Full-automatic machine cotton clothing test rolling mill

Abstract

This invention discloses a fully automatic cotton lint separating and ginning machine, relating to the field of cotton processing and testing technology. It includes a cotton feeding and impurity removal component, a cotton cleaning component, a working box, a ginning component, a lint removal component, and a clean cotton output component connected in sequence. The cotton feeding and impurity removal component is located below the feeding inlet. Seed cotton sequentially passes through the cotton feeding and impurity removal component, the cotton cleaning component, the working box, the ginning component, and the clean cotton output component, completing multiple impurity removal, seed removal, and lint removal operations. The separated clean cotton and cottonseed are output to the outside of the machine body. An external receiving box for receiving cottonseed and lint is provided, and a weighing electronic scale is installed below. The weighing data is automatically transmitted to the control system for calculating the seed cotton lint separation rate and impurity weight, and displayed on an external screen. This invention allows the entire device to operate automatically, reducing human interference and avoiding errors caused by human operation.

Description

Technical Field

[0001] This invention relates to the field of cotton processing and testing technology, and in particular to a fully automatic cotton lint sorting and testing machine. Background Technology

[0002] Currently, to detect the actual lint percentage, both seed cotton cleaning machines and lint cleaning machines are required. Generally, these two machines exist independently; cotton processed by one machine needs to be manually moved to the other for further processing, which is time-consuming, labor-intensive, and inefficient. Furthermore, during the trading process, some cotton farmers mix soil, impurities, and stones into the seed cotton, and some companies use various methods to deduct weight from the cotton delivered by farmers or artificially adulterate the cotton, resulting in interference and human error in the transaction, making it unfair. Therefore, those skilled in the art need to provide a fully automatic machine-harvested cotton lint percentage testing and ginning machine. The entire process is automated, saving time and labor, while also reducing human interference and avoiding errors caused by human operation. Summary of the Invention

[0003] The purpose of this invention is to provide a fully automatic cotton garment sorting and rolling machine. The entire equipment operates automatically, saving time and labor, reducing human interference, and avoiding errors caused by human operation.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] This invention discloses a fully automatic cotton ginning and sorting machine, comprising a cotton feeding and impurity removal component, a cotton cleaning component, a working box, a cotton ginning component, a lint cotton impurity removal component, and a clean cotton output component connected in sequence. The cotton feeding and impurity removal component is located below the feeding inlet. Seed cotton passes through the cotton feeding and impurity removal component, the cotton cleaning component, the working box, the cotton ginning component, and the clean cotton output component in sequence to complete multiple impurity removal, seed removal, and lint cotton impurity removal operations, and outputs the separated clean cotton and cottonseed to the outside of the machine body.

[0006] Preferably, the cotton feeding and impurity removal assembly includes a pair of feeding rollers, a first U-shaped roller, a second U-shaped roller, and a first brush roller. The first U-shaped roller and the second U-shaped roller are installed below the pair of feeding rollers. The first brush roller is installed in the output direction between the first U-shaped roller and the second U-shaped roller. A first impurity removal grid is installed at the bottom of the first U-shaped roller, and a second impurity removal grid is installed at the bottom of the second U-shaped roller. A first impurity disc is installed below the second U-shaped roller, and a cotton cleaning assembly is provided in the discharge direction of the first brush roller.

[0007] Preferably, the cleaning assembly includes multiple cleaning rollers and reciprocating guide plates. Two sets of cleaning rollers are respectively inclined, and a reciprocating guide plate is installed at the connection between the two sets of cleaning rollers. The reciprocating guide plate is controlled to open and close by a first electric pull rod, and a third impurity removal grid is installed at the bottom of the multiple cleaning rollers.

[0008] Preferably, a guide plate is provided below each of the two sets of cleaning rollers, and a second impurity disc is provided in the downward extending direction of the guide plate.

[0009] Preferably, the work box is controlled to open and close via a second electric lever.

[0010] Preferably, the ginning assembly includes a saw barrel, a second brush roller, a first dust cage, and a traction roller. The second brush roller is installed at the bottom of the saw barrel, which is located at the bottom of the working box after it is closed. The first dust cage is installed in the discharge direction of the second brush roller, and the traction roller is installed in the discharge direction of the first dust cage. A cotton lint removal assembly is provided in the discharge direction of the traction roller.

[0011] Preferably, the cotton impurity removal assembly includes a licker-in roller and a waste removal knife. The licker-in roller is installed in the discharge direction of the traction roller, the waste removal knife is installed on the side of the licker-in roller, a third impurity disc is installed below the waste removal knife, and a clean cotton output assembly is provided in the discharge direction of the licker-in roller.

[0012] Preferably, a cottonseed guide plate is provided below the working box. The cottonseed guide plate is connected to the machine housing and is inclined to the outside of the machine housing and extends into the cottonseed collection box. An electronic scale is installed at the bottom of the cottonseed collection box.

