A shearing device for aluminum veneer installation

Abstract

This invention relates to the field of aluminum panel installation and shearing technology, specifically a shearing device for aluminum panel installation, comprising a body, a guide structure on the body, a fixing structure on the guide structure, an adsorption structure on the guide structure, a venting structure on the adsorption structure, a buffer structure on the body, and a limiting structure on the buffer structure. The guide structure limits the aluminum panels during material feeding and shearing, preventing tilting and misalignment that could affect processing accuracy. The fixing structure limits and fixes the guide structure, preventing displacement of the guide components during feeding. The adsorption structure adsorbs aluminum panels that need to be lightened, facilitating feeding and ensuring worker hand safety.

Description

Technical Field

[0001] This invention relates to the field of aluminum panel installation and shearing technology, specifically a shearing device for aluminum panel installation. Background Technology

[0002] Aluminum single-layer panels refer to building decoration materials that have undergone chromating and other treatments, followed by fluorocarbon spraying technology. Fluorocarbon coatings mainly refer to polyvinylidene fluoride resin, which is divided into three types: primer, topcoat, and clear coat.

[0003] Aluminum panels typically need to be cut to the required dimensions during use. Currently, most aluminum panels are cut manually by hand-feeding. However, it is impossible to limit and fix the aluminum panels during feeding, which can easily cause them to deviate during feeding, affecting processing accuracy. Furthermore, when there is little material left, manually feeding the aluminum panels is quite dangerous. The cut aluminum panels fall directly onto the platform without any cushioning structure, making them prone to collision damage. Summary of the Invention

[0004] To address the problems in the prior art, the present invention provides a shearing device for installing aluminum single panels.

[0005] The technical solution adopted by the present invention to solve its technical problem is: a shearing device for installing aluminum single panels, including a body, a guide structure on the body, a fixing structure on the guide structure, an adsorption structure on the guide structure, a venting structure on the adsorption structure, a buffer structure on the body, and a limiting structure on the buffer structure.

[0006] The guiding structure includes a support base, a support base is fixedly connected to the material feeding side of the machine body, a guide plate is fixedly connected to one side of the support base, a movable plate is slidably connected to the other side of the support base, and guide rollers are rotatably connected to both the guide plate and the movable plate, with multiple guide rollers arranged linearly.

[0007] Specifically, a gear is rotatably connected inside the support base, and a first rack and a second rack are slidably connected inside the support base. The gear meshes with the first rack and the second rack, with the first rack located below the gear and the second rack located above the gear.

[0008] Specifically, a connecting rod is fixedly connected to one side of the second rack, and a movable block is fixedly connected to the connecting rod. The movable block and the moving plate are fixedly connected.

[0009] Specifically, the fixing structure includes a fixing block, a fixing block slidably connected inside the support base, the fixing block being fixedly connected to the first rack, a locking plate slidably connected inside the fixing block, a fixing plate being fixedly connected inside the support base, the locking teeth at the top of the locking plate engaging with the locking teeth on the fixing plate, a guide rod being fixedly connected to the bottom of the locking plate, and the guide rod being slidably connected to the fixing block.

[0010] Specifically, a pull rod is fixedly connected to one end of the fixing block, an abutment rod is slidably connected inside the pull rod, an abutment groove is provided on the guide rod, and the abutment rod and the guide rod are slidably connected.

[0011] Specifically, one end of the cross-section of the abutting rod is inclined, the cross-section of the abutting groove is a right-angled trapezoidal structure, and the inclined surface of the abutting rod and the inclined surface of the abutting groove abut each other.

[0012] Specifically, the adsorption structure includes a sliding seat, a sliding seat is slidably connected between the guide plate and the moving plate, a handle is slidably connected to the sliding seat, a pressure plate is fixedly connected to the bottom end of the handle, the pressure plate and the sliding seat are slidably connected, and two suction cups are fixedly connected to the bottom end of the pressure plate.

