An automatic assembly workstation for copper busbars used in ring main units

By designing an automatic copper busbar assembly workstation for ring main units, the problems of low copper busbar assembly efficiency and pollution during welding were solved, and an efficient, safe and clean copper busbar assembly process was achieved.

CN116673628BActive Publication Date: 2025-09-09GUANGZHOU CREATE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202310629246.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-31
Publication Date
2025-09-09
Estimated Expiration
2043-05-31

AI Technical Summary

Technical Problem

The existing ring main unit copper busbar assembly efficiency is low, harmful exhaust gas and waste materials are improperly handled during the welding process, and the cabinet body is not fixed, resulting in assembly errors and accidents.

Method used

An automatic copper busbar assembly workstation for ring main unit (RMU) is designed. The workstation includes installation, clamping, cleaning, and circulation mechanisms to achieve automated clamping, welding, waste slag collection, and harmful gas filtration of the copper busbar, ensuring the stability and cleanliness of the assembly process.

Benefits of technology

It improves the efficiency of copper busbar assembly, reduces waste and harmful gas pollution, ensures the safety and cleanliness of the assembly process, and reduces equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of copper busbar assembly, and discloses an automatic copper busbar assembly workstation for ring network cabinets, comprising a main body mechanism, an installation mechanism, a clamping mechanism, a circulation mechanism, and a cleaning mechanism, characterized in that: the installation mechanism is arranged on one side of the main body mechanism, the clamping mechanism is fixedly installed inside the main body mechanism, the circulation mechanism is fixedly installed on the top of the main body mechanism, the cleaning mechanism is arranged on one side of the main body mechanism, the main body mechanism comprises a main station body, the main station body is hollowed out in the middle, and the installation mechanism comprises an assembly track, an assembly shaft, an L-shaped connecting column, an installation turntable, and an installation telescopic rod. The automatic copper busbar assembly workstation for ring network cabinets, through the arrangement of the installation mechanism, sets the two assembly steps of clamping and welding the copper busbars in the same mechanism, which on the one hand ensures that the basic functions of the automated assembly process are complete, and on the other hand improves and reduces assembly efficiency and equipment costs.
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Description

Technical Field

[0001] The invention relates to the technical field of copper busbar assembly, in particular to an automatic copper busbar assembly workstation for a ring network cabinet. Background Art

[0002] With the continuous development of science and technology, the equipment manufacturing industry is undergoing earth-shaking changes. Many companies are making every effort to upgrade their industries. Some companies put most of their investment into technology research and development, while some companies take production as the main line to replace and upgrade their production equipment.

[0003] Among the power equipment, the ring main unit is a high-voltage switch cabinet with load switches as the main switches, which plays an important role in electricity safety. The copper busbar parts in the cabinet are mainly used to connect various electrical equipment in the ring main unit to build a complete electrical circuit. Therefore, the copper busbar assembly link of the ring main unit should be technically improved.

[0004] Under existing technology, the assembly of copper busbars for ring main units (RMUs) mostly utilizes a single-step, single-direction production line. While this meets production needs, there are still areas for improvement. The multi-step, single-direction production process results in inefficient busbar assembly, reducing production capacity. The assembly process also includes welding, and current production lines neglect the handling of hazardous waste gases and solid residues, leading to pollution and waste accumulation. During assembly, some companies neglect to secure the cabinet, leading to errors and even accidents. Summary of the Invention

[0005] The object of the present invention is to provide an automatic assembly workstation for copper busbars for ring main units, so as to solve the problems proposed in the above-mentioned background technology, such as the low efficiency of copper busbar assembly due to the single-direction multi-step production, the pollution and waste accumulation caused by the neglect of the harmful exhaust gas and cabinet residue treatment steps in some current production welding steps, and the assembly process errors or even accidents caused by the cabinet not being fixed.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an automatic copper busbar assembly workstation for a ring main unit, comprising a main body mechanism, a mounting mechanism, a clamping mechanism, a circulation mechanism, and a cleaning mechanism, characterized in that: the mounting mechanism is arranged on one side of the main body mechanism, the clamping mechanism is fixedly mounted inside the main body mechanism, the circulation mechanism is fixedly mounted on the top of the main body mechanism, and the cleaning mechanism is arranged on one side of the main body mechanism;

