Distribution device of chlorinated polyethylene belt acid separation system
By designing the fabric device of the chloride polyethylene belt separation system, the problem of easy corrosion of the dehydrum washing equipment is solved, the uniform fabric and efficient filtering of the mixture are realized, the maintenance frequency is reduced, and the production efficiency is improved.
Patent Information
- Application Number
- CN202310663351.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-06
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2043-06-06
AI Technical Summary
During the existing chlorinated polyethylene production process, deacidized washing equipment is easily corroded by acid, resulting in high maintenance frequency and affecting production progress.
Design a fabric device for a chloride polyethylene belt -type separation system. The combination of the side plate, the top plate, the end panel and the bulk slope plate forms a uniform warehouse to ensure that the mixture is uniformly falling to the filter cloth belt. As a result, efficient filtering.
Effectively solve the problem of acid liquid corrosion, reduce the frequency of maintenance, improve production efficiency, and realize the uniform fabric and efficient filtering of the mixture.
Smart Images

Figure CN116688623B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of producing chlorinated polyethylene, and in particular to a material distribution device of a chlorinated polyethylene belt-type acid liquid separation system. Background Art
[0002] The preparation methods of chlorinated polyethylene generally include solid phase method and solvent method. The former is to pass chlorine gas into polyethylene solid powder and directly carry out gas-solid reaction in a fluidized bed. However, this method has unstable quality, is difficult to control and easily causes environmental pollution. Therefore, it has been gradually eliminated in recent years. The latter is to dissolve polyethylene in carbon tetrachloride solution and react homogeneously after passing chlorine gas. Although this method is easy to control and has stable quality, carbon tetrachloride is easy to destroy the ozone layer when it enters the atmosphere, thereby causing harm to the environment. Therefore, in recent years, the production of chlorinated polyethylene by aqueous suspension method and acid suspension method has gradually been accepted by more people and widely used in industrial production.
[0003] Since the acid phase suspension method faces the problems of high corrosion resistance requirements for post-processing equipment, high equipment investment costs, and the need to grind the dried materials, which leads to high production costs, more manufacturers are willing to use the water phase suspension method to prepare chlorinated polyethylene. Compared with other methods for preparing chlorinated polyethylene, the water phase suspension method usually has the advantages of less equipment investment, stable product quality and low raw material consumption.
[0004] The aqueous suspension process produces chlorinated polyethylene, where polyethylene fine powder is dispersed into an aqueous solution containing a dispersant and an emulsifier, and chlorine gas is introduced under stirring for chlorination. After the desired chlorine content is reached, deacidification, water washing, neutralization, waste liquid removal, centrifugation, and fluidized bed drying are performed to obtain the chlorinated polyethylene product. In the process of deacidification and water washing in the production process of this method, in order to improve the deacidification efficiency and improve the utilization rate of equipment, a centrifugal dehydration device is also used for deacidification, and then the material is washed and neutralized, and the waste liquid is filtered and then further dehydrated by a centrifugal dehydration device. However, due to the corrosiveness of the acid, the centrifugal device will still be corroded after a period of use, resulting in a high maintenance frequency of the centrifugal device, which will affect the production progress. The applicant submitted a new deacidification and water washing device on the same day, which ensures the deacidification efficiency while not being easily corroded and reducing the maintenance rate. However, in order to ensure the deacidification efficiency, it is necessary to ensure that the material is more evenly distributed before deacidification, so the applicant provides a uniform distribution device for the deacidification and water washing device. Summary of the invention
[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a distribution device for a chlorinated polyethylene belt-type acid liquid separation system, through which a mixture of chlorinated polyethylene and acid liquid can be effectively and evenly dropped onto a filter cloth belt, thereby facilitating efficient filtration by the filter cloth belt.
[0006] The technical solution adopted by the invention is:
[0007] The material distribution device of the chlorinated polyethylene belt acid liquid separation system comprises symmetrically arranged side upright plates, wherein a top plate is sealed and fixed at the top edge between the side upright plates, a feed pipe passes downward through the top plate, an end upright plate A and an end upright plate B are sealed and fixed respectively at two adjacent edges between the side upright plates and correspondingly located at the connection between the top plate and the side upright plates, a bulk material ramp plate B is sealed and fixed at the bottom edge of the end face of the end upright plate B facing the end face of the end upright plate A, the bulk material ramp plate B is inclined downward along the direction facing the end upright plate A, the end face of the end upright plate A facing the end upright plate B and the bulk material ramp plate A is sealed and fixed between the feed pipe and the bulk material ramp plate B, the bulk material ramp plate A is inclined downward along the direction facing the end upright plate B, a material guide upright plate is sealed and fixed downward at the edge of the bulk material ramp plate B facing the end upright plate A, and a bulk material ramp plate C is sealed and fixed at the bottom edge of the end face of the end upright plate A facing the end face of the end upright plate B,
[0008] The bulk material ramp C is inclined downward in the direction facing the end upright plate B, and both sides of the end upright plate A, both sides of the end upright plate B, both sides of the bulk material ramp A, both sides of the bulk material ramp B, both sides of the material guide upright plate and both sides of the bulk material ramp C are all sealed and fixedly connected with the side upright plates on the corresponding sides, and a material guide hole is formed between the material guide upright plate and the end upright plate A, the inclination angle of the bulk material ramp B is smaller than the inclination angle of the bulk material ramp A, and the inclination angle of the bulk material ramp A is smaller than the inclination angle of the bulk material ramp C, and a material mixing bin is surrounded by the side upright plates, the top plate, the end upright plate A, the end upright plate B and the bulk material ramp B.
[0009] A further improvement of the present invention is that the top pipe opening of the feed pipe is connected and fixed to the bottom of the horizontal material pipe, the horizontal material pipe is perpendicular to the conveying direction of the upper transmission belt, the feed pipe is provided with multiple ones, which are evenly spaced along the extension direction of the horizontal material pipe, and the top of the horizontal material pipe is connected and fixed with a feeding pipe.
