A full-automatic assembly machine for a dual-filter switch product

Abstract

This invention provides a fully automatic assembly machine for a dual filter switcher, comprising a machine base with a lower cover semi-finished product loading station, a first turntable mechanism, a moving piece loading station, a transfer station, a second turntable mechanism, a lens mount loading station, an assembly station, and an unloading station. The first turntable mechanism includes a first turntable and several first material seats. The lower cover semi-finished product loading station places the lower cover semi-finished product on the first material seats. The moving piece loading station places the moving piece on the lower cover located on the first material seats. The second turntable mechanism includes a second turntable and several second material seats. The lens mount loading station places the lens mount on the second material seats. The transfer station pushes the lower cover semi-finished product with the moving piece into the slot of the lens mount. The assembly station assembles the lower cover onto the lens mount. The unloading station removes the finished product from the second material seats. This reduces manpower input, saves labor costs, improves production efficiency, and ensures stable product processing quality.

Description

Technical Field

[0001] This invention relates to the technical field of dual filter switcher assembly equipment, and more particularly to a fully automatic assembly machine for finished dual filter switchers. Background Technology

[0002] A dual filter switcher is a device used in cameras to correct color cast issues during the day and improve brightness at night. (See attached image) Figure 14 The diagram shows the structure of a dual filter switcher, mainly composed of a lower cover semi-finished product 90, a moving piece 91, and a lens mount 92. The lower cover semi-finished product 90 includes the lower cover and a drive mechanism assembled on it. In the assembly process of the dual filter switcher, the lower cover semi-finished product 90 is generally assembled first, then the moving piece 91 is inserted into the movable slot 900 of the lower cover, and finally the insert plate 901 of the lower cover is inserted into the slot 93 of the lens mount 92, thus completing the assembly of the dual filter switcher. Currently, the assembly of the lower cover semi-finished product, the moving piece, and the lens mount requires manual operation, necessitating a significant investment of manpower, increasing labor costs, and resulting in low assembly efficiency and difficulty in guaranteeing assembly quality. Summary of the Invention

[0003] The problem to be solved by the present invention is to provide a fully automatic assembly machine for dual filter switchers, which reduces manpower input and improves assembly efficiency.

[0004] To solve the above-mentioned technical problems, the present invention provides a fully automatic assembly machine for a dual filter switcher, comprising a machine base, on which are arranged a lower cover semi-finished product loading station, a first turntable mechanism, a moving piece loading station, a transfer station, a second turntable mechanism, a lens mount loading station, an assembly station, and an unloading station; the first turntable mechanism includes a first turntable and a plurality of first material seats equally distributed on the first turntable; the lower cover semi-finished product loading station can place the lower cover semi-finished product on the first material seats; the moving piece loading station can place the moving piece on the lower cover located on the first material seats; the second turntable mechanism includes a second turntable and a plurality of second material seats equally distributed on the second turntable; the lens mount loading station can place the lens mount on the second material seats; the transfer station can push the lower cover semi-finished product with the moving piece into the slot of the lens mount; the assembly station can assemble the lower cover onto the lens mount; and the unloading station can remove the finished product from the second material seats and unload it.

[0005] Preferably, both the first and second turntable mechanisms further include a turntable drive motor located at the bottom of the machine base, a divider located at the top of the machine base and driven by the turntable drive motor, and a fixed disc. The divider includes a fixed support flange and an output flange. The output flange is fixedly connected to the first and second turntables. Both the first and second turntables have through holes at their centers. The fixed support flange is fixedly connected to the bottom center of the fixed disc through the through holes. Both the first and second material seats include a base and a pad. The top of the base has a receiving groove that matches the pad. The pad is fixedly connected to the receiving groove by screws. The top of the base has a first positioning groove. The first positioning groove is connected to the receiving groove, and a locking rubber post is provided on the side of the pad block opposite to the first positioning groove; a first pressing station is provided on the fixed disc on the side of the first turntable mechanism for pressing the lower cover into the first positioning groove of the first material seat, and a second pressing station and a third pressing station are provided on the fixed disc on the side of the second turntable mechanism. The second pressing station and the third pressing station are used to press the lens mount into the first positioning groove of the second material seat. The first pressing station, the second pressing station and the third pressing station all include a first upright plate provided on the fixed disc, a first longitudinal drive cylinder provided on the first upright plate, and a pressing block driven and connected to the first longitudinal drive cylinder.