[0007] The main mechanism includes a main station body, which is hollowed out in the middle. The installation mechanism includes an assembly track, an assembly shaft, an L-shaped connecting column, an installation turntable and an installation telescopic rod. The assembly track is arranged on both sides of the main station body perpendicular to the ground, and the assembly track is close to a side edge perpendicular to the ground. The assembly shaft is transmission-connected to the assembly track. The L-shaped connecting column is fixedly installed on the surface of the assembly track, and the installation turntable is movably installed on the end of the L-shaped connecting column away from the assembly track. The installation telescopic rod is movably installed on a side of the installation turntable away from the L-shaped connecting column. When the copper busbar is transported to the installation position through the copper busbar feeding belt, the assembly track drives the L-shaped connecting column to reach the clamping position.

[0008] Preferably, the mounting mechanism further includes a second mounting turntable, a second mounting telescopic rod, a first mounting connecting column, a second mounting connecting column and a third mounting turntable. The second mounting turntable is movably mounted on an end of the first mounting telescopic rod away from the first mounting turntable. The second mounting telescopic rod is movably mounted on a side of the second mounting turntable away from the first mounting telescopic rod. The first mounting connecting column is movably mounted on an end of the second mounting telescopic rod away from the first mounting turntable. The middle part of the second mounting connecting column is fixedly mounted on an end of the first mounting connecting column away from the second mounting telescopic rod. The third mounting turntable is movably mounted on both ends of the second mounting connecting column.

[0009] Preferably, the mounting mechanism further includes an installation telescopic rod three, an installation turntable four, a welding gun, an installation connecting column three and an installation telescopic clamp, the installation telescopic rod three being movably mounted on a side of the installation turntable three away from the installation connecting column one, the installation turntable four being movably mounted on an end of the installation telescopic rod three away from the installation turntable three, the welding gun being movably mounted on a side of the installation turntable four away from the installation telescopic rod three, the installation connecting column three being movably mounted in the middle of a side of the installation connecting column two away from the installation connecting column one, the installation telescopic clamp being fixedly mounted on an end of the installation connecting column three away from the installation connecting column two, the installation telescopic rod three, the installation turntable four and the welding gun being three welding elements are used in combination, and when the installation connecting column three and the installation telescopic clamp deliver the copper busbar to the designated welding position, the welding element completes the welding steps of the upper and lower connection positions of the copper busbar with the ring network cabinet according to the automated settings.

[0010] Preferably, the cleaning mechanism includes an L-shaped connecting column 2, a cleaning turntable 1, a cleaning telescopic rod 1, a cleaning turntable 2, a cleaning telescopic rod 2, a cleaning connecting column, a high-pressure jet port and a waste residue collection bucket, the L-shaped connecting column 2 is fixedly mounted on the surface of the assembly track, the L-shaped connecting column 2 is arranged below the L-shaped connecting column 1, the cleaning turntable 1 is movably mounted on one end of the L-shaped connecting column 2 away from the assembly track, the cleaning telescopic rod 1 is movably mounted on a side of the cleaning turntable 1 away from the L-shaped connecting column 2, the cleaning turntable 2 is movably mounted on one end of the cleaning telescopic rod 1 away from the cleaning turntable 1, the cleaning telescopic rod 2 is movably mounted on a side of the cleaning turntable 2 away from the cleaning telescopic rod 1, and the cleaning connecting column is movably mounted on the side of the cleaning telescopic rod 2 away from the cleaning turntable 2 At one end, the high-pressure air jet is fixedly mounted on one side surface of the cleaning connecting column, and the waste slag collecting bucket is slidably mounted on the lower end of the side of the main station body perpendicular to the ground. The waste slag collecting bucket passes through both sides of the main station body. After installing the telescopic clamp to complete the clamping task of the copper busbar, the assembly track drives the L-shaped connecting column 1 and the L-shaped connecting column 2 to move downward at the same time. After reaching the assembly height, the cleaning mechanism moves with the installation mechanism. When the welding gun arrives at the welding position but before welding is performed, the cleaning turntable 1, the cleaning telescopic rod 1, the cleaning turntable 2 and the cleaning telescopic rod 2 are automatically linked to transport the cleaning connecting column to the lower end of the welding position. At this time, the high-pressure air jet is started and a slope wind curtain is formed to transport the copper chips and other waste slag generated by welding to the waste slag collecting bucket through the high-pressure air curtain.

