A device and method for feed treatment of laboratory bird hatching waste

A device and method convert bird hatching waste into feed by sterilizing and mixing eggshells with calcium sources, addressing environmental and health issues while creating a valuable feed supplement.

CN116784494BActive Publication Date: 2025-07-15NANJING INST OF ENVIRONMENTAL SCI MINIST OF ECOLOGY & ENVIRONMENT OF THE PEOPLES REPUBLIC OF CHINA
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Patent Information

Application Number
CN202310670049.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-07
Publication Date
2025-07-15
Estimated Expiration
2043-06-07

AI Technical Summary

Technical Problem

In the prior art, the treatment method of laboratory bird incubation waste leads to harsh environment, high biosecurity risks and waste of resources, and fails to effectively utilize the eggshell resources in the incubation waste.

Method used

A laboratory bird incubation waste feed processing device is designed, including feed assembly, high-temperature maturation assembly and crushing mixing assembly. Through the coordinated work of components such as high-temperature kettle, grinding roller and mixing tray, the incubation waste is converted into eggshell powder feed, and mixed with limestone powder, wheat bran, baking soda and vitamin E.

Benefits of technology

The resource utilization of laboratory bird hatching waste has been realized, economic benefits have been improved, chicken feed production costs have been reduced, and the threat of incubation waste to biosecurity has been avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a device and method for feed processing of laboratory bird hatching waste. The device includes a base, a feeding assembly, a high-temperature ripening assembly, and a crushing and mixing assembly. The feeding assembly includes a horizontal feeding cylinder clamped on the base, a guiding screw arranged in the horizontal feeding cylinder, and a feeding motor providing power for the guiding screw. The high-temperature ripening assembly includes a heat preservation sleeve arranged on the base, a high-temperature kettle clamped in the heat preservation sleeve and connected to the horizontal feeding cylinder, and a rotating motor providing power for the high-temperature kettle. Electric heating tubes are arranged on the inner wall of the high-temperature kettle. The crushing and mixing assembly includes a mixing cylinder arranged on the base, a grinding disc clamped inside the mixing cylinder, a grinding roller clamped on the grinding disc, a stirring disc arranged in the mixing cylinder, and a crushing motor providing power for the grinding roller and the stirring disc. The device of the present invention has a reasonable structural design, high efficiency in feed utilization of laboratory bird hatching waste, and is suitable for popularization and use.
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Description

Technical Field

[0001] The present invention relates to the technical field of bird hatching waste treatment, and particularly relates to a device and method for feed treatment of laboratory bird hatching waste. Background Art

[0002] In order to expand the population of birds and improve the breeding rate of bird animals so as to better establish a perfect population system, the artificial hatching method is adopted to effectively protect the wild bird animal resources; the scientific treatment of hatching waste is an important link that cannot be ignored in the process of bird hatching experiments;

[0003] At present, the treatment of laboratory bird hatching waste is to manually collect waste such as eggshells, dead eggs, and dead chicks, and then discard them. This primitive method of treating hatching waste not only makes the working environment harsh, but also makes the biosafety environment of the hatchery in a seriously out-of-control state. The odor and harmful microorganisms generated by the waste will seriously endanger human health; since the main component of poultry eggshells is calcium carbonate, which is a good natural calcium source, if these eggshells cannot be treated, it will cause unnecessary waste of resources. Summary of the Invention

[0004] In view of the above-mentioned existing technical problems, the present invention provides a device and method for feed treatment of laboratory bird hatching waste.

[0005] The technical solution of the present invention is as follows: A device for feed treatment of laboratory bird hatching waste includes a base, a feeding component movably arranged on the upper end surface of the base, a high-temperature cooking component movably arranged on the upper end surface of the base and connected to the feeding component, and a crushing and mixing component arranged on the base and connected to the high-temperature cooking component; a flap is movably hinged on the upper end surface of the base;

[0006] The feeding group is connected to the high-temperature cooking component through a movable joint;

[0007] The high-temperature cooking component includes a heat preservation sleeve fixedly arranged on the flap through a support block, a high-temperature kettle rotatably clamped inside the heat preservation sleeve, and a rotating motor arranged on the flap to provide power for the high-temperature kettle; a water inlet pipe and a sewage discharge pipe are respectively arranged at the upper and lower ends of the heat preservation sleeve; several through holes are equidistantly distributed on the side wall of the high-temperature kettle, and connecting heads are arranged at both ends of the high-temperature kettle. One of the connecting heads is movably connected to the movable joint, and a connecting gear is sleeved on the other connecting head; several electric heating tubes are equidistantly distributed on the inner wall of the high-temperature kettle; a main gear is arranged on the output shaft of the rotating motor, and the main gear and the connecting gear are driven by a chain;

[0008] The crushing and mixing assembly includes a mixing cylinder disposed on a base, a grinding disc movably clamped inside the mixing cylinder, a grinding roller rotatably clamped on the grinding disc, a stirring disc movably disposed inside the mixing cylinder and below the grinding disc, and a crushing motor disposed at the top of the mixing cylinder to provide power for the grinding roller and the stirring disc; the mixing cylinder is connected to a connector at one end far from the feeding assembly through a telescopic hose; a second feeding hopper and a discharge door are disposed on the side wall of the mixing cylinder.

[0009] Further, the feeding assembly includes a horizontal feeding cylinder slidably clamped to the base through a sliding seat, a guiding screw rotatably clamped inside the horizontal feeding cylinder, and a feeding motor disposed at the end of the horizontal feeding cylinder to provide power for the guiding screw; a first feeding hopper is disposed at one end of the upper end surface of the horizontal feeding cylinder and close to the feeding motor, and a movable joint is disposed at one end of the horizontal feeding cylinder far from the feeding motor; a first lead screw threadedly connected to the sliding seat is rotatably clamped at one end of the base close to the feeding assembly.

[0010] Note: The feeding motor drives the guiding screw to rotate, enabling the laboratory bird hatching waste to quickly enter the autoclave, thereby improving the processing efficiency; the first lead screw is used to push the sliding seat to move on the base, which can not only achieve the quick docking of the movable joint and the connector, but also improve the connection reliability between the movable joint and the connector.

