Mounting structure of urea pump fixing bracket

By designing a urea pump mounting bracket, the weight of the urea pump is transferred to the vertical support frame, solving the problem of unmet local modal requirements of the urea tank. This reduces the pressure on the urea tank and adapts to the needs of different urea pump tank models, thus improving the user experience.

CN116733579BActive Publication Date: 2025-12-12DONGFENG COMML VEHICLE CO LTD
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Patent Information

Application Number
CN202310789062.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-30
Publication Date
2025-12-12
Estimated Expiration
2043-06-30

AI Technical Summary

Technical Problem

The existing urea pump mounting bracket causes the local modal characteristics of the urea tank to fail to meet requirements when the engine is idling, which affects the user experience, and the existing reinforcement methods are not effective.

Method used

A urea pump mounting bracket is designed. Through the connection structure between the vertical support frame and the urea pump mounting bracket, the weight of the urea pump is transferred to the vertical support frame, reducing the pressure on the urea tank. Multiple components are used for splicing and fixing, which can be adapted to different models of urea pumps and tanks.

Benefits of technology

It effectively reduces the load-bearing pressure on the urea tank, meets the local modal requirements under engine idling vibration, and can be flexibly matched with different models of urea pumps and tanks without the need for overall structural replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a mounting structure of a urea pump fixing support, which comprises a urea pump mounting support and vertical support frames located on the left and right sides of the urea pump mounting support; the top of each vertical support frame is fixed with a lapping support fixed with the urea pump mounting support; and the lapping supports located on the top of the two vertical support frames form a bearing force transfer connection structure for extruding the left and right sides of the urea pump mounting support and transferring the gravity of the urea pump supported by the urea pump mounting support to the vertical support frames. The bearing of the urea pump mounting support is transferred from the upper surface of the urea tank to the vertical support frames fixed with the urea tank through the connection structure of the lapping supports and the urea pump mounting support, so that the bearing pressure of the urea tank is reduced. In the application, the urea pump fixing support is fixed by lapping a plurality of components, so that different models of urea tanks and urea pumps can be matched by replacing part of the components, and the overall structure does not need to be replaced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of commercial vehicle structure, in particular to a mounting structure of a urea pump fixing support. BACKGROUND

[0002] In the current commercial vehicle, the urea pump is fixed on the urea tank through a support, and in order to ensure the fixing quality of the urea pump, the fixing support of the urea pump needs to be designed.

[0003] A patent with application number 202111169762.0 and title "An integral type pipeline elastic support hanger" discloses an integral type pipeline elastic support hanger. The support hanger comprises a gland, a base and a cushion block. The inner side of the gland and the base are both arranged with sawtooth grooves, which support and clamp the pipeline by being spaced apart from each other. The cushion block is arranged between the gland and the base. The two ends of the gland are connected together through fasteners and the base to fix the pipeline. The base has a fastening nut which is sleeved on a limiting block. The gland is composed of an upper clamp and an upper clamp vulcanization layer. The upper clamp is wrapped with the upper clamp vulcanization layer and is integrally vulcanized. The upper clamp vulcanization layer is provided with an array of sawtooth grooves to elastically clamp the pipeline. The base is composed of a lower clamp, a lower clamp vulcanization layer, a limiting block, a fastening nut and a clamp bottom plate. The lower clamp vulcanization layer wraps the lower clamp, the limiting block, the fastening nut and the clamp bottom plate and is integrally vulcanized. The limiting block which sleeves the fastening nut is arranged inside the two ends of the base to play the displacement compensation and damping effect. The array of sawtooth grooves elastically supports the pipeline.

[0004] A patent with application number 201320408993.7 and title "A urea pump fixing support" discloses a urea pump fixing support. The fixing support comprises a fixing support body which is formed by stamping. The fixing support body has a vertical support plate connected with a vehicle and a bottom plate connected at the bottom of the vertical support plate. The bottom plate is provided with a urea pump mounting hole. A control unit mounting rack is fixedly connected to the vertical support plate. The control unit mounting rack is provided with a control unit mounting hole. A plurality of bolt through holes with different hole diameters are arranged on the vertical support plate. The control unit mounting rack is composed of two support plates which are arranged in transverse opposition. Each of the two support plates has a vertical plate fixedly connected with the vertical support plate and a mounting plate mounted at the outer end of the vertical plate. The control unit mounting hole is arranged on the mounting plate. The vertical support plate is further provided with a through hole which is arranged corresponding to the control unit mounting hole.

