Anti-blocking magnetic separation device
By introducing sorting rollers and anti-winding components into the magnetic separator, the clogging problem caused by non-metallic materials winding was solved, enabling normal operation and efficient separation without human intervention.
Patent Information
- Application Number
- CN202310518629.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-09
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-05-09
AI Technical Summary
Existing magnetic separators are prone to clogging when separating waste containing both metallic and non-metallic materials with entanglement properties, requiring manual intervention to function properly.
A blockage-resistant magnetic separator was designed, comprising a sorting roller and an anti-winding component. The sorting roller is driven by a drive device to clean up non-metallic objects wrapped around the partition, thus avoiding blockage. The anti-winding component prevents non-metallic objects from getting stuck on the partition.
This technology ensures the normal operation of the magnetic separator without manual intervention, effectively preventing non-metallic blockage and improving separation efficiency.
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Figure CN116748008B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of separation of waste, household garbage and industrial solid waste, and particularly relates to a magnetic separation device capable of preventing blockage. BACKGROUND
[0002] With the rapid development of society, resources are continuously reduced due to the continuous increase of waste, so it is necessary to recover useful substances and energy from waste by engineering technology to ensure the recycling of resources.
[0003] At present, waste such as waste spinning containing metal and non-metal (having winding characteristics) is generally subjected to magnetic separation by a magnetic separation device in the recycling process to separate the metal and non-metal (having winding characteristics) in the waste. The existing magnetic separation device is generally installed at the discharge end (end) of the conveying line for conveying the waste, and is used to magnetically separate the metal in the waste. The existing magnetic separation device comprises a hopper, a conveying line and a magnetic separation cylinder. The opposite sides and the bottom of the hopper are all open structures. The openings on the opposite sides of the hopper are respectively an inlet and an outlet, and the opening on the bottom of the hopper is a discharge port. The discharge port is isolated from the inlet and the outlet by a partition. The inlet is connected with the discharge end of the conveying line. The magnetic separation cylinder is rotatably arranged on the hopper and drivingly connected with the end of the conveying belt of the conveying line, so that the magnetic separation cylinder rotates with the transmission of the conveying belt. When the waste is conveyed from the beginning to the end of the conveying belt, i.e. the position of the magnetic separation cylinder, the metal in the waste will be attracted by the magnetic induction of the magnetic separation cylinder and be attracted by the magnetic separation cylinder, and the non-metal will be discharged from the outlet. Since the conveying belt is in a circulating transmission state, when the metal attracted by the magnetic separation cylinder is conveyed to the lower part and is not magnetically induced by the magnetic separation cylinder, the metal will be separated from the conveying belt and fall from the position of the discharge port, so as to separate the metal and the non-metal in the waste.
[0004] However, in the process of separating the metal and the non-metal in the waste, some non-metal having winding characteristics may be hung on the partition during discharging from the discharge port, or some non-metal having winding characteristics may be pressed by the metal, so that the non-metal pressed will enter the lower part of the conveying belt with the metal. Thus, the non-metal having winding characteristics will be hung on the partition during falling with the metal, so as to block the discharge port of the metal, and manual intervention is required to ensure the normal operation of the magnetic separation device. SUMMARY
[0005] The present application aims to at least solve one of the problems in the prior art, and provides a magnetic separation hopper capable of preventing non-metal having winding characteristics from blocking the discharge port of the metal when magnetically separating the metal in the waste containing metal and non-metal having winding characteristics.
[0006] The object of the present application is achieved by adopting the following technical solutions:
[0007] A magnetic separation device for preventing blockage comprises:
[0008] A conveying line for conveying waste containing metal objects and non-metal objects with winding characteristics;
[0009] A hopper with open opposite sides and a bottom, the openings of the opposite sides of the hopper being an inlet and an outlet, respectively, and the opening of the bottom of the hopper being a discharge opening, the inlet and the outlet being isolated from the discharge opening by a partition, the hopper being connected to the end of the conveying line through which materials are conveyed;
[0010] A magnetic separation drum rotatably arranged in the hopper for magnetic separation of metal objects and non-metal objects from the materials and for the separated metal objects and non-metal objects to fall from the discharge opening and be discharged from the outlet, respectively;
[0011] A sorting drum rotatably arranged in the hopper for cleaning non-metal objects with winding characteristics that are hung on the partition;
[0012] A driving device arranged on the hopper or the conveying line for driving the rotation of the sorting drum.
