A mattress convenient for storage and transportation

The detachable connection design of the support components and surround components solves the problem of inconvenient mattress storage and transportation, and optimizes space utilization and improves flexibility.

CN116687169BActive Publication Date: 2026-04-14DONGGUAN DERUCCI BEDDING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-28
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Mattresses are large and heavy, making storage and transportation inconvenient. Existing technologies with detachable support structures still require a lot of space and have not effectively solved the transportation and storage problems.

Method used

The design features a detachable connection between the support components and the surrounding strip components. The support components are embedded in the mesh structure, and the frame units and multi-channel units are plugged in to form a detachable connection. The support components and the surrounding strip components can be disassembled independently into smaller structures to adapt to different size requirements.

Benefits of technology

It reduces space occupation, improves the convenience of transportation and storage, and the support components can be flexibly adjusted to adapt to different size requirements, thus improving the mattress's flexibility and lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a bed mattress convenient for storage and transportation, which comprises a support assembly and a surrounding strip assembly, the surrounding strip assembly comprises a plurality of frame units and a plurality of multi-pass units, each frame unit is connected with each multi-pass unit in a plug-in mode, so that each frame unit forms a mesh groove structure, and the support assembly is embedded in the mesh groove structure. In the application, the surrounding strip assembly surrounds the mesh groove structure for arranging the support assembly, the internal space of the mesh groove structure corresponds to the shape of the support assembly, and the position of the support assembly is stable; the frame units are connected with the multi-pass units in a detachable mode, and the support assembly and the surrounding strip assembly are also connected in a detachable mode, in the transportation and storage process of the bed mattress, the frame units are detached into a plurality of relatively independent and small-size parts, the occupied space of the surrounding strip assembly is reduced, and the transportation, storage and other operations of the staff are facilitated.
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Description

Technical Field

[0001] This invention relates to the field of furniture, and in particular to a mattress that is easy to store and transport. Background Technology

[0002] Mattresses are generally large in size, and this overall structure causes many inconveniences for both users and manufacturers. During storage, space corresponding to the mattress's overall dimensions needs to be reserved, taking up a significant amount of area. During transportation, it's necessary to ensure that the transport vehicle has sufficient available space, and that the door opening is large enough for the mattress to pass through. This results in inconvenient transportation and storage challenges.

[0003] In related technologies, several support structures are embedded in the surrounding strip structure to form the main body of the mattress. Each support structure can be detached from the surrounding strip structure in a detachable manner, which facilitates the independent storage and transportation of each support structure. However, the surrounding strip structure still requires a large amount of space, which makes the mattress as a whole still have problems such as inconvenient transportation and storage. Summary of the Invention

[0004] To solve at least one of the above-mentioned technical problems, the present invention provides a mattress that is easy to store and transport, and the technical solution adopted is as follows:

[0005] The present invention provides a mattress that is easy to store and transport. The mattress includes a support component and a surround component. The surround component includes a plurality of frame units and a plurality of multi-channel units. Each frame unit is inserted into each of the multi-channel units to form a mesh structure. The support component is embedded in the mesh structure.

[0006] The embodiments of the present invention have at least the following beneficial effects: In the present invention, the surround assembly forms a mesh groove structure for setting the support assembly, and the internal space of the mesh groove structure corresponds to the shape of the support assembly, ensuring the stability of the support assembly's position; each frame unit forms a detachable connection through plugging into the multi-channel unit, and the support assembly and surround assembly are also detachably connected. During the transportation and storage of the mattress, each frame unit can be disassembled into several relatively independent and smaller parts, reducing the space occupied by the surround assembly and facilitating transportation and storage operations by staff; the frame unit can be replaced with different sizes by disassembly, thereby adapting to support assemblies of different sizes and improving the mattress's flexibility.

[0007] In some embodiments of the present invention, the frame unit includes an edge portion and a reinforcing portion. Each edge portion is disposed at the edge position of the mesh groove structure. Each edge portion forms a first sidewall in the length direction of the mesh groove structure and a second sidewall in the width direction of the mesh groove structure. The two ends of each reinforcing portion are respectively connected to each edge portion.

[0008] In some embodiments of the present invention, each of the reinforcing portions is arranged at an angle;

[0009] The reinforcing parts located on the first sidewall are connected end to end in sequence;

[0010] The reinforcing parts located on the second side wall are connected end to end in sequence.