[0005] Although the above-mentioned patents both design a urea pump fixing support to ensure the fixing effect of the urea pump, the urea tank body is relatively soft. The weight of the urea pump and the attached accessories is transmitted to the upper surface of the urea tank through the fixing support. When the engine idles, local modal often appears on the urea pump, which affects the user experience. If only the upper surface of the urea tank is locally reinforced by means of ribs, the modal test improvement effect is not obvious. SUMMARY

[0006] The present application aims to solve the problems in the prior art, and provides a mounting structure of a urea pump fixing support, which can transfer the mass of the urea pump to the support, reduce the pressure of the urea pump and its accessories on the urea tank, and make the urea pump meet the local modal requirement in the engine idle vibration state.

[0007] To achieve the above object, the urea pump fixing support comprises a urea pump mounting support and vertical supports arranged on the left and right sides of the urea pump mounting support, and a lap support is fixed to the top of the vertical supports and fixed to the urea pump mounting support. The lap supports arranged on the top of the two vertical supports constitute a load transfer connection structure for pressing the left and right sides of the urea pump mounting support and transferring the gravity of the urea pump mounted on the urea pump mounting support to the vertical supports.

[0008] Further, the lap support comprises a lap connecting plate support which is detachably fixed to the top of the vertical support at one end and welded to the urea pump mounting support at the other end, and the middle part of the lap connecting plate support is an arc-shaped structure which is upwardly arched.

[0009] Further, the lap connecting plate support comprises a connecting plate which is upwardly arched in the middle part, and a horizontal fixing plate is fixedly connected to the lower end of the connecting plate, and the horizontal fixing plate is detachably fixed to the top of the vertical support through the structure of a bolt and a nut.

[0010] Further, the left and right sides of the connecting plate are respectively fixedly connected to a support side plate which is arranged perpendicularly to the connecting plate and is an integral structure with the connecting plate, and the end of the support side plate which is close to the inner surface of the urea pump mounting support is welded to the urea pump mounting support.

[0011] Further, the support side plate is an arc-shaped plate structure which is downwardly arched in the middle part and has a wide lower end and a narrow upper end, and the shape of the support side plate corresponds to the shape of the connecting plate.

[0012] Further, the upper end of the connecting plate is fixedly connected to an auxiliary reinforcing support, and the auxiliary reinforcing support is welded to the urea pump mounting support.

[0013] Further, the auxiliary reinforcing support comprises a middle support plate which is fixedly connected to the upper end of the connecting plate and extends to the urea pump mounting support, and the left and right sides of the middle support plate are respectively fixedly connected to a side support plate which extends to the urea pump mounting support, and the front end of the side support plate is welded to the urea pump mounting support.

[0014] Further, the left and right side surfaces of the urea pump mounting bracket are respectively fixed with a semicircular hoop, and the inner side surface of one end of the bracket side plate close to the urea pump mounting bracket and the auxiliary reinforcing bracket are both welded and fixed on the semicircular hoop.

[0015] Further, the middle part of the front and back sides of the urea pump mounting bracket is respectively vertically fixed and connected with a hoop mounting plate, the two ends of the semicircular hoop extend outward to form a hoop fixing plate which is attached to the surface of the hoop mounting plate, and the hoop fixing plate and the hoop mounting plate are detachably fixed by bolts and nuts.

[0016] Further, based on the mounting structure of the urea pump fixing bracket, the urea tank is provided, the vertical support bracket is detachably fixed on the left and right sides of the urea tank by the bolt and nut structure, and the urea pump mounting bracket is fixedly connected to the top of the urea tank.

[0017] The urea pump mounting bracket of the present application is connected to the lapping bracket and the urea pump mounting bracket through the connecting structure, so that the bearing of the urea pump mounting bracket is transferred from the upper surface of the urea tank to the vertical support bracket fixed to the urea tank, thereby reducing the bearing pressure of the urea tank. The urea pump fixing bracket in the present application is fixed by a plurality of parts, and only part of the parts need to be replaced to match different types of urea tanks and urea pumps, without the need to replace the whole structure. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 Fig. 1 is a perspective view of the urea pump fixing bracket in the present application;

[0019] Figure 2 Fig. 2 is a perspective view of the mounting structure of the urea pump fixing bracket in the present application;

[0020] In the present application, 1 is the urea pump mounting bracket, 2 is the lapping bracket (2.1 is the lapping connecting plate bracket, and 2.2 is the auxiliary reinforcing bracket), 3 is the vertical support bracket, 4 is the connecting plate, 5 is the horizontal fixing plate, 6 is the bracket side plate, 7 is the middle bracket plate, 8 is the side bracket plate, 9 is the semicircular hoop (9.1 is the hoop fixing plate), 10 is the hoop mounting plate, and 11 is the urea tank. DETAILED DESCRIPTION

[0021] The application will be further described below in detail with reference to the drawings and specific embodiments. The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings of the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. In the description of the application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the application and simplify the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.