[0011] Further, a support motor is disposed at one end of the base close to the crushing and mixing assembly, a second lead screw penetrating the base is disposed on the output shaft of the support motor, and a moving seat is threadedly connected to the second lead screw; a V-shaped support frame is movably hinged to the moving seat; two branches of the V-shaped support frame are respectively movably hinged to the lower bottom surface of the flap.

[0012] Note: When the material inside the autoclave is processed, the support motor drives the second lead screw to rotate, so that the moving seat moves on the base, and the flap is propped up at a certain angle through the V-shaped support frame, which is beneficial to improving the convenience of material transfer inside the autoclave.

[0013] Further, a protective shell is disposed on the flap outside the main gear and the connecting gear.

[0014] Note: The setting of the protective shell is beneficial to improving the safety of the device during operation.

[0015] Further, sealing valves are disposed on both connectors.

[0016] Note: By disposing the sealing valves on the connectors, it is beneficial to improve the heat preservation inside the autoclave and avoid heat loss inside the autoclave.

[0017] Furthermore, a rotating bracket is provided on the grinding disc, and several grinding rollers are provided. Each grinding roller is rotationally and snap-fitted on the rotating bracket in a scattered manner; a main shaft that penetrates the grinding disc and is connected to the rotating bracket and the stirring disc is provided on the output shaft of the crushing motor;

[0018] Explanation: The crushing motor is used to drive the main shaft and the rotating bracket to rotate. During the rotation of the rotating bracket, the grinding rollers are driven to rotate on the upper end surface of the grinding disc, and the materials on the grinding disc are ground and crushed, which is beneficial to improving the utilization efficiency of laboratory bird hatching waste.

[0019] Furthermore, a partition is provided inside the mixing cylinder and below the stirring disc; the lower end of the main shaft is slidably and snap-fitted with a stirring shaft that penetrates the partition, and the stirring disc is sleeved on the stirring shaft; a damping spring that abuts against the bottom end of the main shaft is snap-fitted inside the stirring shaft; a rotating wheel is rotationally and snap-fitted at the lower end of the stirring shaft; a docking disc is provided at the inner bottom of the mixing cylinder, and an arc-shaped protrusion that is in contact with the rotating wheel is provided on the docking disc;

[0020] Explanation: During the rotation of the stirring shaft, the rotating wheel contacts the arc-shaped protrusion, so that the stirring shaft drives the stirring disc to move up and down along the partition, which is beneficial to improving the mixing uniformity of the materials inside the mixing cylinder.

[0021] Furthermore, a mesh plate is provided on the inner wall of the high-temperature kettle and between two adjacent electric heating tubes;

[0022] Explanation: By providing a mesh plate inside the high-temperature kettle, when the high-temperature kettle rotates, the mesh plate is used to stir the materials, thereby improving the heating effect of the hatching waste and the uniformity of the heating temperature.

[0023] Furthermore, both outer sides of the two connectors are sleeved with a stabilizing sleeve connected to the flap through a stabilizing column, and a ball that is in contact with the outer wall of the connector is rotationally and snap-fitted inside the stabilizing sleeve;

[0024] Explanation: Using the stabilizing sleeve and the stabilizing column to support the high-temperature kettle is beneficial to improving the stability and safety of the high-temperature kettle during rotation.

[0025] Furthermore, movable blocks are rotationally and snap-fitted at both ends of the grinding roller, the movable blocks are slidably and snap-fitted with the rotating bracket, and a compression spring that abuts against the upper end surface of the movable block is provided inside the rotating bracket;

[0026] Explanation: By providing a compression spring, each grinding roller is always close to the grinding disc, thereby improving the grinding and crushing effect of the dried materials.

[0027] The present invention also provides a method for feed processing of laboratory bird hatching waste, including the following steps:

[0028] S1. Connect the rotating motor, the electric heating tube and the crushing motor to an external power source respectively;

[0029] S2. Put the laboratory bird hatching waste into the feeding component, and the laboratory bird hatching waste enters the autoclave through the connector connected to the feeding component;

[0030] S3. Inject pure water into the autoclave through the water inlet pipe on the autoclave, then turn on the electric heating tube to heat the pure water to 85 - 95 °C; then turn on the rotary motor, and use the rotary motor to drive the main gear to rotate. Since the main gear and the connecting gear are driven by a chain, the autoclave rotates inside the insulation jacket at this time, and the laboratory bird hatching waste is subjected to high-temperature treatment for 25 - 45 minutes;

[0031] S4. After the high-temperature treatment and cleaning of the laboratory bird hatching waste are completed, drain the sewage inside the autoclave through the sewage pipe, and keep the temperature inside the autoclave at 85 - 95 °C, and continue to rotate for 15 - 25 minutes to dry the hatched waste after high-temperature cleaning;

[0032] S5. Separate the feeding component from the connector, then lift one end of the flap, so that the dried material inside the autoclave falls onto the grinding disc inside the mixing cylinder through the telescopic hose; then turn on the crushing motor, and use the crushing motor to drive the grinding roller to rotate to grind and crush the dried material, and the crushed material falls to the lower end of the mixing cylinder through the grinding disc;

[0033] S6. Add limestone powder, wheat bran, baking soda and vitamin E into the mixing cylinder in sequence through the second feeding hopper; and use the crushing motor to drive the mixing disc to rotate to mix the materials inside the mixing cylinder, and finally discharge the materials through the discharge door to obtain the eggshell powder feed; among them, the mass ratio of the crushed material, limestone powder, wheat bran, baking soda and vitamin E is 5:3:2:0.05:0.001.

