Automatic test equipment and test systems

Through the transmission component, production transfer control component and code sending component of the automatic testing device, the automatic production transfer and testing of electrical power-on tests are realized, which solves the problem of low testing efficiency in the existing technology and improves the overall testing efficiency.

CN116736028BActive Publication Date: 2025-09-16GREE ELECTRIC APPLIANCES WUHAN +1
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Patent Information

Application Number
CN202310656889.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-05
Publication Date
2025-09-16
Estimated Expiration
2043-06-05

AI Technical Summary

Technical Problem

During the existing electrical appliance power-on testing process, the testing efficiency is low, especially because workers need to manually control the remote control and scanning device, resulting in reduced efficiency.

Method used

Automatic testing equipment is used, including transmission components, production change control components and code issuing components. Automatic production change and testing are achieved through equipment identifiers, wireless communicators and controllers, reducing manual intervention.

Benefits of technology

The automation level of electrical appliance power-on test is improved, the test efficiency is improved, and the time consumption of manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic testing device and a testing system. The automatic testing device includes a transmission component, a transfer control component, and a coding component. The transmission component is used to receive a device under test connected to a test fixture. The transfer control component is located on one side of the transmission component and includes a device identifier, a wireless communicator, and a controller. The device identifier is used to identify the device under test and generate a transfer signal. The controller transmits the transfer signal to the test fixture via the wireless communicator to complete the transfer of the device under test. The controller is also used to receive a test signal sent by the test fixture. The coding component is located above the transmission component and is used to control the device under test to perform a test according to the test signal sent by the transfer control component. The present invention can improve the testing efficiency of electrical equipment during power-on testing.
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Description

Technical Field

[0001] The present invention relates to the technical field of electrical appliance testing, and in particular to an automatic testing device and a testing system. Background Art

[0002] Before being released to the market, most electrical appliances must undergo commercial inspection and testing. Only after passing these tests can they be released for sale. One stage of commercial inspection and testing is the power-on test, which primarily verifies that the appliance's basic functions are functioning properly. For example, for air conditioners, the power-on test primarily verifies their power on, power off, cooling, and heating functions.

[0003] Currently, when powering on an appliance, workers typically use a remote control to send codes to test various functions. This often involves testing multiple appliances, requiring workers to constantly control the remote to send codes. This reduces testing efficiency over time, leading to overall low efficiency. Furthermore, after completing the test on an appliance, a scanner is required to scan the appliance's order code to switch production. This requires a temporary halt to testing, further reducing efficiency. Summary of the Invention

[0004] The present invention provides an automatic testing device and a testing system, aiming to solve the problem of low testing efficiency when conducting power-on testing on electrical appliances.

[0005] In the first aspect, the present invention provides an automatic testing device, which includes a transmission component, a transfer control component and a coding component; the transmission component is used to receive a device to be tested connected to a test tool; the transfer control component is arranged on one side of the transmission component, and includes a device identifier, a wireless communicator and a controller, the device identifier is used to identify the device to be tested to generate a transfer signal, the controller sends the transfer signal to the test tool via the wireless communicator to complete the transfer of the device to be tested, and the controller is also used to receive a test signal sent by the test tool; the coding component is arranged above the transmission component, and is used to control the device to be tested to perform a test according to the test signal sent by the transfer control component.

[0006] Furthermore, the production transfer control component includes a control box, which is arranged on one side of the transmission component, and the device identifier, the wireless communicator and the controller are arranged in the control box.

[0007] Furthermore, the production conversion control component also includes a display screen, which is arranged on the control box and electrically connected to the controller in the control box.

[0008] Furthermore, the code sending component includes a support component and a code sending box; the support component is arranged on one side of the transmission component, and the code sending box is arranged on the top of the support component and is located above the transmission component.

[0009] Furthermore, the support assembly and the production transfer control assembly are arranged on the same side of the conveying assembly.

[0010] Furthermore, the support assembly includes a support rod, which is arranged on one side of the transmission assembly, and the code box is arranged on the top end of the support rod.

[0011] Furthermore, the support assembly further includes a connecting rod, one end of the connecting rod is vertically connected to the top end of the support rod, and the other end of the connecting rod is connected to the code box.

[0012] Furthermore, an infrared receiving component and an infrared sending component are provided in the code sending box, and the signal sending end of the code sending box faces the transmission component.

[0013] Furthermore, the conveying assembly includes a bracket, a conveyor belt and a motor control box; the conveyor belt is arranged on the bracket, and the motor control box is arranged below the conveyor belt.

