A cage automatic networking system and networking method thereof
By designing an automatic networking system for cages, and using saddle rack seat conveyors, cage mounts and networking machines to achieve automatic networking, the problem of low networking efficiency in the existing technology is solved, networking and production efficiency are improved, and automated operations are realized.
Patent Information
- Application Number
- CN202310717452.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-15
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2043-06-15
AI Technical Summary
In the prior art, in the autoclaved aerated concrete block panel production line, the grid cage networking efficiency is low, requires multiple people to cooperate, is time-consuming and labor-intensive, and it is difficult to achieve automated operations.
Design an automatic networking system for grid cages, including saddle frame conveyor, grid cage mount machine and networking machine. By automatically adjusting the hanging position of plastic cards and performing automatic networking, networking automation is achieved.
It improves the networking efficiency and production efficiency of the cage, reduces manual operation, and realizes the automated operation of the work section, which is suitable for plastic card cages of different specifications and sizes.
Smart Images

Figure CN116727572B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of aerated concrete plate production line, and more specifically, relates to an automatic cage networking system and a networking method thereof. Background Art
[0002] At present, in the production line of autoclaved aerated concrete block panels, some companies use plastic card cages for mesh cages, that is, the mesh panels are connected by plastic card connection mode, the plastic card and the mesh panels are not fixed, and the plastic card can be partially moved along the length direction of the mesh panels. When using plastic card cages for networking, it is generally necessary to manually adjust the size of the saddle steel chisel, then fix the plastic card with the steel chisel, and finally multiple people collaborate to connect the mesh panels on the plastic card to form a plastic card cage. When manually networking, the sizes of various devices required for networking are manually adjusted, and multiple people are required to collaborate, which is time-consuming and labor-intensive, and the networking efficiency is low, which reduces the production efficiency of the entire autoclaved aerated concrete block panels.
[0003] The present application designs an automatic mesh cage networking system and a networking method thereof. The plastic card mesh cage networking machine can automatically adjust the mesh hanging position of the plastic card according to the mesh cage specifications. The networking machine automatically hangs the mesh, which reduces manual operation, realizes the automated operation of the work section, and improves the production efficiency of the plastic card mesh cage networking.
[0004] After searching, such as the Chinese patent application number: 2021103946212, a steel mesh cage networking trolley and equipment are disclosed. This solution positions the formed steel mesh cage according to production requirements, eliminating the process of manual mesh positioning, and the mesh positioning is accurate and highly automated, thereby improving the networking efficiency of the steel mesh cage.
[0005] Another example is Chinese patent application No. 2021106094731, which discloses a networking device and a method for assembling a steel mesh cage. The pre-positioning of the mesh by the mesh support structure and the precise positioning of the mesh by the first cantilever structure can effectively improve the connection efficiency between the mesh and the buckle structure, thereby improving the networking efficiency. Neither of the above two solutions can realize the automated operation of networking, and the networking efficiency needs to be further improved. Summary of the invention
[0006] 1. Technical problem to be solved by the invention
[0007] In view of the above-mentioned difficulties, the present invention intends to provide a mesh cage automatic networking system and a networking method thereof, which can automatically adjust the net hanging position of the plastic card according to the mesh cage specifications, and the networking machine can automatically hang the net, with a high degree of automation, thereby improving the networking efficiency of the mesh cage.
[0008] 2. Technical solution
[0009] To solve the above problems, the present invention adopts the following technical solutions.
[0010] A cage automatic networking system of the present invention comprises:
[0011] Saddle frame seat conveyor, which is used to convey the saddle frame seat and steel chisel to the top of the first net assembly station;
[0012] The net cage placing machine is used to grab the plastic card net cage and transport it to the net taking station;
[0013] The networking machine includes a networking conveying trolley, which moves horizontally back and forth between the network taking station and the first networking station; the networking conveying trolley is provided with a jacking car body assembly, on which the plastic card net cage is placed and moves vertically on the networking conveying trolley;
[0014] The lifting body assembly includes a net hanging assembly, which is used to clamp and position the two mesh pieces of the plastic mesh cage and push the plastic clamp to move laterally along the mesh piece, and complete the networking operation after being clamped with the steel chisel. The plastic clamp is used to connect the two mesh pieces.
[0015] As a further improvement of the present invention, the saddle seat conveyor comprises:
[0016] Positioning machine, a pair of positioners, symmetrically arranged at both ends of the saddle frame, used to drive the horizontal movement of the saddle frame;
[0017] And / or a saddle frame conveying track, the distribution direction of the saddle frame conveying track is perpendicular to the movement direction of the networking machine.
[0018] As a further improvement of the present invention, the cage placing machine comprises:
[0019] A gripper assembly, wherein a plurality of grippers are provided on the gripper assembly, wherein the grippers include a pair of upper grippers and a lower gripper symmetrically arranged up and down, the upper grippers and the lower grippers are connected by a connecting rod, and the lower grippers can rotate under the drive of a rotating motor;
[0020] And / or a lifting assembly, the gripper assembly is arranged on the lifting assembly and moves vertically up and down under the drive of the lifting assembly.