[0013] Specifically, the venting structure includes a vent hole, the pressure plate is provided with a vent hole, a sliding plate is slidably intercepted inside the grip, two pressure rods are fixedly connected to the bottom end of the sliding plate, a piston is fixedly connected to the bottom end of the pressure rod, the piston and the pressure plate are slidably connected, a limit rod is fixedly connected inside the grip, and the limit rod and the sliding plate are slidably connected.

[0014] Specifically, the buffer structure includes a buffer box, which is installed on one side of the machine body. A buffer plate is slidably connected inside the buffer box. A support rod is fixedly connected to the top of the buffer plate. A support plate is fixedly connected to the top of the support rod. A bearing plate is slidably connected to the top of the support plate. A limit block is fixedly connected to the bottom of the bearing plate. The limit block and the support plate are slidably connected.

[0015] Specifically, the limiting structure includes a fixed post, a fixed post is fixedly connected to one side of the buffer box, a sliding rod is slidably connected to the fixed post, a locking rod is fixedly connected to the sliding rod, a locking sleeve is fixedly connected to the support plate, the locking rod and the locking sleeve engage, a slider is fixedly connected to the sliding rod, and the slider and the fixed post are slidably connected.

[0016] The beneficial effects of this invention are:

[0017] (1) The shearing device for installing aluminum single panels according to the present invention has a guide structure on the machine body and a fixing structure on the guide structure. The guide structure can limit the aluminum single panel during feeding and shearing to prevent the aluminum single panel from tilting and misaligning during feeding, which would affect the processing accuracy. The fixing structure can limit and fix the guide structure to prevent the guide component from shifting during feeding. That is, when it is necessary to shear the aluminum single panel, the aluminum single panel to be sheared can be placed on the support base and one side of the aluminum single panel can be made to abut against the guide plate. Pull the pull rod at one end of the fixing block and press the abutting rod inside the pull rod to make the abutting rod slide into the fixing block and abut against the guide rod at the bottom of the clamping plate. Through the cooperation of the abutting rod and the abutting groove, the clamping plate at the top of the guide rod is driven to move downward so that the clamping plate is no longer in contact with the support base. The fixed plate inside engages, and by pushing the pull rod, the first rack on the fixed block can slide within the support base. The first rack meshes with the gear, causing the gear to rotate. Simultaneously, the gear meshes with the second rack, causing the second rack to slide. Then, the movable block at one end of the connecting rod drives the movable plate on the support base to slide towards the guide plate, guiding and limiting the aluminum panel. Subsequently, the abutment rod can be released, and the spring at the bottom of the clamping plate drives the clamping plate to reset, causing the clamping teeth at the top of the clamping plate to engage with the clamping teeth at the bottom of the fixed plate, fixing the first rack at one end of the fixed block. Then, the second rack and the movable plate are fixed. The guide plate and the movable plate can limit the aluminum panel during feeding and shearing, preventing the aluminum panel from deviating during shearing and affecting the shearing accuracy. The guide rollers on the guide plate and the movable plate facilitate the feeding of the aluminum panel.

[0018] (2) The shearing device for installing aluminum single panels according to the present invention has an adsorption structure on the guide structure and a venting structure on the adsorption structure. The adsorption structure can adsorb the aluminum single panels that need to be reduced, which is convenient for feeding and ensures the safety of workers' hands. The venting structure can facilitate the separation of the adsorption structure and the aluminum single panel. That is, when there is little aluminum single panel material left, the gripping rod can be pressed to drive the suction cup on the pressure plate to contact the surface of the aluminum single panel, so that the suction cup is adsorbed on the surface of the aluminum single panel. At this time, the sliding seat can drive the aluminum single panel to slide, complete the feeding, and avoid the danger of workers manually feeding and adjusting the position of the aluminum single panel. When the shearing is completed, the sliding plate on the gripping rod can be pressed to drive the pressure rod to move downward, so that the piston at the bottom of the pressure rod no longer blocks the venting hole on the pressure plate. At this time, the outside gas can circulate with the suction cup, so that the suction cup is no longer adsorbed on the surface of the aluminum single panel. At this time, the remaining aluminum single panel can be removed from the bottom of the suction cup and placed aside for collection.