[0006] Preferably, the lower cover semi-finished product loading station includes a first material bin and a first material handling mechanism; the first material bin includes a first X-axis synchronous belt slide table disposed on the top of the machine, a first pallet driven and connected to the first X-axis synchronous belt slide table, and a plurality of first material trays placed on the first pallet table; the first material handling mechanism includes a second vertical plate disposed on the top of the machine, a Y-axis synchronous belt slide table disposed on the second vertical plate, a second longitudinal drive cylinder driven and connected to the Y-axis synchronous belt slide table, and a first pneumatic gripper driven and connected to the second longitudinal drive cylinder.

[0007] Preferably, the moving sheet loading station includes a second material bin, a Y-axis translational and flipping mechanism, an X-axis translational mechanism, and a second material handling mechanism; the second material bin includes a first X-axis lead screw slide table disposed on the top of the machine base, a second support plate driven and connected to the first X-axis lead screw slide table, and several second material trays placed on the second support plate; the Y-axis translational and flipping mechanism includes a gantry frame disposed on the top of the machine base, a Y-axis lead screw slide table disposed on the gantry frame, a third longitudinal drive cylinder driven and connected to the Y-axis lead screw slide table, a rotary cylinder driven and connected to the third longitudinal drive cylinder, and a second pneumatic cylinder driven and connected to the rotary cylinder. The gripper; the X-axis translation mechanism includes an X-axis slider slidably connected to the top of the machine base, an X-axis drive cylinder mounted on the machine base and drivenly connected to the X-axis slider, and a pneumatic chuck mounted on the top of the X-axis slider; the second material handling mechanism includes a third vertical plate mounted on the top of the machine base, a first Y-axis slider slidably connected to the third vertical plate, a first Y-axis drive cylinder mounted on the third vertical plate and drivenly connected to the first Y-axis slider, a fourth longitudinal drive cylinder fixedly connected to the first Y-axis slider, a connecting plate drivenly connected to the fourth longitudinal drive cylinder, and a vacuum suction head fixedly connected to the connecting plate.

[0008] Preferably, the lens mount loading station includes a third material bin and a third material handling mechanism; the third material bin includes a Y-axis synchronous belt slide table disposed on the top of the machine, a third support plate driven and connected to the Y-axis synchronous belt slide table, and several third material trays placed on the third support plate; the third material handling mechanism includes a fourth vertical plate disposed on the top of the machine, a second X-axis synchronous belt slide table disposed on the fourth vertical plate, a fifth longitudinal drive cylinder driven and connected to the second X-axis synchronous belt slide table, and a third pneumatic gripper driven and connected to the fifth longitudinal drive cylinder.

[0009] Preferably, the transfer station includes a first support platform, a fourth material handling mechanism, and a guiding mechanism. The fourth material handling mechanism includes a fifth vertical plate disposed on the top of the first support platform, a second X-axis lead screw slide disposed on the fifth vertical plate, a sixth vertical plate driven and connected to the second X-axis lead screw slide, a longitudinal lead screw slide disposed on the sixth vertical plate, a fourth pneumatic gripper driven and connected to the longitudinal lead screw slide, a sixth longitudinal drive cylinder disposed on the sixth vertical plate, a fifth pneumatic gripper driven and connected to the sixth longitudinal drive cylinder, and a material unloading seat disposed on the top of the first support platform. The guiding mechanism includes a seventh vertical plate disposed on the top of the machine base, a sixth pneumatic gripper fixedly connected to the top of the seventh vertical plate, a first guide arm and a second guide arm mounted on the two grippers of the sixth pneumatic gripper, a first guide groove and a second guide groove respectively disposed opposite to each other at the bottom of the first guide arm and the top of the second guide arm, and a guide slope disposed on the second guide groove.

[0010] Preferably, the assembly station includes an eighth vertical plate disposed on the top of the machine tool, a transverse drive cylinder disposed on the top of the eighth vertical plate, and a push plate driven and connected to the transverse drive cylinder.

[0011] Preferably, the unloading station includes a second support platform and a fifth material handling mechanism disposed on the top of the machine. The fifth material handling mechanism includes a ninth vertical plate disposed on the top of the second support platform, a second Y-axis slider slidably connected to the ninth vertical plate, a second Y-axis drive cylinder disposed on the ninth vertical plate and drivenly connected to the second Y-axis slider, a seventh longitudinal drive cylinder disposed on the second Y-axis slider, and a seventh pneumatic gripper drivenly connected to the seventh longitudinal drive cylinder.

