A manufacturing and testing method for a one-piece bed of a five-axis horizontal machining center for milling a bladed disk

Abstract

The application discloses a manufacturing and detecting method for a five-axis horizontal machining center integrated bed of a blade disc milling machine, and the manufacturing method comprises the following steps: fixing the bed on a five-face gantry machining center, using a right-angle milling head of the five-face gantry machining center to process a vertical transverse X-axis guide rail at the end of the bed, and additionally installing an angle milling head on the right-angle milling head of the five-face gantry machining center to process a horizontal longitudinal Z-axis guide rail on the upper end surface of the bed. The manufacturing method for the five-axis horizontal machining center integrated bed of the blade disc milling machine can process the X-axis guide rail and the Z-axis guide rail on the same machine tool in the same coordinate system through the conversion of existing components, so that the machining precision is ensured. Meanwhile, the detecting method for the five-axis horizontal machining center integrated bed of the blade disc milling machine is convenient to use, the X-axis guide rail and the Z-axis guide rail are detected by using a ruler as a reference coordinate system, the deviation and the included angle of the X-axis guide rail and the Z-axis guide rail can be effectively measured, and the running deviation of the X-axis and the Z-axis after assembly can also be measured by using a sliding plate and a sliding seat.

Description

Technical Field

[0001] This invention belongs to the field of CNC machine tool technology, and more specifically, relates to a method for manufacturing and testing an integrated bed of a five-axis horizontal machining center with a blade milling mechanism. Background Technology

[0002] The new product, a five-axis horizontal machining center with impeller milling, features a one-piece welded bed with an integral "gantry" frame structure. The bed is machined as a whole, with the transverse X-axis guide rail (slide movement) and longitudinal Z-axis guide rail (table movement) ensuring a guide rail perpendicularity of 0.02mm. This structural design features high rigidity and stability, but it places high technical demands on the machining of individual parts, precision inspection, and precision inspection in the assembled state. Existing machining, assembly, and inspection methods struggle to meet the overall machine design precision requirements. This issue has become a pressing technical problem for those skilled in the art, severely impacting the machine tool's production assembly progress and assembly quality. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies and solve the problem that it is difficult to guarantee the accuracy of machining, assembly and inspection of the X and Z axes of existing gantry-type machine tools.

[0004] To achieve the above objectives, the present invention provides a method for manufacturing an integrated bed of a five-axis horizontal machining center with a blade milling mechanism, comprising:

[0005] Fix the machine bed onto the gantry five-sided machining center;

[0006] Use the right-angle milling head of the gantry five-sided machining center to machine the vertical and horizontal X-axis guideways at the end of the bed;

[0007] An angle milling head is added to the right-angle milling head of the gantry five-sided machining center to machine a horizontal longitudinal Z-axis guide rail on the upper end face of the bed.

[0008] This invention also provides a method for inspecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism, comprising:

[0009] The bed has a horizontal longitudinal Z-axis guide rail at one end and a vertical transverse X-axis guide rail at the other end.

[0010] A leveling ruler is mounted on the bed frame via a leveling base.

[0011] Adjust the leveling base so that the straightedge is horizontally positioned on the bed;

[0012] Use the Z-axis guide rail as a reference to align the longitudinal direction of the straightedge, so that the longitudinal direction of the straightedge is parallel to the longitudinal direction of the Z-axis guide rail.

[0013] Measure the parallelism deviation between the X-axis guide rail and the straightedge in the lateral direction;

[0014] The perpendicularity deviation of the Z-axis guide rail and the X-axis guide rail is calculated based on the parallelism deviation.

[0015] Optionally, it also includes:

[0016] The straightedge is a marble straightedge, T-shaped;

[0017] Two Z-axis guide rails are provided, and the two Z-axis guide rails are arranged parallel to each other on the bed with a gap between them. One end of the straightedge is located between the two Z-axis guide rails.