[0034] Compared with the prior art, the beneficial effects of the present invention are reflected in the following aspects:

[0035] First, by setting a feeding component, a high-temperature ripening component and a crushing and mixing component on the base, the present invention realizes the streamlined operation treatment of laboratory bird hatching waste, which can not only resourcefully utilize the laboratory bird hatching waste, improve economic benefits, but also avoid the hatching waste from breeding bacteria and endangering human health;

[0036] Second, the present invention uses the high-temperature ripening component to decompose the waste such as infertile eggs and dead chicks in the laboratory bird hatching waste at high temperature and discharge them together with the sewage inside the autoclave, which can not only separate the eggshells from the waste such as infertile eggs and dead chicks, but also the eggshells after high-temperature ripening treatment can be reused as feed raw materials;

[0037] Thirdly, by adding limestone powder, wheat bran, baking soda and vitamin E to eggshell powder, the present invention not only realizes the resource utilization of eggshells, but also reduces the production cost of chicken feed. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 is a longitudinal sectional view of the present invention;

[0039] Figure 2 is a front view of the present invention;

[0040] Figure 3 is a schematic diagram of the internal structure of the autoclave of the present invention;

[0041] Figure 4 is a schematic diagram of the connection between the V-shaped support frame and the base of the present invention;

[0042] Figure 5 is a schematic diagram of the connection between the stabilizing sleeve and the connecting head of the present invention;

[0043] Figure 6 is a schematic diagram of the internal structure of the mixing cylinder of the present invention;

[0044] Figure 7 is a schematic diagram of the connection between the grinding roller and the grinding disc of the present invention;

[0045] Figure 8 is a schematic diagram of the connection between the rotating wheel and the docking disc of the present invention;

[0046] Wherein, 1 - base, 10 - flap, 11 - first lead screw, 2 - feeding assembly, 20 - horizontal feeding cylinder, 200 - first feeding hopper, 201 - sliding seat, 21 - guiding spiral, 22 - feeding motor, 23 - movable joint, 3 - high-temperature ripening assembly, 30 - heat preservation sleeve, 300 - water inlet pipe, 301 - sewage discharge pipe, 31 - autoclave, 310 - connecting head, 311 - connecting gear, 32 - rotating motor, 320 - main gear, 321 - protective shell, 33 - supporting motor, 330 - second lead screw, 331 - moving seat, 34 - V-shaped support frame, 35 - electric heating tube, 36 - mesh plate, 37 - stabilizing sleeve, 370 - stabilizing column, 371 - ball, 4 - crushing and mixing assembly, 40 - mixing cylinder, 400 - second feeding hopper, 401 - discharge door, 402 - partition board, 41 - grinding disc, 410 - rotating bracket, 42 - grinding roller, 420 - movable block, 421 - compression spring, 43 - stirring disc, 44 - crushing motor, 440 - main shaft, 441 - stirring shaft, 4410 - damping spring, 4411 - rotating wheel, 45 - docking disc, 450 - arc-shaped protrusion. DETAILED DESCRIPTION OF THE INVENTION

[0047] Example 1

[0048] AsFigure 1 A feed treatment device for laboratory bird hatching waste as shown in the figure includes a base 1, a feeding component 2 movably arranged on the upper end surface of the base 1, a high-temperature cooking component 3 movably arranged on the upper end surface of the base 1 and connected to the feeding component 2, and a crushing and mixing component 4 arranged on the base 1 and connected to the high-temperature cooking component 3; a flap 10 is movably hinged on the upper end surface of the base 1;

[0049] As Figure 1 shown, the feeding component 2 is connected to the high-temperature cooking component 3 through a movable joint 23; the feeding component 2 is a commercially available spiral feeder;

[0050] As Figure 1 、 2 、3 shown, the high-temperature cooking component 3 includes a heat preservation sleeve 30 fixedly arranged on the flap 10 through a support block, a high-temperature kettle 31 rotatably clamped inside the heat preservation sleeve 30, and a rotating motor 32 arranged on the flap 10 and providing power for the high-temperature kettle 31; a water inlet pipe 300 and a sewage discharge pipe 301 are respectively arranged at the upper and lower ends of the heat preservation sleeve 30; several through holes are equidistantly distributed on the side wall of the high-temperature kettle 31, and connecting heads 310 are arranged at both ends of the high-temperature kettle 31, one of the connecting heads 310 is movably connected to the movable joint 23, and a connecting gear 311 is sleeved on the other connecting head 310; six electric heating tubes 35 are equidistantly distributed on the inner wall of the high-temperature kettle 31; a main gear 320 is arranged on the output shaft of the rotating motor 32, and the main gear 320 and the connecting gear 311 are driven by a chain;

[0051] As Figure 1 、 2 shown, the crushing and mixing component 4 includes a mixing cylinder 40 arranged on the base 1, a grinding disc 41 movably clamped inside the mixing cylinder 40, a grinding roller 42 rotatably clamped on the grinding disc 41, a stirring disc 43 movably arranged inside the mixing cylinder 40 and located below the grinding disc 41, and a crushing motor 44 arranged at the top of the mixing cylinder 40 and providing power for the grinding roller 42 and the stirring disc 43; the mixing cylinder 40 is connected to the connecting head 310 at the end far from the feeding component 2 through a telescopic hose; a second feeding hopper 400 and a discharge door 401 are arranged on the side wall of the mixing cylinder 40.

[0052] Example 2

[0053] This example describes a method for treating laboratory bird hatching waste into feed by applying the device of Example 1, including the following steps:

[0054] S1. Connect the rotating motor 32, the electric heating tube 35 and the crushing motor 44 to an external power supply respectively;

[0055] S2. Put the laboratory bird hatching waste into the feeding component 2, and the laboratory bird hatching waste enters the high-temperature kettle 31 through the connector 310 connected to the feeding component 2;

[0056] S3. Inject pure water into the interior of the high-temperature kettle 31 through the water inlet pipe 300 on the high-temperature kettle 31, and then turn on the electric heating tube 35 to heat the pure water to 85 °C; then turn on the rotating motor 32, and use the rotating motor 32 to drive the main gear 320 to rotate. Since the main gear 320 and the connecting gear 311 are driven by a chain, the high-temperature kettle 31 rotates inside the heat preservation sleeve 30 at this time, and the laboratory bird hatching waste is subjected to high-temperature treatment for 25 minutes;

