An indoor heating radiator main plate assembly fixture and assembly method

Abstract

The present invention discloses an indoor heating radiator main piece assembly jig and assembly method, including a base, wherein a support frame, a support seat, a support platform and an assembly mechanism are sequentially arranged on the base from bottom to top, a plurality of limit mechanisms are arranged on the support frame with equal density, and a feeding mechanism is simultaneously arranged on the support platform and the limit mechanism, and a supporting mechanism is simultaneously arranged on the limit mechanism, the limit mechanism includes a C-shaped limit groove, and the outer walls on both sides facing each other of the C-shaped limit groove are respectively provided with a light bar group and a screw rod group, a first bottom support plate is movably arranged in the C-shaped limit groove, and the inner walls on both sides of the opposite sides of the C-shaped limit groove are provided with a slide groove, and the first bottom support plate is movably clamped in the slide groove, the indoor heating radiator main piece assembly jig and assembly method disclosed by the present invention have the function of realizing sequential operation of multiple workstations, and while effectively improving work efficiency, it can also realize synchronous inspection of front-end stacking work, which is beneficial to improving work quality.

Description

Technical Field

[0001] The present invention relates to the technical field of radiator assembly, in particular to an assembly jig and an assembly method for a main plate of an indoor heating radiator. Background Art

[0002] A radiator is a general term for a series of devices used to conduct and release heat. Radiators primarily include heating radiators and computer radiators. Heating radiators are the terminal equipment for home heating. Heat sources typically come from central heating systems, residential boiler rooms, and household wall-mounted boilers. They dissipate heat through conduction, radiation, and convection, raising the temperature in the home.

[0003] Heating radiators are typically made up of multiple stacked radiators secured with screws. During the production process, these radiators need to be stacked one by one, requiring manual placement of each radiator when assembling the screws using an assembly jig. This results in low assembly efficiency. Summary of the Invention

[0004] The present invention discloses an indoor heating radiator main plate assembly jig and an assembly method, aiming to solve the technical problem that when using the assembly jig to assemble screw parts, individual radiators need to be placed manually one by one, resulting in low assembly efficiency of the radiator.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A main plate assembly fixture for an indoor heating radiator comprises a base, on which a support frame, a support seat, a support platform and an assembly mechanism are sequentially arranged from bottom to top, a plurality of limiting mechanisms are arranged at equal density on the support frame, and a feeding mechanism is simultaneously arranged on the support platform and the limiting mechanism, and a supporting mechanism is simultaneously arranged on the limiting mechanism, the limiting mechanism comprises a C-shaped limiting groove, and the outer walls on both sides of the C-shaped limiting groove are respectively provided with a light rod group and a screw rod group, a first bottom support plate is movably arranged in the C-shaped limiting groove, and the inner ... A slide groove is provided, and the first bottom support plate is movably engaged in the slide groove, and the two ends of the first bottom support plate are respectively connected to the light bar group and the screw rod group. Two baffles are symmetrically provided on the outer wall of one side of the C-shaped limit groove. The first gear and the second gear are movably connected to the base at the same time, and the first gear and the second gear are meshed. The bottom end of the first gear is connected to the first servo motor, and the top end of the second gear is connected to the support frame through a connecting ring. The center position of the base is fixedly connected to a pillar, and the pillar passes through the second gear and the connecting ring to be connected to the support seat.

[0007] By providing an assembly mechanism and a limiting mechanism, wherein the number of limiting mechanisms is consistent with the number of radiators on the heating radiator, when the heating radiator is assembled, multiple limiting mechanisms are switched sequentially. During the switching process, the first bottom support plate in the limiting mechanism moves downward under the action of the light bar group and the screw rod group, leaving an empty space above for the placement of the radiator. Therefore, employees can be respectively arranged at multiple workstations corresponding to the multiple limiting mechanisms to be responsible for stacking each layer of radiators, and after stacking, the screws are assembled under the action of the assembly mechanism. When the first gear rotates one circle, the stacking of all radiators can be completed, thereby realizing the overall assembly of the heating radiator. Under the action of this jig, sequential operation of multiple workstations can be realized. While effectively improving work efficiency, it can also realize synchronous inspection of the previous stacking work, which is conducive to improving work quality.