[0013] Preferably, the clean cotton output component includes a second dust cage and a pressing roller. A cotton guide plate is provided at the junction of the second dust cage and the pressing roller. The cotton guide plate is connected to the machine housing and is inclined to the outside of the machine housing and extends into the cotton receiving box. An electronic scale is installed at the bottom of the cotton receiving box.

[0014] Preferably, a dust removal fan is installed at the bottom of the clean cotton output component.

[0015] Compared with the prior art, the beneficial technical effects of the present invention are as follows:

[0016] This invention discloses a fully automatic cotton ginning and sorting machine, comprising three parts: seed cotton cleaning, seed cotton ginning, and lint cleaning, achieving integrated functionality. The entire machine operates automatically, saving time and labor, reducing human interference, and avoiding errors caused by human operation. This invention uses a first electric pull rod to control the opening and closing of the reciprocating guide plate, enabling the cotton cleaning device to perform cyclic cleaning. This invention is equipped with multiple impurity trays, facilitating subsequent impurity cleaning and tray replacement, extending the device's service life. The weight of the cotton seeds and the weight of the lint are transmitted to a PLC controller and displayed in real-time on an external screen. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of a fully automatic machine-harvested cotton garment sorting and rolling mill according to the present invention;

[0019] Figure 2 This is a schematic diagram of the seed cotton operation of the trial ginning mill of the present invention;

[0020] Figure 3 This is a schematic diagram of the connection structure between the reciprocating guide plate and the electric pull rod of the present invention.

[0021] Explanation of reference numerals in the attached drawings: 1. Feeding rollers; 2. First U-shaped roller; 3. Second U-shaped roller; 4. First impurity removal grid; 5. Second impurity removal grid; 6. First brush roller; 7. Cleaning roller; 8. Reciprocating guide plate; 9. Third impurity removal grid; 10. Seed cotton guide plate; 11. Working box; 12. First motor; 13. Second electric pull rod; 14. Saw barrel; 15. Second brush roller; 16. First dust cage; 17. Traction roller; 18. Licking roller; 19. Impurity removal knife; 20. Second dust cage; 21. Pressing roller; 22. Dust removal fan; 23. Second motor; 24. Cotton seed guide plate; 25. Lint guide plate; 26. First impurity tray; 27. Second impurity tray; 28. Third impurity tray; 29. ​​Cotton receiving box; 30. Cotton seed collection box; 31. Electronic scale. Detailed Implementation

[0022] To make the technical problems to be solved, the technical solutions, and the beneficial effects of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

[0023] like Figure 1-2 As shown, a fully automatic cotton ginning machine for picking cotton garments includes a cotton feeding and impurity removal component, a cotton cleaning component, a working box 11, a cotton ginning component, a lint cotton impurity removal component, and a clean cotton output component connected in sequence. The cotton feeding and impurity removal component is located below the feeding inlet. Seed cotton passes through the cotton feeding and impurity removal component, the cotton cleaning component, the working box 11, the cotton ginning component, and the clean cotton output component in sequence to complete multiple impurity removal, seed removal, and lint cotton impurity removal operations, and outputs the separated clean cotton and cottonseed to the outside of the machine body.

[0024] The cotton feeding and impurity removal assembly includes a cotton feeding roller 1, a first U-shaped roller 2, a second U-shaped roller 3, and a first brush roller 6. The first U-shaped roller 2 and the second U-shaped roller 3 are installed below the cotton feeding roller 1. The first brush roller 6 is installed in the output direction between the first U-shaped roller 2 and the second U-shaped roller 3. A first impurity removal grid 4 is installed at the bottom of the first U-shaped roller 2, and a second impurity removal grid 5 is installed at the bottom of the second U-shaped roller 3. A first impurity disk 26 is installed below the second U-shaped roller 3, and a cotton cleaning assembly is provided in the discharge direction of the first brush roller 6.

[0025] The cleaning assembly includes multiple cleaning rollers 7 and reciprocating guide plates 8. Two sets of cleaning rollers 7 are respectively inclined, and a reciprocating guide plate 8 is installed at the connection between the two sets of cleaning rollers 7. The reciprocating guide plate 8 is controlled to open and close by a first electric pull rod. A third impurity removal grid 9 is installed at the bottom of the multiple cleaning rollers 7.

[0026] Specifically, a connecting shaft is fixed to the top of the reciprocating guide plate 8. The output end of the first electric pull rod is hinged to the end of the connecting shaft, and the first electric pull rod is fixed to the machine housing by screws. When the output end of the first electric pull rod moves forward, it drives the connecting shaft, thereby opening the reciprocating guide plate 8. When the output end of the electric pull rod moves backward, it drives the connecting shaft, thereby closing the reciprocating guide plate 8. This enables the cotton cleaning device to have a cyclic cleaning function, and the cyclic cleaning time can be adjusted according to the actual situation to effectively remove impurities, leaves, and dust contained in the cotton seeds.