[0022] As shown in the urea pump fixing support, comprising a urea pump mounting support 1 and vertical support frames 3 located on the left and right sides of the urea pump mounting support 1, the top of the vertical support frame 3 is fixed with a lap joint support 2 fixed with the urea pump mounting support 1, and the lap joint support 2 located at the top of the two vertical support frames 3 constitutes a load transfer connection structure for transferring the gravity of the urea pump mounted on the urea pump mounting support 1 to the vertical support frame 3 by extruding the left and right sides of the urea pump mounting support 1. Figure 1 The lap joint support 2 comprises a lap joint plate support 2.1 and an auxiliary reinforcing support 2.2.

[0023] The lap joint plate support 2.1 is detachably fixed at one end to the top of the vertical support frame 3 and welded at the other end to the urea pump mounting support 1, and the middle part of the lap joint plate support 2.1 is an upwardly arched structure. Specifically, the lap joint plate support 2.1 comprises a connecting plate 4 with a middle part arched upward, a horizontal fixing plate 5 fixedly connected to the lower end of the connecting plate 4, and the horizontal fixing plate 5 is detachably fixed to the top of the vertical support frame 3 by a bolt and nut structure. The left and right sides of the connecting plate 4 are respectively fixedly connected to a support side plate 6 arranged perpendicularly thereto and integrated with the connecting plate 4, and the inner side surface of the end of the support side plate 6 close to the urea pump mounting support 1 is welded to the urea pump mounting support 1. The support side plate 6 is a lower end wide and upper end narrow arc-shaped plate structure with a middle part arched upward, corresponding to the shape of the connecting plate 4. The upper end of the connecting plate 4 is fixedly connected to the auxiliary reinforcing support 2.2, which comprises a middle support plate 7 fixedly connected to the upper end of the connecting plate 4 and extending towards the urea pump mounting support 1, and a side support plate 8 fixedly connected to the left and right sides of the middle support plate 7 and extending towards the urea pump mounting support 1, and the front end surface of the side support plate 8 is welded to the urea pump mounting support 1.

[0024]

[0025] ​The left and right side surfaces of the urea pump mounting bracket 1 are respectively fixed with a semicircular hoop 9, and the inner side surface of the end of the bracket side plate 6 close to the urea pump mounting bracket 1 and the auxiliary reinforcing bracket 2.2 are all welded and fixed on the semicircular hoop 9. The middle part of the front and rear sides of the urea pump mounting bracket 1 is respectively vertically fixed and connected with a hoop mounting plate 10, and the two ends of the semicircular hoop 9 extend to the outer side thereof to form a hoop fixing plate 9.1 which is attached to the surface of the hoop mounting plate 10, and the hoop fixing plate 9.1 and the hoop mounting plate 10 are detachably fixed by bolts and nuts.

[0026] As shown in Figure 2 The mounting structure based on the above urea pump fixing bracket includes a urea tank 11, the vertical support bracket 3 is detachably fixed on the left and right sides of the urea tank 11 by a bolt and nut structure, the urea pump mounting bracket 1 is fixedly connected to the top of the urea tank 11, and the urea pump is fixed on the urea pump mounting bracket 1 (not shown in the figure). The urea tank 11 can also be fixed on the vertical support bracket 3 by a strap, and the urea tank is fixed on the vehicle body by the vertical support bracket 3.

[0027] The present application transfers the bearing of the urea pump mounting bracket from the upper surface of the urea tank 11 to the vertical support bracket 3 fixed with the urea tank 11 by the connecting structure of the lap bracket 2 and the urea pump mounting bracket 1, thereby reducing the bearing pressure of the urea tank 11. In the present application, the urea pump fixing bracket is fixed by a plurality of parts, and only part of the parts need to be replaced to match different models of urea tanks and urea pumps, without the need to replace the whole structure.