[0011] Preferably, the clamping mechanism includes a clamping telescopic column, a connecting plate, a clamping transmission shaft and a clamping transmission crawler. The clamping telescopic column is fixedly installed at the center position of the inner wall of the side of the main station body perpendicular to the ground. The connecting plate is fixedly installed on the side of the clamping telescopic column away from the main station body. The clamping transmission shaft is movably installed on the two side surfaces of the connecting plate parallel to the ground. The clamping transmission crawler is transmission-connected to the clamping transmission shaft.

[0012] Preferably, the clamping mechanism also includes a second connecting plate, a second clamping telescopic column and a limiting column. The second connecting plate is movably connected to the clamping transmission shaft on the side close to the ground. The second clamping telescopic column is fixedly installed on the side of the second connecting plate away from the clamping transmission shaft. The limiting column is movably installed on the end of the second clamping telescopic column away from the second connecting plate. When the clamping transmission crawler reaches the clamping and conveying position of the cabinet, the second clamping telescopic column drives the limiting column to move toward the cabinet without a bottom plate. When the height of the cabinet bottom is reached, the limiting column limits and fixes the cabinet to ensure that the cabinet will not slip during the assembly process.

[0013] Preferably, the circulation mechanism includes a ventilation ring column, an activated carbon filter box, a fan shaft and exhaust fan blades. A circular through opening is provided in the top center of the main station body. The ventilation ring column is fixedly installed at the top center through-hole of the outer surface of the main station body. The activated carbon filter box is clamped on the side of the ventilation ring column away from the main station body. The fan shaft is movably installed in the center of the side of the activated carbon filter box close to the main station body. The exhaust fan blades are fixedly installed on the end of the fan shaft away from the activated carbon filter box. During the use of the workstation, the fan shaft always drives the exhaust fan blades to exhaust, so that the assembly workstation forms a fixed air flow discharge direction. Combined with the activated carbon filter box with built-in multi-layer activated carbon structure, the harmful exhaust gas generated during the welding process is timely filtered and treated, thereby reducing the pollution generated by the exhaust gas.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The copper busbar automatic assembly workstation for the ring main unit combines the clamping and welding steps of the copper busbar in one mechanism through the setting of the installation mechanism. On the one hand, it ensures that the basic functions of the automated assembly process are complete, and on the other hand, it improves and reduces assembly efficiency and equipment costs, thus improving the practicality of the copper busbar assembly workstation for the ring main unit as a whole.

[0016] 2. The automatic copper busbar assembly workstation for the ring main unit is equipped with a cleaning mechanism and a circulation mechanism to collect various waste residues generated during the welding process. Under the joint positioning function of the cleaning connection column and the high-pressure air jet, the wind force is used to set the collection track. On the one hand, the waste residue generated during the assembly process of the workstation can be cleaned in a timely manner, taking into account the operational convenience of centralized collection. On the other hand, harmful gases are promptly processed, saving cleaning costs and improving the cleanliness of the workstation.

[0017] 3. The automatic assembly workstation for copper busbars used in the ring main unit combines the clamping and conveying functions in the same structure by setting a clamping mechanism. On the one hand, it ensures the connection between the output and input processes of the ring main unit without a bottom plate. On the other hand, the cabinet clamping and limit functions provide a stable and safe operating platform for the assembly process, thereby improving the safety of the workstation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0019] Figure 2 For the present invention Figure 1 A in the middle is an enlarged schematic diagram;

[0020] Figure 3 The three-dimensional structure section of the present invention Figure 1 ;

[0021] Figure 4 For the present invention Figure 3 The enlarged schematic diagram of point B in the middle;

[0022] Figure 5 The three-dimensional structure section of the present invention Figure 2 ;

[0023] Figure 6 For the present invention Figure 5 The enlarged schematic diagram of point C in the middle;

[0024] Figure 7 The three-dimensional structure section of the present invention Figure 3 ;

[0025] Figure 8 For the present invention Figure 7 Enlarged schematic diagram at point D in the middle.