[0018] There are two X-axis guide rails. One X-axis guide rail is located at the lower rear end of the bed, and the other X-axis guide rail is located at a distance from the bed through the frame and is located directly above the bed.

[0019] Optionally, the longitudinal direction of the straightedge, which uses the Z-axis guide rail as a reference, includes:

[0020] The Z-axis guide rail is groove-shaped, including a flat bottom and a vertical wall perpendicular to the flat bottom;

[0021] The X-axis guide rail is groove-shaped, including a vertical bottom and a flat wall perpendicular to the vertical bottom;

[0022] Place the first pusher of the first dial indicator onto the Z-axis guide rail, so that one end of the first pusher is in contact with the vertical wall near the side of the ruler;

[0023] The first pusher and the first dial indicator are moved along the Z-axis guide rail. The level is adjusted according to the reading of the first dial indicator until the longitudinal direction of the level is parallel to the longitudinal direction of the Z-axis guide rail.

[0024] Optionally, the parallelism deviation between the lateral side of the X-axis guide rail and the lateral side of the straightedge includes:

[0025] Place the second pusher of the second dial indicator onto the X-axis guide rail, so that one end of the second pusher is in contact with the flat wall near the side of the straight ruler;

[0026] The second push gauge and the second dial indicator are moved along the X-axis guide rail, and the changes in the reading of the second dial indicator are observed and recorded.

[0027] The perpendicularity of the X-axis guide rail and the Z-axis guide rail is determined based on the fluctuation of the second dial indicator.

[0028] Optionally, it also includes assembly inspection, the assembly inspection including:

[0029] Connect the slide block to the Z-axis guide rail;

[0030] Place the fourth dial indicator onto the slide block, with the dial indicator head connected to the longitudinal side wall of the straightedge.

[0031] Slide the slide block along the Z-axis guide rail and observe the fluctuation of the fourth dial indicator;

[0032] According to the fluctuation of the fourth dial indicator, the longitudinal direction of the straightedge is parallel to the longitudinal direction of the Z-axis guide rail.

[0033] Optionally, it also includes:

[0034] Attach the skateboard to the X-axis guide rail;

[0035] Place the third dial indicator onto the slide plate, with the dial indicator head connected to the lateral side wall of the straightedge;

[0036] Slide the slide along the X-axis guide rail and observe the fluctuation of the third dial indicator;

[0037] Based on the fluctuations of the third dial indicator, the X-axis guide rail base surface is repaired, reprocessed, or assembled and scraped for adjustment.

[0038] Optionally, the slide is U-shaped.

[0039] Optionally, adjusting the leveling base to make the straightedge horizontally positioned on the bed includes:

[0040] Multiple leveling bases are installed between the straightedge and the bed frame;

[0041] Multiple levels are installed on the upper surface of the straightedge;

[0042] Adjust the multiple leveling bases to the level of the ruler using the multiple levels.

[0043] Optionally, the leveling bases are respectively disposed at the ends and the middle of the straightedge, and the level is disposed correspondingly to the leveling bases.

[0044] The present invention provides a method for inspecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism. The advantages of this method are as follows:

[0045] 1. The integrated bed manufacturing method of the five-axis horizontal machining center with blade milling uses existing component transfer to enable the X-axis guide rail and Z-axis guide rail to be machined on the same machine tool in the same coordinate system, thus ensuring machining accuracy.

[0046] 2. The integrated bed inspection method of the five-axis horizontal machining center with disc milling is easy to use. It uses a straightedge as a reference coordinate system to inspect the X-axis guide rail and Z-axis guide rail, and effectively measures the deviation and included angle between them.

[0047] 3. The integrated bed inspection method of the five-axis horizontal machining center with blade milling can also use the slide and slide block to measure the running deviation in the X and Z directions after assembly. The accuracy and precision of the inspection can be effectively guaranteed by using the same standard straightedge for inspection. Furthermore, the process time of confirming the standard is saved by continuing the inspection using the leveled straightedge.