[0011] In some embodiments of the present invention, the multi-pass unit includes a first four-pass structure and a second four-pass structure. The first four-pass structure is located at the corner of the mesh groove structure. Three connection positions of the first four-pass structure are used to connect the edge portion, and the other connection position of the first four-pass structure is used to connect the reinforcing portion.

[0012] The second four-way structure is located on the edge of the mesh structure. Two connection positions of the second four-way structure are used to connect the edge portion, and the other two connection positions of the second four-way structure are used to connect the reinforcing portion.

[0013] In some embodiments of the present invention, each of the reinforcing portions is perpendicular to the adjacent edge portion.

[0014] In some embodiments of the present invention, the multi-pass unit includes a first three-way structure and a second three-way structure, wherein the first three-way structure is located at the corner of the mesh groove structure, and the three connection positions of the first three-way structure are all used to connect the edge portion;

[0015] The second three-way structure is located on the edge of the mesh structure. Two connection positions of the second three-way structure are used to connect the edge portion, and the other connection position of the second three-way structure is used to connect the reinforcing portion.

[0016] In some embodiments of the present invention, the sash assembly further includes a sash body, the interior of which is sewn with a storage bag, and each of the edge portions and each of the reinforcing portions are disposed within the storage bag to support the sash body.

[0017] In some embodiments of the present invention, the support component includes a plurality of support units, and each support unit is spliced ​​together and embedded in the mesh structure.

[0018] In some embodiments of the present invention, the mattress that is easy to store and transport further includes a composite layer and a fabric layer. The composite layer is disposed on top of the support component and is made of a flexible material. The fabric layer is disposed on top of the composite layer.

[0019] In some embodiments of the present invention, the mattress that is easy to store and transport further includes a lip layer, which is located between the composite layer and the support component. The lip layer is detachably connected to the fabric layer and detachably connected to the wainscoting component.

[0020] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0022] Figure 1 This is an exploded view of the mattress of the present invention, which is convenient for storage and transportation;

[0023] Figure 2 This is a schematic diagram of the structure of the support component in the mattress of the present invention, which is convenient for storage and transportation;

[0024] Figure 3 This is a schematic diagram of the structure of the first embodiment of the mattress surround assembly of the present invention, which is convenient for storage and transportation;

[0025] Figure 4 This is a schematic diagram of the second embodiment of the mattress surround assembly of the present invention, which is convenient for storage and transportation.

[0026] Figure label:

[0027] Support unit 101; Composite layer 102; Fabric layer 103; Lip layer 104;

[0028] Edge portion 201; Reinforcement portion 202; First sidewall 203; Second sidewall 204;

[0029] First four-way structure 301; Second four-way structure 302; First three-way structure 303; Second three-way structure 304. Detailed Implementation

[0030] This section will combine Figures 1 to 4 Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0031] In the description of this invention, it should be understood that the terms "center," "middle," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential," indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Features defined with "first" and "second" are used to distinguish feature names and do not have special meanings. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0032] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0033] like Figure 1 As shown, this embodiment of the invention provides a mattress that is easy to store and transport. The mattress includes a support assembly and a surround assembly. The surround assembly surrounds the support assembly, and the surround assembly and support assembly are detachably connected. When storing or transporting the mattress, the support assembly is detached from the surround assembly, allowing the support assembly and surround assembly to be set up independently. At this time, the support assembly and surround assembly are separated, which facilitates further miniaturization and disassembly of the support assembly and surround assembly, thereby breaking down the mattress into several smaller structures, which is beneficial for storage and transportation.

[0034] like Figure 2 As shown, in some examples, the support component includes several support units 101, which can be assembled into a whole to provide support for the user's torso. It can be understood that the shape formed by the assembly of the support units 101 is the effective shape of the mattress.

[0035] Furthermore, since the shape of a commonly used mattress is roughly that of a quadrangular prism, each support unit 101 is also designed as a quadrangular prism. This allows the remaining support units 101 to be easily assembled into the desired quadrangular prism shape when the user reduces the number of support units 101 according to their needs. Specifically, the support assembly includes ten support units 101, arranged in a five-row, two-column quadrangular prism shape. The firmness of each support unit 101 is divided into three levels: firm, soft, and medium. The dimensions of the two softer support units 101 are 87cm × 30cm × 520cm; the dimensions of the two firmer support units 101 are 87cm × 35cm × 20cm; the dimensions of the four medium-firm support units 101 are 87cm × 40cm × 20cm; and the dimensions of the two medium-firm support units 101 are 87cm × 50cm × 20cm.