[0013] Further, the conveying line comprises a frame, a power unit and a conveying belt, the power unit being arranged on the frame and drivingly connected to the conveying belt, the power unit comprising a driving unit, a driving drum and a driven drum, the driving drum and the driven drum being rotatably arranged on the frame, opposite ends of the conveying belt being drivingly sleeved on the driving drum and the driven drum, respectively, and the driving unit being drivingly connected to the driving drum. Further, the magnetic separation drum is one of the driving drum and the driven drum.
[0014] Further, the driving unit serves as the driving device, and the sorting drum is drivingly connected to the magnetic separation drum.
[0015] Further, the partition isolating the outlet and the discharge opening is a first partition, and the hopper further comprises an anti-winding member for preventing non-metal objects with winding characteristics in the waste from being hung on the first partition.
[0016] Further, the anti-winding piece comprises a first connecting strip and a second connecting strip, opposite ends of the first connecting strip are connected with the first partition plate and the second connecting strip respectively and are arranged along the length direction of the sorting drum, the second connecting strip is arranged upwardly and obliquely from the first connecting strip to the sorting drum, and the spacing between the second connecting strip and the sorting drum is D1, and the relationship that 0 < D1 < 0.2 mm should be met.
[0017] Further, the partition plate between the feeding port and the discharging port is a second partition plate, a third partition plate is arranged on the second partition plate, and the third partition plate is used for reducing the spacing between the second partition plate and the conveying belt.
[0018] Further, the spacing between the third partition plate and the conveying belt is D2, and the relationship that 0 < D2 < 0.3 mm should be met.
[0019] Compared with the prior art, the anti-blocking magnetic separation device has the beneficial effects that:
[0020] In use, the waste containing metal objects and non-metal objects with winding characteristics is conveyed on the conveying belt, the power of the conveying belt comes from the power unit, when the waste is conveyed to the end of the conveying belt, the metal objects in the waste are inducted by the magnetic induction of the magnetic separation drum and are attracted by the magnetic separation drum, and the non-metal objects are discharged from the discharging port, since the conveying belt is in a circulating transmission state, when the metal objects attracted by the magnetic separation drum are conveyed to the lower part and are not inducted by the magnetic induction of the magnetic separation drum, the metal objects are separated from the conveying belt and fall from the position of the discharging port, so that the metal objects and the non-metal objects in the waste are separated; in the process of separating the waste, when the non-metal objects with winding characteristics are hung on the partition plate, the sorting drum rotates under the driving of the driving device to send the non-metal objects with winding characteristics hung on the partition plate out of the discharging port, so that the non-metal objects with winding characteristics hung on the partition plate are prevented from blocking the discharging port of the metal objects, and the normal operation of the magnetic separation device can be ensured without manual intervention. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 Fig. 1 is a structural schematic view of the anti-blocking magnetic separation device;
[0022] Figure 2 Fig. 2 is a structural schematic view of the anti-blocking magnetic separation device from another angle;
[0023] Figure 3 Fig. 3 is a partial structural schematic view of the hopper and the conveying line connected according to the embodiment of the present application;
[0024] Figure 4 Fig. 4 is a structural schematic view of the hopper according to the embodiment of the present application.
[0025] Fig. 10, conveying line; 101, frame; 102, conveying belt; 103, driven drum; 104, driving motor; 105, feeding port; 20, hopper; 201, feeding port; 202, discharging port; 203, discharging port; 21, first partition plate; 22, second partition plate; 23, third partition plate; 24, anti-winding member; 241, first connecting strip; 242, second connecting strip; 30, magnetic separation drum; 40, sorting drum. DETAILED DESCRIPTION
[0026] Hereinafter, the present application will be described in detail with reference to the accompanying drawings and specific embodiments, and it should be noted that the following described embodiments or technical features can be combined with each other to form new embodiments without conflict.
