Iron device anti-accumulation rapid transfer device
By using electromagnets and collecting components in combination, the problem of iron accumulation and fallback in belt separators is solved, and the rapid transfer and effective removal of iron components are achieved.
Patent Information
- Application Number
- CN202310662104.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-06
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2043-06-06
AI Technical Summary
Existing belt separators suffer from accumulation and fallback issues during the stripping and collection of iron components, resulting in the ineffective removal of iron components from the conveyor belt.
An electromagnet is used in conjunction with a collection component. The iron device is then attracted and transferred through a guide rail and a drive module. A blocking component and a lifting trigger component prevent the iron device from slipping out. A magnetic control component ensures the stable operation of the electromagnet.
This enables rapid transfer of ferrous components, avoids backflow caused by accumulation, and improves the efficiency and reliability of ferrous component removal.
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Figure CN116750492B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of material transfer, and particularly relates to a device for preventing accumulation of iron parts and rapidly transferring the iron parts. BACKGROUND
[0002] The iron separator is classified into a flat plate magnetic separator, a flat plate iron separator and the like. It is a device capable of generating a strong magnetic field attraction force, and can remove ferromagnetic impurities mixed in materials to ensure that the mechanical equipment such as a crusher and a grinding machine in a conveying system work safely and normally, and can effectively prevent accidents caused by a large and long iron piece from cracking a conveying belt. In the conveying process of the materials, a belt type iron separator is often used.
[0003] The current belt type iron separator has two construction modes. One is that the belt type iron separators are staggered above the conveyor. After the materials on the conveyor pass below the iron separators, the iron parts in the materials are attracted and thrown out by strong magnetic force. Since the belt type iron separators are staggered above the conveyor, the time of the iron parts passing through the strong magnetic area during the conveying process of the materials is short, and the process of the iron parts being stripped and discharged from the materials gradually moves away from the strong magnetic area along with the operation of the conveyor, so that the iron parts cannot be effectively stripped from the materials.
[0004] The other is that the belt type iron separators are parallel above the conveyor, which increases the range of the strong magnetic area through which the materials pass, and can effectively strip the iron parts from the materials. Since the belt type iron separators are parallel above the conveyor, an iron part throwing and collecting table needs to be additionally constructed to collect the iron parts. However, as the iron parts are continuously thrown out by the iron separator, the iron parts are gradually accumulated and increased in height, and the iron parts close to the edge of the collecting table are vibrated due to the continuous throwing of the subsequent iron parts, so that the collected iron parts fall into the conveyor again. SUMMARY
[0005] In order to overcome the defects of the prior art, the application provides a device for preventing accumulation of iron parts and rapidly transferring the iron parts.
[0006] Technical scheme: The device for preventing accumulation of iron parts and rapidly transferring the iron parts comprises a guide rail frame, a driving module, a first fixed rod, an electromagnet and a collecting assembly. The driving module is arranged on the guide rail frame, the first fixed rod is fixedly connected to the bottom of the driving module, the electromagnet is fixedly connected to the bottom of the first fixed rod, and the collecting assembly is arranged on the electromagnet.
[0007] In a preferable embodiment of the application, the collecting assembly comprises a fixed frame, a first electric push rod, a fixed block, a sliding plate and a collecting frame. The fixed frame is fixedly connected to the electromagnet, the first electric push rod is fixedly connected to the fixed frame in a symmetrical manner, the fixed block is fixedly connected to the movable rod of the first electric push rod, the sliding plate is slidably connected to the fixed block, and the collecting frame is hingedly connected to the sliding plates on the two sides.
[0008] In a preferred embodiment of the present application, the driving module is composed of a motor mounted on the board, and a roller fixed to the output shaft of the motor, the roller being in close contact with the guide frame.
[0009] In a preferred embodiment of the present application, the sliding assembly is further included, and the sliding assembly is arranged on the guide frame; the sliding assembly includes a sliding guide frame, a connecting frame, a sliding connecting plate, a supporting connecting plate, and a limiting lug plate, the sliding guide frame being fixed to the lower part of the guide frame, the connecting frame being slidably connected to the sliding guide frame, the limiting lug plate being symmetrically fixed to the sliding guide frame, the sliding connecting plate being hingedly connected to the two sides of the connecting frame, the supporting connecting plate being hingedly connected to the sliding connecting plate, and the two supporting connecting plates being hingedly connected to the collecting frame.