[0057] S4. After the high-temperature treatment and cleaning of the laboratory bird hatching waste are completed, drain the sewage inside the high-temperature kettle 31 through the sewage pipe 301, and keep the temperature inside the high-temperature kettle 31 at 85 °C and continue to rotate for 15 minutes to dry the hatched waste after high-temperature cleaning;

[0058] S5. Separate the feeding component 2 from the connector 310, and then lift one end of the flap 10, so that the dried material inside the high-temperature kettle 31 falls onto the grinding disc 41 inside the mixing cylinder 40 through the telescopic hose; then turn on the crushing motor 44, and use the crushing motor 44 to drive the grinding roller 42 to rotate to grind and crush the dried material, and the crushed material falls to the lower end of the mixing cylinder 40 through the grinding disc 41;

[0059] S6. Add limestone powder, wheat bran, baking soda and vitamin E into the mixing cylinder 40 in sequence through the second feed hopper 400; and use the crushing motor 44 to drive the stirring disc 43 to rotate to stir and mix the materials inside the mixing cylinder 40, and finally discharge the materials through the discharge door 401 to obtain the eggshell powder feed; among them, the mass ratio of the crushed material, limestone powder, wheat bran, baking soda and vitamin E is 5:3:2:0.05:0.001.

[0060] Example 3

[0061] As Figure 1 shown, a device for feed treatment of laboratory bird hatching waste includes a base 1, a feeding component 2 movably arranged on the upper end surface of the base 1, a high-temperature ripening component 3 movably arranged on the upper end surface of the base 1 and connected to the feeding component 2, and a crushing and mixing component 4 arranged on the base 1 and connected to the high-temperature ripening component 3; a flap 10 is movably hinged on the upper end surface of the base 1;

[0062] As Figure 1As shown in the figure, the feeding assembly 2 includes a horizontal feeding cylinder 20 that is slidably clamped to the base 1 through a sliding seat 201, a guiding spiral 21 that is rotationally clamped inside the horizontal feeding cylinder 20, and a feeding motor 22 that is arranged at the end of the horizontal feeding cylinder 20 and provides power for the guiding spiral 21; a first feeding hopper 200 is arranged at one end of the upper end surface of the horizontal feeding cylinder 20 close to the feeding motor 22, and a movable joint 23 is arranged at the end of the horizontal feeding cylinder 20 far from the feeding motor 22; a first lead screw 11 that is rotationally clamped to one end of the base 1 close to the feeding assembly 2 and is threadedly connected to the sliding seat 201;

[0063] As Figure 1 , 2 , Figures 3 and 4 show that the high-temperature ripening assembly 3 includes a heat preservation sleeve 30 fixedly arranged on the turning plate 10 through a support block, a high-temperature kettle 31 that is rotationally clamped inside the heat preservation sleeve 30, and a rotary motor 32 that is arranged on the turning plate 10 and provides power for the high-temperature kettle 31; a water inlet pipe 300 and a sewage discharge pipe 301 are respectively arranged at the upper and lower ends of the heat preservation sleeve 30; several through holes are equidistantly distributed on the side wall of the high-temperature kettle 31, connection heads 310 are arranged at both ends of the high-temperature kettle 31, one of the connection heads 310 is movably connected to the movable joint 23, and a connecting gear 311 is sleeved on the other connection head 310; six electric heating tubes 35 are equidistantly distributed on the inner wall of the high-temperature kettle 31; a main gear 320 is arranged on the output shaft of the rotary motor 32, and the main gear 320 and the connecting gear 311 are driven by a chain; a support motor 33 is arranged at one end of the base 1 close to the crushing and mixing assembly 4, a second lead screw 330 that penetrates the base 1 is arranged on the output shaft of the support motor 33, and a moving seat 331 is threadedly connected to the second lead screw 330; a V-shaped support frame 34 is movably hinged on the moving seat 331; the two branches of the V-shaped support frame 34 are respectively movably hinged to the lower bottom surface of the turning plate 10;

[0064] As Figure 1 , 2 , Figures 5 and 6 show that the crushing and mixing assembly 4 includes a mixing cylinder 40 arranged on the base 1, a grinding disc 41 that is movably clamped inside the mixing cylinder 40, a grinding roller 42 that is rotationally clamped on the grinding disc 41, a stirring disc 43 that is movably arranged inside the mixing cylinder 40 and is located below the grinding disc 41, and a crushing motor 44 that is arranged at the top of the mixing cylinder 40 and provides power for the grinding roller 42 and the stirring disc 43; the mixing cylinder 40 is connected to the connection head 310 at one end far from the feeding assembly 2 through a telescopic hose; a second feeding hopper 400 and a discharge door 401 are arranged on the side wall of the mixing cylinder 40.

[0065] Example 4

[0066] This example describes a method for feed treatment of laboratory bird hatching waste by applying the device of Example 3, including the following steps:

[0067] S1. Connect the feeding motor 22, rotating motor 32, supporting motor 33, electric heating tube 35 and crushing motor 44 to an external power supply respectively;

[0068] S2. Rotate the first lead screw 11, use the first lead screw 11 to push the sliding seat 201 to move on the base 1, so that the movable joint 23 is docked with the connecting head 310; then turn on the feeding motor 22, use the feeding motor 22 to drive the guiding screw 21 to rotate; put the laboratory bird hatching waste into the horizontal feeding cylinder 20 through the first feeding hopper 200, and the laboratory bird hatching waste enters the high-temperature kettle 31 through the connecting head 310 connected to the feeding cylinder 20 under the action of the guiding screw 21;

[0069] S3. Inject pure water into the high-temperature kettle 31 through the water inlet pipe 300 on the high-temperature kettle 31, and then turn on the electric heating tube 35 to heat the pure water to 90 °C; then turn on the rotating motor 32, use the rotating motor 32 to drive the main gear 320 to rotate. Since the main gear 320 and the connecting gear 311 are driven by a chain, the high-temperature kettle 31 rotates inside the heat preservation sleeve 30 at this time, and the laboratory bird hatching waste is subjected to high-temperature treatment for 40 min;