[0012] The beneficial effects of this invention are as follows: This invention provides a fully automatic assembly machine for a dual filter switcher. By setting up a lower cover semi-finished product loading station, a first turntable mechanism, a moving piece loading station, a transfer station, a second turntable mechanism, a lens mount loading station, an assembly station, and an unloading station on the machine, the machine can automatically complete the processes of loading the lower cover semi-finished product, loading and assembling the moving piece, transferring materials, loading the lens mount, assembling the lens mount and the lower cover, and unloading the finished product. This can reduce manpower input, save labor costs, improve production efficiency, and ensure stable product processing quality. Attached Figure Description

[0013] Figure 1 A top view of the present invention is shown.

[0014] Figure 2 A schematic diagram illustrating the external structure of the present invention is shown.

[0015] Figure 3 The present invention is illustrated. Figure 2 A magnified schematic diagram of part A in the middle.

[0016] Figure 4 A schematic diagram illustrating the structure of the loading station for the lower cover semi-finished product of the present invention is shown.

[0017] Figure 5 A schematic diagram illustrating the structure of the fifth material handling mechanism of the present invention is shown.

[0018] Figure 6 A schematic diagram illustrating the assembly structure of the second hopper and the Y-axis translational flipping mechanism of the present invention is shown.

[0019] Figure 7 A schematic diagram illustrating the structure of the X-axis translation mechanism of the present invention is shown.

[0020] Figure 8 A schematic diagram illustrating the structure of the transfer station of the present invention is shown.

[0021] Figure 9 The present invention is illustrated. Figure 8 A magnified schematic diagram of part B in the middle section.

[0022] Figure 10A schematic diagram illustrating the structure of the second material handling mechanism of the present invention is shown.

[0023] Figure 11 A schematic diagram illustrating the structure of the lens mount loading station of the present invention is shown.

[0024] Figure 12 A schematic diagram illustrating the structure of the first material holder of the present invention is shown.

[0025] Figure 13 A schematic diagram illustrating the structure of the second material holder of the present invention is shown.

[0026] Figure 14 An exploded view of the dual filter switcher of the present invention is shown.

[0027] Reference numerals: 10 for loading semi-finished lower cover, 11 for the first hopper, 110 for the first X-axis synchronous belt slide, 111 for the first pallet, 112 for the first material tray, 12 for the first material handling mechanism, 12 for the second vertical plate, 120 for the Y-axis synchronous belt slide, 121 for the second longitudinal drive cylinder, 122 for the first pneumatic gripper, 123 for the first turntable mechanism, 20 for the first turntable, 21 for the fixed disc, 22 for the first material holder, 220 for the base, 220a for the receiving groove, 220b for the first positioning groove, 221 for the pad, 222 for the positioning rubber post, 23 for the first pressing station, 230 for the first vertical plate, 231 for the first longitudinal drive cylinder, 232 for the pressing block, 3 for the moving piece loading station. 0. Second hopper 31. First X-axis lead screw slide 310. Second pallet 311. Second tray 312. Y-axis translation and flipping mechanism 32. Gantry 320. Y-axis lead screw slide 321. Third longitudinal drive cylinder 322. Rotary cylinder 323. Second pneumatic gripper 324. X-axis translation mechanism 33. X-axis slider 330. X-axis drive cylinder 331. Pneumatic chuck 332. Second material handling mechanism 34. Third vertical plate 340. First Y-axis slider 341. First Y-axis drive cylinder 342. Fourth longitudinal drive cylinder 343. Connecting plate 344. Vacuum suction head 345. Transfer station 40. First support platform 41. 42. Fourth material handling mechanism; 420. Fifth vertical plate; 421. Second X-axis lead screw slide; 422. Sixth vertical plate; 423. Longitudinal lead screw slide; 424. Fourth pneumatic gripper; 425. Sixth longitudinal drive cylinder; 426. Fifth pneumatic gripper; 427. Unloading seat; 43. Guide mechanism; 430. Seventh vertical plate; 431. Sixth pneumatic gripper; 432. First guide arm; 432a. First guide groove; 433a. Second guide arm; 433a. Second guide groove; 433b. Guide slope; 50. Second turntable mechanism; 51. Second material seat; 52. Second pressing station; 53. Third pressing station; 54. Lens mount loading station; 60. Third material bin; 61. Y-axis synchronization. The system includes: a sliding table 610, a third support plate 611, a third material tray 612, a third material handling mechanism 62, a fourth upright plate 620, a second X-axis synchronous belt sliding table 621, a fifth longitudinal drive cylinder 622, a third pneumatic gripper 623, an assembly station 70, an eighth upright plate 71, a transverse drive cylinder 72, a push plate 73, an unloading station 80, a second support platform 81, a fifth material handling mechanism 82, a ninth upright plate 820, a second Y-axis slider 821, a seventh longitudinal drive cylinder 822, a seventh pneumatic gripper 823, a second Y-axis drive cylinder 824, a lower cover semi-finished product 90, a movable slot 900, an insert plate 901, a moving piece 91, a lens mount 92, and a slot 93. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure.