[0010] In a preferred embodiment of the present application, the pushing assembly is further included, and the pushing assembly is arranged on the fixed frame; the pushing assembly includes a second fixed rod and a second electric push rod, the bottom end of the second fixed rod being fixed to the fixed frame, the top end of the second fixed rod being fixed to the driving module, and the second electric push rod being mounted on the fixed frame, the movable rod of the second electric push rod being fixed to the connecting frame.
[0011] In a preferred embodiment of the present application, the blocking assembly is further included, and the blocking assembly is arranged on the collecting frame; the blocking assembly includes a guide frame, a pull rod, and a blocking plate, the guide frame being symmetrically fixed to the collecting frame, the blocking plate being slidably connected to the collecting frame, the blocking plate being adjacent to the guide frame, one end of the pull rod being rotatably connected to the two blocking plates, and the other end of the pull rod being slidably connected to the guide frame.
[0012] In a preferred embodiment of the present application, the lifting triggering assembly is further included, and the lifting triggering assembly is arranged on the fixed block; the lifting triggering assembly includes an arc-shaped plate, a limiting rod, and a spring, the arc-shaped plate being fixed to the fixed block, the spring being arranged between the guide frame and the pull rod, the limiting rod being fixed to the sliding connection between the pull rod and the guide frame, and the limiting rod being in contact with the arc-shaped plate.
[0013] In a preferred embodiment of the present application, the magnetic force control assembly is further included, and the magnetic force control assembly is arranged on the sliding guide frame; the magnetic force control assembly includes a fixed plate and a contact switch, the fixed plate being symmetrically fixed to the sliding guide frame, the contact switch being mounted on the fixed plate, the contact switch being in contact with the shell of the driving module, and the contact switch being electrically connected to the electromagnet.
[0014] Compared with the prior art, the present application has the following advantages: the present application uses an electromagnet to cooperate with the collecting assembly to perform secondary adsorption and transfer of the iron devices stripped from the materials, and the transfer process does not require manual participation, thereby solving the problem of the accumulation of the iron devices causing the iron devices to fall back on the conveying belt; in the transfer process, the collecting frame supports the electromagnet from below, preventing the iron devices on the electromagnet from falling on the collecting table due to insufficient magnetic force; and the cooperation of the blocking assembly and the lifting triggering assembly ensures that the iron devices in the collecting frame will not slip out during the transfer process. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a schematic view of a partial perspective view of the present application.
[0016] Figure 2 is a schematic view of a partial perspective view of the present application.
[0017] Figure 3 is a schematic view of a perspective view of the collection assembly of the present application.
[0018] Figure 4 is a schematic view of a perspective view of the sliding assembly of the present application.
[0019] Figure 5 is a schematic view of a perspective view of the pushing assembly of the present application.
[0020] Figure 6 is a schematic view of a perspective view of the blocking assembly of the present application.
[0021] Figure 7 is a schematic view of a perspective view of the lifting trigger assembly of the present application.
[0022] Figure 8 is a schematic view of a perspective view of the magnetic control assembly of the present application.
[0023] Figure 9 is a schematic view of a perspective view of the magnetic control assembly of the present application.
[0024] In the drawings: 1, guide rail frame, 2, drive module, 3, first fixed rod, 4, electromagnet, 5, collection assembly, 51, fixed frame, 52, first electric push rod, 53, fixed block, 54, sliding plate, 55, collection frame, 6, sliding assembly, 61, sliding guide frame, 62, connecting frame, 63, sliding connecting plate, 64, supporting connecting plate, 65, limiting protruding plate, 65a, end rotating part, 7, pushing assembly, 71, second fixed rod, 72, second electric push rod, 8, blocking assembly, 81, guide frame, 82, pull rod, 83, blocking plate, 9, lifting trigger assembly, 91, arc-shaped plate, 92, limiting rod, 93, spring, 10, magnetic control assembly, 101, fixed plate, 102, contact switch. DETAILED DESCRIPTION
[0025] Although the present application can be described in relation to a particular application or industry, those skilled in the art will recognize a broader applicability of the present application. Those of ordinary skill in the art will recognize that terms such as: above, below, upper, lower, and the like are words of description used to aid in the understanding of the drawings and are not meant to limit the scope of the present application as defined by the appended claims. Any reference signs in the claims should not be construed as limiting the scope of the present application.