[0010] A further improvement of the present invention is that the bottom opening of the feed pipe is an oblique opening, and the oblique opening is inclined downward in a direction away from the end plate A.
[0011] A further improvement of the present invention is that a plurality of material leveling protrusions are fixed on the end surface of the end stand B facing the end stand A and located above the bulk material slope plate B, and the material leveling protrusions include material leveling protrusions A evenly distributed above the end stand B and material leveling protrusions B evenly distributed below the end stand B.
[0012] A further improvement of the present invention is that the material leveling protrusion A is an inclined rod that is inclined downward along the direction from the middle of the end upright plate B to the side upright plate on the corresponding side, and the inclined rod is inclined downward along the direction away from the end upright plate B.
[0013] A further improvement of the present invention is that the material-distributing protrusions B are conical protrusions evenly distributed below the end stand plate B.
[0014] A further improvement of the present invention is that a plurality of bulk material protrusions are evenly distributed on the top surface of the bulk material ramp A, and the surface of the bulk material protrusions is a smooth curved surface.
[0015] A further improvement of the present invention is that the bulk material ramp A is also evenly provided with a plurality of blanking through holes, and a bulk material ramp D is sealed and fixed to the end surface of the end stand A facing the end stand B and between the bulk material ramp A and the bulk material ramp B, and the bulk material ramp D is inclined downward in the direction facing the end stand B, the inclination angle of the bulk material ramp A is smaller than the inclination angle of the bulk material ramp D, and the inclination angle of the bulk material ramp D is smaller than the inclination angle of the bulk material ramp C.
[0016] A further improvement of the present invention is that a plurality of bulk material protrusions are evenly distributed on the top surface of the bulk material ramp D, and the surface of the bulk material protrusions is a smooth curved surface.
[0017] A further improvement of the present invention is that the top surface of the bulk material ramp D and the corresponding bottom of the material drop through hole are respectively provided with bulk material protrusions.
[0018] A further improvement of the present invention is that the bottom edge of the bulk material ramp D is located above the material leveling protrusion B.
[0019] A further improvement of the present invention is that a rib plate is further provided at the bottom of the bulk material ramp B, and two sides of the rib plate are fixedly connected to the side upright plates on the corresponding sides.
[0020] A further improvement of the present invention is that the bulk material ramp B is sealed and fixedly connected to the material guide vertical plate through the material guide ramp A, the material guide ramp A is inclined downward in the direction facing the end vertical plate A, the two sides of the material guide ramp A are sealed and fixedly connected to the side vertical plates on the corresponding sides, and the inclination angle of the material guide ramp A is greater than the inclination angle of the bulk material ramp B.
[0021] A further improvement of the present invention is that a material guide ramp B is also sealed and fixed to the bottom edge of the material guide vertical plate, the material guide ramp B is parallel to the bulk material ramp C, the material guide hole extends downward to the bottom edge of the material guide ramp B, and the two sides of the material guide ramp B are sealed and fixed to the side vertical plates on the corresponding sides.
[0022] A further improvement of the present invention is that a curved plate is sealed and fixed to the bottom edge of the bulk material ramp C, the bottom edge of the curved plate is bent downward toward the end plate A, the curved plate is tangent to the bulk material ramp C, and both sides of the curved plate are sealed and fixed to the side plates on the corresponding sides.
[0023] A further improved solution of the present invention is that the arc-shaped plate is located in the middle of the bottom edge of the side plate.
[0024] A further improvement of the present invention is that the inclination angle of the bulk material ramp B is less than or equal to 3 degrees, the inclination angle of the bulk material ramp A and the inclination angle of the bulk material ramp D are both within the range of 5 to 10 degrees, and the inclination angle of the bulk material ramp C, the inclination angle of the guide ramp A and the inclination angle of the guide ramp B are all within the range of 30 to 60 degrees.
[0025] The beneficial effects of the present invention are:
[0026] First, the distribution device of the chlorinated polyethylene belt-type acid liquid separation system of the present invention can make the mixture of chlorinated polyethylene and acid liquid fall onto the filter cloth belt effectively and evenly through the function of the distribution device, thereby facilitating the filter cloth belt to perform efficient filtration. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the front cross-section of the acid separation system.
[0028] Figure 2 This is a top view schematic diagram of the acid separation system after the cover and cloth device and the cake washing water outlet device are hidden.
[0029] Figure 3 It is a right side cross-sectional schematic diagram of the acid separation system.
[0030] Figure 4 It is a schematic diagram of an enlarged partial cross-section of the longitudinal section of the transmission belt.
[0031] Figure 5 It is a schematic enlarged cross-sectional view of the connection between the transmission belt and the drainage device.
