A hazardous waste packaging barrel cleaning and crushing device and method
By designing a hazardous waste packaging bucket cleaning and crushing device, and using a shear and expansion spreading mechanism to cut the packaging bucket into flat debris, the problem of difficulty in completely removing packaging bucket residues in the prior art is solved, and efficient cleaning and removal effects are achieved.
Patent Information
- Application Number
- CN202310184100.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-01
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2043-03-01
AI Technical Summary
It is difficult to completely remove residues in packaging barrels in the prior art, especially during crushing treatment, the sheared fragments of metal packaging barrels are easily distorted and deformed, hiding residues, affecting the removal effect.
A hazardous waste packaging barrel cleaning and crushing device is designed, including a rotary distribution mechanism, a shear mechanism and an expansion and flattening mechanism. The side wall of the packaging barrel is cut through the shear mechanism, and the expansion and flattening mechanism makes the side wall turn outward, forming flat debris to facilitate the removal of residue.
The packaging bucket is cut into relatively flat fragments, which facilitates the removal of adhered residues, improves the processing efficiency, and thoroughly cleans the inner and outer side walls of the packaging bucket through the cleaning function of the shear mechanism.
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Figure CN116809599B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hazardous waste treatment, and in particular to a hazardous waste packaging barrel cleaning and crushing device and method thereof. Background Art
[0002] Among the industrial hazardous wastes, waste paint barrels, coating barrels, waste oil barrels and resin waste iron barrels are all hazardous wastes. Waste paint barrels usually have some waste paint, coatings, waste oil and other hazardous wastes left in them. Once leaked, they will pollute the soil and human health. Generally, waste paint barrels have waste paint (including benzene, etc.) left in them, which will have an impact on human health. If waste paint barrels are illegally burned, the pungent smell will cause serious harm to the surrounding environment and residents.
[0003] At present, in the processing of these packaging barrels, when the complete packaging barrels are cleaned, the residues in the packaging barrels cannot be completely removed. When these packaging barrels are subsequently broken, especially the fragments of metal packaging barrels after shearing are easy to twist and deform, hiding some residues in the folds, which is even more unfavorable for further removal of these residues. Summary of the invention
[0004] The object of the present invention is to provide a hazardous waste packaging barrel cleaning and crushing device and method thereof, which can cut the packaging barrel into relatively flat fragments, making it easy to remove the residues attached to the packaging barrel.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A hazardous waste packaging barrel cleaning and crushing device and method thereof, comprising a rotary distribution mechanism, a shearing mechanism and an expansion and spreading mechanism connected inside the rotary distribution mechanism, and a conveying mechanism for conveying and supplying packaging barrels;
[0007] The rotary distribution mechanism includes a support frame, a fixed support ring fixed on the top of the support frame and penetrating vertically, and a rotary support ring rotatably connected to the upper end of the fixed support ring and penetrating vertically, the rotary support ring is driven to rotate by a servo motor, and a support column extending vertically is fixedly provided on the top of the support frame and located inside the fixed support ring;
[0008] A plurality of electrically controlled telescopic rods extending radially thereof are fixedly arranged on the support column, a suction cup support plate is fixedly arranged at the inner rod end of the electrically controlled telescopic rod, and a plurality of suction cups are fixedly arranged on a side of the suction cup support plate away from the electrically controlled telescopic rod;
[0009] The shearing mechanism includes a shearing mechanism support seat fixed on the inner side wall of the rotary support ring. The shearing mechanism support seat is a disc-shaped structure. The plane where the shearing mechanism support seat is located is placed perpendicular to the radial line of the rotary support ring. The side of the shearing mechanism support seat close to the support column is connected to multiple pairs of shearing support plates that slide along its radial direction. The end of the shearing support plate close to the support column is rotatably connected to a shearing roller. Each pair of shearing support plates is driven by a motor to move closer to or farther away from each other.
[0010] The expansion and flattening mechanism includes a flattening mechanism support seat fixed on the inner side wall of the rotary support ring. The flattening mechanism support seat is a disc-shaped structure. The plane where the flattening mechanism support seat is located is placed perpendicular to the radial line of the rotary support ring. The side of the flattening mechanism support seat close to the support column is connected to a plurality of flattening support plates that slide along its radial direction.