[0029] Based on the embodiments described in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0030] refer to Figures 1-14 .

[0031] This invention provides a fully automatic assembly machine for a dual filter switcher, comprising a machine base, on which are arranged a lower cover semi-finished product loading station 10, a first turntable mechanism 20, a moving piece loading station 30, a transfer station 40, a second turntable mechanism 50, a lens mount loading station 60, an assembly station 70, and an unloading station 80; the first turntable mechanism 20 includes a first turntable 21 and several first material seats 22 equally distributed on the first turntable 21; the lower cover semi-finished product loading station 10 can place the lower cover semi-finished product... The first material holder 22; the movable piece loading station 30 can place the movable piece on the lower cover located on the first material holder 22; the second turntable mechanism 50 includes a second turntable 51 and several second material holders 52 equally distributed on the second turntable 51; the lens mount loading station 60 can place the lens mount on the second material holder 52; the transfer station 40 can push the lower cover semi-finished product containing the movable piece into the slot of the lens mount; the assembly station 70 can assemble the lower cover onto the lens mount; the unloading station 80 can remove the finished product from the second material holder 52 and unload it.

[0032] Its working principle is as follows: by setting up a lower cover semi-finished product loading station 10, a first turntable mechanism 20, a moving piece loading station 30, a transfer station 40, a second turntable mechanism 50, a lens mount loading station 60, an assembly station 70, and an unloading station 80 on the machine, the lower cover semi-finished product 90 is placed on the first material seat 22 through the lower cover semi-finished product loading station 10. The first turntable 21 can drive the first material seat 22 to move. The moving piece loading station 30 can place the moving piece 91 on the movable slot 900 of the lower cover semi-finished product 90. The lens mount loading station 60 can place the lens mount 92 on the second material seat 52. The transfer station 40... The insert plate 901 of the lower cover semi-finished product 90 containing the movable piece 91 can be inserted into the slot 93 of the lens mount 92 located on the second material seat 52. The assembly station 70 can completely assemble the insert plate 901 into the slot 93 to realize the assembly of the lower cover and the lens mount 92. The unloading station 80 can remove the assembled finished product from the second material seat 52 for unloading. The process of feeding the lower cover semi-finished product, feeding and assembling the movable piece, transferring materials, feeding the lens mount, assembling the lens mount and the lower cover, and unloading the finished product can be completed automatically. This can reduce manpower input, save labor costs, improve production efficiency, and ensure stable product processing quality.

[0033] Based on the above embodiments, both the first turntable mechanism 20 and the second turntable mechanism 50 further include a turntable drive motor disposed at the bottom of the machine base, a divider disposed at the top of the machine base and driven and connected to the turntable drive motor, and a fixed disc 210. The divider includes a fixed support flange and an output flange. The output flange is fixedly connected to the first turntable 21 and the second turntable 51. Both the first turntable 21 and the second turntable 51 have through holes in their centers. The fixed support flange is fixedly connected to the bottom center of the fixed disc 210 through the through holes. Both the first material seat 22 and the second material seat 52 include a base 220 and a pad 221. The top of the base 220 is provided with a receiving groove 220a that matches the pad 221. The pad 221 is fixedly connected to the receiving groove 220a by screws. The top of the base 220 is provided with a first positioning groove 220b. The pad 221 is connected to the receiving groove 220a, and a locking rubber post 222 is provided on the side opposite to the first positioning groove 220b. The fixed disk 210 on the side of the first turntable mechanism 20 is provided with a first pressing station 23 for pressing the lower cover into the first positioning groove 220b of the first material seat 22. The fixed disk 210 on the side of the second turntable mechanism 50 is provided with a second pressing station 53 and a third pressing station 54. The second pressing station 53 and the third pressing station 54 are used to press the lens mount into the first positioning groove 220b of the second material seat 52. The first pressing station 23, the second pressing station 53, and the third pressing station 54 all include a first upright plate 230 provided on the fixed disk 210, a first longitudinal drive cylinder 231 provided on the first upright plate 230, and a pressing block 232 driven and connected to the first longitudinal drive cylinder 231. Specifically, the turntable drive motor can drive the divider to work. The output flange of the divider will drive the first turntable 21 and the second turntable 51 to rotate at a fixed amplitude. Since the fixed support flange cannot rotate, the fixed disc 210 will be in a stationary state. The first longitudinal drive cylinder 231 can drive the pressing block 232 to move up and down. When the lower cover semi-finished product 90 and the lens mount 92 are respectively assembled into the first material seat 22 and the second material seat 52, the lower cover semi-finished product 90 can be pressed into the first positioning groove 220b through the first pressing station 23, and the lens mount 92 can be pressed into the first positioning groove 220b through the second pressing station 53 and the third pressing station 54. After the lower cover semi-finished product 90 and the lens mount 92 are pressed into the first positioning groove 220b, one end face of the lower cover semi-finished product 90 and the lens mount 92 is abutted by the locking rubber post 222, thereby positioning the lower cover semi-finished product 90 and the lens mount 92 in the first positioning groove 220b, preventing the lower cover semi-finished product 90 and the lens mount 92 from falling out of the first positioning groove 220b and moving, ensuring a stable and smooth assembly process.