[0032] Figure 6 It is an enlarged schematic diagram of the front cross-section of the material distribution device. DETAILED DESCRIPTION
[0033] Combination Figure 1 ~ Figure 6It can be seen that the distribution device of the chlorinated polyethylene belt acid liquid separation system includes a base frame 1, in which a transmission belt 2 and a filter cloth belt 3 are synchronously rotated and connected, the transmission belt 2 is located in the annular range surrounded by the filter cloth belt 3, and the two ends of the transmission belt 2 are respectively connected to the transmission roller A10 connected to the base frame 1, the top surface of the upper transmission belt 2 is horizontal, the filter cloth belt 3 is connected to the transmission roller B12 connected to the base frame 1, the bottom of the upper filter cloth belt 3 is in contact with the top surface of the upper transmission belt 2, and the transmission roller A10 is driven by a driving device 35 fixed to the base frame 1. The base frame 1 is located above the filter cloth belt 3 and is provided with two distribution devices 5 and a cake washing water outlet device 6 in sequence along the transmission direction of the upper transmission belt 2. A plurality of liquid holes 36 are evenly distributed at the central axis of the transmission belt 2 and along the central axis. A drainage device 7 is fixed in the base frame 1 at the bottom of the upper transmission belt 2 corresponding to the position of the liquid holes 36 distributed on the central axis. The device 7 is arranged along the conveying direction of the transmission belt 2 and passes through the bottom of each material distribution device 5 and the cake washing water outlet device 6 in sequence. The top of the drainage device 7 is sealed and connected to the bottom of the upper transmission belt 2. The drainage device 7 is communicated with the drainage tank 23. The top of the drainage tank 23 is connected to the vacuum pump through a negative pressure pipe 31. The bottom of the drainage tank 23 is provided with a drainage port 32. The transmission end of the transmission belt 2 located on the upper side in the base frame 1 is also fixedly provided with a filter cake receiving groove 8. The filter cloth belt 3 on the upper layer is connected to the filter cloth belt 3 on the upper layer. After the transmission belt 2 is separated, it extends into the filter cake receiving trough 8 from the top notch of the filter cake receiving trough 8, and leaves the filter cake receiving trough 8 from the belt outlet hole above the end face of the filter cake receiving trough 8 facing the transmission belt 2. On the base frame 1, the two side edges of the top surface where the filter cloth belt 3 is attached to the upper transmission belt 2 are fixedly connected with stopper strips 34 symmetrically arranged along the conveying direction parallel to the upper transmission belt 2, and the bottom edge of the stopper strip 34 is sealed with the top surface of the filter cloth belt 3 attached to the upper transmission belt 2.
[0034] The surface of the transmission belt 2 facing away from the transmission roller A10 is provided with strip-shaped liquid collecting grooves 37 corresponding to the positions of the liquid through holes 36 along the conveying direction perpendicular to the transmission belt 2. The liquid through holes 36 are located in the middle of the bottom of the strip-shaped liquid collecting grooves 37. The surface of the transmission belt 2 facing the transmission roller A10 is provided with annular sealing strips 40 symmetrically and parallelly on both sides of the liquid through holes 36 along the distribution direction parallel to the liquid through holes 36. The roller surface of the transmission roller A10 is provided with annular positioning grooves with matching cross-sections at the positions of the annular sealing strips 40. The drainage device 7 includes a drainage groove 43 with an upward notch arranged along the conveying direction of the upper transmission belt 2. The notch seal of the drainage groove 43 is fixedly connected with a sealing member for sealing with the bottom of the upper transmission belt 2. A strip block 67, wherein a suction port 42 matching the notch of the drainage groove 43 is provided at the middle of the strip block 67 corresponding to the position of the drainage groove 43, and the drainage groove 43 is connected with the liquid through hole 36 respectively through the suction port 42, and the top end surface of the strip block 67 is located at the top end surface on both sides of the suction port 42, and a liquid sealing groove 44 with a cross-section matching is provided corresponding to the annular sealing strip 40, and a sealing water outlet hole 46 is provided at the bottom of the liquid sealing groove 44, and a sealing water inlet 45 connected with the sealing water outlet hole 46 is provided on the outer side wall of the strip block 67, and a plurality of drainage branch pipes 24 are provided at equal intervals along the extension direction of the drainage groove 43 through the drainage branch pipe 24 on one side of the drainage groove 43, and the drainage branch pipe 24 is connected with the drainage tank 23 through the drainage main pipe 33.
[0035] The bottom of the strip-shaped liquid collecting groove 37 is inclined downward from both ends to the middle, and the inclination angle of the bottom of the groove is less than or equal to 3 degrees. The groove depth of the strip-shaped liquid collecting groove 37 is in the range of 1 to 5 mm.
[0036] The groove wall and the groove bottom of the strip-shaped liquid collecting groove 37 are both arc-shaped transitions, as well as the groove wall and the groove opening.
[0037] The bottom cross section of the strip-shaped liquid collecting groove 37 is a concave arc structure.
[0038] The cross-section of the end faces of the groove openings of the groove walls on both sides of the strip-shaped liquid collecting groove 37 is a convex arc structure.
[0039] At least one strip groove A38 is provided at the bottom of the strip liquid collecting groove 37 and along the extension direction of the strip liquid collecting groove 37 . The strip groove A38 extends from the end of the strip liquid collecting groove 37 to communicate with the liquid through hole 36 .
[0040] The surface of the transmission belt 2 facing away from the transmission roller A10 is provided with strip grooves B39 at positions corresponding to the liquid holes 36 and along the distribution direction of the liquid holes 36 , and the strip grooves B39 are connected with each of the liquid holes 36 in sequence.
[0041] The inner end surface of the annular sealing strip 40 is provided with a sealing ring 41 along the transmission direction of the transmission belt 2 . The sealing ring 41 is provided in plurality and is evenly spaced and distributed along the extension direction parallel to the strip-shaped liquid collecting groove 37 .
[0042] The top height of the groove wall of the liquid sealing groove 44 on the side close to the liquid hole 36 is higher than the bottom height of the annular sealing strip 40 corresponding to the bottom of the upper transmission belt 2, the top height of the groove wall of the liquid sealing groove 44 on the side away from the liquid hole 36 is higher than the top height of the groove wall of the liquid sealing groove 44 on the side close to the liquid hole 36, and the bottom height of the upper transmission belt 2 is higher than the top height of the groove wall of the liquid sealing groove 44 on the side away from the liquid hole 36.
[0043] Driven transmission belts 4 are symmetrically arranged between the upper transmission belt 2 and the lower transmission belt 2 and on both sides of the drainage device 7. The transmission roller C of the driven transmission belt 4 is rotatably connected to the top surface of the supporting plate 17 through the bracket 16. The supporting plate 17 is fixedly connected to the base frame 1. The top surface of the upper driven transmission belt 4 is connected to the bottom surface of the upper transmission belt 2 by static friction.
[0044] There are multiple driven transmission belts 4 located on both sides of the liquid discharge device 7 , and they are evenly spaced and distributed in a direction away from the liquid discharge device 7 .