[0011] A plurality of shearing mechanisms and expansion and spreading mechanisms are arranged alternately on the inner side wall of the rotary support ring;
[0012] The conveying mechanism includes a plurality of conveying pipes, the output ends of which extend upward and downward and are placed above the electric control telescopic rod and the shearing mechanism support seat;
[0013] A material support rod extending up and down is fixedly provided on the top of the support frame. The material support rod is an electrically controlled telescopic rod. A material support plate is fixedly provided at the inner rod end of the material support rod.
[0014] Preferably, the sides of the two shear rollers on each pair of shear support plates that are close to each other are on the same plane, the shear rollers are of a truncated cone structure, and the side of the two shear rollers that are close to each other is a larger bottom surface of the truncated cone;
[0015] The support frame is provided with a plurality of material flow slots, and the other end of the material flow slots is connected to a material storage box.
[0016] Description: Two shear rollers that work together can easily cut the side walls of the packaging barrels, and the material flow slots on the support frame facilitate the centralized collection of processed packaging barrels in the material storage box.
[0017] Preferably, the electric telescopic rod is fixedly connected to the support column through a turning mechanism, the turning mechanism comprises a fixed shell, a rotating shell is rotatably connected to the fixed shell, and the outer rod of the electric telescopic rod is fixed to the rotating shell;
[0018] The fixed shell is fixed on the support column. The fixed shell is a structure with an opening facing away from the support column. The rotating shell is rotatably connected to one end of the fixed shell away from the support column. A third motor is fixedly arranged in the fixed shell, and a third driving gear is fixed on the output shaft of the third motor. A third driven gear ring is fixedly arranged in the rotating shell, and the third driving gear is meshingly connected with the third driven gear ring.
[0019] Description: The turning mechanism can control the electric telescopic rod to deflect, so that the packaging barrel adsorbed and restrained on the electric telescopic rod can be cut from multiple directions.
[0020] Preferably, a shear mechanism support seat is fixedly provided with a shear sliding housing with an opening facing the support column on one side thereof close to the support column, two shear sliding blocks are slidingly fitted in each shear sliding housing, and a pair of shear support plates are respectively fixed on the two shear sliding blocks;
[0021] There are multiple shear sliding shells arranged along the circumference of the shear mechanism support seat. Two shear sliding blocks are slidably connected in each shear sliding shell. A shear support plate is fixed on each shear sliding block. Each shear support plate slides along the radial line of the shear mechanism support seat.
[0022] Description: Multiple shear support plates and shear rollers arranged in pairs can cut the side wall of the packaging barrel into strips at one time, reducing the number of cutting processes and improving overall work efficiency.
[0023] Preferably, the shear sliding block has a first threaded hole, a first threaded driving rod is rotatably connected in the shear sliding housing, the first threaded driving rod has two sections of external threads with opposite rotation directions, the first threaded holes on the two shear sliding blocks have internal threads with opposite rotation directions, and the first threaded driving rod is threadedly engaged in the first threaded holes;
[0024] A first shell is fixedly provided at one end of the shear sliding shell, a first motor is fixedly provided inside the first shell, a first driving gear is fixed on the output shaft of the first motor, one end of the first threaded drive rod extends into the first shell, a first driven gear is fixedly provided at one end of the first threaded drive rod extending into the first shell, and the first driving gear is meshingly connected with the first driven gear.
[0025] Description: The two shear sliding blocks that are threadedly matched with the first threaded driving rod make the shear sliding blocks have a self-locking characteristic, thereby preventing the shear sliding blocks from being displaced due to changes in the load on the shear roller, thereby preventing the shear roller from insufficiently cutting the side wall of the packaging barrel.
