Cutting device for pipe processing

By designing the combination of vehicle plate, gravity block and gear mechanism, the problems of workers being easily dizzy when standing and inconvenient to move small equipment are solved, and safe and convenient pipe fittings are cut to meet the cutting needs of different pipe fittings.

CN116674019BActive Publication Date: 2025-08-29SHANDONG HAILI PIPE TECH CO LTD
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Patent Information

Application Number
CN202310533921.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-09
Publication Date
2025-08-29
Estimated Expiration
2043-05-09

AI Technical Summary

Technical Problem

During the cutting process of pipe fittings, workers are prone to dizziness when standing and operating, and small cutting equipment is inconvenient to move, which affects health and convenient operation.

Method used

A cutting device for pipeline processing is designed. Through the combination of a vehicle plate, gravity block, transmission motor, cutting knife and gear mechanism, the worker allows to sit on a chair to operate, use gear ratio to control the feed speed and position of the cutting knife, and combine it with the wheel moving device to facilitate cutting of long pipe fittings.

Benefits of technology

It realizes that workers can control the cutting process safely and conveniently on the chair, avoid contact with Mars, save physical strength, adapt to the cutting needs of different pipe fittings thicknesses and lengths, and improve operational flexibility.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN116674019B_ABST
    Figure CN116674019B_ABST
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Abstract

A cutting device for pipe processing includes a cart plate, two wheels are installed in the middle of the bottom of the cart plate through a bearing seat, the two wheels are respectively located at the front and rear ends of the cart plate, a connecting shaft is installed on one side of the top of the cart plate through the bearing seat, a cutting knife is installed at the front end of the connecting shaft, a transmission motor is arranged on the other side of the top of the cart plate, a matching pulley is provided at the rear end of the connecting shaft, and a driving pulley is installed at the rear end of the output shaft of the transmission motor. When the pipe fitting is long and inconvenient to move, the cart plate and the gravity block can be moved to the side of the pipe fitting through the action of the wheels and the moving wheels, which is more convenient during movement and the cutting position is no longer limited to a certain place.
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Description

Technical Field

[0001] The invention belongs to the technical field of cutting equipment, and in particular relates to a cutting device for pipeline processing. Background Art

[0002] Currently, when performing pipe cutting operations, workers either have to stand or squat to operate cutting equipment placed on the ground. After long-term operation, workers are prone to dizziness when standing up, which poses a certain risk to the health and life of workers during the processing. Moreover, for pipes that are long, large in diameter and inconvenient to move, small cutting equipment needs to be moved to the side of the pipe and operated with the small cutting equipment, which is very inconvenient during the cutting operation. Summary of the Invention

[0003] In order to solve the above-mentioned deficiencies in the prior art, the present invention provides a cutting device for pipe processing.

[0004] The present application proposes a cutting device for pipe processing, comprising a car plate, two wheels are installed in the middle of the bottom of the car plate through a bearing seat, and the two wheels are respectively located at the front and rear ends of the car plate, a connecting shaft is installed on one side of the top of the car plate through the bearing seat, a cutting knife is installed at the front end of the connecting shaft, a transmission motor is arranged on the other side of the top of the car plate, a matching pulley is provided at the rear end of the connecting shaft, a driving pulley is installed at the rear end of the output shaft of the transmission motor, and the driving pulley and the matching pulley are connected by a connecting belt. A pressure plate is provided on one side of the car plate, a through groove is provided on the top of the pressure plate, a gravity block is provided below the pressure plate, several moving wheels are installed at the bottom end of the gravity block, a screw is provided at the top of the gravity block, the screw passes through the through groove, a nut is provided on the thread on the screw, and a limited rotation mechanism is provided below the nut, which limits the nut to rotate synchronously with the screw, a connecting transmission mechanism is provided on the top of one side of the gravity block, and the connecting transmission mechanism can control the rotation of the screw, and a large gear and a small gear are provided on one side of the gravity block. The large gear and the small gear are both connected to the connecting transmission mechanism, and a rotating rod is installed at one end of the connecting shaft of the large gear and one end of the connecting shaft of the small gear.

[0005] Specifically, the rotation limiting mechanism includes two insertion rods, the top ends of the insertion rods are connected to the bottom ends of the nuts, the two insertion rods are respectively located on both sides of the nut, and the insertion rods can be inserted into the through grooves.