[0045] The width of the top of the liquid suction port 42 is smaller than the width of the bottom of the liquid suction port 42 .
[0046] The bottom of the strip block 67 is provided with strip mounting grooves 47 corresponding to the two sides of the liquid suction port 42 and along the extending direction of the liquid discharge device 7 .
[0047] The drainage main pipe 33 is arranged on one side of the base frame 1 corresponding to the drainage tank 23 , and a plurality of drainage branch pipes 24 are provided and are arranged at equal intervals along the extension direction of the drainage groove 43 .
[0048] A pressure roller 15 is rotatably connected to the base frame 1 at the conveying starting end position above the top surface of the upper transmission belt 2, and the upper filter cloth belt 3 is pressed and attached to the top surface of the upper transmission belt 2 by the pressure roller 15.
[0049] The material blocking strip 34 is inclined toward the middle of the transmission belt 2 from top to bottom.
[0050] The bottom of the transmission belt 2 on the lower layer on the base frame 1 is also rotatably connected with a transmission roller 11, and the top of the transmission roller 11 contacts the bottom of the transmission belt 2 of the lower layer. There are multiple transmission rollers 11, which are arranged at equal intervals along the transmission direction of the transmission belt 2 of the lower layer.
[0051] The base frame 1 is also rotatably connected to a tensioning roller 26 , and the bearing seats at both ends of the tensioning roller 26 are adjustably fixedly connected to the base frame 1 , and the filter cloth belt 3 is wound around the tensioning roller 26 .
[0052] A filter cloth belt deviation correction device 27 and a sensor 28 are also provided on one side of the filter cloth belt 3 on the base frame 1. The filter cloth belt deviation correction device 27 drives the filter cloth belt 3 to move along the axial direction of the transmission roller B12 according to the axial position signal of the transmission roller B12 at the position of the sensor 28 obtained by the sensor 28.
[0053] The material distribution device 5 includes side upright plates 48 symmetrically arranged at the positions of the material blocking strips 34, and a top plate 49 is sealed and fixed on the top edges between the side upright plates 48. The feed pipe 20 passes through the top plate 49 downward from the side of the top plate 49 close to the filter cake receiving groove 8, and an end upright plate A50 and an end upright plate B51 are sealed and fixed respectively between the side upright plates 48 and the edges corresponding to the side of the top plate 49 close to the filter cake receiving groove 8 and the edge away from the filter cake receiving groove 8. A bulk material slope plate B55 is sealed and fixed on the bottom edge of the end face of the end upright plate B51 facing the end face of the end upright plate A50, and the bulk material slope plate B55 is inclined downward in the direction facing the end upright plate A50, and a bulk material slope plate A53 is sealed and fixed on the end face of the end upright plate A50 facing the end upright plate B51 and between the feed pipe 20 and the bulk material slope plate B55, and the bulk material slope plate A53 is inclined downward in the direction facing the end upright plate B51. The edge of the plate B55 facing the end plate A50 is sealed downwardly fixed with a guide plate 56, and the bottom edge of the end plate A50 facing the end surface of the end plate B51 is sealed and fixed with a bulk material ramp C58, and the bulk material ramp C58 is inclined downward along the direction facing the end plate B51. The two sides of the end plate A50, the two sides of the end plate B51, the two sides of the bulk material ramp A53, the two sides of the bulk material ramp B55, the two sides of the guide plate 56 and the bulk material ramp Both sides of plate C58 are sealed and fixedly connected to the side upright plate 48 on the corresponding side, a material guide hole 57 is formed between the material guide upright plate 56 and the end upright plate A50, the inclination angle of the bulk material ramp plate B55 is smaller than the inclination angle of the bulk material ramp plate A53, and the inclination angle of the bulk material ramp plate A53 is smaller than the inclination angle of the bulk material ramp plate C58, and a material mixing bin is formed between the side upright plate 48, the top plate 49, the end upright plate A50, the end upright plate B51 and the bulk material ramp plate B55.
[0054] The top pipe opening of the feed pipe 20 is connected and fixed to the bottom of the horizontal material pipe 18. The horizontal material pipe 18 is perpendicular to the conveying direction of the upper transmission belt 2. The feed pipe 20 is provided with multiple ones, which are evenly spaced along the extension direction of the horizontal material pipe 18. The top of the horizontal material pipe 18 is connected and fixed with a feeding pipe 19.
[0055] The bottom pipe opening of the feed pipe 20 is an oblique opening 52, and the oblique opening 52 is inclined downward in a direction away from the end stand A50.
[0056] A plurality of material leveling protrusions are fixed on the end surface of the end stand B51 facing the end stand A50 and located above the bulk material slope plate B55. The material leveling protrusions include material leveling protrusions A62 evenly distributed above the end stand B51 and material leveling protrusions B63 evenly distributed below the end stand B51.
[0057] The material leveling protrusion A62 is an inclined rod that is inclined downward in a direction from the middle of the end vertical plate B51 to the side vertical plate 48 on the corresponding side, and the inclined rod is inclined downward in a direction away from the end vertical plate B51.
[0058] The material-distributing protrusions B63 are conical protrusions evenly distributed below the end stand plate B51.
[0059] A further improvement of the present invention is that a plurality of bulk material protrusions 54 are evenly distributed on the top surface of the bulk material ramp A53, and the surface of the bulk material protrusions 54 is a smooth curved surface.
[0060] The bulk material ramp A53 is also evenly provided with a plurality of blanking through holes 60. A bulk material ramp D61 is sealed and fixed on the end surface of the end stand A50 facing the end stand B51 and between the bulk material ramp A53 and the bulk material ramp B55. The bulk material ramp D61 is inclined downward in the direction facing the end stand B51. The inclination angle of the bulk material ramp A53 is smaller than the inclination angle of the bulk material ramp D61, and the inclination angle of the bulk material ramp D61 is smaller than the inclination angle of the bulk material ramp C58.