[0026] In the figure: 1. Main body; 2. Mounting mechanism; 3. Clamping mechanism; 4. Circulation mechanism; 5. Cleaning mechanism; 101. Main station body; 102. Output crawler; 103. Output shaft; 104. Output tripod; 105. Input crawler; 106. Input shaft; 107. Input bracket; 108. Copper bar feed shaft; 109. Copper bar feed belt; 201. Assembly crawler; 202. Assembly shaft; 203. L-shaped connecting column 1; 204. Mounting turntable 1; 205. Mounting telescopic rod 1; 206. Mounting turntable 2; 207. Mounting telescopic rod 2; 208. Mounting connecting column 1; 209. Mounting connecting column 2; 210. Mounting turntable 3; 211. Mounting telescopic rod Rod three; 212, install turntable four; 213, welding gun; 214, install connecting column three; 215, install telescopic clamp; 301, clamp telescopic column one; 302, connecting plate one; 303, clamp transmission shaft; 304, clamp transmission track; 305, connecting plate two; 306, clamp telescopic column two; 307, limit column; 401, ventilation ring column; 402, activated carbon filter box; 403, fan blade shaft; 404, exhaust fan blade; 501, L-shaped connecting column two; 502, clean turntable one; 503, clean telescopic rod one; 504, clean turntable two; 505, clean telescopic rod two; 506, clean connecting column; 507, high-pressure jet nozzle; 508, waste slag collection bucket. Implementation Method

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figures 1-8The present invention provides a technical solution: an automatic copper busbar assembly workstation for a ring network cabinet, comprising a main body mechanism 1, an installation mechanism 2, a clamping mechanism 3, a circulation mechanism 4 and a cleaning mechanism 5. The installation mechanism 2 is arranged on one side of the main body mechanism 1, the clamping mechanism 3 is fixedly installed inside the main body mechanism 1, the circulation mechanism 4 is fixedly installed on the top of the main body mechanism 1, and the cleaning mechanism 5 is arranged on one side of the main body mechanism 1. The main body mechanism 1 includes a main station body 101, and the main station body 101 is hollowed out in the middle. The installation mechanism 2 includes an assembly crawler 201, an assembly shaft 202, an L-shaped connecting column 203, an installation turntable 204 and an installation telescopic rod 205. The assembly crawler 201 is arranged on both sides of the main station body 101 perpendicular to the ground, and the assembly crawler 201 is close to the vertical ground. The side edge of the assembly shaft 202 is transmission-connected to the assembly crawler 201, the L-shaped connecting column 1 203 is fixedly mounted on the surface of the assembly crawler 201, the installation turntable 1 204 is movably mounted on the end of the L-shaped connecting column 1 203 away from the assembly crawler 201, and the installation telescopic rod 1 205 is movably mounted on the side of the installation turntable 1 204 away from the L-shaped connecting column 1 203. When the copper bus is transmitted to the installation position through the copper bus feeding belt 109, the assembly crawler 201 drives the L-shaped connecting column 1 203 to arrive at the clamping position. The installation mechanism 2 also includes an installation turntable 2 206, an installation telescopic rod 207, an installation connecting column 1 208, an installation connecting column 209 and an installation turntable 3 210. The installation turntable 206 is movably mounted on the installation telescopic rod 1 205 away from the installation One end of the mounting turntable 1 204, the mounting telescopic rod 207 is movably mounted on the side of the mounting turntable 2 206 away from the mounting telescopic rod 1 205, the mounting connecting column 1 208 is movably mounted on the end of the mounting telescopic rod 207 away from the mounting turntable 2 206, the middle part of the mounting connecting column 2 209 is fixedly mounted on the end of the mounting connecting column 1 208 away from the mounting telescopic rod 2 207, and the mounting turntable 3 210 is movably mounted on both ends of the mounting connecting column 2 209. During the installation process, the linkage setting of the L-shaped connecting column 1 203, the mounting turntable 1 204, the mounting telescopic rod 1 205, the mounting turntable 2 206, the mounting telescopic rod 2 207 and the mounting connecting column 1 208 is realized, so that the installation process can be set as the target from the copper bar feeding belt 109 to the installation position. , the installation connecting column 209 and the installation turntable 3 210 are mainly responsible for limiting the clamping and welding positions, which can realize the copper busbar grabbing and welding tasks at multiple angles. The installation mechanism 2 also includes the installation telescopic rod 3 211, the installation turntable 4 212, the welding gun 213, the installation connecting column 3 214 and the installation telescopic clamp 215. The installation telescopic rod 3 211 is movably installed on the side of the installation turntable 3 210 away from the installation connecting column 1 208, the installation turntable 4 212 is movably installed on the end of the installation telescopic rod 3 211 away from the installation turntable 3 210, the welding gun 213 is movably installed on the side of the installation turntable 4 212 away from the installation telescopic rod 3 211, and the installation connecting column 3 214 is movably installed in the middle of the side of the installation connecting column 2 209 away from the installation connecting column 1 208.The installation telescopic clamp 215 is fixedly installed on the end of the installation connection column 3 214 away from the installation connection column 2 209. The three welding components, the installation telescopic rod 3 211, the installation turntable 4 212, and the welding gun 213, are used in combination. When the installation connection column 3 214 and the installation telescopic clamp 215 deliver the copper busbar to the designated welding position, the welding components complete the welding steps of the upper and lower connection positions of the copper busbar and the ring main unit according to the automated settings. The ring main unit copper busbar automatic assembly workstation, through the setting of the installation mechanism 2, sets the two assembly steps of clamping and welding the copper busbar in the same mechanism. On the one hand, it ensures that the basic functions of the automated assembly process are complete, and on the other hand, it also improves and reduces assembly efficiency and equipment costs, thereby improving the practicality of the ring main unit copper busbar assembly workstation as a whole.