[0036] The firmness of each support unit 101 can be adjusted according to the user's needs, meaning that the tactile feel of different parts of the torso differs from that of the support unit 101, enhancing user comfort. Furthermore, each support unit 101 is detachable. If one or more support units 101 malfunction, they can be disassembled and replaced individually, while the normally functioning support units 101 are retained, avoiding resource waste and extending the mattress's lifespan.

[0037] In addition, each support unit 101 is composed of independent cylindrical structures arranged side by side, and the tactile feel is adjusted according to the stiffness of the springs in the independent cylindrical structures. To protect the integrity of each independent cylindrical structure, each support unit 101 is provided with a first outer sleeve, which covers each independent cylindrical structure.

[0038] In some examples, mattresses that are easy to store and transport also include a composite layer 102 and a fabric layer 103. The composite layer 102 is closer to the user's torso than the support components, and to improve the user's comfort, the composite layer 102 is made of a flexible material.

[0039] Furthermore, the composite layer 102 is disposed on top of the support component. To protect the flexible material structure, a second outer cover is provided on the outside of the composite layer 102. Specifically, the second outer cover is detachably connected to the composite layer 102. The composite layer 102 can be made of materials such as 3D cotton, silicone, gel, mugwort, latex, and graphene sponge, and can be replaced among these materials to leverage the advantages of different materials according to needs and specifically improve sleep quality. Specifically, the dimensions of the composite layer 102 are set to 180cm × 200cm × 5cm, and the dimensions of the second outer cover are set to 180cm × 200cm × 5cm.

[0040] The composite layer 102 is topped with a fabric layer 103. The fabric layer 103 serves two purposes: positioning the composite layer 102 and enhancing the overall integrity of the mattress; it also improves the mattress's durability and comfort. The fabric layer 103 is first quilted and then placed on top of the composite layer 102. The quilted fabric layer 103 is durable and provides a comfortable feel to the user. Additionally, the edge of the fabric layer 103 has a half-zipper, allowing for a detachable connection to the mattress's bottom structure. The composite layer 102 is positioned within the mattress's bottom structure, encased by the fabric layer 103. Therefore, replacing the composite layer 102 simply requires pulling the zipper and removing the existing composite layer 102.

[0041] In some examples, to isolate the composite layer 102 from the support assembly and ensure that their operation does not interfere with each other, a lip layer 104 is provided between the composite layer 102 and the support assembly. The lip layer 104 is made of non-woven fabric, and its edge is provided with a lip strip. Both the top and bottom edges of the lip strip are provided with half zippers. The half zipper at the top edge of the lip strip engages with the half zipper at the edge of the fabric layer 103. The top edge of the strip assembly is also provided with a half zipper, which engages with the half zipper at the bottom edge of the lip strip, forming a detachable connection.

[0042] Specifically, the dimensions of the lip layer 104 are set to 180cm × 200cm, and the dimensions of the lip trim are set to 180cm × 200cm × 6cm.

[0043] The enclosure assembly comprises several frame units and several multi-channel units, which are detachably connected by interlocking. When storing and transporting the enclosure assembly, since the interlocked assembly requires a large volume, each frame unit and each multi-channel unit is disassembled, allowing for transport and storage in smaller frame units and multi-channel units, thus improving convenience.

[0044] The frame units, connected by the multi-channel units, form a mesh structure. Each support unit 101, after being assembled, is embedded within this mesh structure, creating a detachable connection. During storage and transportation, each disassembled support unit 101 can be independently configured, improving the convenience of storage and transport. Therefore, all components of the mattress can be disassembled into smaller, individually sized structures.

[0045] In some examples, the frame unit includes edge portions 201 and reinforcing portions 202. Each edge portion 201 is located at the edge of the mesh channel structure. Some edge portions 201 are approximately horizontal, while others are approximately vertical. The horizontally and vertically positioned edge portions 201 form the facade of the mesh channel structure, namely, the first sidewall 203 along the length of the mesh channel structure and the second sidewall 204 along the width of the mesh channel structure. Each reinforcing portion 202 is located at the middle of the first sidewall 203 and the second sidewall 204.