[0026] Preferably, a flattening sliding shell with an opening facing the support column is fixedly provided on one side of the flattening mechanism support seat close to the support column, a flattening sliding block is slidingly provided inside the flattening sliding shell, a flattening support plate is fixed on the flattening sliding block, and the flattening support plate is driven by a motor to slide along the radial line of the flattening mechanism support seat; a top pressure fan ring is fixedly provided on one end of the flattening support plate close to the support column, and multiple top pressure fan rings are spliced and combined into a complete annular structure.
[0027] Description: Multiple top pressure fan rings can evenly bend and deform the side wall of the packaging barrel cut into strips, so that the strip side wall of the packaging barrel and the bottom of the packaging barrel are approximately in the same plane.
[0028] Preferably, the flat sliding block has a second threaded hole, a second threaded drive rod is rotatably connected in the flat sliding housing, the second threaded drive rod is processed with an external thread, the second threaded hole is processed with an internal thread, and the second threaded drive rod is threadedly coupled in the second threaded hole;
[0029] A second shell is fixedly provided at one end of the flat sliding shell, a second motor is fixedly provided inside the second shell, a second driving gear is fixed on the output shaft of the second motor, one end of the second threaded drive rod extends into the interior of the second shell, a second driven gear is fixedly provided at one end of the second threaded drive rod extending into the interior of the second shell, and the second driving gear is meshingly connected with the second driven gear.
[0030] Description: The flat sliding block matched with the threaded transmission of the second threaded drive rod makes the flat sliding block have a self-locking characteristic, thereby avoiding displacement of the shear sliding block caused by load changes on the shear roller of the top pressure fan ring.
[0031] Preferably, a release mechanism is fixedly provided inside the output end of the conveying pipe, and the release mechanism includes a fixed ring, on which two rotating rings are rotatably connected, and each rotating ring is fixedly connected to an arc-shaped fan ring plate, and the axes of the two arc-shaped fan ring plates are coaxial. The inner side wall of the conveying pipe has a fixed ring accommodating groove, and the fixed ring is fixed in the fixed ring accommodating groove. The two rotating rings are driven to rotate by two independent motors.
[0032] Description: The movement of the two arc-shaped fan ring plates towards or away from each other opens and closes the conveying pipe, thereby controlling the output of the packaging barrels in the conveying pipe.
[0033] Preferably, each pair of shear support plates has a plurality of cleaning liquid spray holes on one side close to each other, and a cleaning liquid input interface is provided on the side of the shear support plate. The plurality of cleaning liquid spray holes on each shear support plate are connected to its own cleaning liquid input interface.
[0034] Description: By utilizing the structural layout of the shearing mechanism and arranging a plurality of cleaning liquid spray holes on the shearing support plate, the entire shearing mechanism has a cleaning function and can thoroughly clean the inner and outer side walls of the packaging barrel.
[0035] Preferably, the method for treating hazardous waste barrels by using the hazardous waste barrel cleaning and crushing device as described above comprises the following steps:
[0036] S1. First, the packaging barrel to be processed is transported to the release mechanism position through the conveying pipe. When the two arc-shaped fan ring plates in the release mechanism approach each other downward, one of the packaging barrels will fall into the support between the two arc-shaped fan ring plates. Then, when the two arc-shaped fan ring plates approach each other upward, a packaging barrel constrained between the two arc-shaped fan ring plates will fall onto the material support plate.