[0019] (3) The shearing device for installing aluminum single panels according to the present invention has a buffer structure on the machine body and a limiting structure on the buffer structure. The buffer structure can buffer the aluminum single panels that fall after shearing, so as to avoid damage caused by excessive impact when they fall. The limiting structure can limit the buffer structure to prevent the worker's hand from being hit when handling the aluminum single panels. That is, the sheared aluminum single panels can fall from one side of the machine body onto the bearing plate, and are buffered by the spring at the bottom of the buffer plate. As the number of aluminum single panels on the bearing plate increases, the buffer plate at the bottom of the support plate can be gradually driven to compress the spring downward. When the number of aluminum single panels on the bearing plate reaches a certain amount, the support plate can abut against the top of the buffer box. At this point, the sliding rod on the fixed column can be slid to engage the locking rod on the sliding rod with the retaining sleeve on the support plate, thus fixing the support plate. The bearing plate on the support plate can then be removed and replaced by sliding the limiting block. When the bearing plate is removed from the support plate, the locking rod and retaining sleeve engage to limit the support plate, preventing it from suddenly resetting due to the spring force and impacting the worker's hand. When fixing the bearing plate without aluminum panels onto the support plate, the sliding rod can be slid to disengage the locking rod from the retaining sleeve, and the spring on the buffer plate can drive the bearing plate to reset, continuing to buffer the sheared aluminum panels. At this point, the worker can also remove the stacked aluminum panels on the bearing plate, pack and organize them, and then move the box. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of a shearing device for installing aluminum single panels provided by the present invention;

[0022] Figure 2 This is a schematic diagram of the connection structure between the support base and the guide plate of the present invention;

[0023] Figure 3 for Figure 2 The diagram shown is an enlarged view of the structure of part A.

[0024] Figure 4 for Figure 2 The diagram shown is an enlarged view of the structure of section B.

[0025] Figure 5 This is a schematic diagram of the connection structure between the support plate and the bearing plate of the present invention;

[0026] Figure 6 This is a schematic diagram of the connection structure between the buffer plate and the support rod of the present invention;

[0027] Figure 7 This is a schematic diagram of the connection structure of the slide bar and the locking bar of the present invention.

[0028] In the diagram: 1. Body; 2. Guide structure; 201. Support base; 202. Guide plate; 203. Moving plate; 204. Guide roller; 205. Gear; 206. First rack; 207. Second rack; 208. Connecting rod; 209. Movable block; 3. Fixed structure; 301. Fixed block; 302. Clamping plate; 303. Fixed plate; 304. Guide rod; 305. Pull rod; 306. Abutment rod; 307. Abutment groove; 4. Adsorption structure; 401. Sliding seat; 402. Grip bar; 403. Pressure plate; 404. Suction cup; 5. Venting structure; 501. Venting hole; 502. Slide plate; 503. Pressure rod; 504. Piston; 505. Limiting rod; 6. Buffer structure; 601. Buffer box; 602. Buffer plate; 603. Support rod; 604. Support plate; 605. Bearing plate; 606. Limiting block; 7. Limiting structure; 701. Fixing post; 702. Slide bar; 703. Clamping rod; 704. Clamping sleeve; 705. Slider. Detailed Implementation

[0029] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0030] like Figures 1-7 As shown, the shearing device for installing aluminum single panels according to the present invention includes a body 1, a guide structure 2 on the body 1, a fixing structure 3 on the guide structure 2, an adsorption structure 4 on the guide structure 2, an air release structure 5 on the adsorption structure 4, a buffer structure 6 on the body 1, and a limiting structure 7 on the buffer structure 6.

[0031] The guide structure 2 includes a support base 201. The support base 201 is fixedly connected to the material feeding side of the machine body 1. A guide plate 202 is fixedly connected to one side of the support base 201. A movable plate 203 is slidably connected to the other side of the support base 201. Guide rollers 204 are rotatably connected to both the guide plate 202 and the movable plate 203. Multiple guide rollers 204 are arranged linearly.