[0026] Embodiment 1
[0027] A kind of iron device prevents accumulation fast transfer device, as shown in Figure 1 And Figure 2 Shown, including guide rail frame 1, drive module 2, first fixed rod 3, electromagnet 4 and collection assembly 5, drive module 2 is arranged on guide rail frame 1, drive module 2 is composed of the motor mounted on the board, the roller fixed on the motor output shaft, the roller is closely combined with guide rail frame 1, the bottom of drive module 2 is welded with first fixed rod 3, the bottom of first fixed rod 3 is fixedly connected with electromagnet 4, and collection assembly 5 is arranged on electromagnet 4.
[0028] As shown in Figure 1 And Figure 3 Shown, the collection assembly 5 includes fixed frame 51, first electric push rod 52, fixed block 53, sliding plate 54 and collection frame 55, fixed frame 51 is installed on electromagnet 4 by bolt, first electric push rod 52 is fixed on fixed frame 51 by bolt symmetrically in front and back, fixed block 53 is installed on the movable rod of first electric push rod 52 by bolt, sliding plate 54 is connected to fixed block 53 by sliding, and collection frame 55 is hingedly connected to the sliding plates 54 on the two sides, and the movable rod of first electric push rod 52 can be moved up and down to make collection frame 55 move up and down.
[0029] As shown in Figure 1 And Figure 4 Shown, further including sliding assembly 6, and guide rail frame 1 is provided with sliding assembly 6;The sliding assembly 6 includes sliding guide frame 61, connecting frame 62, sliding connecting plate 63, support connecting plate 64 and limiting convex plate 65, the lower part of guide rail frame 1 is fixedly installed sliding guide frame 61 by bolt, connecting frame 62 is connected to sliding guide frame 61 by sliding, limiting convex plate 65 is fixedly connected to the two sides of sliding guide frame 61 symmetrically in front and back, sliding connecting plate 63 is hingedly connected to the two sides of connecting frame 62, and sliding connecting plate 63 is slidably placed on limiting convex plate 65, slides from left side to right side, and the position of final point is end rotating part 65a, after the hinging point of connecting frame 62 and sliding connecting plate 63 reaches here, sliding connecting plate 63 is no longer received by limiting convex plate 65, and sliding connecting plate 63 changes from flat state to drooping state, support connecting plate 64 is hingedly connected to sliding connecting plate 63, and the two sides of support connecting plate 64 are hingedly connected to collection frame 55, after sliding connecting plate 63 droops, support connecting plate 64 connected with sliding connecting plate 63 also moves downward, so that collection frame 55 is inclined downward with the hinging point, and when drive module 2 slides to left, sliding connecting plate 63 is forced to pull from drooping state to flat sliding state on limiting convex plate 65.
[0030] As shown in Figure 1 And Figure 5As shown, the device also includes a pushing assembly 7, which is arranged on the fixed frame 51; the pushing assembly 7 includes a second fixed rod 71 and a second electric push rod 72, the bottom end of the second fixed rod 71 is fixedly connected to the fixed frame 51, the top end of the second fixed rod 71 is fixedly connected to the driving module 2, and the second fixed rod 71 is used for reinforcing connection, and the second electric push rod 72 is installed on the fixed frame 51, the movable rod of the second electric push rod 72 is fixedly connected to the connecting frame 62, and the connecting frame 62 is moved by the extension and retraction of the movable rod of the second electric push rod 72, so as to move the collecting frame 55.