[0014] In a second aspect, the present invention further provides an automatic testing system, which includes a testing tool and any one of the automatic testing devices described above.

[0015] The automatic testing device and testing system provided by the present invention can transport the device to be tested connected to the test tooling to the production transfer control component through the transmission component. On the one hand, the production transfer control component can identify the device to be tested through the device identifier and send a production transfer signal to the test tooling through the wireless communicator to realize the production transfer. On the other hand, it can receive the test signal sent by the test tooling and send the test signal to the coding component. The coding component is located above the device to be tested and can control the device to be tested according to the test signal to perform testing, thereby realizing automatic production transfer and testing and improving testing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 A three-dimensional structural diagram of an automatic testing device provided in one embodiment of the present invention;

[0018] Figure 2A front view of an automatic testing device provided by an embodiment of the present invention; and

[0019] Figure 3 This is an electrical schematic diagram of an automatic testing device provided by one embodiment of the present invention.

[0020] Description of the drawings: 100, automatic testing system; 10, transmission component; 11, bracket; 12, conveyor belt; 13, motor control box; 20, production conversion control component; 21, control box; 22, display screen; 30, coding component; 31, support component; 32, coding box; 33, support rod; 34, connecting rod. DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0022] It will be understood that when used in this specification and the appended claims, the terms “comprises” and “comprising” indicate the presence of described features, integers, steps, operations, elements and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or groups thereof.

[0023] It should also be understood that the terminology used in this specification is for the purpose of describing specific embodiments only and is not intended to limit the present invention. As used in the specification and appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms unless the context clearly indicates otherwise. It should further be understood that the term "and / or" as used in the specification and appended claims refers to any and all possible combinations of one or more of the associated listed items, including and including these combinations.

[0024] See also Figures 1 to 3 , Figure 1 A three-dimensional structural diagram of an automatic testing device provided in one embodiment of the present invention; Figure 2 A front view of an automatic testing device provided by one embodiment of the present invention; Figure 3 This is an electrical schematic diagram of an automatic test device provided by an embodiment of the present invention. Figure 1As shown, the automatic testing device provided by the present invention includes a conveying component 10, a transfer control component 20 and a coding component 30; the conveying component 10 is used to receive a device under test connected to a test fixture; the transfer control component 20 is arranged on one side of the conveying component 10, and includes a device identifier, a wireless communicator and a controller, the device identifier is used to identify the device under test to generate a transfer signal, the controller sends the transfer signal to the test fixture through the wireless communicator to complete the transfer of the device under test, and the controller is also used to receive a test signal sent by the test fixture; the coding component 30 is arranged above the conveying component 10, and is used to control the device under test to perform a test according to the test signal sent by the transfer control component 20.

[0025] Specifically, if Figure 1 and Figure 2As shown, the automatic testing device includes a conveyor assembly 10, a production change control assembly 20, and a code generation assembly 30. The conveyor assembly 10 may include a roller assembly for transporting the device under test, or a conveyor belt 12 for transporting the device under test. The device under test can be any electrical appliance, such as an air conditioner, television, or refrigerator. An air conditioner is used as an example. Before testing, the air conditioner is connected to a test fixture, which includes multiple buttons that simulate the functions of the air conditioner remote control. After the air conditioner is connected to the test fixture, it is transported to the production change control assembly 20 via the conveyor assembly 10. Production change refers to the process of switching from one order to another during the production process due to shipping or testing needs. For example, when testing the same type of air conditioner, different air conditioners, although of the same type, have different order numbers. The order number identifies each air conditioner. After completing testing on one air conditioner, the next air conditioner needs to be tested. This switching process is called production change. The production change control assembly 20 is located on one side of the conveyor assembly 10 and includes a device identifier, a wireless communicator, and a controller. When the device under test is transported to the side of the transfer control component 20, the conveying component 10 stops moving, and the device identifier identifies the electronic tag on the device under test. The device identifier can be a card reader or a code scanning device. The specific identification method can be to identify the electronic tag through the device identifier or to identify the electronic tag through the code scanning device. After successful identification, a transfer signal is generated, and the controller sends the transfer signal to the test tooling. The test tooling completes the transfer and prepares to start testing the device under test. At the same time, the controller can receive control instructions sent by the test tooling through a wireless communicator. The control instructions are usually a series of instructions with a sequence, such as power on, cooling, heating, and power off. Then, the test is carried out and the device under test is tested in the above order. The coding component 30 is arranged above the conveying component 10, and its signal sending end is facing the conveying component 10, which is convenient for controlling the device under test. After receiving the test signal, the controller sends the test signal to the coding component 30. The coding component 30 can include an infrared signal sending device to control the device under test through infrared signals. For example, if the test signal includes power on, cooling, heating, and power off, the code generator 30 sequentially transmits the power on, cooling, heating, and power off commands to the device under test. Once the device under test executes the commands in this order, the test is complete. After the test is complete, the transport assembly 10 transports the device under test to a downstream device for subsequent testing. Simultaneously, the device under test, located on the test fixture, is transported to the production transfer control assembly 20.