[0029] The cleaning mechanism 5 includes an L-shaped connecting column 2 501, a cleaning turntable 1 502, a cleaning telescopic rod 1 503, a cleaning turntable 2 504, a cleaning telescopic rod 2 505, a cleaning connecting column 506, a high-pressure jet nozzle 507 and a waste residue collection bucket 508. The L-shaped connecting column 2 501 is fixedly mounted on the surface of the assembly crawler 201, the L-shaped connecting column 2 501 is arranged below the L-shaped connecting column 1 203, the cleaning turntable 1 502 is movably mounted on the end of the L-shaped connecting column 2 501 away from the assembly crawler 201, and the cleaning telescopic rod 1 503 is movably mounted on the cleaning turntable 1 502 away from the L-shaped connecting column 2 The cleaning turntable 2 504 is movably mounted on one side of the cleaning telescopic rod 1 503 away from the cleaning turntable 1 502, the cleaning telescopic rod 2 505 is movably mounted on the side of the cleaning turntable 2 504 away from the cleaning telescopic rod 1 503, the cleaning connecting column 506 is movably mounted on the end of the cleaning telescopic rod 2 505 away from the cleaning turntable 2 504, the high-pressure jet nozzle 507 is fixedly mounted on one side surface of the cleaning connecting column 506, the waste residue collection bucket 508 is slidably mounted on the lower end of the side of the main station body 101 perpendicular to the ground, and the waste residue collection bucket 508 passes through the main station On both sides of the body 101, after the telescopic clamp 215 is installed to complete the clamping task of the copper busbar, the assembly track 201 drives the L-shaped connecting column 1 203 and the L-shaped connecting column 2 501 to move downward at the same time. After reaching the assembly height, the cleaning mechanism 5 moves with the installation mechanism 2. When the welding gun 213 arrives at the welding position but before welding, the cleaning turntable 1 502, the cleaning telescopic rod 1 503, the cleaning turntable 2 504 and the cleaning telescopic rod 2 505 are automatically linked to transport the cleaning connecting column 506 to the lower end of the welding position. At this time, the high-pressure jet nozzle 507 is started and a slope air curtain is formed. The copper chips and other waste residues generated by welding are transported to the waste residue collection bucket 508 through the high-pressure air curtain. The ring network cabinet copper busbar automatic assembly workstation is equipped with a cleaning mechanism 5 to collect various waste residues generated during the welding process. Under the joint positioning effect of the cleaning connecting column 506 and the high-pressure air jet 507, the collection track is set by wind force. On the one hand, the waste residue generated during the assembly process of the ring network cabinet in the state of no bottom plate of the workstation can be cleaned in time. On the other hand, the operational convenience of centralized collection is taken into account, which saves cleaning costs and improves the cleanliness of the workstation.