[0034] Based on the above embodiments, the lower cover semi-finished product loading station 10 includes a first material bin 11 and a first material picking mechanism 12; the first material bin 11 includes a first X-axis synchronous belt slide 110 disposed on the top of the machine, a first pallet 111 drivenly connected to the first X-axis synchronous belt slide 110, and a plurality of first trays 112 placed on the first pallet 111; the first material picking mechanism 12 includes a second vertical plate 120 disposed on the top of the machine, a Y-axis synchronous belt slide 121 disposed on the second vertical plate 120, a second longitudinal drive cylinder 122 drivenly connected to the Y-axis synchronous belt slide 121, and a first pneumatic gripper 123 drivenly connected to the second longitudinal drive cylinder 122. Specifically, the lower cover semi-finished product 90 is placed on the first material tray 112. The Y-axis synchronous belt slide 121 can drive the first pneumatic gripper 123 to move along the Y-axis direction. The second longitudinal drive cylinder 122 can drive the first pneumatic gripper 123 to move up and down, so that the first pneumatic gripper 123 can pick up the lower cover semi-finished product 90 from the first material tray 112 and place it on the first material seat 22. The first X-axis synchronous belt slide 110 can drive the first material tray 112 to move along the X-axis direction, so that the first pneumatic gripper 123 can take the lower cover semi-finished product 90 on the first material tray 112 in turn.

[0035] Based on the above embodiments, the mobile wafer loading station 30 includes a second material bin 31, a Y-axis translational and flipping mechanism 32, an X-axis translational mechanism 33, and a second material picking mechanism 34; the second material bin 31 includes a first X-axis lead screw slide 310 disposed on the top of the machine, a second support plate 311 drivenly connected to the first X-axis lead screw slide 310, and a plurality of second material trays 312 placed on the second support plate 311; the Y-axis translational and flipping mechanism 32 includes a gantry frame 320 disposed on the top of the machine, a Y-axis lead screw slide 321 disposed on the gantry frame 320, a third longitudinal drive cylinder 322 drivenly connected to the Y-axis lead screw slide 321, a rotary cylinder 323 drivenly connected to the third longitudinal drive cylinder 322, and a second pneumatic clamp drivenly connected to the rotary cylinder 323. Claw 324; X-axis translation mechanism 33 includes an X-axis slider 330 slidably connected to the top of the machine base, an X-axis drive cylinder 331 disposed on the machine base and drivenly connected to the X-axis slider 330, and a pneumatic chuck 332 disposed on the top of the X-axis slider 330; second material handling mechanism 34 includes a third vertical plate 340 disposed on the top of the machine base, a first Y-axis slider 341 slidably connected to the third vertical plate 340, a first Y-axis drive cylinder 342 disposed on the third vertical plate 340 and drivenly connected to the first Y-axis slider 341, a fourth longitudinal drive cylinder 343 fixedly connected to the first Y-axis slider 341, a connecting plate 344 drivenly connected to the fourth longitudinal drive cylinder 343, and a vacuum suction head 345 fixedly connected to the connecting plate 344. Specifically, the movable piece 91 is placed vertically on the second tray 312. The Y-axis lead screw slide 321 can drive the second pneumatic gripper 324 to move along the Y-axis. The third longitudinal drive cylinder 322 can drive the second pneumatic gripper 324 to move up and down. The rotary cylinder 323 can drive the second pneumatic gripper 324 to rotate, thereby allowing the second pneumatic gripper 324 to pick up the movable piece 91 from the second tray 312 and rotate the movable piece 91 by 90°. Then, the movable piece 91 is placed on the pneumatic chuck 332. After the pneumatic chuck 332 clamps the movable piece 91, the X-axis drive cylinder 331 drives the X-axis slider 330 to move... The second material handling mechanism 34 moves to transport the movable piece 91 to the second material handling mechanism 34. The first Y-axis drive cylinder 342 drives the first Y-axis slider 341 to move along the third vertical plate 340, which can drive the vacuum suction head 345 to move along the Y-axis. The fourth longitudinal drive cylinder 343 can drive the vacuum suction head 345 to move up and down. After the pneumatic chuck 332 releases the movable piece 91, the vacuum suction head 345 can pick up the movable piece 91 that is placed flat on the pneumatic chuck 332 and place the movable piece 91 on the movable groove 900 of the lower cover semi-finished product 90 located on the first material seat 22, thus realizing the feeding of the movable piece 91.