[0048] Other features and advantages of the present invention will be described in detail in the following detailed description section. Attached Figure Description

[0049] The above and other objects, features and advantages of the present invention will become more apparent from the more detailed description of exemplary embodiments of the invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the invention.

[0050] Figure 1 A schematic diagram of the connection of the angle head is shown in a method for manufacturing an integrated bed of a five-axis horizontal machining center with a blade milling machine according to an embodiment of the present invention.

[0051] Figure 2 This diagram illustrates the state of an integrated bed inspection method for a five-axis horizontal blade milling machining center according to an embodiment of the present invention, where the leveling base is adjusted so that a straightedge is horizontally set on the bed.

[0052] Figure 3 A schematic diagram illustrating the measurement of the perpendicularity of the Z-axis and X-axis in an integrated bed inspection method for a five-axis horizontal machining center with a blade milling machine according to an embodiment of the present invention is shown.

[0053] Figure 4 A schematic diagram of the assembly inspection state of an integrated bed inspection method for a five-axis horizontal machining center with blade milling according to an embodiment of the present invention is shown.

[0054] Explanation of reference numerals in the attached figures:

[0055] 1. Right-angle milling head; 2. Connecting sleeve; 3. Angle head; 4. X-axis guide rail; 5. Z-axis guide rail; 6. Straight edge; 7. First dial indicator; 8. Second dial indicator; 9. Third dial indicator; 10. Fourth dial indicator; 11. Slide plate; 12. Slide block; 13. Leveling base; 14. Level. Detailed Implementation

[0056] Preferred embodiments of the invention will now be described in more detail. While preferred embodiments of the invention are described below, it should be understood that the invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that the invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0057] like Figure 1 As shown, a method for manufacturing an integrated bed of a five-axis horizontal machining center with a blade milling mechanism includes:

[0058] Fix the machine bed onto the gantry five-sided machining center;

[0059] The right-angle milling head 1 of the gantry five-sided machining center is used to machine the vertical and horizontal X-axis guide rails 4 at the end of the bed;

[0060] An angle milling head 3 is added to the right-angle milling head 1 of the gantry five-sided machining center, and a horizontal longitudinal Z-axis guide rail 5 is machined on the upper end face of the bed.

[0061] Specifically, the X-axis guide rail 4 and Z-axis guide rail 5 of the five-axis horizontal milling center are machined in one go using the same gantry five-sided machining center to ensure the mutual coordinate accuracy of the two.

[0062] Furthermore, according to the processing requirements, the machine tool spindle BT60 can be converted to BT50 through the conversion sleeve to process the X-axis guide rail 4. The vertical milling cutter can be changed to a horizontal milling cutter through the connecting sleeve 2 and the angle head 3, and the Z-axis guide rail 5 can be machined through the horizontal milling cutter.

[0063] like Figure 2-3 As shown, the present invention also provides a method for inspecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism, comprising:

[0064] The bed has a horizontal longitudinal Z-axis guide rail 5 at one end and a vertical transverse X-axis guide rail 4 at the other end.

[0065] The leveling ruler 6 is set on the bed frame via the leveling base 13;

[0066] Adjust the leveling base 13 so that the leveling ruler 6 is set horizontally on the bed frame;

[0067] Using the Z-axis guide rail 5 as a reference, align the longitudinal direction of the straightedge 6 so that the longitudinal direction of the straightedge 6 is parallel to the longitudinal direction of the Z-axis guide rail 5.

[0068] Measure the parallelism deviation between the X-axis guide rail 4 and the straightedge 6 in the lateral direction;

[0069] The perpendicularity deviation between Z-axis guide rail 5 and X-axis guide rail 4 is calculated based on the parallelism deviation.