[0027] Below each of the two sets of cleaning rollers 7, a guide plate is provided, and a second impurity disk 27 is provided in the downward extending direction of the guide plate.

[0028] The work box 11 is controlled to open and close via a second electric lever.

[0029] Specifically, after cleaning, the seed cotton enters the working box 11 through a channel. After accumulating a certain amount of seed cotton in the working box, the working box 11 is closed. The second electric lever moves the working box 11 to the left, closing it. After closing, the seed cotton comes into contact with the saw blade of the saw barrel 14, causing the seed cotton to rotate and separate into cottonseed and lint. After the closing process is complete, the working box is opened. The second electric lever moves the working box 11 to the right, opening it. At this time, the cottonseed is discharged through the outlet at the bottom of the working box 11, and the lint, through the action of the second brush roller 15, is adsorbed onto the first dust cage 16 for the next step of lint removal before the next batch of seed cotton is processed.

[0030] The ginning assembly includes a saw barrel 14, a second brush roller 15, a first dust cage 16, and a traction roller 17. The second brush roller 15 is installed at the bottom of the saw barrel 14, which is located at the bottom of the working box 11 after it is closed. The first dust cage 16 is installed in the discharge direction of the second brush roller 15, and the traction roller 17 is installed in the discharge direction of the first dust cage 16. A cotton lint removal component is provided in the discharge direction of the traction roller 17.

[0031] The cotton impurity removal assembly includes a licker-in roller 18 and a waste removal knife 19. The licker-in roller 18 is installed in the discharge direction of the traction roller 17. The waste removal knife 19 is installed on the side of the licker-in roller 18. A third impurity disk 28 is installed below the waste removal knife 19. A clean cotton output assembly is provided in the discharge direction of the licker-in roller 18.

[0032] A cottonseed guide plate 24 is provided below the working box 11. The cottonseed guide plate 24 is connected to the machine housing and is inclined to the outside of the machine housing and extends into the cottonseed collection box 30. An electronic scale 31 is installed at the bottom of the cottonseed collection box 30.

[0033] The clean cotton output assembly includes a second dust cage 20 and a pressing roller 21. A lint guide plate 25 is provided at the rotational junction of the second dust cage 20 and the pressing roller 21. The lint guide plate 25 is connected to the machine housing and tilts outward from the machine housing, extending into the cotton receiving box 29. An electronic scale 31 is installed at the bottom of the cotton receiving box 29. Specifically, the electronic scale 31 is electrically connected to a PLC controller. The weight of the cotton seeds and the weight of the lint are transmitted to the PLC controller, calculated, and displayed on an external screen.

[0034] The bottom of the clean cotton output component is equipped with a dust removal fan 22, which is used to absorb impurities and dust flying out from both sides of the equipment.

[0035] The first motor 12 drives the cotton feeding and impurity removal component and the cotton cleaning component through a transmission mechanism, and the second motor 23 drives the ginning component, the ginning lint removal component and the clean cotton output component through a transmission mechanism.

[0036] The process of using this invention is as follows:

[0037] First, the first motor 12 and the second motor 23 are started, and the seed cotton is put in from the feeding inlet and enters between the two feeding rollers 1. The seed cotton interacts with the first U-shaped roller 2 and the first impurity removal grid 4 to clean impurities such as branches. Then, a part of the seed cotton enters the second U-shaped roller 3 and interacts with the second impurity removal grid 5 to further clean impurities. After passing through the first U-shaped roller 2 and the second U-shaped roller 3, the seed cotton is brushed off by the first brush roller 6 and enters the cotton cleaning assembly along the guide plate.

[0038] Secondly, after entering the cleaning component, the seed cotton is further cleaned of impurities, dust, etc. by multiple cleaning rollers 7. The reciprocating guide plate 8 is closed or opened by the first electric pull rod, which enables the seed cotton to circulate and clean in the cleaning component for a certain period of time. After that, the seed cotton enters the working box 11 along the seed cotton guide plate 10.

[0039] Then, after a certain amount of seed cotton has accumulated in the working box, the working box 11 is closed. The second electric lever moves the working box 11 to the left, and the working box is closed. After the working box is closed, the seed cotton comes into contact with the saw blade of the saw barrel 14, and the seed cotton rotates, thus separating the seed cotton into cottonseed and lint. After the closing process is completed, the working box is opened. The second electric lever moves the working box 11 to the right, and the working box is opened. At this time, the cottonseed is discharged through the outlet at the bottom of the working box 11, and the next batch of seed cotton is processed. The separated cottonseed enters the cottonseed collection box 30 from the cottonseed guide plate 24, and the electronic scale 31 at the bottom of the cottonseed collection box 30 weighs the cottonseed.