[0036] Based on the above embodiments, the lens mount loading station 60 includes a third material bin 61 and a third material handling mechanism 62; the third material bin 61 includes a Y-axis synchronous belt slide 610 disposed on the top of the machine, a third support plate 611 drivenly connected to the Y-axis synchronous belt slide 610, and a plurality of third material trays 612 placed on the third support plate 611; the third material handling mechanism 62 includes a fourth vertical plate 620 disposed on the top of the machine, a second X-axis synchronous belt slide 621 disposed on the fourth vertical plate 620, a fifth longitudinal drive cylinder 622 drivenly connected to the second X-axis synchronous belt slide 621, and a third pneumatic gripper 623 drivenly connected to the fifth longitudinal drive cylinder 622. Specifically, the lens mount 92 material is placed on the third material tray 612. The second X-axis synchronous belt slide 621 can drive the third pneumatic gripper 623 to move along the X-axis direction. The fifth longitudinal drive cylinder 622 can drive the third pneumatic gripper 623 to move up and down, so that the third pneumatic gripper 623 can pick up the lens mount 92 from the third material tray 612 and place it on the second material tray 52. ​​The Y-axis synchronous belt slide 610 can drive the third material tray 612 to move along the Y-axis direction, ensuring that the third pneumatic gripper 623 can take turns picking up the lens mount 92 on the third material tray 612, thus realizing the loading of the lens mount 92.

[0037] Based on the above embodiments, the transfer station 40 includes a first support platform 41, a fourth material handling mechanism 42, and a guide mechanism 43. The fourth material handling mechanism 42 includes a fifth vertical plate 420 disposed on the top of the first support platform 41, a second X-axis lead screw slide 421 disposed on the fifth vertical plate 420, a sixth vertical plate 422 drivenly connected to the second X-axis lead screw slide 421, a longitudinal lead screw slide 423 disposed on the sixth vertical plate 422, a fourth pneumatic gripper 424 drivenly connected to the longitudinal lead screw slide 423, a sixth longitudinal drive cylinder 425 disposed on the sixth vertical plate 422, and a fourth pneumatic gripper 424 drivenly connected to the sixth longitudinal drive cylinder 425. The fifth pneumatic gripper 426 is driven and connected by the cylinder 425, and the feeding seat 427 is set on the top of the first support platform 41. The guide mechanism 43 includes a seventh vertical plate 430 set on the top of the machine base, a sixth pneumatic gripper 431 fixedly connected to the top of the seventh vertical plate 430, a first guide arm 432 and a second guide arm 433 installed on the two grippers of the sixth pneumatic gripper 431. The bottom of the first guide arm 432 and the top of the second guide arm 433 are respectively provided with a first guide groove 432a and a second guide groove 433a that are arranged opposite to each other. A guide slope 433b is provided on the second guide groove 433a. Specifically, the sixth vertical plate 422 is moved along the X-axis by the second X-axis lead screw slide 421, which in turn moves the fourth pneumatic gripper 424 and the fifth pneumatic gripper 426 left and right. The longitudinal lead screw slide 423 and the sixth longitudinal drive cylinder 425 can drive the fourth pneumatic gripper 424 and the fifth pneumatic gripper 426 up and down, respectively. When the lower cover semi-finished product 90 with the moving piece 91 moves to the transfer station 40, the fifth pneumatic gripper 426 can pick up the lower cover semi-finished product 90 with the moving piece 91 from the first material seat 22 and place it on the discharge seat 427. The fourth pneumatic gripper 424 can then transport the lower cover semi-finished product 90 on the discharge seat 427 to the second material seat 52. When the second X-axis lead screw slide 421 drives the fourth pneumatic gripper 424 to move horizontally, the first guide groove 432a and the second guide groove 433a close together to form a guide hole for inserting the insert plate 901 of the lower cover semi-finished product 90 into the slot 93. At this time, the slot, guide hole and insert plate 901 of the lens holder 92 on the second material seat 52 correspond. After being guided by the guide inclined surface 433b, the insert plate 901 is accurately inserted into the slot 93 of the lens holder 92. Due to the obstruction of the first guide arm 432 and the second guide arm 433, the insert plate 901 of the lower cover cannot be fully inserted into the slot 93 of the lens holder 92. The assembly station 70 needs to assemble the lower cover and the lens holder 92 into place.