[0061] A plurality of bulk material protrusions 54 are evenly distributed on the top surface of the bulk material ramp D61, and the surface of the bulk material protrusions 54 is a smooth curved surface.
[0062] The top surface of the bulk material ramp D61 and the corresponding bottom of the material dropping through hole 60 are respectively provided with bulk material protrusions 54 .
[0063] The bottom edge of the bulk material ramp D61 is located above the material leveling protrusion B63.
[0064] A rib plate 66 is also provided at the bottom of the bulk material ramp B55, and two sides of the rib plate 66 are fixedly connected to the side vertical plates 48 on the corresponding sides.
[0065] The bulk material ramp B55 is sealed and fixedly connected to the material guide vertical plate 56 through the material guide ramp A64. The material guide ramp A64 is inclined downward in the direction facing the end vertical plate A50. The two sides of the material guide ramp A64 are sealed and fixedly connected to the side vertical plates 48 on the corresponding sides. The inclination angle of the material guide ramp A64 is greater than the inclination angle of the bulk material ramp B55.
[0066] A material guide ramp B65 is also sealed and fixed to the bottom edge of the material guide vertical plate 56. The material guide ramp B65 is parallel to the bulk material ramp C58. The material guide hole 57 extends downward to the bottom edge of the material guide ramp B65. Both sides of the material guide ramp B65 are sealed and fixed to the side vertical plates 48 on the corresponding sides.
[0067] The bottom edge of the bulk material ramp C58 is sealed and fixed with an arc plate 59, the bottom edge of the arc plate 59 is bent downward toward the end plate A50, the arc plate 59 is tangent to the bulk material ramp C58, and both sides of the arc plate 59 are sealed and fixed to the side plates 48 on the corresponding sides.
[0068] The arc-shaped plate 59 is located at the middle of the bottom edge of the side plate 48 .
[0069] The inclination angle of the bulk material ramp B55 is less than or equal to 3 degrees, the inclination angle of the bulk material ramp A53 and the inclination angle of the bulk material ramp D61 are both within the range of 5 to 10 degrees, and the inclination angle of the bulk material ramp C58, the inclination angle of the guide ramp A64 and the inclination angle of the guide ramp B65 are all within the range of 30 to 60 degrees.
[0070] The cake washing water outlet device 6 includes a horizontally arranged cake washing water strip tank 22, the extension direction of which is perpendicular to the transmission direction of the upper transmission belt 2, and a plurality of cake washing water outlet pipes are evenly distributed at the bottom of the cake washing water strip tank 22 along the extension direction of the cake washing water strip tank 22.
[0071] A cloth washing spray pipe 13 is horizontally fixed in the filter cake receiving trough 8, and the extension direction of the cloth washing spray pipe 13 is perpendicular to the transmission direction of the upper transmission belt 2. The filter cloth belt 3 transmitted to the filter cake receiving trough 8 is wound around the transmission roller B12 in the filter cake receiving trough 8 so that the outer end surface of the filter cloth belt 3 facing away from the upper transmission belt 2 faces downward and is located within the cloth washing spray range above the cloth washing spray pipe 13.
[0072] A cloth washing air jet pipe 14 is also horizontally fixed in the filter cake collecting trough 8. The extension direction of the cloth washing air jet pipe 14 is perpendicular to the transmission direction of the upper transmission belt 2. The cloth washing air jet pipe 14 is located above the filter cloth belt 3 corresponding to the cloth washing spray pipe 13. The air jet nozzle of the cloth washing air jet pipe 14 is downward, and the air jet range of the cloth washing air jet pipe 14 is located at the transmission rear side of the filter cloth belt 3 sprayed by the cloth washing spray pipe 13.
[0073] The bottom of the filter cake receiving trough 8 is connected to a filter cake discharge port 9 .
[0074] The top of the base frame 1 is also fixedly connected to a cover 29, and the top of the cover 29 is provided with a plurality of air vents 30 connected to the outside atmosphere in sequence along the transmission direction of the upper transmission belt 2. The transmission belt 2, the cloth device 5, the cake washing water outlet device 6 and the filter cake collecting trough 8 are all located within the range of the cover 29.
[0075] The material of the transmission belt 2 is rubber.
[0076] When the present application is used, the driving device 35 drives the transmission roller A10 to rotate, and the transmission roller A10 drives the transmission belt 2 to rotate. Since the upper filter cloth belt 3 is pressed against the top surface of the upper transmission belt 2 by the pressure roller 15, the top surface of the upper driven transmission belt 4 is connected to the bottom surface of the upper transmission belt 2 by static friction. Therefore, under the action of the static friction force of the transmission belt 2 with the filter cloth belt 3 and the driven transmission belt 4 respectively, the transmission is transmitted in the same direction at the same linear speed.
[0077] The sealing water supply device supplies sealing water, and the sealing water enters the liquid sealing groove 44 through the sealing water inlet 45 and the sealing water outlet 46 in turn. Then the sealing water level in the liquid sealing groove 44 is higher than the bottom surface of the annular sealing strip 40, and even the sealing water in the liquid sealing groove 44 overflows from the groove opening of the groove wall of the liquid sealing groove 44 on the side close to the liquid through hole 36 to the liquid suction port 42 of the discharge device 7; and then through the action of the sealing ring 41, a sealed cavity can be formed between two adjacent sealing rings 41 through the sealing water, thereby ensuring that the discharge device can only communicate with the outside atmosphere through the liquid through hole 36.
[0078] Then the vacuum pump is started and connected with the top of the drainage tank 23 through the negative pressure pipe 31. The drainage tank 23 is connected with the drainage device 7 through the drainage main pipe 33 and the drainage branch pipe 24, so that the suction port 42 of the drainage device 7 is connected with the top surface of the upper transmission belt 2 through the liquid hole 36 of the transmission belt 2.
[0079] At this time, the feeding pipe 19 is opened, and the cake washing water supply device is made to supply water to the cake washing water strip tank 22 at the same time.