[0021] As a further improvement of the present invention, the number of networking machines is not limited to one, and each networking machine performs horizontal reciprocating motion on its corresponding networking track.
[0022] As a further improvement of the present invention, the jacking body assembly also includes:
[0023] The tooling replacement trolley is arranged at one side of the jacking car body assembly, and the tooling replacement trolley drives the net hanging assembly to move horizontally on the jacking car body assembly.
[0024] As a further improvement of the present invention, the net hanging assembly comprises:
[0025] A pair of left guide components and right guide components are symmetrically arranged, and the left guide components and the right guide components move longitudinally along the base of the net-forming machine, and the left guide components and the right guide components are used to engage and position the two mesh sheets of the plastic card net cage;
[0026] The card connector is used to push the plastic card to move horizontally along the base of the networking machine.
[0027] As a further improvement of the present invention, the jacking body assembly also includes:
[0028] Lifting car body, the lifting car body is arranged on the network transport trolley;
[0029] A lifting assembly, which is a pair, is symmetrically arranged at both ends of the network conveying trolley, and the lifting assembly is connected to both ends of the jacking car body to drive the vertical movement of the jacking car body;
[0030] And / or, the lifting assembly includes a vertically arranged lifting screw rod, a screw rod nut sleeve is sleeved on the lifting screw rod, and the screw rod nut sleeve is connected to the end of the lifting vehicle body.
[0031] A networking method of a cage automatic networking system of the present invention comprises the following steps:
[0032] S1: Plastic card net cage transportation, the net cage placement machine moves to the plastic card net cage placement place, grabs the plastic card net cage, and transports it to the net taking station of the first networking machine, and places the plastic card net cage on the networking machine, and positions and clamps the plastic card net cage through the net hanging component;
[0033] S2: Steel drill transportation, the saddle frame conveyor transports the saddle frame to the top of the first networking station of the first networking machine, ensuring that the steel drill to be hung is located directly above the first networking machine, ready for automatic networking;
[0034] S3: Networking, the jacking car body assembly drives the plastic card net cage to rise to the second network assembly station and then stops. At this time, the bottom of the steel drill located above the plastic card net cage just enters the steel drill pin seat to complete the positioning and support of the steel drill;
[0035] The card-jointing seat pushes the plastic card piece to move horizontally toward the steel chisel pin seat, and enables the plastic card piece to be card-joined with the steel chisel, thereby completing the networking operation of a single plastic card mesh cage.
[0036] As a further improvement of the present invention, after the second networking machine takes the net and moves to the first networking station, it waits for the net to be hung. After the networking of the previous plastic card net cage is completed, the saddle frame seat conveyor transports the saddle frame seat to above the first networking station of the second networking machine, ensuring that the steel chisel to be hung is located directly above the second networking machine, preparing for the automatic networking operation of the second plastic card net cage.
[0037] As a further improvement of the present invention, after the first networking machine completes the networking operation, the plastic card mesh cage is released, the lifting body assembly is lowered to the first networking station, and then it is driven by the networking conveying trolley to move horizontally to the initial networking station, waiting for the next networking operation, and the cycle is repeated in sequence to complete the networking operation of the saddle frame seat mold.
[0038] 3. Beneficial effects
[0039] Compared with the prior art, the present invention has the following beneficial effects:
[0040] (1) The networking method of the automatic cage networking system of the present invention can be applied to the networking operation of plastic cages of different specifications and sizes, and can locate the size of the plastic cages required for the whole mold production, and automatically hang the net, thereby reducing manual operation, realizing the automatic operation of the process section, and improving the networking efficiency and production efficiency of the plastic cages. The various devices of the networking system are smoothly connected, the process layout is reasonable, smooth, simple, and reliable, ensuring that the networking can be carried out quickly, and further ensuring that the networking can run smoothly and efficiently.
[0041] (2) In the automatic mesh cage networking system of the present invention, the saddle frame seat conveyor includes a positioner, which is a pair of positioners symmetrically arranged at the two ends of the saddle frame seat. The positioner is positioned and connected with the saddle frame seat to drive the horizontal movement of the saddle frame seat to meet the networking requirements at different positions. The saddle frame seat conveyor serves as a carrier for the circulation of the saddle frame seat. It can transport the empty saddle frame seat to the positioner area for networking, and can also transport the networked saddle frame seat from the positioner area to the next station.