[0028] Here, it should be noted that the description of the above technical solutions is exemplary, and the present specification can be embodied in different forms, and should not be interpreted as being limited to the technical solutions set forth herein. On the contrary, providing these descriptions will make the present disclosure thorough and complete, and will fully convey the scope disclosed by the present specification to those skilled in the art. In addition, the technical solutions of the present application are limited by the scope of the claims. Finally, it should be noted that the above examples are only representative examples of the present application. Obviously, the present application is not limited to the above examples, and there can be many variations. Any simple modification, equivalent change and modification made according to the technical essence of the present application to the above examples shall be considered as falling within the protection scope of the present application.

Claims

1. A mounting structure of a urea pump fixing bracket, comprising a urea pump mounting bracket (1) and a urea tank (11), characterized by: It also includes vertical support frame (3) located on both sides of the urea pump mounting bracket (1), the top of the vertical support frame (3) is fixed with the lap bracket (2) fixed with the urea pump mounting bracket (1), the lap bracket (2) on the top of the two vertical support frame (3) constitutes a load transfer connection structure for extruding the left and right sides of the urea pump mounting bracket (1), transferring the gravity of the urea pump mounted on the urea pump mounting bracket (1) to the vertical support frame (3); the lap bracket (2) includes a lap connecting plate bracket (2.1) which is detachably fixed at one end to the top of the vertical support frame (3) and welded and fixed at the other end to the urea pump mounting bracket (1), the middle part of the lap connecting plate bracket (2.1) is an upwardly arched structure; the lap connecting plate bracket (2.1) includes a connecting plate (4) with a middle part arched upward, the lower end of the connecting plate (4) is fixedly connected with a horizontal fixed plate (5), the horizontal fixed plate (5) is detachably fixed on the top of the vertical support frame (3) through the structure of bolt and nut; the vertical support frame (3) is detachably fixed on the left and right sides of the urea tank (11) through the structure of bolt and nut, and the urea pump mounting bracket (1) is fixedly connected to the top of the urea tank (11).

2. The mounting structure of a urea pump fixing bracket according to claim 1, characterized by: The left and right sides of the connecting plate (4) are respectively fixedly connected with a bracket side plate (6) which is vertically arranged and has an integral structure with the connecting plate (4), and the end of the bracket side plate (6) close to the inner side surface of the urea pump mounting bracket (1) is welded and fixed to the urea pump mounting bracket (1).

3. The mounting structure of a urea pump fixed bracket according to claim 2, characterized in that: The bracket side plate (6) is an arc plate structure with a lower end wide, an upper end narrow and a middle part arched upward, which corresponds to the shape of the connecting plate (4).

4. The mounting structure of a urea pump fixing bracket according to claim 2, characterized by: The upper end of the connecting plate (4) is fixedly connected with an auxiliary reinforcing bracket (2.2), and the auxiliary reinforcing bracket (2.2) is welded and fixed to the urea pump mounting bracket (1).

5. The mounting structure of a urea pump fixing bracket according to claim 4, characterized in that: The auxiliary reinforcing bracket (2.2) includes a middle bracket plate (7) which is fixedly connected to the upper end center of the connecting plate (4) and extends to the urea pump mounting bracket (1), and the left and right sides of the middle bracket plate (7) are respectively fixedly connected with a side bracket plate (8) which extends to the urea pump mounting bracket (1), and the front end surface of the side bracket plate (8) is welded and fixed to the urea pump mounting bracket (1).

6. The mounting structure of a urea pump fixed bracket according to claim 4, characterized in that: The left and right sides of the urea pump mounting bracket (1) are respectively fixed with a semicircular ring type clamp (9), and the end of the bracket side plate (6) close to the inner side surface of the urea pump mounting bracket (1) and the auxiliary reinforcing bracket (2.2) are both welded and fixed to the semicircular ring type clamp (9).

7. The mounting structure of a urea pump fixed bracket according to claim 6, characterized in that: The middle part of the front and back sides of the urea pump mounting bracket (1) is respectively fixedly connected with a clamp mounting plate (10), the two ends of the semicircular ring type clamp (9) extend to the outer side thereof to form a clamp fixed plate (9.1) which is attached to the surface of the clamp mounting plate (10), and the clamp fixed plate (9.1) and the clamp mounting plate (10) are detachably fixed through bolts and nuts.

Citation Information

Patent Citations

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