[0080] The material mixed with chlorinated polyethylene and acid solution enters the horizontal material pipe 18 from the feeding pipe 19. The material entering the horizontal material pipe 18 is quickly dispersed at the bottom of the horizontal material pipe 18. Then the material enters the top surface of the bulk material ramp A53 in the material mixing bin through multiple feeding pipes 20 at the bottom of the horizontal material pipe 18 along the length direction of the horizontal material pipe 18. The inclined mouth 52 provided at the bottom pipe mouth of the feeding pipe 20 makes the material fall to the top of the bulk material ramp A53 as much as possible after falling, thereby ensuring the bulking distance of the material on the bulk material ramp A53. The material falling on the bulk material ramp A53 moves downward and slides down along the bulk material ramp A53 under the action of gravity and the continuous falling of the feeding pipe 20. In the process of the material moving along the bulk material ramp A53, Through the action of the bulk material protrusion 54, the material on the bulk material ramp A53 is more dispersed and flows more evenly on the top surface of the bulk material ramp A53. When the material flows through the blanking through hole 60 of the bulk material ramp A53, part of the material will fall through the blanking through hole 60 to the top surface of the bulk material ramp D61 and move downward along the bulk material ramp D61, so that the excess material on the top surface of the bulk material ramp A53 is diverted to the bulk material ramp D61, thereby making the material on the surface of the bulk material ramp A53 more dispersed; in the process of the material moving along the bulk material ramp D61, through the action of the bulk material protrusion 54, the material on the bulk material ramp D61 is more dispersed and flows more evenly on the top surface of the bulk material ramp D61; from the bottom edge of the bulk material ramp A53, the material on the bulk material ramp D61 is more dispersed and flows more evenly on the top surface of the bulk material ramp D61. The materials sliding down from the bottom edge of the bulk material ramp D61 rush toward the end face of the end stand B51 facing the end stand A50. The materials on the end face of the end stand B51 flow downward under the action of gravity. When the materials pass through the material leveling protrusion A62, the material leveling protrusion A62 will make the materials flowing through flow to both sides of the end stand B51 while they are sliding down, so as to avoid the materials gathering in the middle of the end stand B51. When the materials pass through the material leveling protrusion B63 downward, the material leveling protrusion B63 will further disperse the materials flowing through. The materials slide down from top to bottom along the end stand B51 to the bulk material ramp B55. Since the inclination angle of the bulk material ramp B55 is very small, the materials can form a laminar flow along the bulk material ramp B55 and continue to slide downward and pass through. The material passes through the guide plate A64 and enters the guide hole 57 formed between the guide plate 56 and the end plate A50 and between the guide plate B65 and the bulk material slope C58. After passing through the guide hole 57, the material flows downward at a faster speed due to gravity. Finally, the material continues to flow downward along the bulk material slope C58 to the arc plate 59 at the bottom. Due to the Coanda effect, the flow direction of some materials on the surface of the arc plate 59 deviates along the arc plate 59 and then separates from the arc plate 59. The part of the material far from the surface of the arc plate 59 will separate from the bulk material slope C58 along the direction of the bulk material slope C58 due to inertia, so that the material can be more dispersed and evenly dropped on the top surface of the filter cloth belt 3 just passing under the material distribution device 5.After leaving the bulk material ramp C58 and the curved plate 59, the material will be affected by its own gravity and form a parabola before falling onto the top surface of the filter cloth belt 3, and the falling speed will be further accelerated. ;
[0081] Due to the action of the pressure roller 15 and the negative pressure of the drainage device 7, the filter cloth belt 3 will fit tightly to the top surface of the transmission belt 2; so when the material finally falls onto the top surface of the filter cloth belt 3, during the transmission process of the filter cloth belt 3 and the transmission belt 2, the material will flow along the surface of the transmission belt 2 to the strip liquid collecting groove 37, and quickly converge along the bottom of the strip liquid collecting groove 37 to the liquid through hole 36 in the middle, and the acid in the material can pass through the filter cloth belt 3 and downward into the drainage groove 43 of the drainage device 7 through the liquid through hole 36, and then the acid enters the drainage tank 23 through the drainage branch pipe 24 and the drainage main pipe 33 in turn through the negative pressure. When the acid in the drainage tank 23 is more, it is discharged and collected through the drainage port 32 at the bottom of the drainage tank 23; while the chlorinated polyethylene in the material is blocked by the filter cloth belt 3 and filtered out, and still remains on the top surface of the filter cloth belt 3 to gather to form a material cake. The strip grooves A38 and B39 in the strip liquid collecting tank 37 can not only facilitate the rapid separation of the acid liquid from the chlorinated polyethylene at the corresponding position, but also enable the separated acid liquid to quickly converge to the liquid through hole 36, and also facilitate the chlorinated polyethylene after filtration to gather and form cakes. The strip grooves B39 can also facilitate the transmission belt 2 at the corresponding position of the liquid through hole 36 to be slightly deformed downward under the negative pressure of the liquid discharge device 7, so that the bottom of the upper transmission belt 2 corresponding to the position of the liquid through hole 36 is tilted downward along the direction close to the liquid through hole 36, thereby further ensuring that the acid liquid flowing out of the liquid through hole 36 can be completely immersed in the liquid discharge device 7, and the acid liquid is prevented from escaping to both sides along the bottom of the transmission belt 2.
[0082] As the transmission belt 2 continues to drive, the chlorinated polyethylene cake from which the acid has been filtered out on the filter cloth belt 3 is transmitted to the position directly below the cake washing water outlet device 6, so that the cake washing water rinses the chlorinated polyethylene cake; then the rinse water that has rinsed the chlorinated polyethylene cake is separated from the chlorinated polyethylene through the drainage device 7 like the previous acid liquid and enters the drainage tank 23, while the chlorinated polyethylene remains on the top surface of the filter cloth belt 3 and still gathers to form a cake.