[0032] Specifically, a gear 205 is rotatably connected inside the support base 201, and a first rack 206 and a second rack 207 are slidably connected inside the support base 201. The gear 205 meshes with the first rack 206 and the second rack 207. The first rack 206 is located below the gear 205, and the second rack 207 is located above the gear 205. A connecting rod 208 is fixedly connected to one side of the second rack 207, and a movable block 209 is fixedly connected to the connecting rod 208. The movable block 209 and the moving plate 203 are fixedly connected. This facilitates the guidance of the aluminum single-panel material during feeding via the guide plate 202 and the moving plate 203.

[0033] Specifically, the fixing structure 3 includes a fixing block 301, which is slidably connected within the support base 201. The fixing block 301 is fixedly connected to the first rack 206. A locking plate 302 is slidably connected within the fixing block 301. A fixing plate 303 is fixedly connected within the support base 201. The locking teeth at the top of the locking plate 302 engage with the locking teeth on the fixing plate 303. A guide rod 304 is fixedly connected to the bottom of the locking plate 302. The guide rod 304 and the fixing plate 303 are... The fixed block 301 is slidably connected; a pull rod 305 is fixedly connected to one end of the fixed block 301, and an abutment rod 306 is slidably connected inside the pull rod 305. An abutment groove 307 is provided on the guide rod 304, and the abutment rod 306 and the guide rod 304 are slidably connected; one end of the cross section of the abutment rod 306 is inclined, and the cross section of the abutment groove 307 is a right-angled trapezoidal structure. The inclined surface of the abutment rod 306 abuts against the inclined surface of the abutment groove 307; thereby facilitating the fixing of the movable plate 203.

[0034] Specifically, the adsorption structure 4 includes a sliding seat 401, which is slidably connected between the guide plate 202 and the moving plate 203. A gripping rod 402 is slidably connected to the sliding seat 401, and a pressure plate 403 is fixedly connected to the bottom end of the gripping rod 402. The pressure plate 403 and the sliding seat 401 are slidably connected, and two suction cups 404 are fixedly connected to the bottom end of the pressure plate 403. This facilitates the adsorption of the suction cups 404 onto the aluminum panel, and the aluminum panel is moved by sliding the sliding seat 401.

[0035] Specifically, the venting structure 5 includes a venting hole 501, the pressure plate 403 is provided with a venting hole 501, the grip 402 has a sliding plate 502 inside, the bottom end of the sliding plate 502 is fixedly connected to two pressure rods 503, the bottom end of the pressure rods 503 is fixedly connected to a piston 504, the piston 504 and the pressure plate 403 are slidably connected, and the grip 402 has a limiting rod 505 fixedly connected inside, the limiting rod 505 and the sliding plate 502 are slidably connected; thereby facilitating the suction cup 404 to no longer adhere to the aluminum single panel.

[0036] Specifically, the buffer structure 6 includes a buffer box 601, which is installed on one side of the body 1. A buffer plate 602 is slidably connected inside the buffer box 601. A support rod 603 is fixedly connected to the top of the buffer plate 602. A support plate 604 is fixedly connected to the top of the support rod 603. A bearing plate 605 is slidably connected to the top of the support plate 604. A limit block 606 is fixedly connected to the bottom of the bearing plate 605. The limit block 606 and the support plate 604 are slidably connected. This facilitates the receiving of the sheared aluminum single panel and cushions it when it falls.

[0037] Specifically, the limiting structure 7 includes a fixed post 701, a fixed post 701 fixedly connected to one side of the buffer box 601, a sliding rod 702 slidably connected to the fixed post 701, a locking rod 703 fixedly connected to the sliding rod 702, a retaining sleeve 704 fixedly connected to the support plate 604, the locking rod 703 and the retaining sleeve 704 engaging, and a slider 705 fixedly connected to the sliding rod 702, the slider 705 and the fixed post 701 slidably connected; thereby facilitating the fixing of the support plate 604 when it abuts against the buffer box 601.