[0037] S2. A suction cup support plate connected to the inner rod end of the electric telescopic rod has multiple suction cups, and the multiple suction cups are adsorbed on the bottom of the packaging barrel that falls on the material support plate;
[0038] The inner rod of the electrically controlled telescopic rod extends, driving the packaging barrel to move toward the shear mechanism support seat close to the shear mechanism. In the initial state, each pair of shear support plates are at a position away from each other, so that the side wall of the packaging barrel is between each pair of shear support plates of the shear mechanism, and the end of the shear support plate connected to the shear roller is close to the bottom of the packaging barrel;
[0039] S3, the first motor drives the first threaded driving rod to rotate through the meshing first driving gear and the first driven gear, and the first threaded driving rod and the first threaded hole on the shear sliding block are threadedly matched to make the two shear sliding blocks slide in the shear sliding housing and approach each other, thereby making the shear support plates connected to the shear sliding blocks approach each other, and the shear rollers connected to the ends of each pair of shear support plates approach each other to cut the side wall of the packaging barrel;
[0040] S4, the inner rod of the electric telescopic rod retracts, driving the packaging barrel to move toward the support column. During the movement of the packaging barrel, the two shear rollers that cooperate with each other on each pair of shear support plates cut the side wall of the packaging barrel into strips;
[0041] S5. After the side wall of the packaging barrel is cut, the inner rod of the electric telescopic rod extends to drive the packaging barrel to move toward the shear mechanism support seat close to the shear mechanism, so that the shear rollers connected to the ends of the multiple pairs of shear support plates in the shear mechanism clamp the packaging barrel together, and the servo motor drives the rotary support ring to rotate and drives the shear mechanism support seat to rotate together with the clamped packaging barrel, so that the packaging barrel moves to a coaxial position with the adjacent electric telescopic rod, and the inner rod of the electric telescopic rod extends so that the multiple suction cups on the suction cup support plate are adsorbed on the bottom of the packaging barrel, and then the inner rod of the electric telescopic rod retracts to drive the packaging barrel to be unloaded from between the multiple pairs of shear support plates;
[0042] S6, the servo motor drives the rotary support ring to rotate, and the rotary support ring of the expansion and flattening mechanism is in a coaxial position with the packaging barrel cut in step S4, and the inner rod of the electric control telescopic rod extends to drive the packaging barrel to move toward the expansion and flattening mechanism;
[0043] When the side wall of the packaging barrel surrounds the multiple top pressure fan rings, the second motor drives the second threaded driving rod to rotate through the meshed second driving gear and the second driven gear, and the second threaded driving rod drives the flattening sliding block to slide in the flattening sliding housing, so that the flattening sliding block moves together with the flattening support plate toward the edge of the flattening mechanism support seat, and the extension of the inner rod of the electric control telescopic rod also drives the packaging barrel to continue to move toward the expansion flattening mechanism;
[0044] The pressing fan rings at the end of the flat support plate are in pressing contact with the inner side wall of the packaging barrel. Driven continuously by the electric control telescopic rod, multiple pressing fan rings cause the side wall of the packaging barrel cut into strips to turn outwards, and finally make the side wall of the packaging barrel cut into strips be in the same plane as its own bottom;
[0045] S7. The inner rod of the electric control telescopic rod retracts to drive the packaging barrel processed in step S6 to move above the material flow groove, and multiple suction cups release the packaging barrel. The packaging barrels processed in step S6 are centrally collected in the material storage box;
[0046] S8. Crush the packaging barrels collected in the material storage box by using a crusher to obtain relatively flat packaging barrel fragments.
[0047] Compared with the prior art, the beneficial effects of the present invention are as follows: The structure of the present invention is reasonably designed and easy to operate. First, the shearing mechanism can cut the side wall of the packaging barrel into regular strips, then the expansion and flattening mechanism turns the side wall of the packaging barrel outwards so that the strip-shaped side wall of the packaging barrel is approximately in the same plane as the bottom of the packaging barrel. Finally, the crusher is used to crush the packaging barrel into relatively flat fragments, which is convenient for removing the residues on the packaging barrel. At the same time, the shearing mechanism also has a cleaning function, which is convenient for thoroughly cleaning the inner and outer side walls of the packaging barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Figure 1 is the front view of the present invention;