[0083] After the filter cloth belt 3 is separated from the transmission belt 2, the chlorinated polyethylene cake continues to be transmitted under the action of the filter cloth belt 3 until the filter cloth belt 3 transmits the chlorinated polyethylene cake to the filter cake receiving trough 8; when the filter cloth belt 3 in the filter cake receiving trough 8 is wound around the transmission roller B12 in the filter cake receiving trough 8 so that the filter cloth belt 3 gathers the chlorinated polyethylene cake with the end face facing downward, the chlorinated polyethylene cake will be separated from the filter cloth belt 3 under the action of gravity and fall into the filter cake receiving trough 8; when passing through the cloth washing spray pipe 13, the cloth washing spray pipe 13 sprays the filter cloth belt 3 is sprayed at the bottom, so that the chlorinated polyethylene remaining on the bottom of the filter cloth belt 3 is separated from the filter cloth belt 3 and falls into the filter cake collecting trough 8; when the filter cloth belt 3 after being sprayed by the cloth washing spray pipe 13 is transmitted to the cloth washing air jet pipe 14, the cloth washing air jet pipe 14 sprays the top surface of the filter cloth belt 3 downward, so that the chlorinated polyethylene and cloth washing water remaining at the bottom of the filter cloth belt 3 are completely separated from the filter cloth belt 3, thereby ensuring that the filter cloth belt 3 can filter the material mixed with chlorinated polyethylene and acid solution again after being driven by the transmission belt 2.
[0084] When the mixture of chlorinated polyethylene and water in the filter cake receiving tank 8 is relatively large, it can be discharged through the filter cake discharge port 9 and transferred to the next process.
[0085] During the transmission process of the transmission belt 2, the transmission belt 2 cooperates with the annular positioning groove corresponding to the transmission roller A10 through the annular sealing strip 40, so that the transmission belt 2 will not deviate laterally.
[0086] During the transmission process of the filter cloth belt 3, when the filter cloth belt 3 deviates laterally, the sensor 28 detects the lateral deviation of the filter cloth belt 3, sends a signal to the filter cloth belt correcting device 27, and controls the filter cloth belt correcting device 27 to correct the lateral deviation of the filter cloth belt 3; thereby, the filter cloth belt 3 is in dynamic stability with the side of the transmission belt 2 during the transmission process.
[0087] During the transmission process of the transmission belt 2, the transmission belt 2 is connected to the driven transmission belt 4 through static friction, thereby avoiding sliding friction between the transmission belt 2 and the base frame 1, extending the service life of the transmission belt 2, and the driven transmission belt 4 plays a role of uniformly supporting the entire upper transmission belt 2, ensuring the horizontal state of the upper transmission belt 2.
[0088] In the above embodiment:
[0089] The negative pressure can effectively separate the acid liquid from the chlorinated polyethylene in the chlorinated polyethylene acid solution, and can also be filtered and collected again after water washing, which effectively ensures the deacidification and water washing effect while effectively reducing the maintenance rate and ensuring the normal production of chlorinated polyethylene.
[0090] The strip-shaped liquid collecting grooves and the strip-shaped grooves A and B provided by the transmission belt facilitate the effective separation and filtration of the chlorinated polyethylene and the acid solution.
[0091] The strip groove B can also form a micro-deformation at the bottom of the upper transmission belt corresponding to the position of the liquid through hole under the negative pressure of the drainage device, thereby ensuring that all the liquid flowing out of the bottom of the liquid through hole is sucked into the drainage device to avoid escaping from both sides along the bottom of the transmission belt.
[0092] Through the action of the annular sealing strip, not only can a liquid seal be formed with the liquid sealing groove of the drainage device, thereby avoiding negative pressure leakage of the drainage device and affecting the filtering effect of chlorinated polyethylene, but also the sealing water can be used to make the direct contact medium during the sliding connection between the transmission belt and the base frame be sealing water, so that there is no sliding friction between the transmission belt and the base frame during the transmission process, thereby extending the service life of the transmission belt.
[0093] Through the action of the slave transmission belt, not only can the sliding friction between the transmission belt and the base frame be further converted into rolling friction between the transmission roller of the slave transmission belt and the bracket fixed on the base frame, further reducing friction, reducing energy consumption and extending the service life of the transmission belt; in addition, the slave transmission belt can play a role in uniformly supporting the bottom of the upper transmission belt, thereby ensuring the level of the upper transmission belt.
[0094] A sealing cavity can be formed between two adjacent sealing rings through the action of sealing water, thereby further improving the sealing effect of the annular sealing strip.
[0095] Through the filter cloth belt deviation correction device and the sensor, the lateral direction of the filter cloth belt and the transmission belt is dynamically stable during the transmission process, thereby ensuring the filtering effect of the filter cloth belt.
[0096] Through the functions of the cloth washing spray pipe and the cloth washing air jet pipe, the residual chlorinated polyethylene on the filter cloth belt can be completely separated from the filter cloth belt and dropped into the filter cake collecting trough, which not only facilitates the next step after the chlorinated polyethylene is collected, but also ensures that the filter cloth belt is transmitted again to fit with the upper transmission belt to filter the material mixed with chlorinated polyethylene and acid solution again.
[0097] Through the function of the cloth device, the mixture of chlorinated polyethylene and acid solution can be effectively and evenly dropped onto the filter cloth belt, thereby facilitating efficient filtration by the filter cloth belt.