[0027] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "horizontal", "vertical", "top", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] Embodiment:
[0030] Please refer to Figures 1-4The application shows a kind of anti-blocking magnetic separation device, including conveying line 10, hopper 20, magnetic separation cylinder 30, sorting cylinder 40 and driving device.Wherein, conveying line 10 is used to convey waste, specifically, conveying line 10 includes rack 101, power unit and conveying belt 102, conveying belt 102 is drivingly arranged on rack 101, waste is conveyed on conveying belt 102, these waste contains metal and non-metal with winding characteristics;Power unit is arranged on rack 101 and is drivingly connected with conveying belt 102, power unit is used to drive conveying belt 102 transmission;The opposite sides and bottom of hopper 20 are all open structure, the opposite sides of hopper 20 are respectively feed inlet 201 and discharge outlet 202, the bottom of hopper 20 is open as material drop port 203, material drop port 203 is between feed inlet 201 and discharge outlet 202, and feed inlet 201 and discharge outlet 202 are isolated with material drop port 203 by baffle;Hopper 20 is connected with the end of conveying line material conveying by its feed inlet 201, that is, hopper 20 is connected with rack 101 and makes feed inlet 201 and the end of conveying belt 102 link;Magnetic separation cylinder 30 is rotatably arranged in hopper 20 or on the rack 101 of conveying line 10 and is located at the end of conveying belt 102, magnetic separation cylinder 30 is a power cylinder for driving conveying belt 102 transmission, magnetic separation cylinder 30 is used for magnetic separation to separate metal and non-metal in waste and makes separated metal and non-metal respectively from material drop port 203 and discharge outlet 202;Sorting cylinder 40 is rotatably arranged in hopper 20, and sorting cylinder 40 is used to clean non-metal with winding characteristics hanging on baffle;Driving device is arranged on the rack 101 of hopper 20 or conveying line 10, and driving device is used to drive the rotation of sorting cylinder 40.
[0031] Please refer to Figure 1 、 Figure 3 And Figure 4 , magnetic separation cylinder 30 is above material drop port 203, and the downward projection of the side of magnetic separation cylinder 30 close to feed inlet 201 falls in material drop port 203, so that waste is magnetically selected under magnetic separation cylinder 30, metal and non-metal in waste will be respectively dropped from material drop port 203 and discharged from discharge outlet 202.
[0032] The anti-blocking magnetic separation device of the present application is used, the waste containing metal objects and non-metal objects with winding characteristics is fed from the feeding port of the conveying line 10 to the conveying belt 102 and conveyed on the conveying belt 102, the power of the conveying belt 102 comes from the power unit, when the waste is conveyed from the beginning end of the conveying belt 102 to the end of the conveying belt 102, the metal objects in the waste are magnetically induced by the magnetic separation cylinder 30 and are attracted by the magnetic separation cylinder 30, and the non-metal objects in the waste are discharged from the discharge port 202, since the conveying belt 102 is in a circulating transmission state, when the metal objects attracted by the magnetic separation cylinder 30 are conveyed to the lower side and are not magnetically induced by the magnetic separation cylinder 30, the metal objects are separated from the conveying belt 102 and fall from the position of the discharging port 203, realizing the separation of the metal and non-metal in the waste; in the process of separating the metal objects and non-metal objects in the waste, when the non-metal objects with winding characteristics are hung on the partition plate, the rotating sorting cylinder 40 driven by the driving device can send the non-metal objects with winding characteristics hung on the partition plate out of the discharging port 203, avoiding the non-metal objects with winding characteristics from blocking the discharging port 203 of the metal objects, so that the normal operation of the magnetic separation device can be ensured without manual intervention.
[0033] In the present embodiment, the power unit includes a driving unit, a driving cylinder and a driven cylinder 103, the driving cylinder and the driven cylinder 103 are rotatably arranged on the frame 101, the opposite ends of the conveying belt 102 are drivingly sleeved on the driving cylinder and the driven cylinder 103 respectively, and the driving unit is drivingly connected with the driving cylinder. In this way, the conveying belt 102 can be circularly transmitted between the driving cylinder and the driven cylinder 103 under the action of the driving unit driving the driving cylinder.