[0049] Figure 2 is Figure 1 the top view of
[0050] Figure 3 is the structural schematic diagram of the shearing mechanism in the present invention;
[0051] Figure 4 is Figure 3 the right view of
[0052] Figure 5 is the structural schematic diagram of the expansion and flattening mechanism in the present invention;
[0053] Figure 6 is Figure 5 the right view of
[0054] Figure 7 is Figure 1 the partial view A of
[0055] Figure 8 is Figure 1 the partial view B of
[0056] Fig. 9 is Figure 8 the left view of
[0057] In the figure, 10-rotary distribution mechanism, 11-support frame, 111-fixed support ring, 112-material flow slot, 12-rotating support ring, 13-support column, 14-electrically controlled telescopic rod, 141-suction cup support plate, 142-suction cup, 15-angle mechanism, 151-fixed shell, 152-rotating shell, 153-third motor, 154-third driving gear, 155-third driven gear ring, 20-shearing mechanism, 21-shearing mechanism support seat, 211-shearing sliding shell, 212-shearing sliding block, 213-first threaded hole, 214-first threaded driving rod, 215-first shell, 216-first motor, 217-first driving gear, 218-first driven gear , 22-shear support plate, 221-shear roller, 223-cleaning liquid spray hole, 224-cleaning liquid input interface, 30-expansion and flattening mechanism, 31-flattening mechanism support seat, 311-flattening sliding shell, 312-flattening sliding block, 313-second threaded hole, 314-second threaded driving rod, 315-second shell, 316-second motor, 317-second driving gear, 318-second driven gear, 319-top pressure fan ring, 32-flattening support plate, 40-conveying mechanism, 41-conveying pipe, 411-fixed ring accommodating groove, 42-releasing mechanism, 421-fixed ring, 422-rotating ring, 423-arc fan ring plate, 43-material support rod, 431-material support plate. DETAILED DESCRIPTION
[0058] Combine the following Figure 1-Figure 9 The present invention is described in detail. For the convenience of description, the directions mentioned below are defined as follows: the up, down, left, right, front and back directions mentioned below are Figure 1 The up-down, left-right, front-back directions of the projection relationship itself are consistent. Example
[0059] A hazardous waste packaging barrel cleaning and crushing device and method thereof, such as Figure 1 , Figure 2 As shown, it includes a rotary dispensing mechanism 10, a shearing mechanism 20 and an expansion and spreading mechanism 30 connected to the inside of the rotary dispensing mechanism 10, and a conveying mechanism 40 for conveying and supplying packaging barrels;
[0060] like Figure 1 As shown, the rotary distribution mechanism 10 includes a support frame 11, a fixed support ring 111 fixed to the top of the support frame 11 and penetrating vertically, and a rotary support ring 12 rotatably connected to the upper end of the fixed support ring 111 and penetrating vertically, the rotary support ring 12 is driven to rotate by a servo motor, and a support column 13 extending vertically is fixedly provided on the top of the support frame 11 and inside the fixed support ring 111;
[0061] The support frame 11 is provided with a plurality of material flow slots 112 , and the other end of the material flow slots 112 is connected to a material storage box.
[0062] like Figure 1 As shown, a plurality of electrically controlled telescopic rods 14 extending radially thereof are fixedly provided on the support column 13, a suction cup support plate 141 is fixedly provided at the inner rod end of the electrically controlled telescopic rod 14, and a plurality of suction cups 142 are fixedly provided on the side of the suction cup support plate 141 away from the electrically controlled telescopic rod 14;
[0063] like Figure 1 As shown, the electric telescopic rod 14 is fixedly connected to the support column 13 through the corner mechanism 15. Figure 7 As shown, the corner mechanism 15 includes a fixed housing 151, and a rotating housing 152 is rotatably connected to the fixed housing 151, and the outer rod of the electric control telescopic rod 14 is fixed on the rotating housing 152;
[0064] The fixed shell 151 is fixed on the support column 13. The fixed shell 151 is a structure with an opening facing away from the support column 13. The rotating shell 152 is rotatably connected to one end of the fixed shell 151 away from the support column 13. A third motor 153 is fixedly arranged in the fixed shell 151, and a third driving gear 154 is fixed on the output shaft of the third motor 153. A third driven ring gear 155 is fixedly arranged in the rotating shell 152, and the third driving gear 154 is meshingly connected with the third driven ring gear 155.