[0070] S4. After the high-temperature treatment and cleaning of the laboratory bird hatching waste are completed, drain the sewage inside the high-temperature kettle 31 through the sewage pipe 301, and keep the temperature inside the high-temperature kettle 31 at 90 °C, and continue to rotate for 20 min to dry the hatched waste after high-temperature cleaning;

[0071] S5. Rotate the first lead screw 11 in the reverse direction to separate the movable joint 23 from the connecting head 310, then turn on the supporting motor 33, use the supporting motor 33 to drive the second lead screw 330 to rotate, so that the moving seat 331 moves on the base 1, and the flap 10 is lifted by a certain angle through the V-shaped support frame 34. The dried material inside the high-temperature kettle 31 falls onto the grinding disc 41 inside the mixing cylinder 40 through the telescopic hose; then turn on the crushing motor 44, use the crushing motor 44 to drive the grinding roller 42 to rotate, grind and crush the dried material, and the crushed material falls to the lower end of the mixing cylinder 40 through the grinding disc 41;

[0072] S6. Add limestone powder, wheat bran, baking soda and vitamin E into the mixing cylinder 40 in sequence through the second feeding hopper 400; and use the crushing motor 44 to drive the stirring disc 43 to rotate, stir and mix the materials inside the mixing cylinder 40, and finally discharge the materials through the discharge door 401 to obtain the eggshell powder feed; among them, the mass ratio of the crushed material, limestone powder, wheat bran, baking soda and vitamin E is 5:3:2:0.05:0.001.

[0073] Example 5

[0074] AsFigure 1 A laboratory bird hatching waste feed treatment device shown in the figure includes a base 1, a feeding component 2 movably arranged on the upper end surface of the base 1, a high-temperature cooking component 3 movably arranged on the upper end surface of the base 1 and connected to the feeding component 2, and a crushing and mixing component 4 arranged on the base 1 and connected to the high-temperature cooking component 3; a flap 10 is movably hinged on the upper end surface of the base 1;

[0075] As Figure 1 shown, the feeding component 2 includes a horizontal feeding cylinder 20 slidably clamped to the base 1 through a sliding seat 201, a guide screw 21 rotatably clamped inside the horizontal feeding cylinder 20, and a feeding motor 22 arranged at the end of the horizontal feeding cylinder 20 to provide power for the guide screw 21; a first feeding hopper 200 is arranged at one end of the upper end surface of the horizontal feeding cylinder 20 close to the feeding motor 22, and a movable joint 23 is arranged at the end of the horizontal feeding cylinder 20 away from the feeding motor 22; a first lead screw 11 threadedly connected to the sliding seat 201 is rotatably clamped at one end of the base 1 close to the feeding component 2;

[0076] As Figure 1 、 2 、3、4、5 shown, the high-temperature cooking component 3 includes a heat preservation sleeve 30 fixedly arranged on the flap 10 through a support block, a high-temperature kettle 31 rotatably clamped inside the heat preservation sleeve 30, and a rotating motor 32 arranged on the flap 10 to provide power for the high-temperature kettle 31; a water inlet pipe 300 and a sewage pipe 301 are respectively arranged at the upper and lower ends of the heat preservation sleeve 30; several through holes are equidistantly distributed on the side wall of the high-temperature kettle 31, and connecting heads 310 are arranged at both ends of the high-temperature kettle 31, one of the connecting heads 310 is movably connected to the movable joint 23, and a connecting gear 311 is sleeved on the other connecting head 310; sealing valves are arranged on both connecting heads 310; six electric heating tubes 35 are equidistantly distributed on the inner wall of the high-temperature kettle 31; a main gear 320 is arranged on the output shaft of the rotating motor 32, and the main gear 320 and the connecting gear 311 are driven by a chain; a protective shell 321 located outside the main gear 320 and the connecting gear 311 is arranged on the flap 10; a support motor 33 is arranged at one end of the base 1 close to the crushing and mixing component 4, a second lead screw 330 penetrating the base 1 is arranged on the output shaft of the support motor 33, and a moving seat 331 is threadedly connected to the second lead screw 330; a V-shaped support frame 34 is movably hinged on the moving seat 331; two branches of the V-shaped support frame 34 are respectively movably hinged to the lower bottom surface of the flap 10; a mesh plate 36 is arranged on the inner wall of the high-temperature kettle 31 and between adjacent two electric heating tubes 35: stable sleeves 37 connected to the flap 10 through stable columns 370 are sleeved outside both connecting heads 310, and balls 371 in contact with the outer wall of the connecting head 310 are rotatably clamped inside the stable sleeves 37;

[0077] As Figure 1 、 2As shown in the figure, the crushing and mixing assembly 4 includes a mixing cylinder 40 disposed on the base 1, a grinding disc 41 movably clamped inside the mixing cylinder 40, a grinding roller 42 rotatably clamped on the grinding disc 41, a stirring disc 43 movably disposed inside the mixing cylinder 40 and located at the lower end of the grinding disc 41, and a crushing motor 44 disposed at the top end of the mixing cylinder 40 to provide power for the grinding roller 42 and the stirring disc 43; the mixing cylinder 40 is connected to the connector 310 at one end far from the feeding assembly 2 through a telescopic hose; a second feeding hopper 400 and a discharge door 401 are disposed on the side wall of the mixing cylinder 40.

