A scraping and compressing integrated machine for carpet processing

Abstract

The present invention belongs to the technical field of a combined leveling and compressing machine for carpet processing, and discloses a combined leveling and compressing machine for carpet processing. The combined leveling and compressing machine for carpet processing includes a base, a driving mechanism is arranged inside the base, a platform is arranged above the base, and the driving mechanism is used for performing azimuth movement on the platform. A bracket is fixedly installed on the upper surface of the platform, and a mounting plate is fixedly installed on the upper surface of the bracket. For the combined leveling and compressing machine for carpet processing, by using the driving mechanism to drive the equipment to perform lifting movement and forward and backward movement, a larger space can be left for subsequent manual operations. The curve forming mechanism can achieve a faster processing speed through the mutual cooperation of the sliding component and the guiding component. The leveling and compressing component can achieve high-frequency compaction, improve work efficiency, and can achieve lateral movement, reducing manufacturing costs, and being more flexible and convenient for processing.

Description

Technical Field

[0001] The present invention relates to the technical field of a flattening and compressing integrated machine for carpet processing, and specifically relates to a flattening and compressing integrated machine for carpet processing. Background Technique

[0002] A carpet is a floor covering woven, tufted or knitted by hand or mechanical processes from raw materials such as natural fibers like cotton, linen, wool, silk, grass or chemical synthetic fibers. It is one of the arts and crafts categories with a long historical tradition worldwide. It covers the floors of residences, hotels, gymnasiums, exhibition halls, vehicles, ships, airplanes, etc., and has the effects of reducing noise, heat insulation and decoration.

[0003] The production of carpets usually requires four processes: yarn compaction, flattening and alignment, thick weft compaction, and fine weft curving. However, in actual production and manufacturing, the production efficiency is low and the labor cost is relatively high. According to the existing technology, most operations are manual, with low efficiency. There are also some devices driven by motors that achieve the compaction purpose through rotational beating, but the processing accuracy is low, and wire disorder may occur. Therefore, we urgently need a flattening and compressing integrated machine for carpet processing to solve the above problems. Summary of the Invention

[0004] The invention purpose of the present invention is to provide a flattening and compressing integrated machine for carpet processing. This flattening and compressing integrated machine for carpet processing saves production costs and improves work efficiency.

[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: A flattening and compressing integrated machine for carpet processing includes a base. A driving mechanism is arranged inside the base. A platform is arranged above the base, and the driving mechanism is used to perform azimuth movement on the platform. A bracket is fixedly installed on the upper surface of the platform, and a mounting plate is fixedly installed on the upper surface of the bracket. A compaction and flattening mechanism is arranged on the platform, and a curving mechanism is arranged on the mounting plate;

[0006] The driving mechanism includes a Y-direction driving component and a Z-direction driving component for longitudinal and lateral movement to facilitate processing;

[0007] The compaction and flattening mechanism includes an X-direction driving component and a compaction and flattening component for wire arrangement;

[0008] The curving mechanism includes a sliding component and a guiding component for wire curving operation to facilitate weaving.

[0009] Preferably, the Y-direction driving assembly includes a lift, the lifts are fixedly installed on the left and right sides of the inner bottom wall of the base, the output end of the lift is fixedly installed with a driving rod, and the front and rear sides of the inner walls on the left and right sides of the base are fixedly installed with a first slide rail, and a first slider is slidably connected to each first slide rail. A support plate is arranged in the base, and the left and right sides of the support plate are fixedly installed with the first sliders. The end of the driving rod far from the lift is fixedly installed with the corresponding side surface of the support plate through a connector.

[0010] Through the above technical solution, the lower part of the platform is convex, which can be adapted to better fit the support plate of the base and the platform.

[0011] Preferably, the Z-direction driving assembly is arranged on the left and right sides of the upper surface of the support plate. The Z-direction driving assembly includes a first driving member, and the first driving member is fixedly installed at the central positions of the left and right sides of the support plate. Second slide rails are fixedly installed on the left and right sides of the upper surface of the support plate and on the left and right sides of the first driving member. Four second sliders are slidably connected to the four second slide rails, and the upper surface of the second slider is fixedly installed with the corresponding side surface of the platform.