[0026] like Figure 3 As shown, Figure 3This is the electrical schematic diagram of the automatic test device. The switching power supply is used to provide power. It can output 220V AC power to 5V, 12V, and 24V DC weak current to meet the power supply requirements of different control boards. The liquid crystal box is connected to the CN2 interface of the communication board via the CN2 interface, so that it can communicate with the communication board via the RS485 protocol, allowing the user to input corresponding control instructions through the display 22. The wireless network transmission module is used to provide wireless communication and is connected to the card reader to receive and send wireless signals. The wireless signals can be transfer signals and test signals. The automatic coding tool control board is used to control the equipment under test for testing. The test tool control board is used to control the automatic coding tool control board. The test tool control board is also connected to the whole machine controller.

[0027] As a further embodiment, the production transfer control component 20 includes a control box 21, which is arranged on one side of the transmission component 10, and the control box 21 is provided with the device identifier, the wireless communicator and the controller.

[0028] The control box 21 is located on one side of the conveyor assembly 10 and may contain a device identifier, a wireless communicator, and a controller. The device identifier reads the electronic tag of the device under test, the wireless communicator provides wireless communication with the test fixture, and the controller processes and transmits test signals. The control box 21 can be placed adjacent to the conveyor assembly 10 to facilitate the device identifier's identification of the device under test's electronic tag.

[0029] As a further embodiment, the production conversion control component 20 further includes a display screen 22 , which is disposed on the control box 21 and electrically connected to the controller in the control box 21 .

[0030] The display screen 22 may be a liquid crystal display screen with a touch function, and the user may set relevant parameters, such as the test mode operation steps, etc., through the display screen 22. At the same time, the liquid crystal display screen may also display the test status of the device under test, so as to intuitively understand the status of the device under test.

[0031] As a further embodiment, the code sending component 30 includes a support component 31 and a code sending box 32; the support component 31 is arranged on one side of the transmission component 10, and the code sending box 32 is arranged at the top of the support component 31 and located above the transmission component 10.

[0032] The support assembly 31 is positioned on either side of the conveyor assembly 10. A code box 32 is positioned at the top of the support assembly 31. The signal transmitting end of the code box 32 faces the conveyor assembly 10, facilitating control of the device under test during testing. Since the code box 32 is required to control the device under test, it can be positioned in an area where the device under test can be controlled. Typically, the code box 32 is positioned above the conveyor assembly 10 to facilitate control of the device under test. However, the code box 32 can also be positioned on the side of the conveyor assembly 10, depending on actual needs.

[0033] As a further embodiment, the support component 31 and the production transfer control component 20 are arranged on the same side of the conveying component 10.

[0034] Among them, the production transfer control component 20 needs to send a test signal to the code box 32. Therefore, the support component 31 and the production transfer control component 20 can be set on the same side to reduce communication time. At the same time, the support component 31 can be set close to the production transfer control component 20.

[0035] As a further embodiment, the support assembly 31 includes a support rod 33 , which is disposed on one side of the transmission assembly 10 , and the code box 32 is disposed on the top end of the support rod 33 .

[0036] The support rod 33 is provided on one side of the conveyor assembly 10, with one end fixedly connected to the conveyor assembly 10 and the other end connected to the code box 32. The support rod 33 may include a support portion and a vertical connection portion. The support portion is provided perpendicular to the conveyor assembly 10, and the vertical connection portion is connected to the top of the support portion and is parallel to the conveyor assembly 10. The code box 32 is connected to the vertical connection portion, so that the code box 32 can be located above the conveyor assembly 10.

[0037] As a further embodiment, the support assembly 31 further includes a connecting rod 34 , one end of the connecting rod 34 is vertically connected to the top end of the support rod 33 , and the other end of the connecting rod 34 is connected to the code box 32 .

[0038] Among them, the support rod 33 is arranged perpendicular to the transmission component 10, and the connecting rod 34 is vertically connected to the support rod 33, so that the connecting rod 34 is parallel to the transmission component 10 and is located directly above the transmission component 10. The code box 32 is then connected to the connecting rod 34, so that the code box 32 is fixed directly above the transmission component 10, which is convenient for controlling the device under test for testing.

