High-efficiency compact dispensing module
By introducing a movable storage plate and workpiece lifting device into the dispensing module, the problems of downtime and accidental injury to workers caused by workpiece replacement in the existing technology are solved, an efficient and compact dispensing process is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202210826326.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-13
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2042-07-13
AI Technical Summary
The existing gantry-type dispensing module requires manual replacement of workpieces during the dispensing process, which increases downtime and affects dispensing efficiency. In addition, the traditional method of dispensing while replacing workpieces can easily cause accidental injuries to workers.
A movable storage plate and workpiece lifting device are designed. The workpiece after dispensing can be moved to the side away from the dispensing head by sliding the storage plate, which is convenient for workpiece replacement. The workpiece is fixed with a vacuum machine, and combined with the workpiece lifting device, it can be quickly removed and placed.
It achieves efficient replacement of workpieces and compactness of the dispensing process, improves dispensing efficiency, avoids accidental injuries to workers, and improves overall production efficiency.
Smart Images

Figure CN116764881B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of glue dispensing modules, and in particular to a high-efficiency and compact glue dispensing module. Background Art
[0002] Gluing is a process, also known as gluing, coating, filling, dripping, etc. It is to apply, fill, and drip electronic glue, oil or other liquids onto the product to make the product stick, fill, insulate, fix, and smooth the surface. The base of the existing gantry-type dispensing module is a fixed structure. Therefore, when dispensing, it is necessary to manually place the workpiece on the workstation groove, and then wait for the dispensing to be completed before manually removing the workpiece from the inside of the groove, and then placing them one by one, or during the dispensing process, the worker removes the workpiece that has been glued and places the new one inside the groove. The above method has the following disadvantages: the overall dispensing and replacement method, at this time the dispensing module is in a shutdown state, which wastes a lot of time, and thus makes it impossible for the dispensing module to replace the workpiece compactly, which leads to a decrease in the dispensing efficiency of the dispensing module; secondly, the traditional dispensing and replacement method can easily cause workers to accidentally touch the dispensing head, thereby causing accidental injury to the worker's hand, thereby affecting the overall dispensing efficiency. Summary of the Invention
[0003] In order to overcome the shortcomings of the existing technology, the present invention provides an efficient and compact dispensing module. By setting up a movable placement plate, when dispensing glue on a workpiece in a groove on one side of the placement plate, the placement plate can be moved to slide and the groove after dispensing glue can be placed on the side away from the dispensing head, which makes it convenient for workers to replace the workpiece after dispensing glue and place a new workpiece.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: including a dispensing module, the dispensing module including a base and a dispensing head fixedly arranged directly above the middle of the base, linear modules fixedly installed on both sides of the top surface of the base, a storage plate located below the dispensing head fixedly installed on the top of the linear module, two groups of grooves symmetrically opened at both ends of the top surface of the storage plate, and workpiece lifting devices located below the grooves are respectively provided on both sides of the top surface of the base. When the storage plate moves back and forth to the corresponding limit stroke positions on both sides of the linear module, the two groups of grooves are alternately located directly below the dispensing head, and the two workpiece lifting devices are alternately located directly below the grooves on the same side, and the top of the workpiece lifting device can be inserted through the corresponding groove.
[0005] As a preferred technical solution of the present invention, baffles located at the ends of the sliding stroke of the storage plate are fixedly provided at both ends of the top surface of the base or the top ends of the linear module.
[0006] As a preferred technical solution of the present invention, a plurality of baffles are arranged at equal intervals on the inner bottom of the groove, and a movable cavity is formed between every two baffles and extends to the bottom of the storage plate.
[0007] As a preferred technical solution of the present invention, the storage plate and the shift lever are both shell structures with a cavity inside, and a number of air holes connected to the cavity of the storage plate are opened on the side of the shift lever away from the linear module, and a connecting pipe connected to the vacuum machine is provided on one side of the storage plate.
[0008] As a preferred technical solution of the present invention, the workpiece lifting device includes a motor vertically fixedly installed on the top surface of the base, a screw fixedly connected to the output shaft end of the motor, and a base plate threadedly connected to the outer side of the top of the screw. A plurality of strips adapted to the movable cavity are fixedly installed on the side of the base close to the groove.
[0009] As a preferred technical solution of the present invention, a movable hole is opened at the bottom of the base plate, and a guide rod adapted to the movable hole is fixedly mounted on the base.
[0010] As a preferred technical solution of the present invention, the upper end of the strip is placed below the storage board, and the vertical lifting height of the strip is greater than the thickness of the storage board.