[0031] The device should be installed on a collecting table matched with the iron remover, and the guide rail frame 1 is fixedly installed above the collecting table, so that the electromagnet 4 is suspended above the collecting table. When the iron devices are accumulated, the driving module 2 moves the electromagnet 4 to the accumulation position, the second electric push rod 72 is extended, the connecting frame 62 is moved, the connecting frame 62 moves the collecting frame 55, so that the collecting frame 55 below the electromagnet 4 moves away, then the electromagnet 4 is turned on, the iron devices on the collecting table are attracted by the magnetic force, the movable rod of the second electric push rod 72 is retracted, and the collecting frame 55 moves below the electromagnet 4 again to prevent the iron devices on the electromagnet 4 from falling due to insufficient magnetic force. Then the electromagnet 4 and the iron devices are moved by the driving module 2, the connecting frame 62 moves, and after the driving module 2 moves along the guide rail frame 1 to the position of the terminal rotating part 65a, the sliding connecting plate 63 is no longer supported by the limiting protrusion 65, so that the sliding connecting plate 63 originally sliding on the limiting protrusion 65 can be flipped downward, the movable rod of the first electric push rod 52 is extended, the collecting frame 55 moves downward, and finally the supporting connecting plate 64 moves downward, the right side of the collecting frame 55 is inclined downward, then the electromagnet 4 is turned off, the iron devices on the electromagnet 4 fall into the collecting frame 55 and are poured out along the inclined angle. In this way, the accumulated iron devices can be quickly attracted and moved, and the accumulation of the iron devices is avoided to fall back on the conveying belt.
[0032] Example 2
[0033] Based on example 1, as Figure 1 and Figure 6As shown, it also includes a blocking component 8, which is installed on the collection frame 55. The blocking component 8 includes a guide frame 81, a pull rod 82, and a blocking plate 83. The guide frame 81 is symmetrically welded to the front and back of the collection frame 55, and the blocking plate 83 is symmetrically slidably connected to the left and right sides of the collection frame 55. The blocking plate 83 is adjacent to the guide frame 81. The blocking plate 83 can block the outlet of the collection frame 55 with openings on both sides to prevent the collected iron parts from sliding out and falling. One end of the pull rod 82 is rotatably connected to the blocking plate 83 on both sides, and the other end of the pull rod 82 is slidably connected to the guide frame 81. By moving the pull rod 82 on either side up and down, the blocking plates 83 on both sides can slide up and down together.
[0034] like Figure 1 and Figure 7 As shown, it also includes a lifting trigger assembly 9, which is installed on the fixing block 53. The lifting trigger assembly 9 includes an arc plate 91, a limiting rod 92, and a spring 93. The arc plate 91 is fixedly connected to the fixing block 53. A spring 93 is provided between the guide frame 81 and the pull rod 82. The spring 93 is used to keep the pull rod 82 in a downward state against the blocking plate 83. The limiting rod 92 is fixedly connected to the sliding connection between the pull rod 82 and the guide frame 81. The limiting rod 92 is in contact with the arc plate 91. When the collecting frame 55 is below the electromagnet 4, the arc plate 91 contacts the limiting rod 92 and lifts the limiting rod 92. After the second electric push rod 72 pushes the connecting slide plate 54 to move, the limiting rod 92 begins to disengage from the arc plate 91, and the spring 93 is in a downward state against the blocking plate 83.
[0035] like Figure 1 , Figure 8 and Figure 9 As shown, it also includes a magnetic control component 10, which is installed on the sliding guide frame 61. The magnetic control component 10 includes a fixing plate 101 and a contact switch 102. The fixing plate 101 is symmetrically installed on the left and right sides of the sliding guide frame 61 by bolts. The contact switch 102 is installed on the fixing plate 101. The contact switch 102 is in contact with the housing of the drive module 2 and is electrically connected to the electromagnet 4. The drive module 2 turns on the electromagnet 4 after contacting the contact switch 102 on the left side and turns off the electromagnet 4 after contacting the contact switch 102 on the right side. This adds a forced shutdown process. It can also be turned on again during use. The purpose is to avoid the electromagnet 4 from being continuously energized due to a malfunction, which would prevent the iron device from detaching.
[0036] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.
