A compound carrier diagonal pile driver

Abstract

A composite bearing oblique pile driver, characterized in that it comprises a chassis (1), a pipe-type walking system (2), a hydraulic support leg (3) and a rammer mechanism; the rammer mechanism comprises a telescopic guide groove (7), a lifting pulley group (18), a lifting winch (9), a column hammer (8) and a rammer winch (12); an empty groove is provided on the chassis (1), and the telescopic guide groove (7) is accommodated in the empty groove; one end of the telescopic guide groove (7) is hinged to the chassis (1) through a rotating shaft (27), and the other end is connected to a lifting rope (17) on the lifting winch (9) on the chassis (1) through the lifting pulley group (18), so that the telescopic guide groove (7) has a raised storage state and a downward tilting working state; the column hammer (8) is slidably arranged in the telescopic guide groove (7), and the column hammer (8) is connected to the rammer rope (19) wound on the rammer winch (12).

Description

Technical Field

[0001] The present invention relates to the technical field of building construction, in particular to a composite bearing body oblique pile driver. Background Art

[0002] At present, reinforced concrete internal support, steel section internal support or steel pipe internal support structures are commonly used in deep foundation pit projects.

[0003] Traditional reinforced concrete internal supports require processes such as formwork, steel bar tying, concrete pouring, and formwork removal, which consume a large amount of steel bars, concrete, and column piles. After construction is completed, a large amount of demolition work is required, which is cumbersome, time-consuming, generates dust and noise pollution, and requires a large amount of labor, making it uneconomical. The rigidity provided by steel structure internal supports is limited, the amount of steel used is large, and the cost increases significantly with the construction period, making it uneconomical and inconvenient to construct.

[0004] In recent years, an inclined support system has emerged, which requires an inclined pile driver to be able to ram piles in an inclined direction. Summary of the Invention

[0005] The technical problem solved by the present invention is to provide a composite bearing body oblique pile driver.

[0006] To achieve the above-mentioned object, the present invention adopts the following technical solution: a composite bearing oblique pile driver, comprising a chassis, a pipe-type traveling system, hydraulic legs, and a rammer mechanism; the pipe-type traveling system is arranged under the chassis, and the hydraulic legs are arranged at the four corners of the chassis;

[0007] The rammer mechanism includes a telescopic guide groove, a lifting pulley group, a lifting winch, a column hammer and a rammer winch; an empty groove is opened on the chassis, and the telescopic guide groove is accommodated in the empty groove. One end of the telescopic guide groove is hinged to the chassis through a rotating shaft, and the other end is connected to the lifting steel rope on the lifting winch on the chassis through a lifting pulley group, so that the telescopic guide groove has a lifted storage state and a downward working state; the column hammer is slidably arranged in the telescopic guide groove, and the column hammer is connected to the rammer steel rope wound on the rammer winch.

[0008] In the above solution, the telescopic guide groove includes a first arc groove and a second arc groove, the second arc groove is slidably connected relative to the first arc groove, and the second arc groove is extended or retracted from the bottom end of the first arc groove by a hydraulic cylinder.

[0009] Furthermore, a plurality of sliding blocks are respectively provided on the inner side surfaces of the first arc chute and the second arc chute.

[0010] In the above scheme, a gantry is provided on the chassis at the end corresponding to the connection between the column hammer and the rammer steel rope, and a rammer transmission pulley group is provided on the gantry. The rammer steel rope passes through the rammer transmission pulley group and is connected to the end of the column hammer.

[0011] In the above scheme, the corresponding lifting pulley assembly on the chassis is equipped with a lifting support frame, and the lifting steel rope of the lifting winch passes through the lifting pulley group on the lifting support frame, driving the telescopic guide groove to switch between the raised storage state and the downward tilt working state.

[0012] In the above scheme, the pipe-type walking system includes a pipe, a sliding support, a translational steel rope, a translational directional pulley group and a translational drive winch; the pipes are two, which are arranged in parallel at both ends of the chassis, and the sliding support is slidably arranged on the pipe, and the sliding support is fixed to the chassis. The translational drive winch drives the sliding support through the translational steel rope through the translational directional pulley group to drive the chassis to slide translationally on the pipe.