[0030] The clamping mechanism 3 includes a clamping telescopic column 1 301, a connecting plate 1 302, a clamping transmission shaft 303 and a clamping transmission crawler 304. The clamping telescopic column 1 301 is fixedly installed at the center of the inner wall of the side of the main station body 101 perpendicular to the ground. The connecting plate 1 302 is fixedly installed on the side of the clamping telescopic column 1 301 away from the main station body 101. The clamping transmission shaft 303 is movably installed on the two side surfaces of the connecting plate 1 302 parallel to the ground. The clamping transmission crawler 304 is connected to the clamping The transmission shaft 303 is connected to the transmission shaft. When the ring main unit without a bottom plate enters the main station body 101 through the input crawler 105, the clamping telescopic column 1 301 drives the connecting plate 1 302, the clamping transmission shaft 303 and the clamping transmission crawler 304 to clamp and fix the cabinet. The clamping and operation of the clamping transmission crawler 304 realizes the whole process from entering the cabinet to the cabinet output after the assembly process is completed. The clamping mechanism 3 also includes the connecting plate 2 305, the clamping telescopic column 2 306 When the lock is unlocked, the lock 304 will be unlocked, and the lock 304 will be unlocked, so the lock 304 will be unlocked.

[0031] The circulation mechanism 4 includes a ventilation ring column 401, an activated carbon filter box 402, a fan shaft 403 and an exhaust fan blade 404. A circular through opening is set in the center of the top of the main station body 101. The ventilation ring column 401 is fixedly installed at the center through point on the top of the outer surface of the main station body 101. The activated carbon filter box 402 is clamped on the side of the ventilation ring column 401 away from the main station body 101. The fan shaft 403 is movably installed in the center of the side of the activated carbon filter box 402 close to the main station body 101. The exhaust fan blade 404 is fixedly installed on the end of the fan shaft 403 away from the activated carbon filter box 402. During the use of the workstation, the fan shaft 403 always drives the exhaust fan blade 404 to exhaust, so that the assembly workstation forms a fixed air flow discharge direction, combined with the activated carbon filter box 402 with a built-in multi-layer activated carbon structure, the harmful exhaust gas generated during the welding process is timely filtered and treated, thereby reducing the pollution generated by the exhaust gas.

[0032] The main mechanism 1 also includes an output crawler 102, an output shaft 103, an output tripod 104, an input crawler 105, an input shaft 106, an input bracket 107, a copper bar feed shaft 108 and a copper bar feed belt 109. The output crawler 102 is arranged on the side of the main station body 101 away from the installation mechanism 2, the output shaft 103 is transmission-connected to the output crawler 102, the output tripod 104 is movably mounted on both sides of the output shaft 103, the input crawler 105 is arranged on the side of the main station body 101 close to the installation mechanism 2, the input shaft 106 is transmission-connected to the input crawler 105, and the input bracket 107 is movably mounted. Installed on both sides of the input shaft 106, the copper bar feeding shaft 108 is movably installed on the upper end of the input bracket 107, the copper bar feeding belt 109 is transmission-connected to the copper bar feeding shaft 108, the output track 102 and the output shaft 103 ensure that the ring network cabinet in the bottom plate-free state after the copper bar assembly is completed can smoothly enter the subsequent process, the input track 105 and the input shaft 106 are responsible for delivering the cabinet body to the workstation to connect with the clamping mechanism 3, the copper bar feeding shaft 108 and the copper bar feeding belt 109 cooperate with the installation mechanism 2 to complete the assembly preparation of the copper bar, the output bracket 104 and the input bracket 107 improve the stability of the entire structure.