[0042] (3) In the automatic mesh cage networking system of the present invention, the mesh cage placing machine grabs the plastic card mesh cage positioned in the mesh cage conveyor, transports it, and places it into the networking machine. Multiple networking machines can be set according to process requirements, and the plastic card mesh cages can be placed in different networking machines in turn. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a schematic diagram of the top view of the automatic cage networking system in an embodiment of the present invention;
[0044] Figure 2 It is a schematic diagram of the main structure of the cage automatic networking system in an embodiment of the present invention;
[0045] Figure 3 Schematic diagram of the three-dimensional structure of the networking machine in an embodiment of the present invention;
[0046] Figure 4 It is a schematic diagram of a partial front view structure of the base of the networking machine in an embodiment of the present invention;
[0047] Figure 5 It is a schematic diagram of the three-dimensional structure of the networked transport vehicle in an embodiment of the present invention;
[0048] Figure 6 It is a schematic diagram of the three-dimensional structure of the jacking vehicle body assembly in an embodiment of the present invention;
[0049] Figure 7 The three-dimensional structure of the lifting assembly in the embodiment of the present invention is schematically shown;
[0050] Figure 8 It is a schematic diagram of the three-dimensional structure of the tooling replacement trolley in the embodiment of the present invention;
[0051] Fig. 9 The three-dimensional structure of the screen hanging assembly in the embodiment of the present invention is schematically shown;
[0052] Fig.10 It is a schematic diagram of the three-dimensional structure of the steel drill positioning assembly in the embodiment of the present invention;
[0053] Fig.11 The three-dimensional structure of the plastic card mesh cage in the embodiment of the present invention is schematically shown;
[0054] Fig.12 It is a schematic diagram of the three-dimensional structure of the mesh cage plastic card in an embodiment of the present invention;
[0055] Fig.13 The three-dimensional structure of the saddle seat conveyor in the embodiment of the present invention is schematically shown;
[0056] Fig.14 The three-dimensional structure of the cage placing machine in the embodiment of the present invention is schematically shown;
[0057] Fig.15 The figure is a schematic diagram of the three-dimensional structure of the gripper assembly of the net cage placing machine in the embodiment of the present invention.
[0058] The reference numerals in the accompanying drawings are:
[0059] 101, a first network machine; 102, a second network machine; 103, a first network track; 104, a second network track;
[0060] 100. Networking machine base; 120. Horizontal conveying rack;
[0061] 200. Networking transport vehicle;
[0062] 210, horizontal conveying slider;
[0063] 220, transposition guide rail;
[0064] 230. Horizontal power assembly; 231. Horizontal power gear;
[0065] 240, transposition rack;
[0066] 250. Tooling transposition trolley; 251. Transposition slide block; 252. Transposition power assembly; 253. Positioning pin shaft; 254. Telescopic mechanism;
[0067] 300. Lifting the vehicle body assembly;
[0068] 310, lifting assembly; 311, synchronous rack; 312, vertical guide rail; 313, lifting frame; 314, lifting screw;
[0069] 321, synchronous shaft; 322, synchronous gear;
[0070] 330, net hanging assembly; 331, left guide assembly; 332, right guide assembly; 333, steel drill positioning assembly; 3331, mounting seat; 3332, steel drill pin seat; 334, clamping seat; 335, two-way moving platform; 336, clamping slider; 337, connecting seat; 338, clamping guide rail;
[0071] 340, car body rails;
[0072] 350, lifting seat;
[0073] 360, vertical slider;
[0074] 400, plastic card mesh cage;
[0075] 410, plastic card; 411, steel drill slot; 412, connection end;
[0076] 420, mesh;
[0077] 500, saddle frame seat conveyor; 510, positioner; 520, saddle frame seat; 521, saddle frame; 522, steel drill; 530, saddle frame seat conveying track; 540, saddle frame seat conveying rack; 550, supporting beam;
[0078] 600, mesh cage placing machine; 610, mesh cage conveying track; 620, gripper assembly; 630, gripper; 631, upper gripper; 632, connecting rod; 633, lower gripper; 641, mesh cage lifting motor; 642, lifting shaft; 643, lifting rack; 650, placing machine body; 651, placing machine slider;
[0079] 700. Mesh cage conveyor. DETAILED DESCRIPTION
[0080] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings.
[0081] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0082] The present invention will be further described below in conjunction with the embodiments.
[0083] Example
[0084] Combination Figure 1 and Figure 2 In this embodiment, a mesh cage automatic networking system includes a saddle frame seat conveyor 500, a mesh cage placement machine 600 and a networking machine, wherein the saddle frame seat conveyor 500 is used to transport the saddle frame seat 520 and the steel chisel 522 to the top of the first networking station, and the saddle frame seat 520 can be arranged with different numbers of saddle frames 521, and the spacing between the saddle frames 521 is adjustable to meet the networking requirements of plastic card mesh cages 400 of different specifications. Each group of saddle frames 521 is mounted with multiple steel chisels 522, which can complete the networking operation of the entire mold of the saddle frame seat 520 at one time. In practice, in order to realize the automatic movement of the saddle frame seat 520, further, in this embodiment, the saddle frame seat conveyor 500 includes a position changer 510, which is a pair of position changers 510, symmetrically arranged at both ends of the saddle frame seat 520, and the position changer 510 is positioned and connected with the saddle frame seat 520 to drive the horizontal movement of the saddle frame seat 520 to meet the networking requirements of different positions. The saddle frame seat conveyor 500 serves as a carrier for the circulation of the saddle frame seat 520. It can convey the empty saddle frame seat 520 to the area of the positioner 510 for networking, and can also continue to convey the networked saddle frame seat 520 from the area of the positioner 510 to the next workstation.