[0013] .Furthermore, fixed pulleys are respectively provided at the ends of the pipes, and the translational steel ropes pass through each fixed pulley.

[0014] In the above solution, the rammer winch is provided with a sensor for detecting the length of the line paid out by the rammer winch.

[0015] In the above solution, an electromagnetic ejection device is provided on the telescopic guide groove, and the electromagnetic ejection device is located on the end side where the column hammer and the rammer steel rope are connected, and acts on the column hammer.

[0016] In the above solution, the rotating shaft is arranged on a lifting seat, and the lifting seat is guided and slidably connected with the chassis in the up and down directions, and a lifting drive device acts on the lifting seat.

[0017] The beneficial effects of the present invention are: the present invention improves the applicability of the equipment, can be implemented quickly, reduces the amount of reinforced concrete and steel structures used, saves resources and energy, reduces carbon emissions, has excellent economic performance, shortens the construction period, and facilitates construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional schematic diagram of the structure of the present invention Figure 1 , in this figure, the telescopic guide slot is in the lifted and stored state;

[0019] Figure 2 A three-dimensional schematic diagram of the structure of the present invention Figure 2 , in this figure, the telescopic guide groove is in a downward-inclined working state;

[0020] Figure 3 This is a schematic side view of the structure of the present invention, in which the telescopic guide groove is in a downwardly inclined working state.

[0021] In the figure: 1. Chassis; 2. Pipe-type walking system; 3. Hydraulic support legs; 4. Sliding support; 5. Translational directional pulley block; 6. Gantry; 7. Telescopic guide groove; 8. Column hammer; 9. Lifting winch; 10. Lifting motor; 11. Lifting support frame; 12. Rammer winch; 13. Main motor; 14. Hydraulic control cabinet; 15. Power control cabinet; 16. Winch brake handle; 17. Lifting steel rope; 18. Lifting pulley block, 19. Rammer steel rope; 20. Electromagnetic ejection device; 25. Rammer transmission pulley block; 26. Translational drive winch; 27. Rotating shaft; 28. Pipe. Implementation Method

[0022] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the present invention and are not intended to limit the scope of the present invention. The implementation conditions adopted in the examples can be further adjusted according to the conditions of the specific manufacturer. The implementation conditions not specified are generally those in routine experiments.

[0023] Example: See Figure 1 — Figure 3 :

[0024] A composite bearing oblique pile driver comprises a chassis 1, a pipe-type traveling system 2, hydraulic legs 3, a rammer mechanism, a power control cabinet 15 and a hydraulic control cabinet 14.

[0025] See also Figure 1 — Figure 3 The pipe-type walking system 2 is arranged under the chassis 1, and the hydraulic support legs 3 are arranged at the four corners of the chassis 1. The hydraulic support legs 3 are controlled by the hydraulic control cabinet 14.

[0026] See also Figure 1 — Figure 3 The rammer mechanism includes a telescopic guide slot 7, a lifting pulley block 18, a lifting hoist 9, a column hammer 8, and a rammer hoist 12. An empty slot is provided on the chassis 1 to accommodate the telescopic guide slot 7. One end of the telescopic guide slot 7 is hinged to the chassis 1 via a rotating shaft 27, and the other end is connected to a lifting rope 17 on the lifting hoist 9 on the chassis 1 via a lifting pulley block 18, so that the telescopic guide slot 7 has a raised storage state and a lowered working state; the column hammer 8 is slidably arranged in the telescopic guide slot 7 and is connected to a rammer rope 19 wound on the rammer hoist 12.

[0027] See also Figure 1 — Figure 3 The telescopic guide groove 7 includes a first arc chute and a second arc chute. The top of the first arc chute is connected to the rotating shaft 27, and the second arc chute is slidably connected relative to the first arc chute. The second arc chute is driven by a hydraulic cylinder to extend or retract from the bottom end of the first arc chute.