[0006] Specifically, the connecting transmission mechanism includes a vertical rod group installed on the top of the gravity block, a first bevel gear is installed on the bearing at the top of the vertical rod group, a long groove is provided at the front end of the screw, the screw passes through the first bevel gear, an insert block is installed on the inner wall of the first bevel gear, the insert block is inserted into the long groove, a support rod is installed on one side of the top of the gravity block, a coupling shaft is provided on the bearing at the top of the support rod, a second bevel gear is installed on one end of the coupling shaft, the second bevel gear is meshed with the first bevel gear, and a matching gear is installed on the other end of the coupling shaft, the matching gear is located between the large gear and the small gear, and is meshed with the large gear and the small gear.

[0007] Compared with the prior art, the present invention has the following beneficial effects:

[0008] The nut moves downward quickly under the gear ratio of the large gear, driving the cutting knife to move downward quickly. When the cutting knife is about to approach the pipe fitting, the small gear is operated, that is, the rotating rod on the small gear is rotated. Through the gear ratio of the small gear, the cutting knife slowly feeds downward. After the feeding is completed, the nut always presses the pressure plate downward through the self-locking function of the nut and the screw. The pipe fitting rotates under the control of the existing equipment and is cut by the cutting knife. After the cutting is completed, the rotating rod on the large gear is rotated to move the nut upward. The nut no longer presses the pressure plate, and the other side of the car plate is pressed down by the weight of the transmission motor. The pressure plate moves upward and the cutting knife is away from the pipe fitting. Through this step, the worker The cutting operation can be performed on a chair, and during the cutting operation, the worker and the cutting knife are at a certain distance, which can prevent sparks or other materials from contacting the worker. When the worker needs to cut quickly when standing, the pipe is located under the cutting knife. The worker presses the pressure plate downward with his hand, and the pressure plate moves downward, and the cutting knife moves downward to contact the pipe to cut the pipe. After cutting, the worker releases the force, and under the weight of the transmission motor, the pressure plate tilts upward, and the cutting knife moves away from the pipe. The present invention can perform different operations as needed. When sitting down to operate the rotating rod, the worker does not need to press the pressure plate all the time, which saves physical strength. In addition, the downward movement of the nut can control the different feed depths of the cutting knife and adjust it according to the thickness of the pipe. When standing, the pressure plate is pressed down, which can quickly drive the cutting knife to move downward for fast cutting. When the pipe is long and inconvenient to move, the wheel and the moving wheel can be used to move the car plate and the gravity block to the side of the pipe, which is more convenient during movement and the cutting position is no longer limited to a certain place. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0010] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 yes Figure 1 A-direction view; Figure 3 yes Figure 1 B-direction view; Figure 4 yes Figure 1 A partial enlarged view of I. DETAILED DESCRIPTION