[0085] The saddle frame 520 is powered, and a saddle frame conveying track 530 for guiding is set on the supporting beams 550 on both sides. The distribution direction of the saddle frame conveying track 530 is perpendicular to the movement direction of the networking machine. The bottom of the position changer 510 is provided with a slider that slides in cooperation with the saddle frame conveying track 530 to ensure that the saddle frame 520 is accurately positioned during transportation. In this embodiment, guide wheels that cooperate with the auxiliary track are provided at both ends of the saddle frame 520. The position changer 510 drives the saddle frame 520 to move, and allows the guide wheels to slide on the auxiliary track, which can play a good supporting and guiding role in the operation of the saddle frame 520.
[0086] In this embodiment, the cage placing machine 600 is used to grab the plastic card cage 400 and transport it to the net taking station. Specifically, in this embodiment, the plastic card cage 400 manufactured in other stations is transported to the cage conveyor 700, and is transferred to the cage conveying track 610 of the cage placing machine 600 by the cage conveyor 700, and the cage placing machine 600 grabs the plastic card cage 400 from the cage conveyor 700. The cage conveyor 700 is provided with a group of tooling, which can position and fix the plastic card cage 400 and can adapt to the transportation of plastic card cages 400 of different specifications. In this embodiment, the cage placing machine 600 grabs the plastic card cage 400 positioned in the cage conveyor 700, and transports and puts it into the net assembly machine. According to the process requirements, multiple net assembly machines can be set up to put the plastic card cage 400 into different net assembly machines in turn.
[0087] In practice, in order to realize the grabbing and transportation of the plastic card mesh cage 400, preferably, the mesh cage placing machine 600 in this embodiment includes a placing machine body 650 and a gripper assembly 620 arranged on the placing machine body 650, and a mesh cage conveying track 610 is provided on the walking beam frame of the mesh cage placing machine 600, and a placing machine slider 651 that cooperates with the mesh cage conveying track 610 is provided on the placing machine body 650, which is used for the walking guide of the placing machine body 650. The placing machine body 650 is driven by the walking power assembly and moves horizontally along the mesh cage conveying track 610.
[0088] Furthermore, in the present embodiment, a plurality of grippers 630 are provided on the gripper assembly 620, and the grippers 630 include a pair of upper grippers 631 and a lower gripper 633 which are symmetrically arranged in the upper and lower parts. The upper gripper 631 and the lower gripper 633 are connected by a connecting rod 632, and the lower gripper 633 can rotate under the drive of the rotating motor. Before grabbing the plastic card net cage 400, the upper gripper 631 and the lower gripper 633 are distributed in parallel. When it is necessary to grab the plastic card net cage 400, the lower gripper 633 rotates 90° and is distributed vertically with the upper gripper 631. At this time, the plastic card net cage 400 can be engaged and grabbed. When it is necessary to release the plastic card net cage 400, the lower gripper 633 rotates 90° again and is distributed parallel to the upper gripper 631, so that the grip on the plastic card net cage 400 can be released, which is more convenient to use.
[0089] In order to complete the grabbing and releasing action of the plastic card mesh cage 400, one of the preferred design schemes is that in this embodiment, the claw assembly 620 is arranged on the lifting assembly, and moves vertically up and down under the drive of the lifting assembly. Specifically, the lifting assembly includes a mesh cage lifting motor 641 and a lifting shaft 642. Both ends of the lifting shaft 642 are provided with mesh cage lifting gears. The mesh cage lifting gears are meshed with the lifting rack 643 to drive the claw assembly 620 to move up and down.
[0090] In this embodiment, the networking machine includes a networking machine base 100, a networking conveying trolley 200 and a lifting vehicle body assembly 300. The networking machine base 100 is arranged horizontally, and a net-taking station and a first networking station are provided on the networking machine base 100; the networking conveying trolley 200 is provided on the networking machine base 100, and moves horizontally on the networking machine base 100, and moves back and forth between the net-taking station and the first networking station, and is used to load and transport the plastic card net cage 400, and complete the switching of the plastic card net cage 400 from the net-taking station to the first networking station. Furthermore, in this embodiment, the number of networking machines is not limited to one, and each networking machine performs horizontal reciprocating motion on its corresponding networking track. Specifically, in the present embodiment, two networking machines are provided, a first networking machine 101 and a second networking machine 102, wherein the first networking machine 101 and the second networking machine 102 run on a first networking track 103 and a second networking track 104 respectively. The provision of multiple networking machines can ensure the smoothness of the overall networking process, avoid equivalence, and effectively improve the networking efficiency.
[0091] In this embodiment, the lifting vehicle body assembly 300 is used to place and transport the plastic card net cage 400. The lifting vehicle body assembly 300 is arranged on the networking conveying trolley 200 and moves vertically on the lifting vehicle body assembly 300 to drive the lifting of the plastic card net cage 400, and lift the plastic card net cage 400 from the first networking station to the second networking station for networking operation. The lifting vehicle body assembly 300 includes a net hanging assembly 330, which is used to clamp and position the two mesh sheets 420 of the plastic card net cage 400, and push the plastic clamp 410 to move horizontally along the length direction of the mesh sheet 420, and complete the networking operation after clamping with the steel chisel. The plastic clamp 410 is used to connect the two mesh sheets 420. The net cage networking machine of this embodiment eliminates the operation of each link of manual net hanging, realizes the automatic networking operation, and improves the networking efficiency of the plastic card net cage 400.