[0038] Based on the above embodiments, the assembly station 70 includes an eighth vertical plate 71 disposed on the top of the machine tool, a transverse drive cylinder 72 disposed on the top of the eighth vertical plate 71, and a push plate 73 driven and connected to the transverse drive cylinder 72. When the product moves to the assembly station 70, the third pressing station 54 presses the lens mount 92 onto the second material seat 52 to prevent the lens mount 92 from moving. The transverse drive cylinder 72 drives the push plate 73 to move forward, and the push plate 73 completely assembles the insert plate 901 of the lower cover into the slot 93 of the lens mount 92, thus realizing the assembly of the lower cover and the lens mount 92.

[0039] Based on the above embodiments, the unloading station 80 includes a second support platform 81 disposed on the top of the machine and a fifth material handling mechanism 82. The fifth material handling mechanism 82 includes a ninth vertical plate 820 disposed on the top of the second support platform 81, a second Y-axis slider 821 slidably connected to the ninth vertical plate 820, a second Y-axis drive cylinder 824 disposed on the ninth vertical plate 820 and drivenly connected to the second Y-axis slider 821, a seventh longitudinal drive cylinder 822 disposed on the second Y-axis slider 821, and a seventh pneumatic gripper 823 drivenly connected to the seventh longitudinal drive cylinder 822. When the product is assembled and moved to the unloading station 80, the second Y-axis drive cylinder 824 can drive the seventh pneumatic gripper 823 to move along the Y-axis direction, and the seventh longitudinal drive cylinder 822 can drive the seventh pneumatic gripper 823 to move up and down, thereby allowing the seventh pneumatic gripper 823 to remove and unload the product from the second material holder 52.

[0040] The above embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

Claims

1. A fully automatic assembly machine for a dual-filter switcher, comprising a machine base, characterized in that, The machine platform is equipped with a lower cover semi-finished product loading station, a first turntable mechanism, a movable piece loading station, a transfer station, a second turntable mechanism, a lens mount loading station, an assembly station, and an unloading station. The first turntable mechanism includes a first turntable and several first material seats equally distributed on the first turntable. The lower cover semi-finished product loading station can place the lower cover semi-finished product on the first material seats. The movable piece loading station can place the movable piece on the lower cover located on the first material seats. The second turntable mechanism includes a second turntable and several second material seats equally distributed on the second turntable. The lens mount loading station can place the lens mount on the second material seats. The transfer station can push the lower cover semi-finished product with the movable piece into the slot of the lens mount. The assembly station can assemble the lower cover onto the lens mount; the unloading station can remove the finished product from the second material holder; both the first and second turntable mechanisms further include a turntable drive motor located at the bottom of the machine base, a divider located at the top of the machine base and driven by the turntable drive motor, and a fixed disc. The divider includes a fixed support flange and an output flange. The output flange is fixedly connected to the first and second turntables. Both the first and second turntables have through holes in their centers. The fixed support flange is fixedly connected to the bottom center of the fixed disc through the through holes. Both the first and second material holders include a base and a pad. The top of the base is provided with a pad that matches the pad. The base has a receiving groove, in which the pad is fixedly connected by screws. A first positioning groove is provided on the top of the base, communicating with the receiving groove. A locking rubber post is provided on the side of the pad opposite to the first positioning groove. A first pressing station is provided on the fixed disc on the first turntable mechanism side for pressing the lower cover into the first positioning groove of the first material seat. A second pressing station and a third pressing station are provided on the fixed disc on the second turntable mechanism side. The second and third pressing stations are used to press the lens mount into the first positioning groove of the second material seat. Each of the first, second, and third pressing stations includes a first positioning groove on the fixed disc. The system comprises a first vertical plate, a first longitudinal drive cylinder mounted on the first vertical plate, and a pressure block driven and connected to the first longitudinal drive cylinder; the transfer station includes a first support platform, a fourth material handling mechanism, and a guide mechanism; the fourth material handling mechanism includes a fifth vertical plate mounted on the top of the first support platform, a second X-axis lead screw slide mounted on the fifth vertical plate, a sixth vertical plate driven and connected to the second X-axis lead screw slide, a longitudinal lead screw slide mounted on the sixth vertical plate, a fourth pneumatic gripper driven and connected to the longitudinal lead screw slide, a sixth longitudinal drive cylinder mounted on the sixth vertical plate, a fifth pneumatic gripper driven and connected to the sixth longitudinal drive cylinder, and a material release seat mounted on the top of the first support platform;The guiding mechanism includes a seventh vertical plate disposed on the top of the machine base, a sixth pneumatic gripper fixedly connected to the top of the seventh vertical plate, a first guide arm and a second guide arm mounted on the two grippers of the sixth pneumatic gripper, a first guide groove and a second guide groove respectively disposed opposite to each other at the bottom of the first guide arm and the top of the second guide arm, and a guide slope disposed on the second guide groove; the assembly station includes an eighth vertical plate disposed on the top of the machine base, a transverse drive cylinder disposed on the top of the eighth vertical plate, and a push plate drivenly connected to the transverse drive cylinder.