[0012] Preferably, the X-direction driving assembly includes a first driving track, the first driving track is fixedly installed on the upper surface of the platform, a plurality of supports are fixedly installed on the first driving track, and the supports are fixedly installed with the platform. A third slider is slidably connected between two adjacent supports on the first driving track. A second driving member is fixedly installed on the right side of the upper surface of the platform. The scraping and compaction assembly includes a support frame, the lower surfaces of a plurality of support frames are respectively fixedly installed with the corresponding third sliders, adjacent support frames are fixedly connected by a connecting plate, and the output end of the second driving member is fixedly connected with the adjacent support frame through a connecting plate to realize driving. A floor sliding wheel is fixedly installed on the support frame, and the floor sliding wheel is in contact with the upper surface of the platform.

[0013] Through the above technical solution, the number of supports can be installed according to the size of the equipment. A bearing is arranged in the third slider, and it can rotate on the first driving track.

[0014] Preferably, a cylinder is fixedly installed on the lower surface of the support frame, a scraper is fixedly installed at the output end of the cylinder, a thin cylinder is fixedly installed at the central position of the upper surface of the support frame, the output end of the thin cylinder is in contact with the lower surface of the bracket, and the bottom ends of pressure springs are fixedly installed on the left and right sides of the upper surface of the support frame and the top ends of the pressure springs are in contact with the lower surface of the bracket. A rake plate is fixedly installed on the lower surface of the support frame, and the rake plate is located above the scraper.

[0015] Through the above technical solution, the number of thin cylinders and the number of pressure springs can be installed according to the actual situation.

[0016] Preferably, the sliding assembly includes a second driving guide rail, the second driving guide rail is fixedly mounted on a mounting plate, a driving block is slidably connected to the second driving guide rail, the driving block is movably connected to a guide block through a linear guide rail on its lower side, the guide assembly includes a guide plate, a plurality of the guide plates are fixedly mounted on the upper surface of the mounting plate at equal distances, a fine weft hook plate is slidably connected in adjacent guide plates, a guide rod is fixedly mounted on the upper surface of the fine weft hook plate, an iron block is fixedly mounted on the mounting plate and between the guide plate and the second driving guide rail, and a magnet is provided on the fine weft hook plate at the position corresponding to the iron block.

[0017] Through the above technical solution, the driving guide rail 2 can achieve longitudinal movement while moving laterally.

[0018] Preferably, both ends of the guide block are provided with triangular notches, and the two triangular notches are connected by a guide groove, and the upper side of the base is provided with warp threads for carpet processing.

[0019] By adopting the above technical solution, the beneficial effects of the present invention are:

[0020] 1. This carpet processing scraping and compacting machine can leave more space for subsequent manual operations by using a driving mechanism to drive the equipment to move up and down and move forward and backward. The curve-making mechanism can achieve a faster processing speed through the cooperation of the sliding component and the guide component. The scraping and compacting component can achieve high-frequency compaction, improve work efficiency, and can achieve lateral movement to reduce manufacturing costs. It is more flexible and easy to process.

[0021] 2. This carpet processing scraping and compacting machine, through the design of the curve-making mechanism, can pull the weft thread to make it bend and relax, which is helpful for the subsequent interlacing operation of two sets of warp threads. The processing process is automated and adjustable. Compared with traditional manual operation, the efficiency is greatly improved. The curve can be made by a back-and-forth movement of the guide component, which solves the problems raised in the background technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a front view structural schematic diagram of the present invention;

[0024] Figure 3 For the present invention Figure 2 Schematic diagram of the cross-sectional structure of the middle BB;

[0025] Figure 4 For the present invention Figure 2 AA cross-sectional structure diagram;

[0026] Figure 5 Schematic diagram of the rear view structure of the present invention;

[0027] Figure 6 Schematic diagram of the driving mechanism structure of the present invention;

[0028] Figure 7 Schematic diagram of the compaction and leveling mechanism structure of the present invention;

[0029] Figure 8 Schematic diagram of the leveling and compaction component structure of the present invention;

[0030] Figure 9 Schematic diagram of the curve forming mechanism structure of the present invention;

[0031] Figure 10 For the present invention Figure 9 Enlarged view at position A in;

[0032] Figure 11 Principle diagram of the curve forming of the present invention.