[0092] In order to realize the automatic and smooth operation of the networking conveying trolley 200 on the networking machine base 100, one of the preferred design schemes is that in this embodiment, the top surface of the networking machine base 100 is provided with a first networking track 103 extending along its length direction. Furthermore, the first networking track 103 is a pair, which are symmetrically arranged on both sides of the width direction of the networking machine base 100, and the bottom of the networking conveying trolley 200 is provided with a horizontal conveying slider 210 that cooperates with the first networking track 103. The horizontal conveying slider 210 slides on the horizontal conveying slider 210 to ensure the smooth horizontal movement of the networking conveying trolley 200 on the networking machine base 100.
[0093] In order to realize the automatic movement of the networking conveying trolley 200 on the networking machine base 100, a horizontal power assembly 230 is provided on one side of the networking conveying trolley 200 in this embodiment. The horizontal power assembly 230 includes a horizontal power gear 231. The side of the networking machine base 100 is provided with a horizontal conveying rack 120 extending along the length direction. The horizontal power gear 231 is meshed with the horizontal conveying rack 120 and rotates along the length direction of the horizontal conveying rack 120 under the drive of the motor, thereby realizing the lateral movement of the networking conveying trolley 200.
[0094] In the present embodiment, the net hanging component 330 is used to engage and position the plastic card net cage 400 on the one hand, and can also push the plastic card net cage 400 to perform networking operations on the other hand. In practice, preferably, the net hanging component 330 in the present embodiment includes a two-way movable platform 335 extending and distributed along the width direction of the networking machine base 100, and the two-way movable platform 335 is symmetrically provided with a pair of left guide components 331 and right guide components 332. The left guide component 331 and the right guide component 332 move longitudinally along the two-way movable platform 335, and the left guide component 331 and the right guide component 332 are used to engage and position the two mesh sheets 420 of the plastic card net cage 400. When used, the left guide component 331 and the right guide component 332 move inward respectively to shorten the distance between the two, thereby realizing the guiding and positioning of the two mesh sheets 420 of the plastic card net cage 400, and then the two mesh sheets 420 are locked and fixed by the clamping members on the left guide component 331 and the right guide component 332. In this embodiment, the distance between the left guide assembly 331 and the right guide assembly 332 can be adjusted according to needs, so as to adapt to the support requirements for plastic card mesh cages 400 of different widths.
[0095] Preferably, the net hanging assembly 330 in this embodiment further includes a clamping seat 334, which is used to push the plastic clamp 410 to move horizontally along the base 100 of the net assembly machine, and the clamping seat 334 is driven by the power member to move horizontally in the direction close to or away from the two-way movable platform 335. To ensure the stability of movement, further, in this embodiment, the net hanging assembly 330 is provided with a clamping guide rail 338, the arrangement direction of the clamping guide rail 338 is perpendicular to the arrangement direction of the two-way movable platform 335, and the clamping seat 334 is provided with a slider that matches the clamping guide rail 338. In this embodiment, the lifting body assembly 300 is provided with a body guide rail 340, and the body guide rail 340 is a pair, symmetrically arranged on both sides of the width direction of the lifting body assembly 300, and the bottom of the net hanging assembly 330 and the corresponding position of the body guide rail 340 are provided with a clamping slider 336, and the clamping slider 336 slides on the body guide rail 340 to realize the horizontal movement of the net hanging assembly 330 on the lifting body assembly 300.
[0096] In this embodiment, the tooling change trolley 250 drives the net hanging assembly 330 to move horizontally on the jacking car body assembly 300, and the tooling change trolley 250 is arranged on one side of the jacking car body assembly 300. The tooling change trolley 250 includes a positioning pin shaft 253, which is connected to the telescopic mechanism 254 and extends or retracts under the drive of the telescopic mechanism 254; the net hanging assembly 330 is provided with a connecting seat 337, which cooperates with the positioning pin shaft 253 to realize the connection or disconnection between the tooling change trolley 250 and the net hanging assembly 330. When the positioning pin 253 is extended and connected to the connecting seat 337, the integrated connection between the tooling transposition trolley 250 and the net hanging assembly 330 is realized. At this time, the net hanging assembly 330 can be easily driven to move horizontally by the movement of the tooling transposition trolley 250. After the net hanging assembly 330 is transported to the desired position, the positioning pin 253 is retracted, and after being disconnected from the connecting seat 337, the tooling transposition trolley 250 can transport the next net hanging assembly 330. In order to ensure that the net hanging assembly 330 is not easily moved after being moved to the desired position, a clamp that cooperates with the vehicle body guide rail 340 is provided on the net hanging assembly 330. When the net hanging assembly 330 reaches the specified position, the clamp is self-locked with the vehicle body guide rail 340, which can ensure the stability of the position of the net hanging assembly 330. When the position of the net hanging assembly 330 needs to be adjusted again, the clamp can be easily pushed to adjust its position.