[0034] In the present embodiment, the conveying belt 102 is arranged in an inclined manner from bottom to top, and specifically, the angle formed between the conveying belt 102 of the present embodiment and the horizontal ground is 45°, but is not limited to 45°, after the feeding port 201 on the hopper 20 is connected with the frame 101, it is ensured that the end surface of the discharging port 202 on the hopper 20 is perpendicular to the horizontal ground, so that the separation effect of the waste can be better realized. Of course, after the feeding port 201 is connected with the frame 101 and in order to ensure that the end surface of the discharging port 202 on the hopper 20 is perpendicular to the horizontal ground, the feeding port 201 on the hopper 20 is in a "V" shape structure.
[0035] In the present embodiment, the magnetic separation cylinder 30 is one of the driving cylinder and the driven cylinder 103, the magnetic separation cylinder 30 of the present embodiment is rotatably arranged on the frame 101, and the magnetic separation cylinder 30 is the driving cylinder, that is, the driving cylinder is arranged at the end of the conveying belt 102, so that the rotating force of the magnetic separation cylinder 30 is larger.
[0036] Of course, in other embodiments, the magnetic separation cylinder 30 can also be the driven cylinder 103, if the magnetic separation cylinder 30 is the driven cylinder 103, the driven cylinder 103 is arranged at the end of the conveying belt 102, and no limitation is made here.
[0037] In the embodiment, the driving unit is used as the driving device, and for this purpose, the sorting cylinder 40 is in driving connection with the magnetic separation cylinder 30. The driving unit of the embodiment is a driving motor 104 in driving connection with the magnetic separation cylinder 30. As can be seen, the power for driving the magnetic separation cylinder 30 and the power for driving the sorting cylinder 40 are the same, so that a power structure can be saved, and the effect of saving cost is achieved.
[0038] It is worth noting that, since the magnetic separation cylinder 30 and the sorting cylinder 40 share one power structure, the magnetic separation cylinder 30 and the sorting cylinder 40 rotate synchronously and in the same direction, so that the sorting cylinder 40 can transport the non-metallic objects with winding characteristics hanging on the partition to the discharge port 202, avoiding the non-metallic objects with winding characteristics hanging on the partition from falling from the position of the discharge port 203, and further improving the separation of waste objects of the anti-blocking magnetic separation device.
[0039] In the embodiment, the linear speeds of the magnetic separation cylinder 30 and the sorting cylinder 40 can be set to be consistent or inconsistent, and the specific case is reasonably selected and changed by the inventor according to the actual use; since the magnetic separation cylinder 30 and the sorting cylinder 40 share one power structure, the linear speeds of the magnetic separation cylinder 30 and the sorting cylinder 40 can be controlled by setting the magnetic separation cylinder 30 and the sorting cylinder 40 with different diameters.
[0040] Supplement: device diagram, the effect of the device combined with the magnetic separation sorting machine
[0041] In the embodiment, the partition between the isolation discharge port 202 and the discharge port 203 is the first partition 21, and the hopper 20 further comprises an anti-winding member 24 for preventing the non-metallic objects with winding characteristics in the waste objects from hanging on the first partition 21. In this way, the non-metallic objects with winding characteristics can be further prevented from being blocked on the discharge port 203.
[0042] In the embodiment, the anti-winding member 24 comprises a first connecting strip 241 and a second connecting strip 242. The opposite ends of the first connecting strip 241 are connected with the first partition plate 21 and the second connecting strip 242 respectively and are arranged along the length direction of the sorting drum 40. The second connecting strip 242 is arranged upwardly and obliquely from the first connecting strip 241 to the sorting drum 40. In this way, the non-metallic objects with winding characteristics can be effectively prevented from falling on the anti-winding member 24. The spacing between the second connecting strip 242 and the sorting drum 40 in the embodiment is D1. The relationship that should be met by D1 is 0 < D1 < 0.2 mm. In the embodiment, D1 is set to be 0.1 mm. In this way, the non-metallic objects with winding characteristics can be prevented from being stuck between the anti-winding member 24 and the sorting drum 40 and from being hung on the first partition plate 21. The value of D1 being 0.1 mm can make the second connecting strip 242 not affect the rotation effect of the sorting drum 40 to be optimal. In other embodiments, D1 can also be set to be 0.099 mm or 0.19 mm, which is not limited herein.