[0033] In the figure: 1 base, 2 driving mechanism, 3 platform, 4 bracket, 5 mounting plate, 6 compaction and leveling mechanism, 7 curve forming mechanism, 9 triangular notch, 10 guiding groove,

[0034] a Y-direction driving component, a1 elevator, a2 driving rod, a3 first slide rail, a4 first slider, a5 support plate,

[0035] b Z-direction driving component, b1 first driving part, b2 second slide rail, b3 second slider,

[0036] c X-direction driving component, c1 first driving track, c2 support, c3 third slider, c4 second driving part,

[0037] d leveling and compaction component, d1 support frame, d2 floor sliding wheel, d3 cylinder, d4 scraper, d5 thin cylinder, d6 pressure spring, d7 rake plate, d8 connecting plate, d9 connecting board,

[0038] e sliding component, e1 second driving guide rail, e2 driving block, e3 guiding block,

[0039] f guiding component, f1 guiding plate, f2 fine weft crochet needle plate, f3 guiding rod, f4 iron block, f5 magnet. Detailed implementation manners

[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0041] Please refer to Figure 1-11 , the present invention provides a technical solution: a leveling and compacting integrated machine for carpet processing, including a base 1, a driving mechanism 2 is arranged inside the base 1, a platform 3 is arranged above the base 1, and the driving mechanism 2 is used to perform azimuth movement on the platform 3. A bracket 4 is fixedly installed on the upper surface of the platform 3, a mounting plate 5 is fixedly installed on the upper surface of the bracket 4, a compaction and leveling mechanism 6 is arranged on the platform 3, and a curve forming mechanism 7 is arranged on the mounting plate 5;

[0042] The driving mechanism 2 includes a Y-direction driving component a and a Z-direction driving component b, which are used for longitudinal and lateral movement to facilitate processing;

[0043] The compaction and leveling mechanism 6 includes an X-direction driving component c and a compaction and leveling component d, which are used to straighten the line;

[0044] The curve forming mechanism 7 includes a sliding component e and a guiding component f, which are used to perform curve forming operations on the line to facilitate weaving. The Y-direction driving component a includes a lifter a1. The lifter a1 is fixedly installed on the left and right sides of the inner bottom wall of the base 1. The output end of the lifter a1 is fixedly installed with a driving rod a2. The front and rear sides of the left and right inner walls of the base 1 are fixedly installed with a first slide rail a3, and a first slider a4 is slidably connected to the first slide rail a3. A support plate a5 is arranged inside the base 1, and the left and right sides of the support plate a5 are fixedly installed with the first slider a4. The end of the driving rod a2 far from the lifter a1 is fixedly installed with the corresponding side surface of the support plate a5 through a connector. The lower part of the platform 3 is convex, which can be adapted to better fit the support plate a5 of the base and the platform 3. The Z-direction driving component b is arranged on the left and right sides of the upper surface of the support plate a5. The Z-direction driving component b includes a driving part b1. The driving part b1 is fixedly installed at the center positions of the left and right sides of the support plate a5. The left and right sides of the upper surface of the support plate a5 and on the left and right sides of the driving part b1 are fixedly installed with a second slide rail b2. A second slider b3 is slidably connected to the four second slide rails b2, and the upper surface of the second slider b3 is fixedly installed with the corresponding side surface of the platform 3.;