[0008] In a preferred embodiment, the support mechanism includes a second bottom support plate and a support plate, and the second bottom support plate and the support plate are simultaneously fixed to the outer wall of one side of the C-shaped limit groove, a second servo motor is provided at the top of the support plate, and a semicircular turntable is movably connected to the top of the second bottom support plate, and the semicircular turntable is connected to the second servo motor through a connector, and a square hole is provided on the C-shaped limit groove above the second bottom support plate, and the semicircular turntable passes through the square hole.

[0009] By providing a supporting mechanism, since there is a certain distance between each layer of radiators of the heating radiator and they are supported only by the connection position of the screws, when the heating radiator is assembled, the semicircular turntable is driven to rotate by the second servo motor so that the semicircular turntable is stuck in the square hole as a support, and the thickness of the semicircular turntable is just the distance between adjacent radiators. Therefore, when stacking and assembling the screws using the assembly mechanism, a certain supporting force can be provided to bear part of the downward extrusion force during the assembly of the screws, thereby effectively protecting the radiator.

[0010] In a preferred embodiment, the assembly mechanism includes a driving group, and the driving group is fixed on the support table, the driving group is provided with a connecting frame, and the bottom end of the connecting frame is provided with a plurality of rotating rods with equal density, the bottom end of each rotating rod is respectively connected to a magnetic suction head, the unloading mechanism includes a gas rod, and the output end of the gas rod is connected to a push block, the gas rod is fixed in the support table, the bottom end of the last limiting mechanism is provided with a guide groove, and the bottom of the guide groove is provided with a collection box, the C-shaped limiting groove is provided with a through hole, and the output ends of the push block and the gas rod pass through the through hole;

[0011] A method for assembling a main plate of an indoor heating radiator comprises the following specific steps:

[0012] S1: Screw preparation: prepare the screws required for assembling the heating radiator;

[0013] S2: Radiator preparation: prepare the radiators required for heating radiator assembly;

[0014] S3: Radiator stacking: stack the radiators layer by layer and connect and fix them with screws;

[0015] S4: cutting;

[0016] The radiator stacking step S3 includes the following specific steps:

[0017] S31: Placing the radiator: placing the radiator in the C-shaped limiting groove with its bottom end contacting the first bottom support plate;

[0018] S32: Screw assembly: The screw is attached to the magnetic suction head and rotated by the rotating rod for assembly;

[0019] S33: Shifting: The first bottom support plate descends, driving the radiator to ascend, leaving space for another radiator, and then repeating the screw assembly;

[0020] S34: Support mechanism starts: The support mechanism starts, driving the semicircular turntable to be placed between adjacent radiators as a support, and then rotates again to disengage;

[0021] In the step S4, all radiators are released from the baffle position during unloading and fall into the collection box along the guide groove under the push of the gas rod.

[0022] By providing a unloading mechanism, when one cycle is completed, all the radiators that reach the end station have completed the assembly of the heating radiator. By continuously moving the first bottom support plate downward to free it from the restriction of the baffle, the push block is driven by the gas rod to pass through the perforation to complete automatic unloading, replacing the manual unloading steps, reducing the difficulty of operation, and completing the automatic collection of the heating radiator. At the same time, under the action of the baffle, the top radiator can be continuously and effectively limited.