[0097] Preferably, in this embodiment, the jacking car body assembly 300 also includes a jacking car body and a lifting assembly 310, and the jacking car body is arranged on the network conveying trolley 200; the lifting assembly 310 is a pair, symmetrically arranged at both ends of the network conveying trolley 200, and the lifting assembly 310 is connected to both ends of the jacking car body, and is used to drive the vertical movement of the jacking car body. In practice, there are many kinds of lifting assembly 310 structures that can realize vertical up and down movement. Specifically, in this embodiment, the lifting assembly 310 includes a lifting frame 313 of a gantry frame structure, and a vertically arranged lifting screw 314 is arranged in the lifting frame 313. A screw nut sleeve is sleeved on the lifting screw 314, and the screw nut sleeve is connected to the end of the jacking car body. Both ends of the jacking car body are provided with a lifting seat 350 that matches the screw nut sleeve. The motor drives the lifting screw 314 to rotate, driving the screw nut sleeve and the lifting seat 350 to move up and down along the lifting screw 314, thereby realizing the up and down movement of the jacking car body assembly 300.
[0098] In practice, in order to ensure the stability of the lifting movement of the jacking car body assembly 300, preferably, in this embodiment, a synchronization mechanism is designed to achieve synchronous operation of both ends of the car body assembly 300, wherein the synchronization mechanism includes a synchronization shaft 321, and both ends of the synchronization shaft 321 are provided with synchronization gears 322; a vertically arranged synchronization rack 311 is provided on the lifting frame 313, and the synchronization gears 322 at both ends of the synchronization shaft 321 are meshed with the synchronization racks 311 on the lifting assemblies 310 on both sides. Through the design of the synchronization mechanism, it is ensured that both ends of the car body assembly 300 are synchronized during lifting and lowering, and no deflection occurs, thereby ensuring the stability of operation. In order to realize the lifting and sliding guidance of the car body assembly 300, a vertical guide rail 312 is also provided on the lifting frame 313, and a matching vertical slider 360 is provided at a position corresponding to the vertical guide rail 312 on the jacking car body.
[0099] In order to realize the guiding and positioning of the steel drill and ensure the accuracy of the networking, preferably, in this embodiment, the net hanging component 330 also includes a steel drill positioning component 333, which is arranged between the left guide component 331 and the right guide component 332, and the steel drill positioning component 333 is used to engage and position the steel drill, wherein the steel drill positioning component 333 includes a mounting seat 3331 arranged on the net hanging component 330, and the mounting seat 3331 is provided with a steel drill pin seat 3332 for inserting the steel drill. When the net hanging component 330 is transported to the desired position, the position of the steel drill pin seat 3332 corresponds to the position of the steel drill above, and under the lifting action of the lifting component 310, the steel drill pin seat 3332 is lifted upward to the second networking station, at which time the bottom of the steel drill passes through the steel drill pin seat 3332, completing the guiding and positioning of the steel drill, which can effectively ensure the accuracy of the subsequent networking operation.
[0100] In order to realize the automatic sliding of the tooling transposition trolley 250, preferably, in this embodiment, a transposition power assembly 252 is provided on the tooling transposition trolley 250, and the transposition power assembly 252 includes a motor and a transposition gear connected to the motor, and a transposition rack 240 extending and distributed along the length direction is provided on the networking conveying trolley 200, and the transposition gear is meshed with the transposition rack 240, and rotates along the length direction of the transposition rack 240 under the drive of the motor. Furthermore, in this embodiment, in order to realize the horizontal sliding guide of the tooling transposition trolley 250, a transposition slider 251 is provided at the bottom of the tooling transposition trolley 250, and a transposition guide rail 220 extending and distributed along the length direction is provided on the networking conveying trolley 200, and the transposition slider 251 slides horizontally along the length direction of the transposition guide rail 220.
[0101] A method for networking a cage automatic networking system in this embodiment includes the following steps: a cage conveyor 700
[0102] S1: Plastic card mesh cage 400 is transported. After the plastic card mesh cage 400 is assembled in other stations, it is transported to the mesh cage conveyor 700. The placement machine body 650 on the mesh cage placement machine 600 moves to the top of the mesh cage conveyor 700 and is transported to the mesh cage conveyor 700 to release the positioning of the plastic card mesh cage 400. The lifting assembly drives the gripper assembly 620 to descend into the mesh cage conveyor 700. The lower gripper 633 rotates 90° and grabs the mesh cage conveyor 700, and then the lifting assembly The mesh cage conveyor 700 is driven by the mesh cage conveyor 700 to be lifted upwards until it is separated from the mesh cage conveyor 700, and finally moves along the mesh cage conveying track 610 to the mesh taking station of the first networking machine, and the mesh cage conveyor 700 is lowered downwards to the first networking machine under the drive of the lifting component, and the lower gripper 633 rotates 90° and releases the positioning of the plastic card mesh cage 400, completing the placement of the plastic card mesh cage 400 on the networking machine, and the plastic card mesh cage 400 is positioned and engaged through the net hanging component 330.