[0011] As a preferred technical solution of the present invention, the linear module includes a guide rail fixed to the base, and a nut slider adapted to slide with the guide rail and fixedly connected to the bottom of the storage plate on one side.
[0012] As a preferred technical solution of the present invention, the plumb line height of the strip is greater than the thickness of the storage board, and the upper end of the strip is placed below the storage board.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. By setting up a movable placement plate, when dispensing glue on the workpiece in the groove on one side of the placement plate, the placement plate can be moved to slide and place the groove after dispensing glue on the side away from the dispensing head, which is convenient for workers to replace the workpiece after dispensing glue and place new workpieces.
[0015] 2. The workpiece lifting device is placed under the storage plate, and the upper end can pass through the opening at the bottom of the groove after it is raised. After the dispensing is completed, the workpiece inside the groove can be quickly taken out through the workpiece lifting device.
[0016] 3. The interior of the storage plate is a cavity structure, and each air hole is interconnected with the cavity. Therefore, when the connecting tube is connected to the vacuum machine, the vacuum machine can make the interior of the cavity negative pressure, and then the workpiece is adsorbed and fixed inside the groove under the action of the air holes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the present invention;
[0018] Figure 2 It is a schematic diagram of the explosion structure of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the workpiece lifting device of the present invention;
[0020] Figure 4 Schematic diagram of the storage plate structure of the present invention;
[0021] Figure 5 Schematic diagram of the cross-sectional structure of the storage plate of the present invention;
[0022] Figure 6 For the present invention Figure 5 A in the middle is an enlarged structural diagram;
[0023] Figure 7 Schematic diagram of the dispensing module and linear module structure of the present invention;
[0024] Figure 8 It is a schematic diagram of the movable structure of the storage plate of the present invention.
[0025] in:
[0026] 1. Glue dispensing module; 11. Base; 12. Baffle;
[0027] 2. Storage plate; 21. Groove; 22. Stop lever; 221. Air hole; 23. Active cavity; 24. Connecting pipe;
[0028] 3. Linear module; 31. Guide rail; 32. Nut slider;
[0029] 4. Workpiece lifting device; 41. Base plate; 411. Threaded hole; 412. Movable hole; 42. Strip plate; 43. Guide rod; 44. Motor; 45. Screw. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, purpose and efficacy of the present invention easy to understand, the present invention is further described below in conjunction with specific examples, but the following examples are only preferred embodiments of the present invention, not all. Based on the examples in the embodiments, other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention. The experimental methods in the following examples, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following examples, unless otherwise specified, can be obtained from commercial channels.
[0031] Example:
[0032] like Figure 1-8 As shown, the present invention provides an efficient and compact dispensing module, including a dispensing module 1, the dispensing module 1 includes a base 11 and a dispensing head fixedly arranged just above the middle of the base (11), the dispensing head is a gantry-type multi-point dispensing device, which is an existing commercially available device, and its specific structure and working principle are not described in detail.
[0033] Both sides of the top surface of the base 11 (such as Figure 1 Linear modules 3 are fixedly mounted on the front and rear sides (shown in FIG). Two linear modules 3 are arranged parallel to the base 11. The linear modules 3 include guide rails 31 bolted to the top edge of the base 11 and sliding nut sliders 32 adapted to the guide rails 31. The linear modules utilize a ball screw transmission structure driven by a universal stepper motor or servo motor. Their specific structure and operating principle are not detailed here.
[0034] Each guide rail 31 is provided with two nut sliders 32. The top surfaces of the four nut sliders 32 are fixedly mounted with a storage plate 2 located below the dispensing head. By synchronously driving the two sets of linear modules 3, the storage plate 2 can be driven to achieve horizontal reciprocating motion on the guide rail 31, and the motion process is relatively smooth. Preferably, the storage plate 2 is a square plate, and the top ends of the base 11 (such as Figure 1 The left and right ends shown in FIG are fixedly provided with baffles 12 at the end of the sliding stroke of the storage plate 2. Figure 7 As shown, the sliding travel of the storage plate 2 can be limited to prevent excessive sliding and derailment during sliding. At the same time, it facilitates the setting of the starting point for the reverse movement of the storage plate 2, thereby eliminating errors in the linear module transmission. The side of the baffle 12 is equipped with a travel control switch (not shown) that is electrically connected to the drive module of the linear module 3. When the storage plate 2 moves to the extreme travel position at either end, the side of the storage plate 2 abuts the side of the baffle 12, triggering the travel switch and controlling the linear module 3 to pause operation.