[0023] From the above, it can be seen that an indoor heating radiator main plate assembly fixture and assembly method include a base, on which a support frame, a support seat, a support platform and an assembly mechanism are arranged in sequence from bottom to top, a plurality of limit mechanisms are arranged at equal density on the support frame, and a blanking mechanism is arranged on the support platform and the limit mechanism at the same time, and a supporting mechanism is arranged on the limit mechanism at the same time, the limit mechanism includes a C-shaped limit groove, and the outer walls on both sides of the C-shaped limit groove are respectively provided with a light rod group and a screw rod group, a first bottom support plate is movably provided in the C-shaped limit groove, and the opposite sides of the C-shaped limit groove are ... Slide grooves are provided on the inner walls on both sides, the first bottom support plate is movably engaged in the slide grooves, and the two ends of the first bottom support plate are respectively connected to the light bar group and the screw rod group, and two baffles are symmetrically provided on the outer wall of one side of the C-shaped limit groove. The first gear and the second gear are movably connected to the base at the same time, and the first gear and the second gear are meshed with each other. The bottom end of the first gear is connected to the first servo motor, and the top end of the second gear is connected to the support frame through a connecting ring. The center position of the base is fixedly connected to a pillar, and the pillar passes through the second gear and the connecting ring to be connected to the support seat. The indoor heating radiator main plate assembly jig and assembly method provided by the present invention have the function of realizing sequential operation of multiple workstations. While effectively improving work efficiency, it can also realize synchronous inspection of the front stacking work, which is conducive to improving the technical effect of work quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of an indoor heating radiator main plate assembly fixture proposed by the present invention.

[0025] Figure 2 This is a structural schematic diagram of the assembly mechanism and blanking mechanism of an indoor heating radiator main plate assembly fixture proposed by the present invention.

[0026] Figure 3 This is a schematic diagram of the disassembled structure of the limiting mechanism and supporting mechanism of the main plate assembly fixture for an indoor heating radiator proposed by the present invention.

[0027] Figure 4 This is an internal cross-sectional view of the base of an indoor heating radiator main plate assembly fixture proposed by the present invention.

[0028] Figure 5 This is an overall flow chart of an assembly method for an indoor heating radiator main plate proposed by the present invention.

[0029] In the figure: 1. base; 2. limiting mechanism; 4. assembly mechanism; 5. supporting mechanism; 6. unloading mechanism; 7. supporting platform; 8. support frame; 9. first gear; 10. supporting seat; 11. pillar; 12. connecting ring; 13. second gear; 14. first servo motor; 201. C-shaped limiting groove; 202. light bar group; 203. first bottom support plate; 204. screw rod group; 205. slide; 206. baffle; 401. driving group; 402. connecting frame; 403. rotating rod; 404. magnetic suction head; 501. square hole; 502. second bottom support plate; 503. support plate; 504. semicircular turntable; 505. connector; 506. second servo motor; 601. gas rod; 602. push block; 603. guide groove; 604. collection box; 605. perforation. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] The present invention discloses an indoor heating radiator main plate assembly jig and an assembly method, which are mainly used in the scene of heating radiator assembly.