[0065] like Figure 3 As shown, the shearing mechanism 20 includes a shearing mechanism support seat 21 fixed on the inner side wall of the rotary support ring 12, the shearing mechanism support seat 21 is a disc-shaped structure, the plane where the shearing mechanism support seat 21 is located is placed perpendicular to the radial line of the rotary support ring 12, and the side of the shearing mechanism support seat 21 close to the support column 13 is connected to multiple pairs of shearing support plates 22 sliding along the radial direction thereof, and the end of the shearing support plate 22 close to the support column 13 is rotatably connected to a shearing roller 221, and each pair of shearing support plates 22 is driven by a motor to move closer to or away from each other;
[0066] like Figure 4 As shown, the sides of the two shear rollers 221 on each pair of shear support plates 22 that are close to each other are on the same plane, and the shear rollers 221 are truncated cone-shaped structures, and the sides of the two shear rollers 221 that are close to each other are the larger bottom surfaces of the truncated cone;
[0067] like Figure 3 As shown, a shear mechanism support seat 21 is fixedly provided with a shear sliding housing 211 with an opening facing the support column 13 on one side thereof, and two shear sliding blocks 212 are slidably fitted in each shear sliding housing 211, and a pair of shear support plates 22 are respectively fixed on the two shear sliding blocks 212;
[0068] There are multiple shear sliding shells 211 arranged circumferentially along the shear mechanism support seat 21, and each shear sliding shell 211 is slidingly connected with two shear sliding blocks 212. A shear support plate 22 is fixed on each shear sliding block 212, and each shear support plate 22 slides along the radial line of the shear mechanism support seat 21.
[0069] The shear sliding block 212 has a first threaded hole 213, and a first threaded driving rod 214 is rotatably connected in the shear sliding housing 211. The first threaded driving rod 214 has two sections of external threads with opposite rotation directions. The first threaded holes 213 on the two shear sliding blocks 212 have internal threads with opposite rotation directions. The first threaded driving rod 214 is threadedly engaged in the first threaded holes 213.
[0070] A first housing 215 is fixedly provided at one end of the shear sliding housing 211, a first motor 216 is fixedly provided inside the first housing 215, a first driving gear 217 is fixedly provided on the output shaft of the first motor 216, one end of the first threaded driving rod 214 extends into the interior of the first housing 215, a first driven gear 218 is fixedly provided at one end of the first threaded driving rod 214 extending into the interior of the first housing 215, and the first driving gear 217 is meshingly connected with the first driven gear 218.
[0071] like Figure 3 As shown, each pair of shear support plates 22 has a plurality of cleaning liquid spray holes 223 on the side close to each other, and a cleaning liquid input interface 224 on the side of the shear support plate 22. The plurality of cleaning liquid spray holes 223 on each shear support plate 22 are connected to its own cleaning liquid input interface 224.
[0072] like Figure 5 As shown, the expansion and spreading mechanism 30 includes a spreading mechanism support seat 31 fixed to the inner side wall of the rotary support ring 12, the spreading mechanism support seat 31 is a disc-shaped structure, the plane where the spreading mechanism support seat 31 is located is perpendicular to the radial line of the rotary support ring 12, and the side of the spreading mechanism support seat 31 close to the support column 13 is connected to a plurality of spreading support plates 32 sliding along the radial direction thereof;
[0073] A flattening sliding shell 311 with an opening toward the support column 13 is fixedly provided on one side of the flattening mechanism support seat 31 close to the support column 13, a flattening sliding block 312 is slidingly provided inside the flattening sliding shell 311, a flattening support plate 32 is fixed on the flattening sliding block 312, and the flattening support plate 32 is driven by a motor to slide along the radial line of the flattening mechanism support seat 31; a top pressure fan ring 319 is fixedly provided on one end of the flattening support plate 32 close to the support column 13, and a plurality of top pressure fan rings 319 are spliced and combined into a complete annular structure.
[0074] like Figure 5As shown, the flat sliding block 312 has a second threaded hole 313, and the flat sliding housing 311 is rotatably connected with a second threaded driving rod 314, the second threaded driving rod 314 is processed with an external thread, and the second threaded hole 313 is processed with an internal thread, and the second threaded driving rod 314 is threadedly coupled in the second threaded hole 313;
[0075] A second housing 315 is fixedly provided at one end of the flat sliding housing 311, a second motor 316 is fixedly provided inside the second housing 315, a second driving gear 317 is fixedly provided on the output shaft of the second motor 316, one end of the second threaded driving rod 314 extends into the interior of the second housing 315, a second driven gear 318 is fixedly provided at one end of the second threaded driving rod 314 extending into the interior of the second housing 315, and the second driving gear 317 is meshingly connected with the second driven gear 318.