[0040] Then, the separated cotton is brushed onto the first dust cage 16 by the second brush roller 15. The cotton is adsorbed on the surface of the first dust cage 16 and reaches the traction roller 17. The licker roller 18 hooks away the cotton at the traction roller 17. Under the action of centrifugal force, the impurities in the cotton are discharged from the discharge knife 19 below the licker roller 18.

[0041] Finally, the cotton lint is adsorbed onto the second dust cage 20, and then passes through the cotton pressing roller 21 and enters the cotton receiving box 29 from the cotton guide plate 25. The electronic scale 31 at the bottom of the cotton receiving box 29 weighs the cotton lint.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

Claims

1. A fully automatic machine-harvested cotton garment sorting and testing machine, characterized in that: The machine includes a cotton feeding and impurity removal component, a cotton cleaning component, a working box (11), a cotton ginning component, a lint cotton impurity removal component, and a clean cotton output component connected in sequence. The cotton feeding and impurity removal component is located below the feeding inlet. Seed cotton passes through the cotton feeding and impurity removal component, the cotton cleaning component, the working box (11), the cotton ginning component, and the clean cotton output component in sequence to complete multiple impurity removal, seed removal, and lint cotton impurity removal operations, and outputs the separated clean cotton and cottonseed to the outside of the machine body. The cotton feeding and impurity removal assembly includes a cotton feeding roller (1), a first U-shaped roller (2), a second U-shaped roller (3), and a first brush roller (6). The first U-shaped roller (2) and the second U-shaped roller (3) are installed below the cotton feeding roller (1). The first brush roller (6) is installed in the output direction between the first U-shaped roller (2) and the second U-shaped roller (3). The first impurity removal grid (4) is installed at the bottom of the first U-shaped roller (2), and the second impurity removal grid (5) is installed at the bottom of the second U-shaped roller (3). The first impurity disk (26) is installed below the second U-shaped roller (3), and a cotton cleaning assembly is provided in the discharge direction of the first brush roller (6). The cleaning assembly includes multiple cleaning rollers (7) and reciprocating guide plates (8). The two sets of cleaning rollers (7) are respectively inclined, and the reciprocating guide plates (8) are installed at the connection between the two sets of cleaning rollers (7). The reciprocating guide plates (8) are controlled to open and close by a first electric pull rod. A third impurity removal grid (9) is installed at the bottom of the multiple cleaning rollers (7).

2. The fully automatic cotton garment sorting and testing machine according to claim 1, characterized in that: Below the two sets of cleaning rollers (7), there are guide plates respectively, and a second impurity disk (27) is provided in the downward extension direction of the guide plates.

3. The fully automatic cotton garment sorting and testing machine according to claim 2, characterized in that: The work box (11) is controlled to open and close via a second electric lever (13).

4. The fully automatic cotton garment sorting and testing machine according to claim 3, characterized in that: The ginning assembly includes a saw barrel (14), a second brush roller (15), a first dust cage (16), and a traction roller (17). The second brush roller (15) is installed at the bottom of the saw barrel (14). The saw barrel (14) is installed at the bottom of the working box (11) after it is closed. The first dust cage (16) is installed in the discharge direction of the second brush roller (15). The traction roller (17) is installed in the discharge direction of the first dust cage (16). The traction roller (17) is provided with a cotton impurity removal assembly in the discharge direction.

5. The fully automatic cotton garment sorting and testing machine according to claim 4, characterized in that: The cotton impurity removal assembly includes a licker-in roller (18) and a waste removal knife (19). The licker-in roller (18) is installed in the discharge direction of the traction roller (17). The waste removal knife (19) is installed on the side of the licker-in roller (18). A third impurity disc (28) is installed below the waste removal knife (19). A clean cotton output assembly is provided in the discharge direction of the licker-in roller (18).

6. The fully automatic cotton garment sorting and testing machine according to claim 3, characterized in that: A cotton seed guide plate (24) is provided below the working box (11). The cotton seed guide plate (24) is connected to the machine housing and is inclined to the outside of the machine housing and extends into the cotton seed collection box (30). An electronic scale (31) is installed at the bottom of the cotton seed collection box (30).

7. The fully automatic cotton garment sorting and testing machine according to claim 5, characterized in that: The clean cotton output component includes a second dust cage (20) and a cotton pressing roller (21). A cotton guide plate (25) is provided at the junction of the second dust cage (20) and the cotton pressing roller (21). The cotton guide plate (25) is connected to the machine casing and is inclined to the outside of the machine casing and extends into the cotton receiving box (29). An electronic scale (31) is installed at the bottom of the cotton receiving box (29).

8. The fully automatic cotton garment sorting and testing machine according to claim 6, characterized in that: A dust removal fan (22) is installed at the bottom of the clean cotton output component.

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