[0070] Specifically, the various end faces of the straightedge 6 are perpendicular to each other. The straightedge 6 is used as a coordinate reference to measure the perpendicularity of the Z-axis guide rail 5 and the X-axis guide rail 4. Before measurement, the straightedge 6 and the bed are level. Then, the horizontal angle of the straightedge 6 is adjusted with the Z-axis guide rail 5 as the reference so that the longitudinal direction of the straightedge 6 is parallel to the longitudinal direction of the Z-axis guide rail 5. Then, the parallelism between the straightedge 6 and the X-axis guide rail 4 is measured. If they are parallel, the X-axis guide rail 4 is perpendicular to the Z-axis guide rail 5. Otherwise, there is a deviation. This deviation can be calculated by the parallelism between the straightedge 6 and the X-axis guide rail 4 and trigonometric functions.

[0071] In this embodiment, it also includes:

[0072] The 6-inch flat foot is made of marble and is T-shaped.

[0073] There are two Z-axis guide rails 5, which are arranged parallel to each other on the bed with a gap between them. One end of the straightedge 6 is located between the two Z-axis guide rails 5.

[0074] There are two X-axis guide rails 4. One X-axis guide rail 4 is located at the lower rear end of the bed, and the other X-axis guide rail 4 is located at intervals on the upper part of the bed through the frame.

[0075] Specifically, by using a T-shaped marble straightedge adapted to the double Z-axis guide rail 5, it can measure both the perpendicularity of the X-axis guide rail 4 and the Z-axis guide rail 5, as well as the parallelism of the two Z-axis guide rails 5.

[0076] Furthermore, the 6-inch ruler can be selected in rectangular, L-shaped, T-shaped, etc., as needed.

[0077] In this embodiment, the longitudinal direction of aligning the straightedge 6 with the Z-axis guide rail 5 as a reference includes:

[0078] The Z-axis guide rail 5 is groove-shaped, including a flat bottom and a vertical wall perpendicular to the flat bottom;

[0079] The X-axis guide rail 4 is groove-shaped, including a vertical bottom and a flat wall perpendicular to the vertical bottom;

[0080] Place the first pusher of the first dial indicator 7 onto the Z-axis guide rail 5, so that one end of the first pusher is in contact with the vertical wall near the side of the flat ruler 6.

[0081] Move the first push gauge and the first dial indicator 7 along the Z-axis guide rail 5, and adjust the leveling ruler 6 according to the reading of the first dial indicator 7 until the longitudinal direction of the leveling ruler 6 is parallel to the longitudinal direction of the Z-axis guide rail 5.

[0082] Specifically, the longitudinal (width direction) of the straightedge 6 is aligned by sliding the first dial indicator 7. The flat bottom and vertical wall, as well as the vertical bottom and flat wall, are used to provide a reference benchmark. The specific groove cross-section can be rectangular, right-angled trapezoidal, or semi-open L-shaped.

[0083] In this embodiment, measuring the parallelism deviation between the lateral side of the X-axis guide rail 4 and the lateral side of the straightedge 6 includes:

[0084] Place the second pusher of the second dial indicator 8 onto the X-axis guide rail 4, so that one end of the second pusher is in contact with the flat wall near the side of the flat ruler 6.

[0085] Move the second push gauge and the second dial gauge 8 along the X-axis guide rail 4, and observe and record the changes in the reading of the second dial gauge 8;

[0086] The perpendicularity of the X-axis guide rail 4 and the Z-axis guide rail 5 is determined based on the fluctuation of the second dial indicator 8.

[0087] Specifically, the deviation between the longitudinal direction (length direction) of the straight ruler 6 and the X-axis guide rail 4 is measured by sliding the second dial indicator 8. Since the longitudinal and transverse directions of the straight ruler 6 are perpendicular to each other, this deviation is the deviation between the Z-axis guide rail 5 and the X-axis guide rail 4.

[0088] like Figure 4 As shown, in this embodiment, assembly inspection is also included, which includes:

[0089] Connect the slide block 12 to the Z-axis guide rail 5;

[0090] Place the fourth dial indicator 10 onto the slide block 12, and connect the head of the fourth dial indicator 10 to the longitudinal side wall of the straightedge 6.