[0046] like Figure 3 As shown, in the first embodiment, each reinforcing part 202 is inclined and positioned in the middle of the first sidewall 203 or the second sidewall 204 in a zigzag shape. That is, the reinforcing parts 202 on the first sidewall 203 are connected end to end in sequence, and the reinforcing parts 202 on the second sidewall 204 are connected end to end in sequence. At the same time, the reinforcing parts 202 at both ends of the zigzag shape are connected to the angled positions of the mesh structure.

[0047] Furthermore, to ensure the connection between each reinforcing part 202 and each edge part 201, the multi-pass unit includes a first four-pass structure 301 and a second four-pass structure 302. To accommodate the angled positions of the mesh channel structure, the first four-pass structure 301 has three mutually perpendicular connection positions, all of which are used to insert the edge part 201. The other connection position of the first four-pass structure 301 is located in the plane formed by the two mutually perpendicular connection positions and is inclined for inserting the reinforcing part 202. Thus, the first four-pass structure 301 forms each angle of the mesh channel structure.

[0048] The second four-way structure 302 connects the reinforcing part 202 to the edge part 201 at the middle of the edge part 201 of the mesh channel structure. It can be understood that the four connection points of the second four-way structure 302 are on the same plane, the two connection points connecting the edge part 201 are approximately on the same straight line, and the two connection points connecting the reinforcing part 202 are inclined to accommodate the inclination angle of the reinforcing part 202. Therefore, under the connection of each first four-way structure 301 and each second four-way structure 302, each edge part 201 and each reinforcing part 202 are connected to form a stable mesh channel structure. The multi-way unit also includes several two-way structures, which are located in the middle of the horizontally positioned edge part 201 to enhance the strength of the middle part of the edge part 201.

[0049] Specifically, the first sidewall 203 has 10 reinforcing parts 202, each 44cm long; the first sidewall 203 has 12 edge parts 201 along its length, each 65.5cm long, meaning the sum of the lengths of the three edge parts corresponds to the length of the mesh channel structure; the second sidewall 204 has 4 reinforcing parts 202 along its height, each 21cm long; the second sidewall 204 has 4 reinforcing parts 202, each 89cm long; and the second sidewall 204 has 4 edge parts 201 along its length, each 91cm long. There are 8 first four-way structures 301 with a depth of 5cm; 10 second four-way structures 302 with a depth of 5cm; and 2 two-way structures with a depth of 5cm.

[0050] like Figure 4 As shown, in the second embodiment, each reinforcing part 202 is perpendicular to the adjacent edge part 201. When the mesh groove structure is set to a prism shape, each reinforcing part 202 is in a vertical state.

[0051] Furthermore, to ensure the connection between each reinforcing part 202 and each edge part 201, the multi-pass unit includes a first tee structure 303 and a second tee structure 304. To accommodate the angled positions of the mesh groove structure, the first tee structure 303 has three mutually perpendicular connection positions, all of which are used to insert the edge part 201, thus forming each angle of the mesh groove structure.

[0052] The second three-way structure 304 connects the reinforcing part 202 to the edge part 201 at the middle of the edge part 201 of the mesh channel structure. It can be understood that the three connection points of the second three-way structure 304 are on the same plane, and the two connection points connecting the edge part 201 are approximately on the same straight line and perpendicular to the connection point connecting the reinforcing part 202. Therefore, under the connection action of each first three-way structure 303 and each second three-way structure 304, each edge part 201 and each reinforcing part 202 are connected to form a stable mesh channel structure.

[0053] Specifically, there are 14 reinforcing parts 202 on the first sidewall 203 and the second sidewall 204, each 22cm long; 24 edge parts 201 along the length of the first sidewall 203, each 32cm long, meaning the sum of the lengths of 6 edge parts corresponds to the length of the mesh channel structure; 4 edge parts 201 along the height, each 22cm long; and 12 edge parts 201 along the length of the second sidewall 204, each 59cm long, meaning the sum of the lengths of 3 edge parts corresponds to the width of the mesh channel structure. Furthermore, there are 8 first tee structures 303 with an access depth of 5cm; and 28 second tee structures 304 with an access depth of 5cm.

[0054] In some examples, the slat assembly allows mattresses of any size to be embedded within it, simply by changing the lengths of the edges 201 and reinforcements 202 to match each other. Similarly, the number of support units 101 can be adaptively increased or decreased according to the user's needs, thereby changing the overall size of the mattress. When the overall size changes, the lengths of the edges 201 and reinforcements 202 are also adaptively changed.