[0078] Embodiment 6

[0079] This embodiment describes a method for feed treatment of laboratory bird hatching waste by applying the device of Embodiment 5, including the following steps:

[0080] S1. Connect the feeding motor 22, the rotating motor 32, the supporting motor 33, the electric heating tube 35, and the crushing motor 44 to an external power source respectively;

[0081] S2. Rotate the first lead screw 11, use the first lead screw 11 to push the sliding seat 201 to move on the base 1, and realize the docking of the movable joint 23 and the connector 310; then turn on the feeding motor 22, and use the feeding motor 22 to drive the guiding screw 21 to rotate; put the laboratory bird hatching waste into the horizontal feeding tube 20 through the first feeding hopper 200, and the laboratory bird hatching waste enters the high-temperature kettle 31 through the connector 310 connected to the feeding tube 20 under the action of the guiding screw 21;

[0082] S3. Inject pure water into the high-temperature kettle 31 through the water inlet pipe 300 on the high-temperature kettle 31, then turn on the electric heating tube 35 to heat the pure water to 95°C; then turn on the rotating motor 32, and use the rotating motor 32 to drive the main gear 320 to rotate. Since the main gear 320 and the connecting gear 311 are driven by a chain, at this time, the high-temperature kettle 31 rotates inside the heat preservation sleeve 30, and the high-temperature kettle 31 is supported by the stabilizing sleeve 37 and the stabilizing column 370 to perform high-temperature treatment on the laboratory bird hatching waste for 45 minutes; when the high-temperature kettle 31 rotates, use the mesh plate 36 to stir the materials;

[0083] S4. After the high-temperature treatment and cleaning of the laboratory bird hatching waste are completed, drain the sewage inside the high-temperature kettle 31 through the sewage discharge pipe 301, and keep the temperature inside the high-temperature kettle 31 at 95°C, and continue to rotate for 25 minutes to perform drying treatment on the hatched waste after high-temperature cleaning;

[0084] S5. Rotate the first lead screw 11 in the reverse direction to separate the movable joint 23 from the connecting head 310. Then, turn on the support motor 33 to drive the rotation of the second lead screw 330 by the support motor 33, so that the moving seat 331 moves on the base 1, and the flap 10 is lifted by a certain angle through the V-shaped support frame 34. The dried material inside the high-temperature kettle 31 falls onto the grinding disc 41 inside the mixing cylinder 40 through the telescopic hose. Then, turn on the crushing motor 44 to drive the rotation of the grinding roller 42 by the crushing motor 44 to grind and crush the dried material. The crushed material falls into the lower end of the mixing cylinder 40 through the grinding disc 41.

[0085] S6. Sequentially add limestone powder, wheat bran, baking soda, and vitamin E into the mixing cylinder 40 through the second feed hopper 400. And drive the rotation of the stirring disc 43 by the crushing motor 44 to stir and mix the materials inside the mixing cylinder 40. Finally, discharge the materials through the discharge door 401 to obtain the eggshell powder feed. Among them, the mass ratio of the crushed material, limestone powder, wheat bran, baking soda, and vitamin E is 5:3:2:0.05:0.001.

[0086] Example 7

[0087] As Figure 1 shown, a laboratory bird hatching waste feed treatment device includes a base 1, a feeding component 2 movably arranged on the upper end surface of the base 1, a high-temperature ripening component 3 movably arranged on the upper end surface of the base 1 and connected to the feeding component 2, and a crushing and mixing component 4 arranged on the base 1 and connected to the high-temperature ripening component 3. The upper end surface of the base 1 is movably hinged with a flap 10.

[0088] As Figure 1 shown, the feeding component 2 includes a horizontal feeding cylinder 20 slidably clamped to the base 1 through a sliding seat 201, a guiding screw 21 rotatably clamped inside the horizontal feeding cylinder 20, and a feeding motor 22 arranged at the end of the horizontal feeding cylinder 20 to provide power for the guiding screw 21. A first feed hopper 200 is arranged at one end of the upper end surface of the horizontal feeding cylinder 20 close to the feeding motor 22, and a movable joint 23 is arranged at the end of the horizontal feeding cylinder 20 far from the feeding motor 22. One end of the base 1 close to the feeding component 2 is rotatably clamped with a first lead screw 11 threadedly connected to the sliding seat 201.

[0089] As Figure 1 、 2, as shown in Figures 3, 4, and 5, the high-temperature aging assembly 3 includes a heat preservation sleeve 30 fixedly arranged on the flap 10 through a support block, a high-temperature kettle 31 rotatably clamped inside the heat preservation sleeve 30, and a rotating motor 32 arranged on the flap 10 and providing power for the high-temperature kettle 31; a water inlet pipe 300 and a sewage pipe 301 are respectively arranged at the upper and lower ends of the heat preservation sleeve 30; several through holes are equidistantly distributed on the side wall of the high-temperature kettle 31, and connecting heads 310 are arranged at both ends of the high-temperature kettle 31, one of the connecting heads 310 is movably connected with the movable joint 23, and a connecting gear 311 is sleeved on the other connecting head 310; sealing valves are arranged on both connecting heads 310; six electric heating tubes 35 are equidistantly distributed on the inner wall of the high-temperature kettle 31; a main gear 320 is arranged on the output shaft of the rotating motor 32, and the main gear 320 and the connecting gear 311 are driven by a chain; a protective shell 321 located outside the main gear 320 and the connecting gear 311 is arranged on the flap 10; a support motor 33 is arranged at one end of the base 1 close to the crushing and mixing assembly 4, a second lead screw 330 penetrating through the base 1 is arranged on the output shaft of the support motor 33, and a moving seat 331 is threadedly connected to the second lead screw 330; a V-shaped support frame 34 is movably hinged on the moving seat 331; two branches of the V-shaped support frame 34 are respectively movably hinged to the lower bottom surface of the flap 10; a mesh plate 36 is arranged on the inner wall of the high-temperature kettle 31 and between two adjacent electric heating tubes 35; stable sleeves 37 connected to the flap 10 through stabilizing columns 370 are sleeved outside both connecting heads 310, and balls 371 in ground connection with the outer wall of the connecting head 310 are rotatably clamped inside the stable sleeves 37;