[0028] A plurality of sliders are respectively provided on the inner side surfaces of the first arc chute and the second arc chute, and the sliders can be rollers.

[0029] See also Figure 1 — Figure 3 A gantry 6 is provided on the chassis 1 at the end corresponding to the connection between the column hammer 8 and the rammer steel rope 19, and a rammer transmission pulley group 25 is provided on the gantry 6. The rammer steel rope 19 passes through the rammer transmission pulley group 25 and is connected to the end of the column hammer 8.

[0030] See also Figure 1 — Figure 3 The chassis 1 is equipped with a lifting support frame 11 corresponding to the lifting pulley group 18. The lifting steel rope 17 of the lifting winch 9 passes through the lifting pulley group 18 on the lifting support frame 11, driving the telescopic guide groove 7 to switch between the lifting and storage state and the downward working state.

[0031] See also Figure 1 — Figure 3 The rammer hoist 12 is driven by a main motor 13, and a hoist brake handle 16 is provided on the rammer hoist 12. A sensor for detecting the pay-off length of the rammer hoist 12 is correspondingly provided on the rammer hoist 12 or its main motor 13.

[0032] In addition, a measuring system is provided in the power control cabinet 15. The measuring system is connected to the sensor to collect information sent back by the sensor and calculate the displacement of the rammer each time it descends. The displacement is displayed or stored.

[0033] An electromagnetic ejection device 20 is installed on the telescopic guide slot 7. This electromagnetic ejection device 20 is located at the connection end between the column hammer 8 and the rammer steel cable 19 and acts on the column hammer 8. When the rammer's descent measured by the measurement system does not meet the standard (i.e., the ramming force is insufficient), the power control cabinet 15 controls the electromagnetic ejection device 20 to apply additional downward force to the rammer, thereby increasing the ramming force.

[0034] Preferably, the rotating shaft 27 is set on a lifting seat, which is guided and slidably connected to the chassis in the up and down directions (preferably, the lifting seat is guided and connected to the vertical column of the gantry 6), and a lifting drive device is set below the lifting seat. The lifting drive device can be a cylinder or a hydraulic cylinder to drive and adjust the height position of the rotating shaft 27 (that is, the end of the telescopic guide groove 7), and then cooperate with the lifting height of the lifting winch 9 to adjust the inclination angle and position of the telescopic guide groove 7 in the downward working state, so that the bottom end of the telescopic guide groove 7 can be well docked with the end of the composite carrier (that is, the steel pipe).

[0035] See also Figure 1 — Figure 3The pipe-type traveling system 2 includes a pipe 28, a sliding support 4, a translational steel rope, a translational directional pulley block 5, and a translational drive winch 26. The pipes 28 are two, arranged parallel to each other at both ends of the chassis 1. The sliding support 4 is slidably mounted on the pipe 28, and the sliding support 4 is fixed to the chassis 1. The translational drive winch 26 drives the sliding support 4 via the translational steel rope passing through the translational directional pulley block 5, causing the chassis 1 to slide translationally on the pipe 28. Specifically, fixed pulleys are provided at each end of the pipe 28, and the translational steel rope passes through each fixed pulley.

[0036] The rammer winch 12 , translation drive winch 26 , and lifting winch 9 are all controlled by the power control cabinet 15 .

[0037] The working process of this embodiment is as follows:

[0038] S1. Level the site to the required elevation of the equipment and measure and locate it;

[0039] S2. Move the composite bearing body oblique pile driver to the designed position;

[0040] S3, by lifting the winch 9 to change the angle between the telescopic guide 7 and the horizontal plane, to achieve preliminary alignment of the telescopic guide 7 and the constructed steel pipe;

[0041] S4. Adjust the hydraulic legs 3 and the sliding supports 4 up, down, left, and right to achieve precise alignment of the column hammer 8 in the telescopic guide groove 7 with the constructed oblique steel pipe;

[0042] S5, using the rammer winch 12 to tamp down and lift the column hammer 8 in the telescopic guide groove 7 and the constructed steel pipe;

[0043] S6, column hammer 8 tamps the soil at the bottom of the steel pipe and continuously adds dry hard concrete and other materials into the steel pipe;

[0044] S7, detecting the falling stroke of the column hammer 8. When it is found that the stroke does not meet the requirement, the electromagnetic ejection device 20 is started to work and ram again. After multiple rammings, a dense and high-bearing-capacity composite bearing body is formed at the bottom end of the steel pipe.