[0011] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0012] A cutting device for pipe processing, such as Figure 1-4As shown, it includes a vehicle plate 1, two wheels 2 are installed in the middle of the bottom of the vehicle plate 1 through a bearing seat, and the wheels 2 have a locking function. After moving to the side of the pipe, the wheels no longer move by locking. The two wheels 2 are respectively located at the front and rear ends of the vehicle plate 1. A connecting shaft 3 is installed on one side of the top of the vehicle plate 1 through a bearing seat, and a cutting knife 4 is installed at the front end of the connecting shaft 3. The pipe can be controlled to rotate by existing equipment. A transmission motor 5 is set on the other side of the top of the vehicle plate 1. When not in use, the gravity of the transmission motor 5 automatically presses the other side of the vehicle plate downward, that is, the vehicle plate 1 is The wheel is folded with the center of the circle as the center, and the rear end of the connecting shaft 3 is equipped with a matching pulley. The rear end of the output shaft of the transmission motor 5 is installed with a driving pulley. The driving pulley and the matching pulley are connected by a connecting belt. A pressure plate 6 is provided on one side of the vehicle plate 1. A through groove is provided on the top of the pressure plate 6. A gravity block 7 is provided below the pressure plate 6. Several moving wheels are installed at the bottom end of the gravity block 7. A screw rod 8 is provided on the top of the gravity block 7. The screw rod 8 passes through the through groove. A nut 9 is provided on the screw thread. The diameter of the nut 9 is greater than the width of the through groove. A limited rotation mechanism is provided below the nut 9. , the limited rotation mechanism limits the nut 9 to rotate synchronously with the screw 8, and a connecting transmission mechanism is provided on the top of one side of the gravity block 7. The connecting transmission mechanism can control the rotation of the screw 8. A large gear 10 and a small gear 11 are provided on one side of the gravity block 7. The large gear 10 and the small gear 11 are both connected to the connecting transmission mechanism. A rotating rod 12 is installed at one end of the connecting shaft of the large gear 10 and the connecting shaft of the small gear 11. The rotating small gear 11 or the large gear controls the screw 8 to rotate through the connecting transmission mechanism. The nut 9 moves downward and presses under the limitation of the limited rotation mechanism. The plate 6 contacts and drives one side of the pressure plate 6 to move downward. At this time, the other side of the car plate 2 starts to move upward. Through the gear ratio of the small gear 11 and the large gear 10, when the small gear is rotated, the speed of the screw 8 is slow, and the speed at which the nut presses the pressure plate downward is slow. This is suitable for the cutting feed process. After the cutting is completed, the large gear is rotated to move the nut 9 upward quickly. The other side of the pressure plate falls downward under the action of gravity, and one side of the pressure plate moves upward. The cutting knife is away from the workpiece. During the operation, the worker can sit on a chair and control the rotation of the rotating rod on one side of the gravity block.Push the car plate 1 and the gravity block 7 to move so that the pipe is located under the cutting knife 4. At this time, the transmission motor 5 presses the other side of the car plate 1 downward, and one side of the car plate 1 is in a tilted state. When the worker sits on the chair, he operates the large gear 10 and controls the screw 8 to rotate through the connecting transmission mechanism. Under the limitation of the limited rotation mechanism, the nut 9 moves downward and contacts the top surface of the pressure plate 6, pressing the pressure plate 6 downward. Under the gear ratio of the large gear 10, the nut 9 moves downward quickly, driving the cutting knife 4 to move downward quickly. When the cutting knife 4 is about to approach the pipe fitting, this When the small gear 11 is operated, that is, the rotating rod 12 on the small gear 11 is rotated, and the cutting knife 4 is slowly fed downward through the gear ratio of the small gear 11. After the feeding is completed, the nut 9 and the screw 8 have a self-locking function, and the nut 9 always presses the pressure plate 6 downward. The pipe rotates under the control of the existing equipment, and the pipe is cut by the cutting knife 4. After the cutting is completed, the rotating rod 12 on the large gear 10 is rotated to move the nut 9 upward. The nut no longer presses the pressure plate, and the other side of the car plate 1 is pressed downward by the weight of the transmission motor 5. The pressure plate 6 moves upward and the cutting is completed. The knife is away from the pipe. Through this step, the worker can perform the cutting operation on a chair. Moreover, during the cutting operation, the worker has a certain distance from the cutting knife to avoid sparks or other materials from contacting the worker. When the worker needs to cut quickly while standing, the pipe is located under the cutting knife 4. The worker presses the pressure plate 6 downward with his hand, and the pressure plate 6 moves downward. The cutting knife 4 moves downward to contact the pipe and cuts the pipe. After the cutting is completed, the force is released. Under the weight of the transmission motor 5, the pressure plate 6 tilts upward, and the cutting knife is away from the pipe. The present invention can perform different operations as needed. When sitting down to operate the rotating rod, the worker does not need to press the pressure plate all the time, saving physical strength. In addition, the downward movement of the nut 9 can control the different feed depths of the cutting knife and adjust it according to the thickness of the pipe. When standing, pressing the pressure plate downward can quickly drive the cutting knife 4 to move downward for fast cutting. For pipes that are long and inconvenient to move, the wheel 2 and the moving wheel can be used to move the car plate 1 and the gravity block 7 to the side of the pipe. It is more convenient to move and the cutting position is no longer limited to a certain place.

[0013] Specifically, the limited rotation mechanism described in this embodiment includes two rods 13, the top ends of which are connected to the bottom ends of the nuts 9. The two rods 13 are located on either side of the nuts 9 and can be inserted into the through-grooves. After the rods 13 are inserted into the through-grooves, the bottom end of the nuts 9 contacts the top end of the pressure plate 6. The downward movement of the nuts 9 drives one side of the pressure plate 6 downward, controlling the downward feed of the cutting blade. When the nuts 9 are no longer needed to control the downward movement of the pressure plate 6, the cutting blade feed depth can also be controlled by manually pressing the pressure plate 6 downward.