[0043] In the embodiment, the partition plate between the feeding port 201 and the discharging port 203 is the second partition plate 22. The second partition plate 22 is provided with a third partition plate 23. The third partition plate 23 is arranged along the height direction of the second partition plate 22 and is used to reduce the spacing between the second partition plate 22 and the conveying belt 102. In this way, the non-metallic objects with winding characteristics can be further prevented from being hung on the second partition plate 22, so as to further reduce the non-metallic objects with winding characteristics from being blocked on the discharging port 203.
[0044] In the embodiment, the spacing between the third partition plate 23 and the conveying belt 102 is D2. The relationship that should be met by D2 is 0 < D2 < 0.3 mm. In the embodiment, D2 is set to be 0.15 mm. In this way, the non-metallic objects with winding characteristics can be prevented from being stuck between the third partition plate 23 and the conveying belt 102 and from being hung on the second partition plate 22. The value of D2 being 0.15 mm can make the third partition plate 23 not affect the transmission effect of the conveying belt 102 to be optimal. In other embodiments, D2 can also be set to be 0.099 mm or 0.299 mm, which is not limited herein. In the embodiment, the third partition plate 23 and the second partition plate 22 can be detachably connected. In this way, the spacing between the second partition plate 22 and the conveying belt 102 can be conveniently adjusted.
[0045] The above-described embodiments are only preferred embodiments of the present application and cannot be used to limit the protection scope of the present application. Any non-essential changes and replacements made by those skilled in the art on the basis of the present application shall fall within the protection scope of the present application.
Claims
1. A choke prevention magnetic separation device, characterized by, The application relates to a waste conveying device. The conveying line is used for conveying waste containing metal objects and non-metal objects with winding characteristics. The hopper is provided with two open sides and an open bottom. The magnetic selection roller is rotatably arranged in the hopper and is used for magnetically selecting and separating the metal objects and the non-metal objects in the waste and making the separated metal objects and non-metal objects fall from the discharge port and be discharged from the discharge port, respectively. The sorting roller is rotatably arranged in the hopper and is used for cleaning the non-metal objects with winding characteristics hung on the partition plate. The driving device is arranged on the hopper or the conveying line and is used for driving the rotation of the sorting roller. The partition plate between the discharge port and the discharge port is a first partition plate.
2. A choke preventing magnetic separation device according to claim 1, characterized in that The conveying line comprises a rack, a power unit and a conveying belt.
3. A choke preventing magnetic separation device according to claim 2, wherein The power unit is arranged on the rack and is drivingly connected with the conveying belt.
4. A choke preventing magnetic separation device according to claim 2, wherein The power unit comprises a driving unit, a driving roller and a driven roller.
5. A choke preventing magnetic separation device according to claim 1, wherein The driving roller and the driven roller are rotatably arranged on the rack.
6. A choke preventing magnetic separation device according to claim 2, wherein The opposite ends of the first connecting strip are connected with the first partition plate and the second connecting strip, respectively, and the first connecting strip is arranged along the length direction of the sorting roller.
7. A choke preventing magnetic separation device according to claim 6, wherein The second connecting strip is arranged upwardly and obliquely from the first connecting strip to the sorting roller. The second partition plate is arranged between the discharge port and the discharge port. The third partition plate is arranged on the second partition plate and is used for reducing the distance between the second partition plate and the conveying belt. The distance between the third partition plate and the conveying belt is D2. The distance D2 should satisfy the relationship 0 < D2 < 0.3 mm.
Citation Information
Patent Citations
Closed-type garbage magnetic separation device
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Machine for sorting waste
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