[0091] Slide the slide block 12 along the Z-axis guide rail 5 and observe the fluctuation of the fourth dial indicator 10;

[0092] According to the fluctuation of the fourth dial indicator 10, the longitudinal direction of the straightedge 6 is parallel to the longitudinal direction of the Z-axis guide rail 5.

[0093] In this embodiment, it also includes:

[0094] Connect the skateboard 11 to the X-axis guide rail 4;

[0095] Place the third dial indicator 9 onto the slide plate 11, with the dial indicator head of the third dial indicator 9 connected to the lateral side wall of the straightedge 6;

[0096] Slide slide plate 11 along X-axis guide rail 4 and observe the fluctuation of the third dial gauge 9;

[0097] Based on the fluctuations of the third dial indicator 9, the X-axis guide rail 4 base surface is repaired, reprocessed, or assembled and scraped for adjustment.

[0098] Specifically, by replacing the slide plate and worktable with the slide plate 11 and slide block 12, the accuracy of the Z-axis and X-axis movement after the bed, worktable and slide plate are combined in the assembly state is simulated.

[0099] Furthermore, the slide plate 11 has a mounting part near the straightedge 6 for fixing the third dial indicator 9, making it convenient for the third dial indicator 9 to be close to the straightedge 6.

[0100] In this embodiment, the slide 12 is U-shaped.

[0101] Specifically, by using the U-shaped avoidance straightedge 6, the straightedge 6 can be avoided. In the assembled state of the slide block 12 and the slide plate 11, it is not necessary to readjust the straightedge 6. Only the accuracy of the straightedge 6 needs to be checked to perform the accuracy test in the assembled state.

[0102] In this embodiment, adjusting the leveling base 13 to make the leveling ruler 6 horizontally set on the bed includes:

[0103] Multiple leveling bases 13 are installed between the leveling ruler 6 and the bed frame;

[0104] Multiple levels 14 are installed on the upper surface of the straightedge 6;

[0105] Adjust the multiple leveling bases 13 to the level of the leveling ruler 6 using multiple spirit levels 14.

[0106] Specifically, multiple levels 14 are used together to check whether the leveling ruler 6 is level.

[0107] In this embodiment, the leveling base 13 is respectively set at the end and middle of the leveling ruler 6, and the level 14 is set in correspondence with the leveling base 13.

[0108] In this embodiment, the integrated bed inspection method for the five-axis horizontal machining center with impeller milling is used, taking a T-shaped marble straightedge as an example. The main bed of the new product, the five-axis horizontal machining center with impeller milling, is designed as an integrated welded bed with an overall "gantry" frame structure. The entire bed is machined with the transverse X-axis guide rail 4 (slide movement) and the longitudinal Z-axis guide rail 5 (worktable movement), ensuring the verticality of the guide rails is 0.02mm. For finishing, the transverse X-axis guide rail 4 is machined using a right-angle milling head 1 on a gantry five-sided machining center, and the longitudinal Z-axis guide rail 5 is machined using the right-angle milling head 1 through the connecting sleeve 2 / connecting flange and the angle head 3.

[0109] During the inspection, a high-precision electronic level 14 is placed on a special T-shaped marble straightedge and leveled. Then, the longitudinal direction of the T-shaped marble straightedge is aligned with the Z-axis guide rail 5 as the reference, and the transverse direction of the T-shaped marble straightedge is adjusted with the X-axis guide rail 4 as the reference. The verticality of the Z / X guide rails is then checked.

[0110] Connect the special tooling slide 12 to the Z-axis slider, and connect the special tooling slide 11 to the X-axis slider. The slide 11 is combined with the testing push gauge. Move the Z-axis and X-axis respectively, and push the gauge along the T-shaped marble straightedge to test the accuracy. Simulate the detection and adjustment of the perpendicularity accuracy of the Z-axis and X-axis movement after the bed and worktable and slide are combined in the assembly state.