[0032] Reference Figures 1-4A fixture for assembling the main plate of an indoor heating radiator comprises a base 1, on which a support frame 8, a support seat 10, a support platform 7 and an assembly mechanism 4 are sequentially arranged from bottom to top. A plurality of limiting mechanisms 2 are arranged at equal density on the support frame 8, and a feeding mechanism 6 is simultaneously arranged on the support platform 7 and the limiting mechanism 2, and a supporting mechanism 5 is simultaneously arranged on the limiting mechanism 2. The limiting mechanism 2 comprises a C-shaped limiting groove 201, and the outer walls of the opposite sides of the C-shaped limiting groove 201 are respectively provided with a light bar group 202 and a screw rod group 204, and a first bottom support plate 20 is movably arranged in the C-shaped limiting groove 201. 3, and the inner walls on both sides of the C-shaped limit groove 201 are provided with sliding grooves 205, the first bottom support plate 203 is movably engaged in the sliding grooves 205, and the two ends of the first bottom support plate 203 are respectively connected to the light bar group 202 and the screw rod group 204, and two baffles 206 are symmetrically provided on the outer wall of one side of the C-shaped limit groove 201. The first gear 9 and the second gear 13 are movably connected on the base 1 at the same time, and the first gear 9 and the second gear 13 are meshed. The bottom end of the first gear 9 is connected to the first servo motor 14, and the top end of the second gear 13 is connected to the support frame 8 through the connecting ring 12. The center position of the base 1 is fixedly connected with a pillar 11, and the pillar 11 is connected to the support base 10 through the second gear 13 and the connecting ring 12. The number of the limiting mechanisms is consistent with the number of radiators on the heating radiator. When the heating radiator is assembled, the first servo motor 14 drives the first gear 9 to rotate intermittently counterclockwise, thereby driving the second gear 13 to rotate intermittently counterclockwise. Under the action of the connecting ring 12, multiple limiting mechanisms 2 are switched sequentially. During the switching process, the first bottom support plate 203 in the limiting mechanism 2 is between the light bar group 202 and the screw rod group 2 04 moves downward, leaving space above for placing radiators. Thus, employees can be respectively arranged at multiple workstations corresponding to multiple limiting mechanisms 2 to be responsible for stacking each layer of radiators, and assemble the screws under the action of the assembly mechanism 4 after stacking. When the first gear 9 rotates one circle, the stacking of all radiators can be completed, thereby realizing the overall assembly of the heating radiator. Under the action of this fixture, sequential operation of multiple workstations can be realized, which can effectively improve work efficiency and realize synchronous inspection of the previous stacking work, thereby improving work quality.

[0033] Reference Figure 3 In a preferred embodiment, the support mechanism 5 includes a second bottom support plate 502 and a support plate 503, and the second bottom support plate 502 and the support plate 503 are simultaneously fixed to the outer wall of one side of the C-shaped limit groove 201, and a second servo motor 506 is provided at the top of the support plate 503.

[0034] Reference Figure 3In a preferred embodiment, the top of the second bottom support plate 502 is movably connected with a semicircular turntable 504, and the semicircular turntable 504 is connected to the second servo motor 506 through a connector 505. A square hole 501 is provided on the C-shaped limit groove 201 above the second bottom support plate 502, and the semicircular turntable 504 passes through the square hole 501. Since there is a certain distance between each layer of radiators of the heating radiator, and it is supported only by the connection position of the screw, when the heating radiator is assembled, the semicircular turntable 504 is driven to rotate by the second servo motor 506, so that the semicircular turntable 504 is stuck in the square hole 501 as a support, and the thickness of the semicircular turntable 504 is just the distance between adjacent radiators. Therefore, when stacking and using the assembly mechanism 4 to assemble the screws, it can provide a certain supporting force and bear part of the downward extrusion force when the screws are assembled, thereby effectively protecting the radiator.

[0035] Reference Figure 2 In a preferred embodiment, the assembly mechanism 4 includes a driving group 401, and the driving group 401 is fixed on the support platform 7. A connecting frame 402 is provided on the driving group 401, and a plurality of rotating rods 403 are provided at the bottom end of the connecting frame 402 with equal density, and the bottom end of each rotating rod 403 is respectively connected to a magnetic suction head 404.

[0036] Reference Figure 2 and Figure 3 In a preferred embodiment, the unloading mechanism 6 includes a gas rod 601, and the output end of the gas rod 601 is connected to a push block 602, the gas rod 601 is fixed in the support platform 7, the bottom end of the last limiting mechanism 2 is provided with a guide groove 603, and the bottom of the guide groove 603 is provided with a collection box 604, a through-hole 605 is provided on the C-shaped limiting groove 201, and the output end of the push block 602 and the gas rod 601 passes through the through-hole 605.

[0037] Reference Figure 5 A method for assembling a main plate of an indoor heating radiator comprises the following specific steps:

[0038] S1: Screw preparation: prepare the screws required for assembling the heating radiator;

[0039] S2: Radiator preparation: prepare the radiators required for heating radiator assembly;

[0040] S3: Radiator stacking: stack the radiators layer by layer and connect and fix them with screws;

[0041] S4: Cutting.