Claims
1. The material distribution device of the chlorinated polyethylene belt acid liquid separation system is characterized by: The invention comprises symmetrically arranged side upright plates (48), wherein a top plate (49) is sealed and fixed to the top edges between the side upright plates (48), a feed pipe (20) passes downward through the top plate (49), and an end upright plate A (50) and an end upright plate B (51) are sealed and fixed to the two adjacent edges between the side upright plates (48) and corresponding to the connection between the top plate (49) and the side upright plates (48), and a bulk material slope is sealed and fixed to the bottom edge of the end upright plate B (51) facing the end surface of the end upright plate A (50). The bulk material ramp plate B (55) is inclined downward in a direction facing the end plate A (50), and a bulk material ramp plate A (53) is sealed and fixed between the feed pipe (20) and the bulk material ramp plate B (55) on the end surface of the end plate A (50) facing the end plate B (51). The bulk material ramp plate A (53) is inclined downward in a direction facing the end plate B (51), and a material guide is sealed and fixed downward on the edge of the bulk material ramp plate B (55) facing the end plate A (50). The end plate (56) is sealed and fixed with a bulk material ramp C (58) at the bottom edge of the end surface of the end plate A (50) facing the end plate B (51), and the bulk material ramp C (58) is inclined downward in the direction facing the end plate B (51), and both sides of the end plate A (50), both sides of the end plate B (51), both sides of the bulk material ramp A (53), both sides of the bulk material ramp B (55), both sides of the guide plate (56) and both sides of the bulk material ramp C (58) are all aligned with the corresponding sides. The side upright plates (48) are sealed and fixedly connected, a material guide hole (57) is formed between the material guide upright plates (56) and the end upright plates A (50), the inclination angle of the bulk material ramp plate B (55) is smaller than the inclination angle of the bulk material ramp plate A (53), the inclination angle of the bulk material ramp plate A (53) is smaller than the inclination angle of the bulk material ramp plate C (58), and a material mixing bin is formed between the side upright plates (48), the top plate (49), the end upright plates A (50), the end upright plates B (51) and the bulk material ramp plate B (55); The bulk material ramp A (53) is also evenly provided with a plurality of blanking through holes (60); a bulk material ramp D (61) is sealed and fixed between the bulk material ramp A (53) and the bulk material ramp B (55) on the end surface of the end stand A (50) facing the end stand B (51); the bulk material ramp D (61) is inclined downward in a direction facing the end stand B (51); the inclination angle of the bulk material ramp A (53) is smaller than the inclination angle of the bulk material ramp D (61); and the inclination angle of the bulk material ramp D (61) is smaller than the inclination angle of the bulk material ramp C (58); A plurality of bulk material protrusions (54) are evenly distributed on the top surface of the bulk material ramp D (61), and the surface of the bulk material protrusions (54) is a smooth curved surface.
2. The material distribution device of the chlorinated polyethylene belt acid liquid separation system according to claim 1, characterized in that: The top pipe opening of the feed pipe (20) is connected and fixed to the bottom of the horizontal feed pipe (18); the horizontal feed pipe (18) is perpendicular to the conveying direction of the upper transmission belt (2); a plurality of feed pipes (20) are provided and are evenly spaced along the extension direction of the horizontal feed pipe (18); the top of the horizontal feed pipe (18) is connected and fixed to a feeding pipe (19); The bottom pipe opening of the feed pipe (20) is an oblique opening (52), and the oblique opening (52) is inclined downward in a direction away from the end stand plate A (50).
3. The material distribution device of the chlorinated polyethylene belt acid liquid separation system according to claim 1, characterized in that: A plurality of material leveling protrusions are fixed on the end surface of the end stand plate B (51) facing the end stand plate A (50) and located above the bulk material ramp plate B (55), wherein the material leveling protrusions include material leveling protrusions A (62) evenly distributed above the end stand plate B (51) and material leveling protrusions B (63) evenly distributed below the end stand plate B (51); The material distribution protrusion A (62) is an inclined rod that is inclined downward in a direction from the middle of the end stand plate B (51) to the side stand plate (48) on the corresponding side, and the inclined rod is inclined downward in a direction away from the end stand plate B (51); The material distribution protrusions B (63) are conical protrusions evenly distributed below the end stand plate B (51).
4. The material distribution device of the chlorinated polyethylene belt acid liquid separation system according to claim 3, characterized in that: A plurality of bulk material protrusions (54) are evenly distributed on the top surface of the bulk material ramp A (53), and the surface of the bulk material protrusions (54) is a smooth curved surface.
5. The material distribution device of the chlorinated polyethylene belt acid liquid separation system according to claim 4, characterized in that: The bottom edge of the bulk material ramp D (61) is located above the material leveling protrusion B (63).
6. The material distribution device of the chlorinated polyethylene belt acid liquid separation system according to claim 1, characterized in that: A rib plate (66) is also provided at the bottom of the bulk material ramp plate B (55), and two sides of the rib plate (66) are fixedly connected to the side upright plates (48) on the corresponding sides.
7. The material distribution device of the chlorinated polyethylene belt acid liquid separation system according to claim 1, characterized in that: The bulk material ramp plate B (55) is sealed and fixedly connected to the material guide vertical plate (56) via the material guide ramp plate A (64); the material guide ramp plate A (64) is inclined downward in a direction facing the end vertical plate A (50); both sides of the material guide ramp plate A (64) are sealed and fixedly connected to the side vertical plates (48) on the corresponding sides; and the inclination angle of the material guide ramp plate A (64) is greater than the inclination angle of the bulk material ramp plate B (55).
8. The material distribution device of the chlorinated polyethylene belt acid liquid separation system according to claim 1, characterized in that: A material guide ramp B (65) is also sealed and fixed to the bottom edge of the material guide vertical plate (56). The material guide ramp B (65) is parallel to the bulk material ramp C (58). The material guide hole (57) extends downward to the bottom edge of the material guide ramp B (65). Both sides of the material guide ramp B (65) are sealed and fixed to the side vertical plates (48) on the corresponding sides.
9. The material distribution device of the chlorinated polyethylene belt acid liquid separation system according to claim 1, characterized in that: An arc plate (59) is sealed and fixed to the bottom edge of the bulk material ramp C (58), the bottom edge of the arc plate (59) is bent downward toward the end stand A (50), the arc plate (59) is tangent to the bulk material ramp C (58), and both sides of the arc plate (59) are sealed and fixed to the side stand (48) on the corresponding side; The arc-shaped plate (59) is located in the middle of the bottom edge of the side standing plate (48).
Citation Information
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