[0090] As Figure 1 , 2As shown in FIGS. 6, 7, and 8, the crushing and mixing assembly 4 includes a mixing cylinder 40 disposed on the base 1, a grinding disk 41 movably clamped inside the mixing cylinder 40, a grinding roller 42 rotatably clamped on the grinding disk 41, a stirring disk 43 movably disposed inside the mixing cylinder 40 and located at the lower end of the grinding disk 41, and a crushing motor 44 disposed at the top end of the mixing cylinder 40 to provide power for the grinding roller 42 and the stirring disk 43; the mixing cylinder 40 is connected to the connector 310 at one end away from the feeding assembly 2 through a telescopic hose; a second feeding hopper 400 and a discharge door 401 are provided on the side wall of the mixing cylinder 40; a rotating bracket 410 is provided on the grinding disk 41, and there are 5 grinding rollers 42, and each grinding roller 42 is rotatably clamped on the rotating bracket 410 in a scattered manner; movable blocks 420 are rotatably clamped at both ends of the grinding roller 42, the movable blocks 420 are slidably clamped with the rotating bracket 410, and a compression spring 421 abutting against the upper end surface of the movable block 420 is provided inside the rotating bracket 410: a main shaft 440 passing through the grinding disk 41 and connected to the rotating bracket 410 and the stirring disk 43 is provided on the output shaft of the crushing motor 44: a partition 402 is provided inside the mixing cylinder 40 and at the lower end of the stirring disk 43; a stirring shaft 441 passing through the partition 402 is slidably clamped at the lower end of the main shaft 440, and the stirring disk 43 is sleeved on the stirring shaft 441; a damping spring 4410 abutting against the bottom end of the main shaft 440 is clamped inside the stirring shaft 441; a rotating wheel 4411 is rotatably clamped at the lower end of the stirring shaft 441; a docking disk 45 is provided at the inner bottom of the mixing cylinder 40, and an arc-shaped protrusion 450 abutting against the rotating wheel 4411 is provided on the docking disk 45.

[0091] Example 8

[0092] This embodiment describes a method for feed treatment of laboratory bird hatching waste by applying the device of Example 7, including the following steps:

[0093] S1. Connect the feeding motor 22, the rotating motor 32, the supporting motor 33, the electric heating tube 35, and the crushing motor 44 to an external power source respectively;

[0094] S2. Rotate the first lead screw 11, use the first lead screw 11 to push the sliding seat 201 to move on the base 1 to achieve the docking of the movable joint 23 and the connector 310; then turn on the feeding motor 22, use the feeding motor 22 to drive the guide screw 21 to rotate; then put the laboratory bird hatching waste into the horizontal feeding tube 20 through the first feeding hopper 200, and the laboratory bird hatching waste enters the high-temperature kettle 31 through the connector 310 connected to the feeding tube 20 under the action of the guide screw 21;

[0095] S3. Inject pure water into the high-temperature kettle 31 through the water inlet pipe 300 on the high-temperature kettle 31, then turn on the electric heating tube 35 to heat the pure water to 95 °C; then turn on the rotary motor 32, and use the rotary motor 32 to drive the main gear 320 to rotate. Since the main gear 320 and the connecting gear 311 are driven by a chain, the high-temperature kettle 31 rotates inside the heat preservation sleeve 30 at this time. Use the stabilizing sleeve 37 and the stabilizing column 370 to support the high-temperature kettle 31 and perform high-temperature treatment on the laboratory bird hatching waste for 45 minutes; when the high-temperature kettle 31 rotates, use the mesh plate 36 to stir the materials.

[0096] S4. After the high-temperature treatment and cleaning of the laboratory bird hatching waste are completed, drain the sewage inside the high-temperature kettle 31 through the sewage pipe 301, and keep the temperature inside the high-temperature kettle 31 at 95 °C, and continue to rotate for 25 minutes to dry the hatched waste after high-temperature cleaning.

[0097] S5. Rotate the first lead screw 11 in the reverse direction to separate the movable joint 23 from the connecting head 310, then turn on the support motor 33, and use the support motor 33 to drive the second lead screw 330 to rotate, so that the moving seat 331 moves on the base 1, and the flap 10 is lifted by a certain angle through the V-shaped support frame 34. The dried materials inside the high-temperature kettle 31 fall onto the grinding disc 41 inside the mixing cylinder 40 through the telescopic hose; then turn on the crushing motor 44, and use the crushing motor 44 to drive the main shaft 440 and the rotating bracket 410 to rotate. During the rotation of the rotating bracket 410, the grinding roller 42 is driven to rotate on the upper end surface of the grinding disc 41 to grind and crush the dried materials on the grinding disc 41, and the crushed materials fall into the lower end of the mixing cylinder 40 through the grinding disc 41.

[0098] S6. Add limestone powder, wheat bran, baking soda and vitamin E into the mixing cylinder 40 in sequence through the second feed hopper 400; and use the crushing motor 44 to drive the stirring shaft 441 and the stirring disc 43 to rotate to mix the materials inside the mixing cylinder 40; during the rotation of the stirring shaft 441, the rotating wheel 4411 contacts the arc-shaped protrusion 450, so that the stirring shaft 441 drives the stirring disc 43 to move up and down along the partition plate 402, and finally the materials are discharged through the discharge door 401 to obtain the eggshell powder feed; among them, the mass ratio of the crushed materials, limestone powder, wheat bran, baking soda and vitamin E is 5:3:2:0.05:0.001.

[0099] It should be noted that the feeding motor 22, the rotary motor 32, the support motor 33, the electric heating tube 35 and the crushing motor 44 used in the present invention all adopt existing technologies, and are not specially limited here, and corresponding products can be selected according to actual needs.