[0111] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A method for inspecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism, characterized in that, include: The bed has a horizontal longitudinal Z-axis guide rail at one end and a vertical transverse X-axis guide rail at the other end. A leveling ruler is mounted on the bed frame via a leveling base. Adjust the leveling base so that the straightedge is horizontally positioned on the bed; Use the Z-axis guide rail as a reference to align the longitudinal direction of the straightedge, so that the longitudinal direction of the straightedge is parallel to the longitudinal direction of the Z-axis guide rail. Measure the parallelism deviation between the X-axis guide rail and the straightedge in the lateral direction; The perpendicularity deviation between the Z-axis guide rail and the X-axis guide rail is calculated based on the parallelism deviation. It also includes assembly inspection, which includes: Connect the slide block to the Z-axis guide rail; Place the fourth dial indicator onto the slide block, with the dial indicator head connected to the longitudinal side wall of the straightedge. Slide the slide block along the Z-axis guide rail and observe the fluctuation of the fourth dial indicator; According to the fluctuation of the fourth dial indicator, the longitudinal direction of the straightedge is parallel to the longitudinal direction of the Z-axis guide rail. Also includes: Attach the skateboard to the X-axis guide rail; Place the third dial indicator onto the slide plate, with the dial indicator head connected to the lateral side wall of the straightedge; Slide the slide along the X-axis guide rail and observe the fluctuation of the third dial indicator; Based on the fluctuations of the third dial indicator, the X-axis guide rail base surface is repaired, reprocessed, or assembled and scraped for adjustment.

2. The method for detecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism according to claim 1, characterized in that, Also includes: The straightedge is a marble straightedge, T-shaped; Two Z-axis guide rails are provided, and the two Z-axis guide rails are arranged parallel to each other on the bed with a gap between them. One end of the straightedge is located between the two Z-axis guide rails. There are two X-axis guide rails. One X-axis guide rail is located at the lower rear end of the bed, and the other X-axis guide rail is located at a distance from the bed through the frame and is located directly above the bed.

3. The method for detecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism according to claim 2, characterized in that, The longitudinal direction of the straightedge, which uses the Z-axis guide rail as a reference, includes: The Z-axis guide rail is groove-shaped, including a flat bottom and a vertical wall perpendicular to the flat bottom; The X-axis guide rail is groove-shaped, including a vertical bottom and a flat wall perpendicular to the vertical bottom; Place the first pusher of the first dial indicator onto the Z-axis guide rail, so that one end of the first pusher is in contact with the vertical wall near the side of the ruler; The first pusher and the first dial indicator are moved along the Z-axis guide rail. The level is adjusted according to the reading of the first dial indicator until the longitudinal direction of the level is parallel to the longitudinal direction of the Z-axis guide rail.

4. The method for detecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism according to claim 3, characterized in that, The parallelism deviation between the lateral side of the X-axis guide rail and the lateral side of the straightedge includes: Place the second pusher of the second dial indicator onto the X-axis guide rail, so that one end of the second pusher is in contact with the flat wall near the side of the straight ruler; The second push gauge and the second dial indicator are moved along the X-axis guide rail, and the changes in the reading of the second dial indicator are observed and recorded. The perpendicularity of the X-axis guide rail and the Z-axis guide rail is determined based on the fluctuation of the second dial indicator.

5. The method for detecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism according to claim 2, characterized in that, The slide is U-shaped.

6. The method for detecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism according to claim 2, characterized in that, The adjustment and leveling base is used to make the straightedge horizontally positioned on the bed frame, including: Multiple leveling bases are installed between the straightedge and the bed frame; Multiple levels are installed on the upper surface of the straightedge; Adjust the multiple leveling bases to the level of the ruler using the multiple levels.

7. The method for detecting the integrated bed of a five-axis horizontal machining center with a blade milling mechanism according to claim 6, characterized in that, The leveling bases are respectively located at the ends and the middle of the straightedge, and the level is correspondingly located to the leveling bases.

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