[0045] The X-direction driving assembly c includes a driving track 1 c1, and the driving track 1 c1 is fixedly installed on the upper surface of the platform 3. A number of supports c2 are fixedly installed on the driving track 1 c1 for support, and the supports c2 are fixedly installed with the platform 3. Sliders 3 c3 are slidably connected between two adjacent supports c2 on the driving track 1 c1. A driving member 2 c4 is fixedly installed on the right side of the upper surface of the platform 3. The scraping and compaction assembly d includes a support frame d1. The lower surfaces of a number of the support frames d1 are respectively fixedly installed with corresponding sliders 3 c3. Adjacent support frames d1 are fixedly connected by a connecting plate d8. The output end of the driving member 2 c4 is fixedly connected with an adjacent support frame d1 through a connecting plate d9 to achieve driving. A floor sliding wheel d2 is fixedly installed on the support frame d1, and the floor sliding wheel d2 is in contact with the upper surface of the platform 3. The number of supports c2 can be installed according to the size of the equipment. A bearing is provided in the slider 3 c3, and it can rotate on the driving track 1 c1. A cylinder d3 is fixedly installed on the lower surface of the support frame d1, and a scraping plate d4 is fixedly installed at the output end of the cylinder d3. A thin cylinder d5 is fixedly installed at the center position of the upper surface of the support frame d1, and the output end of the thin cylinder d5 is in contact with the lower surface of the support 4. Pressure springs d6 are fixedly installed at the left and right sides of the thin cylinder d5 on the upper surface of the support frame d1, and the tops of the pressure springs d6 are in contact with the lower surface of the support 4. A rake plate d7 is fixedly installed on the lower surface of the support frame d1, and the rake plate d7 is located above the scraping plate d4. The number of thin cylinders d5 and the number of pressure springs d6 can be installed according to the actual situation. The sliding assembly e includes a driving guide rail 2 e1, and the driving guide rail 2 e1 is fixedly installed on the mounting plate 5. A driving block e2 is slidably connected to the driving guide rail 2 e1. The driving block e2 is movably connected with a guide block e3 through a linear guide rail on its lower side. The guiding assembly f includes a guiding plate f1. A number of the guiding plates f1 are fixedly installed at equal distances on the upper surface of the mounting plate 5. A thin weft hook needle plate f2 is slidably connected in adjacent guiding plates f1. A guiding rod f3 is fixedly installed on the upper surface of the thin weft hook needle plate f2. An iron block f4 is fixedly installed on the mounting plate 5 between the guiding plate f1 and the driving guide rail 2 e1. A magnet f5 is provided at the position of the thin weft hook needle plate f2 corresponding to the iron block f4. The cooperation between the driving guide rail 2 e1 and the driving block e2 can achieve the lateral and longitudinal movement of the guide block e3, so as to guide the guiding assembly f. Warps are provided above the base 1 for carpet processing.

[0046] When the carpet processing and leveling compactor works, two groups of warp threads are vertically fixed on the base of the equipment. The fine weft passes through the gaps between the two groups of warp threads. The position of the support plate a5 is adjusted by the elevator a1. While driving the guide rail two e1 to move horizontally and longitudinally, it drives the guide block e3 to contact the guide rod f3, and drives the fine weft hook needle plate f2 to move within the guide plate f1. The fine weft hook needle plate f2 passes through the adjacent warp threads. Cooperating with the up and down movement of the elevator a1, the fine weft hook needle plate f2 hooks the fine weft. Guided by the guide block e3, the fine weft hook needle plate f2 moves towards the magnet f5, so that the iron block f4 and the magnet f5 are adsorbed and fixed. The fine weft passes through the warp thread gap to complete the curve forming work. The output end of the thin cylinder d5 continuously reciprocates, causing the support frame d1 to swing on the drive guide rail one c1. The cylinder d3 extends to drive the scraper d4 to perform the leveling work. After completion, the equipment resets, and the exposed rake plate d7 can compact the carpet.