[0055] Specifically, each edge portion 201 and each reinforcing portion 202 can be made of telescopic rods, which allows users to change the length of the edge portion 201 and the reinforcing portion 202 to complete the above-mentioned personalized settings.

[0056] In some examples, since the mesh structure formed by the frame units has open sections, the sill assembly also includes a sill body that covers the open sections. Furthermore, a storage pocket is sewn inside the sill body to accommodate the edges 201 and the reinforcements 202. A bottom fabric is provided at the bottom of the sill body to prevent the support unit 101 from falling out along the bottom of the sill body. Specifically, the dimensions of the sill body are 760cm × 22cm, and the dimensions of the bottom fabric are 180cm × 200cm.

[0057] In some examples, each edge portion 201 and each reinforcing portion 202 is made of stainless steel hollow tube, and the diameter of each edge portion 201 and reinforcing portion 202 is set to 2.5cm.

[0058] In the description of this specification, the use of terms such as "an embodiment," "some examples," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples" indicates that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0059] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A mattress that is easy to store and transport, characterized in that, include: Support components; A perimeter strip assembly, comprising a plurality of frame units and a plurality of multi-pass units, wherein each frame unit is respectively inserted into each multi-pass unit to form a mesh groove structure, and a support component is embedded in the mesh groove structure. The frame unit includes edge portions (201) and reinforcing portions (202). Each edge portion (201) is located at the edge of the mesh structure. Each edge portion (201) forms a first sidewall (203) along the length of the mesh structure and a second sidewall (204) along the width of the mesh structure. The two ends of each reinforcing portion (202) are connected to the edge portions (201). Each edge portion (201) and each reinforcing portion (202) is a telescopic rod. Each reinforcing portion (202) is inclined. The reinforcing portions (202) on the first sidewall (203) are connected end to end. The reinforcing portions (202) on the second sidewall (204) are connected end to end. The reinforcing part (202) is connected end to end; the multi-pass unit includes a first four-pass structure (301) and a second four-pass structure (302). The first four-pass structure (301) is located at the corner of the mesh channel structure. Three connection positions of the first four-pass structure (301) are used to connect the edge part (201), and another connection position of the first four-pass structure (301) is used to connect the reinforcing part (202). The second four-pass structure (302) is located on the edge of the mesh channel structure. Two connection positions of the second four-pass structure (302) are used to connect the edge part (201), and the other two connection positions of the second four-pass structure (302) are used to connect the reinforcing part (202).

2. The mattress according to claim 1, which is easy to store and transport, is characterized in that, Each of the reinforcing portions (202) is perpendicular to the adjacent edge portion (201).

3. The mattress according to claim 2, which is easy to store and transport, is characterized in that, The multi-pass unit includes a first three-way structure (303) and a second three-way structure (304). The first three-way structure (303) is located at the corner of the mesh structure, and the three connection positions of the first three-way structure (303) are all used to connect the edge portion (201). The second three-way structure (304) is located on the edge of the mesh structure. Two connection positions of the second three-way structure (304) are used to connect the edge part (201), and the other connection position of the second three-way structure (304) is used to connect the reinforcing part (202).

4. The mattress according to claim 1, which is easy to store and transport, is characterized in that, The enclosure assembly also includes an enclosure body, the interior of which is sewn with a storage bag. Each of the edge portions (201) and each of the reinforcing portions (202) are placed inside the storage bag to support the enclosure body.

5. The mattress according to claim 1, which is easy to store and transport, is characterized in that, The support component includes several support units (101), and each support unit (101) is spliced ​​together and embedded in the mesh structure.

6. The mattress according to claim 1, which is easy to store and transport, is characterized in that, The mattress, which is easy to store and transport, also includes a composite layer (102) and a fabric layer (103). The composite layer (102) is disposed on top of the support component. The composite layer (102) is made of a flexible material, and the fabric layer (103) is disposed on top of the composite layer (102).

7. The mattress according to claim 6, which is easy to store and transport, is characterized in that, The mattress, which is easy to store and transport, also includes a lip layer (104), which is located between the composite layer (102) and the support component. The lip layer (104) is detachably connected to the fabric layer (103) and the lip layer (104) is detachably connected to the wainscoting component.

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