[0039] As a further embodiment, an infrared receiving component and an infrared sending component are provided in the code sending box 32 , and the signal sending end of the code sending box 32 faces the transmission component 10 .

[0040] The code box 32 can receive the test signal from the production control component 20 on the one hand, and send an infrared signal according to the test signal to control the device to be tested for testing on the other hand, without the need for the staff to hold a remote control for testing.

[0041] As a further embodiment, the conveying assembly 10 includes a bracket 11, a conveyor belt 12 and a motor control box 2113; the conveyor belt 12 is arranged on the bracket 11, and the motor control box 2113 is arranged below the conveyor belt 12.

[0042] Among them, the bracket 11 is placed on the ground to provide support, the conveyor belt 12 is fixed on the bracket 11 and fixedly connected to the bracket 11, and a motor control box 2113 is provided under the conveyor belt 12. The motor controller is used to electrically connect the conveyor belt 12 and to control the start and stop of the conveyor belt 12, as well as to control the speed of the conveyor belt 12.

[0043] The present invention also provides an automatic testing system 100, which includes a testing tool and an automatic testing device according to any one of the above embodiments; the automatic testing device includes a conveying component 10, a transfer control component 20 and a coding component 30; the conveying component 10 is used to receive a device to be tested connected to the testing tool; the transfer control component 20 is arranged on one side of the conveying component 10, and includes a device identifier, a wireless communicator and a controller, the device identifier is used to identify the device to be tested to generate a transfer signal, the controller sends the transfer signal to the testing tool via the wireless communicator to complete the transfer of the device to be tested, and the controller is also used to receive a test signal sent by the testing tool; the coding component 30 is arranged above the conveying component 10, and is used to control the device to be tested to perform a test according to the test signal sent by the transfer control component 20.

[0044] The present invention can transport the device to be tested to the production transfer control component through the transmission component. On the one hand, the production transfer control component can send a signal to the test tooling to realize the production transfer. On the other hand, it can receive the test signal and send the test signal to the coding component. The coding component tests the device to be tested according to the test signal, which can realize automatic production transfer and automatic testing, thereby improving the testing efficiency.

[0045] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. An automatic testing device, characterized in that: include: A conveying assembly, used for receiving the device under test connected to the test fixture; A production transfer control component is provided on one side of the conveying component, and includes a device identifier, a wireless communicator, and a controller. The device identifier is used to identify the device under test to generate a production transfer signal. The controller sends the production transfer signal to the test tooling via the wireless communicator to complete the production transfer of the device under test. The controller is also used to receive a test signal sent by the test tooling. A code sending component is provided above the transmission component and is used to control the device under test to perform a test according to the test signal sent by the production transfer control component; The code issuing assembly includes a support assembly and a code issuing box; the support assembly is arranged on one side of the transmission assembly, and the code issuing box is arranged on the top of the support assembly and above the transmission assembly; The code sending box is provided with an infrared receiving component and an infrared sending component, and the signal sending end of the code sending box is facing the transmission component; The production transfer control component includes a control box, which is arranged on one side of the transmission component. The device identifier, the wireless communicator and the controller are arranged in the control box.

2. The automatic testing device according to claim 1, characterized in that: The production transfer control component further includes a display screen, which is arranged on the control box and electrically connected to the controller in the control box.

3. The automatic testing device according to claim 1, characterized in that: The supporting assembly and the production transfer control assembly are arranged on the same side of the conveying assembly.

4. The automatic testing device according to claim 1, characterized in that: The supporting assembly includes a supporting rod, which is arranged on one side of the conveying assembly, and the top end of the supporting rod is provided with the code box.

5. The automatic testing device according to claim 4, characterized in that: The support assembly further includes a connecting rod, one end of which is vertically connected to the top end of the support rod, and the other end of the connecting rod is connected to the code box.

6. The automatic testing device according to claim 1, characterized in that: The conveying assembly includes a bracket, a conveyor belt and a motor control box; The conveyor belt is arranged on the bracket, and the motor control box is arranged below the conveyor belt.

7. An automatic testing system, characterized in that: The invention comprises a test tool and an automatic testing device as claimed in any one of claims 1 to 6.

Citation Information

Patent Citations

  • Automatic continuous high -pressure test equipment

    CN207301255U

  • Automatic code sending testing device for air conditioner indoor unit

    CN216013525U

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    CN217008202U

  • Automatic test device and test system

    CN219891344U