[0035] The top surface of the storage plate 2 is symmetrically defined on the left and right ends of the plate. Each set of grooves 21 contains four grooves, equidistantly spaced along the direction of movement of the dispensing head. The contours of each groove 21 are tailored to the workpiece being dispensed, facilitating quick placement and securement. When the storage plate 2 reciprocates to the corresponding travel limits on either side of the linear module 3, the two sets of grooves 21 alternately align directly below the dispensing head.
[0036] A plurality of baffles 22 are arranged at equal intervals on the inner bottom of the groove 21, and a movable cavity 23 is formed between every two baffles 22 and extends to the bottom of the storage plate 2. After the workpiece to be glued is placed in the groove 21, the bottom surface of the workpiece is in contact with the top surface of the baffle 22, and the four sides of the workpiece are in contact with the four side walls of the groove 21, so that the placement position of the workpiece in the groove 21 for glueing can be quickly determined, thereby ensuring the accuracy of the subsequent glueing position.
[0037] Preferably, both the storage plate 2 and the lever 22 are shell structures with internal cavities. In this embodiment, the storage plate 2 and lever 22 form an integral, sealed cavity structure. The lever 22 has several air holes 221 on the side facing away from the linear module 3 (i.e., the top surface), which communicate with the cavity of the storage plate 2. A connecting tube 24 for connection to a vacuum machine is provided on one side of the storage plate 2. During the dispensing operation, the internal pressure of the storage plate 2 is maintained by an external vacuum machine, and the workpiece positioned within the groove 21 is adsorbed therein by the negative pressure.
[0038] On both sides of the top surface of the base 11, there are respectively provided workpiece lifting devices 4 located below the grooves 21. When the storage plate 2 moves back and forth to the corresponding limit travel positions on both sides of the linear module 3, the two workpiece lifting devices 4 are alternately located directly below the grooves 21 on the same side. Therefore, the two workpiece lifting devices 4 are symmetrically arranged on the left and right sides of the dispensing head, and the center distance between the two workpiece lifting devices 4 is twice the center distance between the two groups of grooves 21. When the storage plate 2 is at the limit travel position at the left end, the left group of grooves 21 is located directly above the left workpiece lifting device 4, and the right group of grooves 21 is located directly below the dispensing head; when the storage plate 2 is at the limit travel position at the right end, the right group of grooves 21 is located directly above the right workpiece lifting device 4, and the left group of grooves 21 is located directly below the dispensing head.
[0039] The workpiece lifting device 4 includes a motor 44 fixedly mounted vertically on the top surface of the base 11, a screw 45 fixedly connected to the output shaft end of the motor 44, and a base plate 41 threadedly connected to the outer side of the top of the screw 45. A plurality of strips 42 adapted to the movable cavity 23 are fixedly mounted on the side of the base plate 41 close to the groove 21. The screw 45 is driven to rotate by the forward / reverse rotation of the motor 44, and the base plate 41 is driven to rise / fall by the thread transmission. The motor 44 adopts a stepping motor or a servo motor to accurately set and control the unidirectional stroke of the base plate 41. A movable hole 412 is provided at the bottom of the base plate 41, and a guide rod 43 adapted to the movable hole 412 is fixedly mounted on the base 11. The cooperation between the guide rod 43 and the movable hole 412 guides the lifting and lowering of the base plate 41.
[0040] The upper end of the strip 42 is positioned below the storage plate 2, and the top of the workpiece lifting device 4 can be inserted into the corresponding groove 21. That is, the strip 42 can pass through the movable cavity 23 and enter the groove 21. The vertical lifting height of the strip 42 is greater than the thickness of the storage plate 2. This allows the strip 42 to vertically eject the workpiece in the groove 21 and position it above the top surface of the storage plate 2, facilitating rapid removal and transfer of the workpiece. When the strip 42 is lowered to its lowest position, it is below the storage plate 2 and does not interfere with the horizontal movement of the storage plate 2.
[0041] The use of the device is described by taking the storage plate 2 at the left end as an example.