[0033] Working principle: When the ring main unit without bottom plate enters the main station body 101 through the input crawler 105, the clamping telescopic column 1 301 drives the connecting plate 1 302, the clamping transmission shaft 303 and the clamping transmission crawler 304 to clamp and fix the cabinet. When the clamping transmission crawler 304 reaches the cabinet clamping and conveying position, the clamping telescopic column 2 306 drives the limiting column 307 to move toward the cabinet without bottom plate. When it reaches the height of the cabinet bottom, the limiting column 307 limits and fixes the cabinet. When the copper busbar is transferred to the installation position by the copper busbar feeding belt 109, the assembly crawler 201 drives the L-shaped connecting column 1 203 to the clamping position. During the installation process, the linkage setting of the L-shaped connecting column 1 203, the installation turntable 1 204, the installation telescopic rod 1 205, the installation turntable 2 206, the installation telescopic rod 2 207 and the installation connecting column 1 208, the installation telescopic rod 3 211, the installation turntable 4 212 and the welding gun 213 are used in combination. When the telescopic clamp 215 is installed to deliver the copper busbar to the designated welding position, the welding element completes the welding steps of the upper and lower connection positions of the copper busbar and the ring network cabinet according to the automatic setting. After the telescopic clamp 215 is installed to complete the clamping task of the copper busbar, the assembly track 201 drives the L-shaped connecting column 1 203 and the L-shaped connecting column 2 501 to move downward at the same time. After reaching the assembly height, the cleaning mechanism 5 moves with the installation mechanism 2. When the welding gun 213 arrives at the welding position but before welding, the cleaning turntable 1 502, the cleaning telescopic rod 1 503, the cleaning turntable 2 504 and the cleaning telescopic rod 2 505 are automatically linked to transport the cleaning connecting column 506 to the lower end of the welding position. At this time, the high-pressure jet nozzle 507 is started and forms a slope air curtain, and the copper chips and other waste slag generated by welding are concentratedly transported to the waste slag collection bucket 508 through the high-pressure air curtain. After assembly is completed, the clamping mechanism 3 connects the cabinet body to the output track 102 to ensure that the ring network cabinet in the bottom plate state after the copper busbar assembly is completed can smoothly enter the subsequent process.

[0034] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions of the technical solution of the present invention by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the present invention.

Claims

1. An automatic copper busbar assembly workstation for a ring main unit, comprising a main body mechanism, an installation mechanism, a clamping mechanism, a circulation mechanism, and a cleaning mechanism, characterized in that: The mounting mechanism is arranged on one side of the main mechanism, the clamping mechanism is fixedly installed inside the main mechanism, the circulation mechanism is fixedly installed on the top of the main mechanism, and the cleaning mechanism is arranged on one side of the main mechanism; The main body includes a main station body, which is hollowed out in the middle. The installation mechanism includes an assembly track, an assembly shaft, an L-shaped connecting column, an installation turntable and an installation telescopic rod. The assembly tracks are arranged on both sides of the main station body perpendicular to the ground, and the assembly tracks are close to the side line perpendicular to the ground. The assembly shaft is connected to the assembly track in a transmission manner. The L-shaped connecting column is fixedly installed on the surface of the assembly track, the installation turntable is movably installed on the end of the L-shaped connecting column away from the assembly track, and the installation telescopic rod is movably installed on the side of the installation turntable away from the L-shaped connecting column; the installation mechanism also includes an installation turntable second, an installation telescopic rod second, an installation connecting column one, an installation connecting column two and an installation turntable three. The installation turntable second is movably installed on the end of the installation telescopic rod one away from the installation turntable one, and the installation telescopic rod two is movably installed on the far side of the installation turntable two The mounting mechanism further comprises a mounting mechanism comprising a first mounting post and a second mounting post, wherein the first mounting post is movably mounted on a side of the mounting telescopic rod and the second mounting turntable, and a middle portion of the second mounting post is fixedly mounted on an end of the mounting telescopic rod and the second mounting turntable, and a third mounting turntable is movably mounted on both ends of the mounting telescopic rod and the second mounting turntable. The mounting mechanism further comprises a third mounting telescopic rod, a fourth mounting turntable, a welding gun, a third mounting connecting post and a third mounting telescopic clamp. The third mounting telescopic rod is movably mounted on a side of the third mounting turntable and the third mounting turntable, wherein the fourth mounting turntable is movably mounted on an end of the third mounting telescopic rod and the third mounting turntable, and the welding gun is movably mounted on a side of the fourth mounting turntable and the fourth mounting telescopic rod. The third mounting connecting post is movably mounted on the middle of a side of the second mounting connecting post and the second mounting turntable, and the telescopic clamp is fixedly mounted on an end of the third mounting connecting post and the second mounting turntable. The cleaning mechanism includes an L-shaped connecting column two, a cleaning turntable one, a cleaning telescopic rod one, a cleaning turntable two, a cleaning telescopic rod two, a cleaning connecting column, a high-pressure jet port and a waste residue collecting bucket. The L-shaped connecting column two is fixedly mounted on the surface of the assembly track, the L-shaped connecting column two is arranged below the L-shaped connecting column one, the cleaning turntable one is movably mounted on the end of the L-shaped connecting column two away from the assembly track, the cleaning telescopic rod one is movably mounted on a side of the cleaning turntable one away from the L-shaped connecting column two, the cleaning turntable two is movably mounted on an end of the cleaning telescopic rod one away from the cleaning turntable one, the cleaning telescopic rod two is movably mounted on a side of the cleaning turntable two away from the cleaning telescopic rod one, the cleaning connecting column is movably mounted on an end of the cleaning telescopic rod two away from the cleaning turntable two, the high-pressure jet port is fixedly mounted on one side surface of the cleaning connecting column, the waste residue collecting bucket is slidably mounted on the lower end of the side of the main station body perpendicular to the ground, and the waste residue collecting bucket passes through both sides of the main station body.