[0038] In use, when aluminum panels need to be cut, the aluminum panel to be cut can be placed on the support base 201, with one side of the aluminum panel abutting against the guide plate 202. Pull the pull rod 305 at one end of the fixing block 301 and press the abutting rod 306 inside the pull rod 305, causing the abutting rod 306 to slide into the fixing block 301 and abut against the guide rod 304 at the bottom of the clamping plate 302. Through the cooperation of the abutting rod 306 and the abutting groove 307, the clamping plate 302 at the top of the guide rod 304 is driven to move downward, so that the clamping plate 302 is no longer engaged with the fixing plate 303 in the support base 201. At this time, by pushing the pull rod 305, the first rack 206 on the fixing block 301 can be driven to slide in the support base 201, and through the meshing of the first rack 206 and the gear 205, the first rack 206 can be driven to slide in the support base 201. The gear 205 rotates, and the gear 205 meshes with the second rack 207, causing the second rack 207 to slide. This, in turn, causes the movable block 209 at one end of the connecting rod 208 to slide the movable plate 203 on the support base 201 towards the guide plate 202, guiding and limiting the aluminum panel. Then, the contact rod 306 can be released, and the spring at the bottom of the clamping plate 302 resets the clamping plate 302, causing the teeth at the top of the clamping plate 302 to engage with the teeth at the bottom of the fixing plate 303, fixing the first rack 206 at one end of the fixing block 301. This then fixes the second rack 207 and the movable plate 203. The guide plate 202 and the movable plate 203 limit the aluminum panel during feeding and shearing, preventing the aluminum panel from deviating and affecting the shearing accuracy. The guide rollers 204 on the guide plate 202 and the moving plate 203 facilitate the feeding of aluminum panels. When there is little remaining aluminum panel material, pressing the gripping rod 402 causes the suction cup 404 on the pressure plate 403 to come into contact with the surface of the aluminum panel, allowing the suction cup 404 to adhere to the surface of the aluminum panel. At this time, the sliding seat 401 can drive the aluminum panel to slide, completing the feeding process and avoiding the danger of workers manually feeding and adjusting the position of the aluminum panel. When the shearing is complete, pressing the sliding plate 502 on the gripping rod 402 causes the sliding plate 502 to drive the pressure rod 503 downward, so that the piston 504 at the bottom of the pressure rod 503 no longer blocks the vent hole 501 on the pressure plate 403. At this time, external air can circulate with the suction cup 404, so that the suction cup 404 no longer adheres to the surface of the aluminum panel. The remaining material can then be sheared. The aluminum panels are removed from the bottom of suction cup 404 and placed aside for collection. The cut aluminum panels fall from one side of the machine onto the support plate 605, where they are cushioned by a spring at the bottom of buffer plate 602. As the number of aluminum panels on the support plate 605 increases, the buffer plate 602 at the bottom of the support plate 604 gradually compresses the spring. When a certain number of aluminum panels are on the support plate 605, the support plate 604 contacts the top of the buffer box 601. At this point, the sliding rod 702 on the fixed column 701 can be slid, causing the locking rod 703 on the sliding rod 702 to engage with the retaining sleeve 704 on the support plate 604, thus fixing the support plate 604. The support plate 605 can then be removed and replaced by sliding the limit block 606 on the support plate 604.When the support plate 605 is removed from the support plate 604, the clamping rod 703 and the clamping sleeve 704 engage to limit the movement of the support plate 604, preventing it from suddenly returning to its original position due to the spring force and impacting the worker's hand. When the support plate 605 without aluminum panels is fixed to the support plate 604, the sliding rod 702 is slidable, causing the clamping rod 703 to disengage from the clamping sleeve 704. The spring on the buffer plate 602 then causes the support plate 605 to return to its original position, continuing to buffer the sheared aluminum panels. At this time, the worker can also remove the stacked aluminum panels from the support plate 605 for packaging and sorting.