[0042] First, place the workpieces inside the grooves 21 of the left group, and connect the connecting pipe 24 to the vacuum machine. When the vacuum machine is running, the inside of the cavity can be negatively pressurized, and then under the action of the air holes 221, the workpiece is adsorbed and fixed inside the grooves 21. Then, the linear module 3 drives the placement plate 2 to move horizontally to the right by a single preset distance (i.e., the middle distance between the two groups of grooves 21, which is the maximum one-way stroke of the placement plate 2 in this embodiment), so that the placement plate 2 is located at the right extreme position, and the linear module 3 stops working. At this time, the grooves 21 of the left group are located below the dispensing module 1, and the empty grooves 21 of the right group are located at the right extreme position. The dispensing head dispenses glue on the workpiece inside the grooves 21 below it, and a new workpiece can be placed in the empty groove 21 on the right.
[0043] When the glue is dispensed, the linear module 3 drives the storage plate 2 to move to the left to the limit position. At this time, the workpiece with glue dispensed is located directly above the workpiece lifting device 4 on the left, and the new workpiece in the groove 21 on the right is located directly below the glue dispensing head. The workpiece lifting device 4 on the left works, and the vacuum machine stops running. The motor 44 on the corresponding side drives the corresponding strip 42 to rise, and the workpiece with glue dispensed in the left groove 21 is ejected. This makes it easy to manually and quickly remove the workpiece with glue dispensed. Then the motor 44 in the workpiece lifting device 4 on the left works in the reverse direction, causing the strip 42 to descend to the initial position. At this time, the worker can put a new workpiece to be glued into the controlled groove 21 again, and the vacuum machine works again. At the same time, the glue dispensing head performs the glue dispensing operation on the workpiece in the right groove 21. After the glue dispensing operation is completed, the storage plate 2 can be driven to the right again to the limit travel position on the right side, and the removal of the glued workpiece and the placement of the new workpiece on the right side are completed. Repeating the above process allows the worker to replace the workpiece on the side away from the dispensing head, and the workpiece lifting device 4 facilitates rapid replacement, thereby improving dispensing efficiency and making replacement more compact.
[0044] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0045] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency and compact dispensing module, comprising a dispensing module (1), wherein the dispensing module (1) comprises a base (11) and a dispensing head fixedly disposed just above the middle of the base (11), characterized in that: Linear modules (3) are fixedly installed on both sides of the top surface of the base (11), and a storage plate (2) located below the dispensing head is fixedly installed on the top of the linear module (3). Two groups of grooves (21) are symmetrically opened at both ends of the top surface of the storage plate (2). Workpiece lifting devices (4) located below the grooves (21) are respectively provided on both sides of the top surface of the base (11). When the storage plate (2) moves back and forth to the corresponding limit stroke positions on both sides of the linear module (3), the two groups of grooves (21) are alternately located directly below the dispensing head, and the two workpiece lifting devices (4) are alternately located directly below the grooves (21) on the same side, and the top of the workpiece lifting device (4) can be inserted into the corresponding groove (21). Baffles (12) located at the ends of the sliding stroke of the storage plate (2) are fixedly provided at both ends of the top surface of the base (11) or the top surfaces of the linear module (3); A plurality of blocking rods (22) are arranged at equal intervals on the inner bottom of the groove (21), and a movable cavity (23) is formed between every two blocking rods (22) and extends through the bottom of the storage plate (2); The workpiece lifting device (4) comprises a motor (44) vertically fixedly mounted on the top surface of the base (11), a screw (45) fixedly connected to the output shaft end of the motor (44), and a base plate (41) threadedly connected to the outer side of the top of the screw (45); a plurality of strips (42) adapted to the movable cavity (23) are fixedly mounted on one side of the base plate (41) close to the groove (21).
2. The high-efficiency and compact dispensing module according to claim 1, characterized in that: The storage plate (2) and the blocking rod (22) are both shell structures with cavities formed therein, and a plurality of air holes (221) communicating with the cavities of the storage plate (2) are formed on a side of the blocking rod (22) away from the linear module (3), and a connecting pipe (24) connected to a vacuum machine is provided on one side of the storage plate (2).
3. The efficient and compact dispensing module according to claim 1, characterized in that: A movable hole (412) is provided at the bottom of the bottom plate (41), and a guide rod (43) adapted to the movable hole (412) is fixedly mounted on the base (11).
4. The high-efficiency compact dispensing module according to claim 1 or 3, characterized in that: The upper end of the strip (42) is placed below the storage board (2), and the vertical lifting height of the strip (42) is greater than the thickness of the storage board (2).
5. The high-efficiency and compact dispensing module according to claim 1, characterized in that: The linear module (3) comprises a guide rail (31) fixed to the base (11), and a nut slider (32) adapted to slide with the guide rail (31) and having one side fixedly connected to the bottom of the storage plate (2).
Citation Information
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