[0042] Reference Figure 5 In a preferred embodiment, S3, radiator stacking includes the following specific steps:

[0043] S31: Radiator placement: Place the radiator in the C-shaped limiting groove 201 with its bottom end contacting the first bottom support plate 203;

[0044] S32: Screw assembly: The screw is adsorbed on the magnetic suction head 404 and rotated by the rotating rod 403 to assemble;

[0045] S33: Shifting: The first bottom support plate 203 descends, driving the radiator to ascend, leaving space for another radiator, and then repeating the screw assembly;

[0046] S35: Support mechanism starts: The support mechanism 5 starts, driving the semicircular turntable 504 to be placed between adjacent radiators as a support, and then rotates again to disengage.

[0047] Reference Figure 5 In a preferred embodiment, S4, during unloading, all radiators are separated from the baffle 206 position and fall into the collection box 604 along the guide groove 603 under the push of the gas rod 601. When one circle of circulation is completed, all radiators that reach the end station have completed the assembly of the heating radiator. By continuously moving the first bottom support plate 203 downward to break away from the restriction of the baffle 206, the gas rod 601 drives the push block 602 to pass through the perforation 605 to complete automatic unloading, replacing the manual unloading steps, reducing the difficulty of operation, and completing the automatic collection of the heating radiator. At the same time, under the action of the baffle 206, the top radiator can be continuously effectively limited.

[0048] Working principle: during assembly work, the number of the limiting mechanisms is consistent with the number of radiators on the heating radiator. When the heating radiator is assembled, the first servo motor 14 drives the first gear 9 to rotate intermittently counterclockwise, thereby driving the second gear 13 to rotate intermittently counterclockwise. Under the action of the connecting ring 12, multiple limiting mechanisms 2 are switched sequentially. During the switching process, the first bottom support plate 203 in the limiting mechanism 2 moves downward under the action of the light bar group 202 and the screw rod group 204, leaving the upper space for the placement of the radiator. Therefore, employees can be respectively arranged at multiple workstations corresponding to the multiple limiting mechanisms 2 to be responsible for stacking each layer of radiators, and after stacking, the screws are assembled under the action of the assembly mechanism 4. When the first gear 9 rotates one circle, the stacking of all radiators can be completed, thereby realizing the overall assembly of the heating radiator. Under the action of this jig, the sequential operation of multiple workstations can be realized. While effectively improving work efficiency, it can also realize the synchronous inspection of the previous stacking work, which is conducive to improving work quality. When completion When one circle is completed, all the radiators that reach the end station have completed the assembly of the heating radiator. After the first bottom support plate 203 is continuously moved downward to break away from the restriction of the baffle 206, the push block 602 is driven by the gas rod 601 to pass through the perforation 605 to complete the automatic unloading, replacing the manual unloading step, reducing the difficulty of operation, and completing the automatic collection of the heating radiator. At the same time, under the action of the baffle 206, the top radiator can be effectively limited continuously. In addition, since each layer of the heating radiator There is a certain distance between them and they are supported only by the connection position of the screws. When the heating radiator is assembled, the semicircular turntable 504 is driven to rotate by the second servo motor 506, so that the semicircular turntable 504 is stuck in the square hole 501 as support, and the thickness of the semicircular turntable 504 is just the distance between adjacent radiators. Therefore, when the screws are stacked and assembled using the assembly mechanism 4, a certain supporting force can be provided to bear part of the downward extrusion force during the assembly of the screws, thereby effectively protecting the radiator.