[0047] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0048] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A scraping and compressing integrated machine for carpet processing, comprising a base (1), characterized in that: A driving mechanism (2) is arranged inside the base (1). A platform (3) is arranged above the base (1), and the driving mechanism (2) is used to drive the platform (3) to move in multiple directions. A bracket (4) is fixedly installed on the upper surface of the platform (3), and a mounting plate (5) is fixedly installed on the upper surface of the bracket (4). A compaction and leveling mechanism (6) is arranged on the platform (3), and a curve punching mechanism (7) is arranged on the mounting plate (5). The driving mechanism (2) includes a Y-direction driving component (a) and a Z-direction driving component (b) for longitudinal and lateral movement. The compaction and leveling mechanism (6) includes an X-direction driving component (c) and a leveling and compaction component (d) for wire arrangement. The curve punching mechanism (7) includes a sliding component (e) and a guiding component (f) for wire curve punching operation. The sliding component (e) includes a second driving guide rail (e1). The second driving guide rail (e1) is fixedly installed on the mounting plate (5). A driving block (e2) is slidably connected to the second driving guide rail (e1). The driving block (e2) is movably connected to a guiding block (e3) through a linear guide rail on its lower side. The guiding component (f) includes a guiding plate (f1). A plurality of the guiding plates (f1) are fixedly installed on the upper surface of the mounting plate (5) at equal intervals. A thin weft hook needle plate (f2) is slidably connected inside adjacent guiding plates (f1). A guiding rod (f3) is fixedly installed on the upper surface of the thin weft hook needle plate (f2). An iron block (f4) is fixedly installed on the mounting plate (5) between the guiding plate (f1) and the second driving guide rail (e1). A magnet (f5) is arranged on the thin weft hook needle plate (f2) corresponding to the position of the iron block (f4). Triangular notches (9) are formed at both ends of the guiding block (e3). Warps are arranged above the base (1) for carpet processing.

2. The leveling and compaction integrated machine for carpet processing according to claim 1, wherein: The Y-direction driving component (a) includes a lift (a1). The lift (a1) is fixedly installed on the left and right sides of the inner bottom wall of the base (1). The output end of the lift (a1) is fixedly installed with a driving rod (a2). The front and rear sides of the left and right inner walls of the base (1) are fixedly installed with first slide rails (a3), and first sliders (a4) are slidably connected to the first slide rails (a3). A support plate (a5) is arranged inside the base (1), and the left and right sides of the support plate (a5) are fixedly installed with the first sliders (a4). The end of the driving rod (a2) far from the lift (a1) is fixedly installed with the corresponding side surface of the support plate (a5) through a connector.

3. The leveling and compaction integrated machine for carpet processing according to claim 2, wherein: The Z-direction driving assembly (b) is arranged on the left and right sides of the upper surface of the support plate (a5). The Z-direction driving assembly (b) includes a first driving member (b1), and the first driving member (b1) is fixedly installed at the central positions on the left and right sides of the support plate (a5). Slide rails two (b2) are fixedly installed on the left and right sides of the upper surface of the support plate (a5) and on the left and right sides of the first driving member (b1). A second slider (b3) is slidably connected to the four slide rails two (b2), and the upper surface of the second slider (b3) is fixedly installed with the corresponding side surface of the platform (3).

4. The leveling and compaction integrated machine for carpet processing according to claim 3, characterized in that: The X-direction driving assembly (c) includes a first driving track (c1), and the first driving track (c1) is fixedly installed on the upper surface of the platform (3). A number of supports (c2) are fixedly installed on the first driving track (c1), and the supports (c2) are fixedly installed with the platform (3). A third slider (c3) is slidably connected between two adjacent supports (c2) on the first driving track (c1). A second driving member (c4) is fixedly installed on the right side of the upper surface of the platform (3). The leveling and compaction assembly (d) includes a support frame (d1), and the lower surfaces of a number of the support frames (d1) are respectively fixedly installed with the corresponding third sliders (c3). The adjacent support frames (d1) are fixedly connected by a connecting plate (d8). The output end of the second driving member (c4) is fixedly connected with the adjacent support frame (d1) through a connecting plate (d9) to realize driving. A floor sliding wheel (d2) is fixedly installed on the support frame (d1), and the floor sliding wheel (d2) is in contact with the upper surface of the platform (3).

5. A leveling and compaction integrated machine for carpet processing according to claim 4, characterized in that: A cylinder (d3) is fixedly installed on the lower surface of the support frame (d1), and a scraper (d4) is fixedly installed at the output end of the cylinder (d3). A thin cylinder (d5) is fixedly installed at the central position of the upper surface of the support frame (d1), and the output end of the thin cylinder (d5) is in contact with the lower surface of the bracket (4). The bottom ends of pressure springs (d6) are fixedly installed on the upper surface of the support frame (d1) and on the left and right sides of the thin cylinder (d5), and the top ends of the pressure springs (d6) are in contact with the lower surface of the bracket (4). A rake plate (d7) is fixedly installed on the lower surface of the support frame (d1), and the rake plate (d7) is located above the scraper (d4).

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