Claims

1. A device for feed treatment of laboratory bird hatching waste, characterized in that, It includes a base (1), a feeding assembly (2) movably arranged on the upper end face of the base (1), a high-temperature ripening assembly (3) movably arranged on the upper end face of the base (1) and connected to the feeding assembly (2), and a crushing and mixing assembly (4) arranged on the base (1) and connected to the high-temperature ripening assembly (3); a flap (10) is movably hinged on the upper end face of the base (1); The feeding assembly (2) is connected to the high-temperature ripening assembly (3) through a movable joint (23); The high-temperature ripening assembly (3) includes a heat preservation sleeve (30) fixedly arranged on the flap (10) through a support block, a high-temperature kettle (31) rotatably clamped inside the heat preservation sleeve (30), and a rotating motor (32) arranged on the flap (10) to provide power for the high-temperature kettle (31); a water inlet pipe (300) and a sewage discharge pipe (301) are respectively arranged at the upper and lower ends of the heat preservation sleeve (30); several through holes are equidistantly distributed on the side wall of the high-temperature kettle (31), and connecting heads (310) are arranged at both ends of the high-temperature kettle (31), one of the connecting heads (310) is movably connected to the movable joint (23), and a connecting gear (311) is sleeved on the other connecting head (310); several electric heating tubes (35) are equidistantly distributed on the inner wall of the high-temperature kettle (31); a main gear (320) is arranged on the output shaft of the rotating motor (32), and the main gear (320) and the connecting gear (311) are driven by a chain; The crushing and mixing assembly (4) includes a mixing cylinder (40) arranged on the base (1), a grinding disc (41) movably clamped inside the mixing cylinder (40), grinding rollers (42) rotatably clamped on the grinding disc (41), a stirring disc (43) movably arranged inside the mixing cylinder (40) and located below the grinding disc (41), and a crushing motor (44) arranged at the top of the mixing cylinder (40) to provide power for the grinding rollers (42) and the stirring disc (43); the mixing cylinder (40) is connected to the connecting head (310) at the end far from the feeding assembly (2) through a telescopic hose; a second feeding hopper (400) and a discharge door (401) are arranged on the side wall of the mixing cylinder (40); A support motor (33) is arranged at one end of the base (1) close to the crushing and mixing assembly (4), a second lead screw (330) penetrating through the base (1) is arranged on the output shaft of the support motor (33), and a moving seat (331) is threadedly connected to the second lead screw (330); a V-shaped support frame (34) is movably hinged on the moving seat (331); the two branches of the V-shaped support frame (34) are respectively movably hinged to the lower bottom surface of the flap (10); A rotating bracket (410) is arranged on the grinding disc (41), several grinding rollers (42) are provided, and each grinding roller (42) is rotatably clamped on the rotating bracket (410) in a scattered manner; a main shaft (440) penetrating through the grinding disc (41) and connected to the rotating bracket (410) and the stirring disc (43) is arranged on the output shaft of the crushing motor (44); Inside the mixing cylinder (40) and at the lower end of the stirring disc (43), a partition plate (402) is provided; at the lower end of the main shaft (440), a stirring shaft (441) passing through the partition plate (402) is slidably clamped, and the stirring disc (43) is sleeved on the stirring shaft (441); inside the stirring shaft (441), a damping spring (4410) abutting against the bottom end of the main shaft (440) is clamped; at the lower end of the stirring shaft (441), a rotating wheel (4411) is rotatably clamped; at the inner bottom of the mixing cylinder (40), a docking disc (45) is provided, and an arc-shaped protrusion (450) in contact with the rotating wheel (4411) is provided on the docking disc (45).

2. The feed treatment device for laboratory bird hatching waste according to claim 1, characterized in that, The feeding assembly (2) includes a horizontal feeding cylinder (20) slidably clamped to the base (1) through a sliding seat (201), a guiding screw (21) rotatably clamped inside the horizontal feeding cylinder (20), and a feeding motor (22) provided at the end of the horizontal feeding cylinder (20) to provide power for the guiding screw (21); at the upper end surface of the horizontal feeding cylinder (20) and near one end of the feeding motor (22), a first feeding hopper (200) is provided, and the movable joint (23) is provided at the end of the horizontal feeding cylinder (20) away from the feeding motor (22); at one end of the base (1) near the feeding assembly (2), a first lead screw (11) threadedly connected to the sliding seat (201) is rotatably clamped.

3. The feed treatment device for laboratory bird hatching waste according to claim 1, characterized in that, On the flap (10), a protective shell (321) located outside the main gear (320) and the connecting gear (311) is provided.

4. A laboratory bird hatching waste feed treatment device according to claim 1, characterized in that, Sealing valves are provided on both of the two connecting heads (310).

5. The feed treatment device for laboratory bird hatching waste according to claim 1, characterized in that, On the inner wall of the high-temperature kettle (31) and between two adjacent electric heating tubes (35), a mesh plate (36) is provided.

6. A method for processing laboratory bird hatching waste into feed using the device according to any one of claims 1-5, characterized in that, It includes the following steps: S1. Connect the rotating motor (32), the electric heating tube (35), and the crushing motor (44) to an external power source respectively; S2. Put the laboratory bird hatching waste into the feeding assembly (2), and the laboratory bird hatching waste enters the high-temperature kettle (31) through the connecting head (310) connected to the feeding assembly (2); S3. Inject pure water into the high-temperature kettle (31) through the water inlet pipe (300) on the high-temperature kettle (31), then turn on the electric heating tube (35) to heat the pure water to 85 - 95 °C; then turn on the rotating motor (32), use the rotating motor (32) to drive the main gear (320) to rotate. Since the main gear (320) and the connecting gear (311) are driven by a chain, at this time, the high-temperature kettle (31) rotates inside the heat preservation sleeve (30) to perform high-temperature treatment on the laboratory bird hatching waste for 25 - 45 min; S4. After the high-temperature treatment and cleaning of the laboratory bird hatching waste are completed, drain the sewage inside the high-temperature kettle (31) through the sewage discharge pipe (301), and keep the temperature inside the high-temperature kettle (31) at 85 - 95 °C, and continue to rotate for 15 - 25 min to perform drying treatment on the hatched waste after high-temperature cleaning; S5. Separate the feeding assembly (2) from the connector (310), then lift one end of the flap (10) so that the dried material inside the autoclave (31) falls onto the grinding disc (41) inside the mixing cylinder (40) through the telescopic hose; then start the crushing motor (44), and drive the grinding roller (42) to rotate by the crushing motor (44) to grind and crush the dried material, and the crushed material falls to the lower end of the mixing cylinder (40) through the grinding disc (41). S6. Sequentially add limestone powder, wheat bran, baking soda and vitamin E into the mixing cylinder (40) through the second feed hopper (400); and drive the stirring disc (43) to rotate by the crushing motor (44) to stir and mix the materials inside the mixing cylinder (40), and finally discharge the materials through the discharge door (401) to obtain the eggshell powder feed; wherein, the mass ratio of the crushed material, limestone powder, wheat bran, baking soda and vitamin E is 5:3:2:0.05:0.001.

Citation Information

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