[0049] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An indoor heating radiator main plate assembly fixture, comprising a base (1), characterized in that: The base (1) is provided with a support frame (8), a support seat (10), a support platform (7) and an assembly mechanism (4) in order from bottom to top, a plurality of limiting mechanisms (2) are provided on the support frame (8) at equal density, and a blanking mechanism (6) is provided on the support platform (7) and the limiting mechanism (2), and a supporting mechanism (5) is provided on the limiting mechanism (2), the limiting mechanism (2) comprises a C-shaped limiting groove (201), and the outer walls of the C-shaped limiting groove (201) facing each other are respectively provided with a light bar group (202) and a screw rod group (204), a first bottom supporting plate (203) is movably provided in the C-shaped limiting groove (201), and the inner walls of the C-shaped limiting groove (201) facing each other are provided with a slide groove (205), the first bottom supporting plate (203) ) is movably connected in the slide groove (205), and the two ends of the first bottom support plate (203) are respectively connected to the light bar group (202) and the screw rod group (204), and two baffles (206) are symmetrically provided on the outer wall of one side of the C-shaped limit groove (201). The first gear (9) and the second gear (13) are movably connected on the base (1), and the first gear (9) and the second gear (13) are meshed with each other. The bottom end of the first gear (9) is connected to the first servo motor (14), and the top end of the second gear (13) is connected to the support frame (8) through the connecting ring (12). The center position of the base (1) is fixedly connected to the pillar (11), and the pillar (11) passes through the second gear (13) and the connecting ring (12) and is connected to the support seat (10); The support mechanism (5) comprises a second bottom support plate (502) and a support plate (503), and the second bottom support plate (502) and the support plate (503) are simultaneously fixed to an outer wall of one side of the C-shaped limiting groove (201), and a second servo motor (506) is provided at the top end of the support plate (503); The top end of the second bottom support plate (502) is movably connected to a semicircular turntable (504), and the semicircular turntable (504) is connected to the second servo motor (506) via a connector (505); a square hole (501) is provided on the C-shaped limiting groove (201) at a position above the second bottom support plate (502), and the semicircular turntable (504) passes through the square hole (501); The assembly mechanism (4) includes a drive group (401), and the drive group (401) is fixed on the support platform (7). A connecting frame (402) is provided on the drive group (401), and a plurality of rotating rods (403) are provided at the bottom end of the connecting frame (402) at equal density, and the bottom end of each rotating rod (403) is respectively connected to a magnetic suction head (404).

2. The indoor heating radiator main plate assembly fixture according to claim 1, characterized in that: The unloading mechanism (6) includes a gas rod (601), and the output end of the gas rod (601) is connected to a push block (602), the gas rod (601) is fixed in the support platform (7), the bottom end of the last limiting mechanism (2) is provided with a guide groove (603), and the bottom of the guide groove (603) is provided with a collection box (604), the C-shaped limiting groove (201) is provided with a through hole (605), and the output end of the push block (602) and the gas rod (601) passes through the through hole (605).

3. A method for assembling a main plate of an indoor heating radiator, applied to the assembly jig for the main plate of an indoor heating radiator according to claim 2, characterized in that: The specific steps include: S1: Screw preparation: prepare the screws required for assembling the heating radiator; S2: Radiator preparation: prepare the radiators required for heating radiator assembly; S3: Radiator stacking: stack the radiators layer by layer and connect and fix them with screws; S4: cutting; The radiator stacking step S3 includes the following specific steps: S31: Radiator placement: placing the radiator in the C-shaped limiting groove (201), with its bottom end contacting the first bottom support plate (203); S32: Screw assembly: The screw is adsorbed on the magnetic suction head (404) and driven to rotate by the rotating rod (403) for assembly; S33: Shifting: the first bottom support plate (203) is lowered, driving the radiator to rise, leaving space for placing another radiator, and then repeating the screw assembly; S35: Support mechanism starts: The support mechanism (5) starts, driving the semicircular turntable (504) to be placed between adjacent radiators as a support, and then rotates again to disengage.

4. The method for assembling a main plate of an indoor heating radiator according to claim 3, characterized in that: In the step S4, all radiators are released from the baffle (206) and fall into the collection box (604) along the guide groove (603) under the push of the gas rod (601).

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