[0039] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A shearing device for installing aluminum single panels, characterized in that, Includes a body (1), a guide structure (2) on the body (1), a fixing structure (3) on the guide structure (2), an adsorption structure (4) on the guide structure (2), a venting structure (5) on the adsorption structure (4), a buffer structure (6) on the body (1), and a limiting structure (7) on the buffer structure (6). The guide structure (2) includes a support base (201). The support base (201) is fixedly connected to the feed side of the machine body (1). A guide plate (202) is fixedly connected to one side of the support base (201). A moving plate (203) is slidably connected to the other side of the support base (201). Guide rollers (204) are rotatably connected to both the guide plate (202) and the moving plate (203). Multiple guide rollers (204) are arranged in a linear distribution. A gear (205) is rotatably connected inside the support base (201), and a first rack (206) and a second rack (207) are slidably connected inside the support base (201). The gear (205) meshes with the first rack (206) and the second rack (207). The first rack (206) is located below the gear (205), and the second rack (207) is located above the gear (205). A connecting rod (208) is fixedly connected to one side of the second rack (207), and a movable block (209) is fixedly connected to the connecting rod (208). The movable block (209) and the moving plate (203) are fixedly connected. The fixing structure (3) includes a fixing block (301), the fixing block (301) is slidably connected in the support base (201), the fixing block (301) is fixedly connected to the first rack (206), the fixing block (301) is slidably connected to the fixing plate (302), the support base (201) is fixedly connected to the fixing plate (303), the locking teeth at the top of the locking plate (302) and the locking teeth on the fixing plate (303) engage, the bottom end of the locking plate (302) is fixedly connected to the guide rod (304), and the guide rod (304) is slidably connected to the fixing block (301). One end of the fixed block (301) is fixedly connected to a pull rod (305), and an abutment rod (306) is slidably connected inside the pull rod (305). An abutment groove (307) is provided on the guide rod (304), and the abutment rod (306) and the guide rod (304) are slidably connected. The cross-section of the abutting rod (306) is inclined at one end, and the cross-section of the abutting groove (307) is a right-angled trapezoidal structure. The inclined surface of the abutting rod (306) and the inclined surface of the abutting groove (307) abut against each other.

2. The shearing device for installing aluminum single panels according to claim 1, characterized in that: The adsorption structure (4) includes a sliding seat (401), which is slidably connected between the guide plate (202) and the moving plate (203). A handle (402) is slidably connected to the sliding seat (401), and a pressure plate (403) is fixedly connected to the bottom end of the handle (402). The pressure plate (403) and the sliding seat (401) are slidably connected, and two suction cups (404) are fixedly connected to the bottom end of the pressure plate (403).

3. The shearing device for installing aluminum single panels according to claim 2, characterized in that: The venting structure (5) includes a vent hole (501). The pressure plate (403) is provided with a vent hole (501). A sliding plate (502) is slidably connected inside the grip (402). Two pressure rods (503) are fixedly connected to the bottom end of the sliding plate (502). A piston (504) is fixedly connected to the bottom end of the pressure rod (503). The piston (504) and the pressure plate (403) are slidably connected. A limiting rod (505) is fixedly connected inside the grip (402). The limiting rod (505) and the sliding plate (502) are slidably connected.

4. The shearing device for installing aluminum single panels according to claim 1, characterized in that: The buffer structure (6) includes a buffer box (601). The buffer box (601) is installed on one side of the body (1). A buffer plate (602) is slidably connected inside the buffer box (601). A support rod (603) is fixedly connected to the top of the buffer plate (602). A support plate (604) is fixedly connected to the top of the support rod (603). A bearing plate (605) is slidably connected to the top of the support plate (604). A limit block (606) is fixedly connected to the bottom of the bearing plate (605). The limit block (606) and the support plate (604) are slidably connected.

5. The shearing device for installing aluminum single panels according to claim 4, characterized in that: The limiting structure (7) includes a fixed post (701), a fixed post (701) is fixedly connected to one side of the buffer box (601), a slide rod (702) is slidably connected to the fixed post (701), a locking rod (703) is fixedly connected to the slide rod (702), a sleeve (704) is fixedly connected to the support plate (604), the locking rod (703) and the sleeve (704) engage, a slider (705) is fixedly connected to the slide rod (702), and the slider (705) is slidably connected to the fixed post (701).

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