the bearing alignment module 303 is used to perform bearing alignment adjustment on the first device and the second device based on the target posture corresponding to the first device and the second device.
[0076] In the present invention, a plurality of normal stress sensors can be pre-installed at the bottom of each bearing (e.g., the bottom of the bearing seat) of the first device (i.e., the steam turbine) and the second device (i.e., the generator), so that the normal stress generated at each position of the bottom of the bearing of the two devices can be collected in real time through the normal stress data acquisition module 301. Specifically, in the present invention, a plurality of hydraulic support columns are provided at the bottom of the housing of the first device and the second device. When performing centering adjustment, the gear positions of all the hydraulic support columns are raised and lowered. Since the posture of the first device and the second device changes during each gear adjustment (e.g., each hydraulic support column is in a different gear position, causing the device to tilt), the horizontality and position of each corresponding bearing are also adjusted accordingly. After the hydraulic support column completes each gear raising and lowering operation, the normal stress data is collected once by the normal stress data acquisition module 301 to form a corresponding normal stress data set under different gear combinations.
[0077] Furthermore, the data processing module 302 calculates the variance or standard deviation of each normal stress data set, thereby determining the optimal set of normal stress data based on the calculated results. Based on this optimal normal stress set, the corresponding gear combination of the hydraulic support column is obtained. This determines the target position of the first and second devices during the current time period. After determining the target position, the bearing alignment module 303 adjusts the gear position of the hydraulic support column according to the gear combination corresponding to the target position, thereby completing the bearing alignment adjustment of the first and second devices.
[0078] The bearing alignment adjustment system provided by the present invention obtains the normal stress data of various axial positions of the bottom of the bearings of the turbine and the generator when they are in different posture states, compares the normal stress data sets corresponding to each posture state, and determines the target posture of the steam turbine and the generator based on the comparison results, thereby adjusting the posture state of the steam turbine and the generator to the target posture to complete the bearing alignment adjustment, making the alignment adjustment process more efficient and having higher alignment accuracy.
[0079] Based on the above embodiment, the normal stress data acquisition module is composed of a plurality of stress sensors, and the stress sensors are arranged at different positions along the axial direction of the bottom of the bearing corresponding to each of the first device and the second device;
[0080] The bearing centering module is composed of a plurality of identical hydraulic support columns, which are arranged at the bottom of the housings corresponding to the first device and the second device, respectively, and each of the hydraulic support columns has a plurality of gears.
[0081] The system provided by the present invention is used to execute the above-mentioned method embodiments. Please refer to the above-mentioned embodiments for the specific processes and detailed contents, which will not be repeated here.
[0082] Figure 4 A schematic diagram of the structure of the electronic device provided by the present invention, such as Figure 4As shown, the electronic device may include: a processor (Processor) 401, a communication interface (Communications Interface) 402, a memory (Memory) 403, and a communication bus 404, wherein the processor 401, the communication interface 402, and the memory 403 communicate with each other via the communication bus 404. The processor 401 may call the logic instructions in the memory 403 to execute a bearing alignment adjustment method, which includes: obtaining multiple normal stress data sets, wherein each normal stress data set is composed of normal stress data of each axial position of the bottom of the bearing corresponding to the first device and the second device when the first device and the second device are in different postures; the bearings of the first device and the second device are connected by a coupling; comparing each normal stress data set, and determining the target posture corresponding to each of the first device and the second device based on the comparison results; and performing bearing alignment adjustment on the first device and the second device based on the target posture corresponding to each of the first device and the second device.
[0083] In addition, the logic instructions in the above-mentioned memory 403 can be implemented in the form of a software functional unit and can be stored in a computer-readable storage medium when sold or used as an independent product. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium and includes several instructions for enabling a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk.
[0084] On the other hand, the present invention also provides a computer program product, which includes a computer program stored on a non-transitory computer-readable storage medium, and the computer program includes program instructions. When the program instructions are executed by a computer, the computer can execute the bearing alignment adjustment method provided by the above methods, and the method includes: obtaining multiple positive stress data sets, wherein each of the positive stress data sets is composed of positive stress data of each axial position of the bottom of the bearing corresponding to the first device and the second device when the first device and the second device are in different postures; the bearings of the first device and the second device are connected by a coupling; comparing each of the positive stress data sets, and determining the target posture corresponding to the first device and the second device according to the comparison results; and performing bearing alignment adjustment on the first device and the second device based on the target posture corresponding to the first device and the second device.
[0085] On the other hand, the present invention also provides a non-transitory computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, is implemented to execute the bearing alignment adjustment method provided in the above-mentioned embodiments, the method comprising: obtaining multiple positive stress data sets, wherein each of the positive stress data sets is composed of positive stress data of each axial position of the bottom of the bearing corresponding to the first device and the second device when the first device and the second device are in different postures; the bearings of the first device and the second device are connected by a coupling; comparing each of the positive stress data sets, and determining the target posture corresponding to the first device and the second device respectively based on the comparison results; and performing bearing alignment adjustment on the first device and the second device based on the target posture corresponding to the first device and the second device respectively.
[0086] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0087] Through the description of the above embodiments, those skilled in the art can clearly understand that each embodiment can be implemented by means of software plus a necessary general hardware platform, or of course, by hardware. Based on this understanding, the essence of the above technical solution or the part that contributes to the existing technology can be embodied in the form of a software product. The computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, a magnetic disk, an optical disk, etc., and includes a number of instructions for enabling a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each embodiment or certain parts of the embodiments.