[0014] Furthermore, the connecting transmission mechanism described in this embodiment includes a vertical rod group installed on the top of the gravity block 7, and the first bevel gear 15 is installed on the bearing at the top of the vertical rod group. A long groove 14 is provided at the front end of the screw rod 8, and the screw rod 8 passes through the first bevel gear 15. An insert block is installed on the inner wall of the first bevel gear 15, and the insert block is inserted into the long groove 14. A support rod 16 is installed on one side of the top of the gravity block 7, and a connecting shaft 17 is provided on the bearing at the top of the support rod 16. A second bevel gear 18 is installed on one end of the connecting shaft 17, and the second bevel gear 18 is meshed with the first bevel gear 15. A matching gear 19 is installed on the other end of the connecting shaft 17. The matching gear 19 is located between the large gear and the small gear, and is meshed with the large gear and the small gear. The long groove 14 will not affect the threaded fit between the screw and the nut. The outer periphery of the connecting shaft 17 is connected to the inner wall of the inner ring of the bearing, and the outer wall of the outer ring of the bearing is connected to the top of the support rod 16. When the large gear and the small gear rotate, the matching gear 19 can be controlled to rotate. Through the transmission of the connecting shaft 17, the second bevel gear 18 is driven to rotate, and the first bevel gear 15 is driven to rotate. Through the fit of the insert block and the long groove 14, the screw 8 is driven to rotate, and the nut 9 is controlled to move up and down.

[0015] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A cutting device for pipe processing, characterized in that: The invention comprises a vehicle plate (1), two wheels (2) are installed in the middle of the bottom of the vehicle plate (1) through a bearing seat, and the two wheels (2) are respectively located at the front and rear ends of the vehicle plate (1), a connecting shaft (3) is installed on one side of the top of the vehicle plate (1) through the bearing seat, a cutting knife (4) is installed at the front end of the connecting shaft (3), a transmission motor (5) is arranged on the other side of the top of the vehicle plate (1), a matching pulley is provided at the rear end of the connecting shaft (3), a driving pulley is installed at the rear end of the output shaft of the transmission motor (5), and the driving pulley and the matching pulley are connected by a connecting belt, a pressure plate (6) is provided on one side of the vehicle plate (1), a through groove is provided at the top of the pressure plate (6), a gravity block (7) is provided below the pressure plate (6), and the bottom of the gravity block (7) is provided with a groove. A plurality of moving wheels are installed at the end, the top of the gravity block (7) is matched with a screw rod (8), the screw rod (8) passes through the through slot, the thread on the screw rod (8) is matched with a nut (9), the bottom of the nut (9) is matched with a limited rotation mechanism, the limited rotation mechanism limits the nut (9) to rotate synchronously with the screw rod (8), the top of one side of the gravity block (7) is matched with a connecting transmission mechanism, the connecting transmission mechanism can control the rotation of the screw rod (8), one side of the gravity block (7) is matched with a large gear (10) and a small gear (11), the large gear (10) and the small gear (11) are both connected to the connecting transmission mechanism, and a rotating rod (12) is installed on one end of the connecting shaft of the large gear (10) and one end of the connecting shaft of the small gear (11).

2. A pipe processing cutting device according to claim 1, characterized in that: The limited rotation mechanism comprises two insertion rods (13), the top ends of the insertion rods (13) are connected to the bottom ends of the nuts (9), the two insertion rods (13) are respectively located on both sides of the nuts (9), and the insertion rods (13) can be inserted into the through grooves.

3. The pipe processing cutting device according to claim 1, characterized in that: The connecting transmission mechanism comprises a vertical rod group installed on the top of the gravity block (7), a first bevel gear (15) is installed on the bearing of the top of the vertical rod group, a long groove (14) is provided at the front end of the screw rod (8), the screw rod (8) passes through the first bevel gear (15), an insert block is installed on the inner wall of the first bevel gear (15), and the insert block is inserted into the long groove (14), a support rod (16) is installed on one side of the top of the gravity block (7), a connecting shaft (17) is provided on the bearing of the top of the support rod (16), a second bevel gear (18) is installed on one end of the connecting shaft (17), the second bevel gear (18) is meshed with the first bevel gear (15), and a matching gear (19) is installed on the other end of the connecting shaft (17), and the matching gear (19) is located between the large gear and the small gear and meshed with the large gear and the small gear.

Citation Information

Patent Citations

  • High-speed waterjet cutting machine with intelligent high-speed microbubble function

    CN109590909A

  • Pipeline cutting device

    CN111715931A