Claims
1. A rapid transfer device for preventing the accumulation of iron components, comprising a guide rail frame (1) and a drive module (2), wherein the drive module (2) is disposed on the guide rail frame (1), characterized in that: It also includes a first fixing rod (3), an electromagnet (4) and a collection component (5). The bottom of the drive module (2) is fixed to the first fixing rod (3), the bottom of the first fixing rod (3) is fixed to the electromagnet (4), and the collection component (5) is provided on the electromagnet (4). The collecting assembly (5) includes a fixed frame (51), a first electric push rod (52), a fixed block (53), a sliding plate (54), and a collecting frame (55). The fixed frame (51) is fixed to the electromagnet (4). The first electric push rod (52) is symmetrically fixed to the fixed frame (51). The fixed block (53) is fixed to the movable rod of the first electric push rod (52). The sliding plate (54) is slidably connected to the fixed block (53). The collecting frame (55) is hinged together on the sliding plates (54) on both sides. The drive module (2) consists of a motor mounted on the board and rollers fixed on the output shaft of the motor. The rollers are in close contact with the guide rail frame (1). It also includes a sliding assembly (6), which is installed on the guide rail frame (1); the sliding assembly (6) includes a sliding guide frame (61), a connecting frame (62), a sliding connecting plate (63), a supporting connecting plate (64), and a limiting protrusion (65). The sliding guide frame (61) is fixedly connected to the lower part of the guide rail frame (1), the connecting frame (62) is slidably connected to the sliding guide frame (61), the limiting protrusion (65) is symmetrically fixedly connected to the sliding guide frame (61), the sliding connecting plate (63) is hinged to both sides of the connecting frame (62), and the supporting connecting plate (64) is hinged to the sliding connecting plate (63). The supporting connecting plates (64) on both sides are hinged together with the collection frame (55). The sliding connecting plate (63) slides flat on the limiting protrusion (65). The sliding end point is the end point rotation part (65a). After the hinge point between the connecting frame (62) and the sliding connecting plate (63) reaches the end point rotation part (65a), it is no longer supported by the limiting protrusion (65). The sliding connecting plate (63) changes from a flat state to a drooping state. After the sliding connecting plate (63) droops, the supporting connecting plate (64) connected to the sliding connecting plate (63) also moves down, causing the collection frame (55) to tilt downward at the hinge point. It also includes a push assembly (7), and the push assembly (7) is installed on the fixed frame (51); the push assembly (7) includes a second fixed rod (71) and a second electric push rod (72), the bottom end of the second fixed rod (71) is fixedly connected to the fixed frame (51), the top end of the second fixed rod (71) is fixedly connected to the drive module (2), the second electric push rod (72) is installed on the fixed frame (51), and the movable rod of the second electric push rod (72) is fixedly connected to the connecting frame (62).
2. The rapid transfer device for preventing the accumulation of iron components according to claim 1, characterized in that: It also includes a blocking component (8), which is provided on the collection frame (55); the blocking component (8) includes a guide frame (81), a pull rod (82) and a blocking plate (83). The guide frame (81) is symmetrically fixed on the collection frame (55), and the blocking plate (83) is slidably connected on the collection frame (55). The blocking plate (83) is adjacent to the guide frame (81). One end of the pull rod (82) is rotatably connected to the blocking plate (83) on both sides, and the other end of the pull rod (82) is slidably connected to the guide frame (81).
3. The rapid transfer device for preventing the accumulation of iron components according to claim 2, characterized in that: It also includes a lifting trigger assembly (9), which is installed on the fixed block (53); the lifting trigger assembly (9) includes an arc plate (91), a limiting rod (92) and a spring (93), the arc plate (91) is fixed on the fixed block (53), the spring (93) is provided between the guide frame (81) and the pull rod (82), the limiting rod (92) is fixed at the sliding connection between the pull rod (82) and the guide frame (81), and the limiting rod (92) is in contact with the arc plate (91).
4. A rapid transfer device for preventing the accumulation of iron components according to claim 3, characterized in that: It also includes a magnetic control component (10), which is installed on the sliding guide frame (61); the magnetic control component (10) includes a fixed plate (101) and a contact switch (102). The fixed plate (101) is symmetrically fixed on the sliding guide frame (61), and the contact switch (102) is installed on the fixed plate (101). The contact switch (102) is in contact with the housing of the drive module (2), and the contact switch (102) is electrically connected to the electromagnet (4).
Citation Information
Patent Citations
Copper slag deironing device and using method thereof
CN111804433A
Iron attracting mechanism with distribution box
CN214864356U