[0088] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A bearing alignment adjustment method, characterized in that: include: Acquire multiple normal stress data sets, wherein each normal stress data set is composed of normal stress data at various axial positions of the bottom of a bearing corresponding to each of the first device and the second device when the first device and the second device are in different positions; the bearings of the first device and the second device are connected by a coupling; Comparing the normal stress data sets, and determining target postures corresponding to the first device and the second device respectively according to the comparison results; Performing bearing alignment adjustment on the first device and the second device based on target postures corresponding to the first device and the second device respectively; A plurality of stress sensors are provided at various positions along the axial direction on the bottom of the bearings corresponding to the first device and the second device respectively; a plurality of identical hydraulic support columns are provided on the bottom of the housing corresponding to the first device and the second device respectively, and each of the hydraulic support columns has multiple gear positions; The obtaining of multiple normal stress data sets includes: receiving a plurality of first inputs, wherein the first inputs include operations for adjusting the gear positions of the respective hydraulic support columns, and the gear position combinations corresponding to the respective first inputs are different; In response to each of the first inputs, the gear position of each of the hydraulic support columns is adjusted to a target gear position corresponding to each of the first inputs. After each response to the first input, the first device and the second device in the current position are subjected to normal stress data collection by the multiple stress sensors to obtain normal stress data sets for different gear position combinations. The comparing the normal stress data sets and determining the target postures corresponding to the first device and the second device respectively according to the comparison results include: Based on the normal stress data in each of the normal stress data sets, obtaining the normal stress data variance corresponding to each of the gear combinations; Comparing the variances of the normal stress data to obtain the minimum normal stress data variance, and determining the gear combination corresponding to the minimum normal stress data variance as the target gear combination; Based on the target gear combination, target postures corresponding to the first device and the second device are obtained.
2. The bearing alignment adjustment method according to claim 1, characterized in that: After acquiring a plurality of normal stress data sets, the method further includes: According to the number of the hydraulic support columns and the number of the gear positions, obtaining the number of combinations corresponding to all the gear position combinations; The obtaining, based on the normal stress data in each of the normal stress data sets, the normal stress data variance corresponding to each of the gear combinations includes: When it is determined that the number of the acquired plurality of normal stress data sets is equal to the number of combinations, receiving a second input, the second input comprising performing a calculation operation of a variance of the normal stress data; In response to the second input, the normal stress data variance corresponding to each of the gear combinations is calculated based on the normal stress data in each of the normal stress data sets.
3. The bearing alignment adjustment method according to any one of claims 1 to 2, characterized in that: Before obtaining the plurality of normal stress data sets, the method further comprises: The normal stress data is judged, and if a deviation value between the normal stress data and preset normal stress data is greater than or equal to a preset threshold, the normal stress data is deleted as abnormal data.
4. A bearing centering adjustment system, characterized in that: It includes normal stress data acquisition module, data processing module and bearing alignment module, among which: The normal stress data acquisition module is configured to acquire multiple normal stress data sets, wherein each normal stress data set is composed of normal stress data at various axial positions of the bottom of the bearing corresponding to each of the first device and the second device when the first device and the second device are in different positions; the bearings of the first device and the second device are connected by a coupling; The data processing module is configured to compare the normal stress data sets and determine the target postures corresponding to the first device and the second device respectively based on the comparison results; The bearing alignment module is configured to adjust the bearing alignment of the first device and the second device based on the target postures corresponding to the first device and the second device respectively; A plurality of stress sensors are provided at various positions along the axial direction on the bottom of the bearings corresponding to the first device and the second device respectively; a plurality of identical hydraulic support columns are provided on the bottom of the housing corresponding to the first device and the second device respectively, and each of the hydraulic support columns has multiple gear positions; The normal stress data acquisition module is specifically used for: receiving a plurality of first inputs, wherein the first inputs include operations for adjusting the gear positions of the respective hydraulic support columns, and the gear position combinations corresponding to the respective first inputs are different; In response to each of the first inputs, the gear position of each of the hydraulic support columns is adjusted to a target gear position corresponding to each of the first inputs. After each response to the first input, the first device and the second device in the current position are subjected to normal stress data collection by the multiple stress sensors to obtain normal stress data sets for different gear position combinations. The data processing module is specifically used for: Based on the normal stress data in each of the normal stress data sets, obtaining the normal stress data variance corresponding to each of the gear combinations; Comparing the variances of the normal stress data to obtain the minimum normal stress data variance, and determining the gear combination corresponding to the minimum normal stress data variance as the target gear combination; Based on the target gear combination, target postures corresponding to the first device and the second device are obtained.
5. The bearing centering adjustment system according to claim 4, characterized in that: The normal stress data acquisition module is composed of a plurality of stress sensors, and the stress sensors are arranged at different positions along the axial direction of the bottom of the bearing corresponding to the first device and the second device respectively; The bearing centering module is composed of a plurality of identical hydraulic support columns, which are arranged at the bottom of the housings corresponding to the first device and the second device, respectively, and each of the hydraulic support columns has a plurality of gears.
6. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein: When the processor executes the computer program, the bearing alignment adjustment method according to any one of claims 1 to 3 is implemented.
7. A non-transitory computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the bearing alignment adjustment method according to any one of claims 1 to 3 is implemented.
8. A computer program product comprising a computer program, characterized in that When the computer program is executed by a processor, the bearing alignment adjustment method according to any one of claims 1 to 3 is implemented.
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