2. The automatic copper busbar assembly workstation for a ring main unit according to claim 1, characterized in that: The clamping mechanism includes a clamping telescopic column, a connecting plate, a clamping transmission shaft and a clamping transmission crawler. The clamping telescopic column is fixedly installed at the center of the inner wall of the side of the main station body perpendicular to the ground. The connecting plate is fixedly installed on the side of the clamping telescopic column away from the main station body. The clamping transmission shaft is movably installed on the two side surfaces of the connecting plate parallel to the ground. The clamping transmission crawler is connected to the clamping transmission shaft through transmission.

3. The automatic copper busbar assembly workstation for a ring main unit according to claim 2, characterized in that: The clamping mechanism also includes a connecting plate 2, a clamping telescopic column 2 and a limiting column. The connecting plate 2 is movably connected to the clamping transmission shaft on the side close to the ground. The clamping telescopic column 2 is fixedly installed on the side of the connecting plate 2 away from the clamping transmission shaft. The limiting column is movably installed on the end of the clamping telescopic column 2 away from the connecting plate 2.

4. The automatic copper busbar assembly workstation for a ring main unit according to claim 3, characterized in that: The circulation mechanism includes a ventilation ring column, an activated carbon filter box, a fan blade shaft and exhaust fan blades. A circular through opening is set in the top center of the main station body. The ventilation ring column is fixedly installed at the top center through-hole of the outer surface of the main station body. The activated carbon filter box is clamped on the side of the ventilation ring column away from the main station body. The fan blade shaft is movably installed in the center of the side of the activated carbon filter box close to the main station body. The exhaust fan blades are fixedly installed on the end of the fan blade shaft away from the activated carbon filter box.

5. The automatic copper busbar assembly workstation for a ring main unit according to claim 4, characterized in that: The main mechanism also includes an output track, an output rotating shaft, an output tripod, an input track, an input rotating shaft, an input bracket, a copper bar feed shaft and a copper bar feed belt. The output track is arranged on the side of the main station body away from the installation mechanism, the output rotating shaft is transmission connected to the output track, the output tripod is movably installed on both sides of the output rotating shaft, the input track is arranged on the side of the main station body close to the installation mechanism, the input rotating shaft is transmission connected to the input track, the input bracket is movably installed on both sides of the input rotating shaft, the copper bar feed shaft is movably installed on the upper end of the input bracket, and the copper bar feed belt is transmission connected to the copper bar feed shaft.

Citation Information

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