[0103] Before the first networking machine places the plastic card mesh cage 400, the same number of mesh hanging components 330 are selected according to the number and position arrangement of the plastic clips 410 on the plastic card mesh cage 400, and the mesh hanging components 330 are driven one by one by the tooling replacement trolley 250, so that the position arrangement of the mesh hanging components 330 corresponds to the position arrangement of the plastic clips 410. Specifically, in this embodiment, after the positioning pin shaft 253 of the tooling replacement trolley 250 is extended and connected with the connecting seat 337 of the mesh hanging component 330, the connection between the tooling replacement trolley 250 and the mesh hanging component 330 is realized. After the tooling replacement trolley 250 is started to drive the mesh hanging component 330 to move to the desired position, the positioning pin shaft 253 is retracted, and after being disconnected from the connecting seat 337, the tooling replacement trolley 250 can transport the next mesh hanging component 330. At this time, the mesh hanging component 330 completes the self-locking of the mesh hanging component 330 through the clamp, which can effectively prevent the position of the mesh hanging component 330 from moving.
[0104] After starting the networking transport trolley 200 to move to the net taking station, place the plastic card net cage 400 on the jacking car body assembly 300, and transport it to the first networking station by the networking transport trolley 200. The specific operation is as follows: according to the spacing between the two mesh pieces 420 of the plastic card net cage 400, the left guide assembly 331 and the right guide assembly 332 move inward relative to each other to complete the guiding and positioning of the plastic card net cage 400; then start the clamping parts on the left guide assembly 331 and the right guide assembly 332 to complete the locking and fixing of the two mesh pieces 420 of the plastic card net cage 400. Finally, the networking transport trolley 200 is transported to the first networking station by the networking transport trolley 200.
[0105] S2: transporting the steel drill 522, the saddle frame conveyor 500 transports the saddle frame 520 to the top of the first networking station of the first networking machine (i.e., the first networking machine 101), ensuring that the steel drill 522 to be hung is located directly above the first networking machine, ready for automatic networking;
[0106] S3: Networking, the lifting body assembly 300 drives the plastic card mesh cage 400 to rise to the second networking station and then stops. At this time, the bottom of the steel drill 522 located above the plastic card mesh cage 400 just enters the steel drill pin seat 3332, completing the positioning and support of the steel drill, which can effectively ensure the accuracy of the subsequent networking operation. The clamping seat 334 pushes the plastic clamp 410 to move horizontally in the direction of the steel drill pin seat 3332 until the plastic clamp 410 is clamped with the steel drill to complete the networking operation of the plastic card mesh cage 400. Specifically, in this embodiment, the clamping seat 334 pushes the plastic clamp 410 to move horizontally along the length direction of the mesh 420, so that the steel drill slot 411 in the middle of the plastic clamp 410 is clamped from one side to the periphery of the steel drill to complete the networking operation.
[0107] In this embodiment, two mesh sheets 420 of the plastic card mesh cage 400 are connected by a plastic card member 410, and two connecting ends 412 of the plastic card member 410 are respectively connected to the two mesh sheets 420. When a group of plastic card mesh cages 400 is formed, the clamping seat 334 is driven by the power mechanism to move away from the steel drill pin seat 3332, separate from the plastic card mesh cage 400 and reset, the clamping member is released, and the left guide assembly 331 and the right guide assembly 332 are symmetrically pulled apart to the maximum size, completing the release of the plastic card mesh cage 400.
[0108] After the second networking machine (i.e., the second networking machine 102) takes the net and moves to the first networking station, it waits for the net to be hung. After the previous plastic card net cage 400 is finished networking, the saddle frame seat conveyor 500 transports the saddle frame seat 520 to the top of the first networking station of the second networking machine, ensuring that the steel chisel 522 to be hung is located directly above the second networking machine, and preparing for the automatic networking operation of the second plastic card net cage 400. When the first networking machine completes the networking operation, the plastic card net cage 400 is released, and the lifting body assembly 300 is lowered to the first networking station, and then it is driven by the networking conveying trolley 200 to move horizontally to the initial net taking station, waiting for the next net taking operation, and the cycle is repeated in sequence to complete the networking operation of the entire mold of the saddle frame seat 520.
[0109] When the size of the plastic card mesh cage 400 is adjusted, the number and position of the mesh hanging assembly 330 can be adjusted as needed, which can be applicable to the networking operation of plastic card mesh cages 400 of different specifications and sizes, and can position the size of the plastic card mesh cage 400 required for the whole mold production, and automatically hang the mesh, reducing manual operation, and realizing the automatic operation of the process section, thereby improving the networking efficiency and production efficiency of the plastic card mesh cage 400. The various devices of the networking system of this example are smoothly connected, the process layout is reasonable and smooth, simple and reliable, and the networking can be quickly guaranteed, which further ensures that the networking can run smoothly and efficiently.
[0110] The examples described in the present invention are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made to the technical solutions of the present invention by engineers and technicians in this field should all fall within the protection scope of the present invention.
Claims
1. A cage automatic networking system, characterized in that: include: A saddle seat conveyor (500), wherein the saddle seat conveyor (500) is used to convey the saddle seat (520) and the steel chisel (522) to above the first net-forming station; A net cage placing machine (600), the net cage placing machine (600) is used to grab the plastic card net cage (400) and transport it to a net taking station; A networking machine, the networking machine comprising a networking conveying trolley (200), the networking conveying trolley (200) moving back and forth horizontally between a network taking station and a first networking station; a lifting vehicle body assembly (300) is provided on the networking conveying trolley (200), the lifting vehicle body assembly (300) being used to place a plastic card net cage (400) and moving vertically on the networking conveying trolley (200); The jacking car body assembly (300) comprises a tooling transposition trolley (250) and a net hanging assembly (330). The net hanging assembly (330) is used to engage and position two nets (420) of a plastic mesh cage (400) and to push a plastic clamp (410) to move laterally along the nets (420) to complete a netting operation after being engaged with a steel chisel. The plastic clamp (410) is used to connect the two nets (420). The tooling transposition trolley (250) is disposed on one side of the jacking car body assembly (300), and the tooling transposition trolley (250) drives the net hanging assembly (330) to move horizontally on the jacking car body assembly (300).