2. The fully automatic assembly machine for a dual filter switcher as described in claim 1, characterized in that, The lower cover semi-finished product loading station includes a first hopper and a first material handling mechanism; the first hopper includes a first X-axis synchronous belt slide table disposed on the top of the machine platform, a first pallet driven and connected to the first X-axis synchronous belt slide table, and a plurality of first material trays placed on the first pallet table; the first material handling mechanism includes a second vertical plate disposed on the top of the machine platform, a Y-axis synchronous belt slide table disposed on the second vertical plate, a second longitudinal drive cylinder driven and connected to the Y-axis synchronous belt slide table, and a first pneumatic gripper driven and connected to the second longitudinal drive cylinder.

3. The fully automatic assembly machine for a dual filter switcher as described in claim 2, characterized in that, The moving sheet loading station includes a second material bin, a Y-axis translation and flipping mechanism, an X-axis translation mechanism, and a second material handling mechanism; the second material bin includes a first X-axis lead screw slide table disposed on the top of the machine base, a second support plate drivenly connected to the first X-axis lead screw slide table, and several second material trays placed on the second support plate; the Y-axis translation and flipping mechanism includes a gantry frame disposed on the top of the machine base, a Y-axis lead screw slide table disposed on the gantry frame, a third longitudinal drive cylinder drivenly connected to the Y-axis lead screw slide table, a rotary cylinder drivenly connected to the third longitudinal drive cylinder, and a second pneumatic gripper drivenly connected to the rotary cylinder; The X-axis translation mechanism includes an X-axis slider slidably connected to the top of the machine base, an X-axis drive cylinder disposed on the machine base and drivenly connected to the X-axis slider, and a pneumatic chuck disposed on the top of the X-axis slider; the second material handling mechanism includes a third vertical plate disposed on the top of the machine base, a first Y-axis slider slidably connected to the third vertical plate, a first Y-axis drive cylinder disposed on the third vertical plate and drivenly connected to the first Y-axis slider, a fourth longitudinal drive cylinder fixedly connected to the first Y-axis slider, a connecting plate drivenly connected to the fourth longitudinal drive cylinder, and a vacuum suction head fixedly connected to the connecting plate.

4. The fully automatic assembly machine for a dual filter switcher as described in claim 3, characterized in that, The lens mount loading station includes a third material bin and a third material handling mechanism; the third material bin includes a Y-axis synchronous belt slide table disposed on the top of the machine table, a third support plate driven and connected to the Y-axis synchronous belt slide table, and several third material trays placed on the third support plate; the third material handling mechanism includes a fourth vertical plate disposed on the top of the machine table, a second X-axis synchronous belt slide table disposed on the fourth vertical plate, a fifth longitudinal drive cylinder driven and connected to the second X-axis synchronous belt slide table, and a third pneumatic gripper driven and connected to the fifth longitudinal drive cylinder.

5. The fully automatic assembly machine for a dual filter switcher as described in claim 4, characterized in that, The unloading station includes a second support platform and a fifth material handling mechanism located on the top of the machine. The fifth material handling mechanism includes a ninth vertical plate located on the top of the second support platform, a second Y-axis slider slidably connected to the ninth vertical plate, a second Y-axis drive cylinder located on the ninth vertical plate and drivenly connected to the second Y-axis slider, a seventh longitudinal drive cylinder located on the second Y-axis slider, and a seventh pneumatic gripper drivenly connected to the seventh longitudinal drive cylinder.

Images