[0045] The above examples are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those skilled in the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made in accordance with the spirit of the present invention are intended to be covered by the scope of protection of the present invention.

Claims

1. A composite bearing body oblique pile driver, characterized by: It comprises a chassis (1), a tube-type walking system (2), hydraulic legs (3) and a rammer mechanism; the tube-type walking system (2) is arranged under the chassis (1), and the hydraulic legs (3) are arranged at the four corners of the chassis (1); The rammer mechanism comprises a telescopic guide groove (7), a lifting pulley group (18), a lifting winch (9), a column hammer (8) and a rammer winch (12); an empty groove is provided on the chassis (1), and the telescopic guide groove (7) is accommodated in the empty groove. One end of the telescopic guide groove (7) is hinged to the chassis (1) through a rotating shaft (27), and the other end is connected to a lifting steel rope (17) on the lifting winch (9) on the chassis (1) through a lifting pulley group (18), so that the telescopic guide groove (7) has a lifting storage state and a downward tilting working state; the column hammer (8) is slidably arranged in the telescopic guide groove (7), and the column hammer (8) is connected to the rammer steel rope (19) wound on the rammer winch (12); The telescopic guide groove (7) comprises a first arc chute and a second arc chute, the second arc chute being slidably connected relative to the first arc chute, and the second arc chute being driven by a hydraulic cylinder to extend from or retract into the bottom end of the first arc chute; The rotating shaft (27) is arranged on a lifting seat, which is connected to the chassis in a guide sliding manner in the up and down directions, and a lifting drive device is provided on the lifting seat.

2. The composite bearing body oblique pile driver according to claim 1, characterized in that: A plurality of sliding blocks are respectively provided on the inner side surfaces of the first arc chute and the second arc chute.

3. The composite bearing oblique pile driver according to claim 1, characterized in that: A gantry (6) is provided on the chassis (1) at the end portion corresponding to the connection between the column hammer (8) and the rammer steel rope (19), and a rammer transmission pulley block (25) is provided on the gantry (6). The rammer steel rope (19) passes through the rammer transmission pulley block (25) and is connected to the end portion of the column hammer (8).

4. The composite bearing body oblique pile driver according to claim 1, characterized in that: The chassis (1) is equipped with a lifting support frame (11) corresponding to the lifting pulley group (18), and the lifting steel rope (17) of the lifting winch (9) passes through the lifting pulley group (18) on the lifting support frame (11), driving the telescopic guide groove (7) to switch between a raised storage state and a downward tilting working state.

5. The composite bearing body oblique pile driver according to claim 1, characterized in that: The pipe-type walking system (2) includes a pipe (28), a sliding support (4), a translational steel rope, a translational directional pulley block (5), and a translational driving winch (26); the pipes are two and are arranged in parallel at both ends of the chassis (1); the sliding support (4) is slidingly arranged on the pipe (28); the sliding support (4) is fixed to the chassis (1); the translational driving winch (26) drives the sliding support (4) through the translational directional pulley block (5) via the translational steel rope to drive the chassis (1) to slide translationally on the pipe (28).

6. The composite bearing body oblique pile driver according to claim 5, characterized in that: The ends of the running pipe (28) are respectively provided with fixed pulleys, and the translational steel rope passes through each fixed pulley.

7. The composite bearing body oblique pile driver according to claim 1, characterized in that: A sensor for detecting the length of the line being paid out by the rammer hoist (12) is correspondingly provided on the rammer hoist (12).

8. The composite bearing body oblique pile driver according to claim 1, characterized in that: An electromagnetic ejection device (20) is provided on the telescopic guide groove (7). The electromagnetic ejection device (20) is located on the connection end side of the column hammer (8) and the rammer steel rope (19), and acts on the column hammer (8).

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