2. The automatic cage networking system according to claim 1, characterized in that: The saddle seat conveyor (500) comprises: A position changer (510), wherein the position changers (510) are a pair and are symmetrically arranged at two ends of the saddle frame seat (520) and are used to drive the saddle frame seat (520) to move horizontally; and / or a saddle frame seat conveying track (530), wherein the distribution direction of the saddle frame seat conveying track (530) is perpendicular to the movement direction of the networking machine.
3. The automatic cage networking system according to claim 1, characterized in that: The net cage placing machine (600) comprises: A gripper assembly (620), wherein the gripper assembly (620) is provided with a plurality of grippers (630), wherein the grippers (630) include a pair of upper grippers (631) and lower grippers (633) symmetrically arranged in an upper and lower manner, wherein the upper grippers (631) and the lower grippers (633) are connected via a connecting rod (632), and the lower grippers (633) are capable of self-rotation under the drive of a rotating motor; and / or a lifting assembly, the gripper assembly (620) being arranged on the lifting assembly and being driven by the lifting assembly to move vertically up and down.
4. A cage automatic networking system according to any one of claims 1 to 3, characterized in that: The number of the networking machines is not limited to one, and each networking machine performs horizontal reciprocating motion on its corresponding networking track.
5. The automatic cage networking system according to claim 1, characterized in that: The mesh hanging assembly (330) comprises: A pair of symmetrically arranged left guide assemblies (331) and right guide assemblies (332), wherein the left guide assemblies (331) and the right guide assemblies (332) move longitudinally along the net-forming machine base (100), and the left guide assemblies (331) and the right guide assemblies (332) are used to engage and position two mesh sheets (420) of the plastic mesh cage (400); The card connection seat (334) is used to push the plastic card member (410) to move laterally along the networking machine base (100).
6. The automatic cage networking system according to claim 1, characterized in that: The vehicle body lifting assembly (300) further comprises: A lifting vehicle body, wherein the lifting vehicle body is arranged on a network transport vehicle (200); A lifting assembly (310), wherein the lifting assembly (310) is a pair and is symmetrically arranged at two ends of the network transport trolley (200), and the lifting assembly (310) is connected to two ends of the jacking vehicle body and is used to drive the vertical movement of the jacking vehicle body; And / or, the lifting assembly (310) comprises a vertically arranged lifting screw (314), a screw nut sleeve is sleeved on the lifting screw (314), and the screw nut sleeve is connected to the end of the lifting vehicle body.
7. A networking method using the cage automatic networking system according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1: The plastic card net cage (400) is transported, and the net cage placement machine (600) moves to the placement location of the plastic card net cage (400), grabs the plastic card net cage (400), and then transports it to the net taking station of the first net assembly machine, and places the plastic card net cage (400) on the net assembly machine, and positions and engages the plastic card net cage (400) through the net hanging component (330); S2: transporting the steel drill (522), the saddle frame conveyor (500) transports the saddle frame (520) to the top of the first networking station of the first networking machine, ensuring that the steel drill (522) to be hung is located directly above the first networking machine, and preparing for automatic networking; S3: Networking, the vehicle body assembly (300) is lifted to drive the plastic card net cage (400) to rise to the second network assembly station and then stop. At this time, the bottom of the steel drill (522) located above the plastic card net cage (400) just enters the steel drill pin seat (3332), completing the positioning and support of the steel drill; The clamping seat (334) pushes the plastic clamping piece (410) to move horizontally in the direction of the steel chisel pin seat (3332), and enables the plastic clamping piece (410) to be clamped with the steel chisel (522), thereby completing the networking operation of a single plastic clamping cage (400).
8. The automatic cage networking system and networking method thereof according to claim 7, characterized in that: After the second networking machine takes the net, it moves to the first networking station and waits for the net to be hung. After the previous plastic card net cage (400) is networked, the saddle frame seat conveyor (500) transports the saddle frame seat (520) to the top of the first networking station of the second networking machine, ensuring that the steel chisel (522) to be hung is located directly above the second networking machine, preparing for the automatic networking operation of the second plastic card net cage (400).
9. The automatic cage networking system and networking method thereof according to claim 7 or 8, characterized in that: When the first networking machine completes the networking operation, the plastic card mesh cage (400) is released, and the lifting vehicle body assembly (300) is lowered to the first networking station, and then driven by the networking conveying trolley (200) to move horizontally to the initial mesh taking station, waiting for the next mesh taking operation, and the cycle is repeated in sequence to complete the networking operation of the entire mold of the saddle frame seat (520).
Citation Information
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