[0076] The cross sections of the shear sliding housing 211 and the flat sliding housing 311 are both rectangular structures;
[0077] like Figure 2 As shown, a plurality of shearing mechanisms 20 and expansion and spreading mechanisms 30 are arranged alternately on the inner side wall of the rotary support ring 12;
[0078] like Figure 1 As shown, the conveying mechanism 40 includes a plurality of conveying pipes 41, and the output ends of the conveying pipes 41 extend upward and downward and are placed at an upper position between the electric control telescopic rod 14 and the shearing mechanism support seat 21;
[0079] like Figure 1 As shown, a release mechanism 42 is fixedly provided in the output end of the delivery pipe 41. Figure 8 , Fig. 9 As shown, the release mechanism 42 includes a fixed ring 421, and two rotating rings 422 are rotatably connected to the fixed ring 421. An arc fan ring plate 423 is fixedly connected to each rotating ring 422. The axes of the two arc fan ring plates 423 are coaxial. The inner wall of the conveying pipe 41 has a fixed ring accommodating groove 411. The fixed ring 421 is fixed in the fixed ring accommodating groove 411. The two rotating rings 422 are driven to rotate by two independent motors.
[0080] like Figure 1 As shown, a material support rod 43 extending up and down is fixedly provided on the top of the support frame 11 . The material support rod 43 is an electrically controlled telescopic rod. A material support plate 431 is fixedly provided at the inner rod end of the material support rod 43 . Example
[0081] A method for treating hazardous waste barrels using a hazardous waste barrel cleaning and crushing device as in the first embodiment includes the following steps:
[0082] S1. Taking the case where the residue is solidified and attached to the packaging barrel as an example, the packaging barrel to be processed is first transported to the position of the release mechanism 42 through the conveying pipe 41. When the two arc-shaped fan ring plates 423 in the release mechanism 42 approach each other downward, one of the packaging barrels will fall between the two arc-shaped fan ring plates 423. Then, when the two arc-shaped fan ring plates 423 approach each other upward, a packaging barrel constrained between the two arc-shaped fan ring plates 423 will fall on the material support plate 431.
[0083] S2, a plurality of suction cups 142 are provided on the suction cup support plate 141 connected to the inner rod end of the electric control telescopic rod 14, and the plurality of suction cups 142 are adsorbed on the bottom of the packaging barrel falling on the material support plate 431;
[0084] The inner rod of the electric telescopic rod 14 extends, driving the packaging barrel to move toward the shear mechanism support seat 21 close to the shear mechanism 20. In the initial state, each pair of shear support plates 22 are at a position away from each other, so that the side wall of the packaging barrel is between each pair of shear support plates 22 of the shear mechanism 20, and the end of the shear support plate 22 connected to the shear roller 221 is close to the bottom of the packaging barrel;
[0085] S3, the first motor 216 drives the first threaded driving rod 214 to rotate through the meshing first driving gear 217 and the first driven gear 218, and the first threaded driving rod 214 and the first threaded hole 213 on the shearing sliding block 212 are threadedly matched to make the two shearing sliding blocks 212 slide in the shearing sliding housing 211 and approach each other, thereby making the shearing support plates 22 connected to the shearing sliding blocks 212 approach each other, and the shearing rollers 221 connected to the ends of each pair of shearing support plates 22 approach each other to cut the side wall of the packaging barrel;
[0086] S4, the inner rod of the electrically controlled telescopic rod 14 is retracted, driving the packaging barrel to move toward the support column 13. During the movement of the packaging barrel, the two shear rollers 221 that cooperate with each other on each pair of shear support plates 22 cut the side wall of the packaging barrel into strips;
[0087] S5. After the side wall of the packaging barrel is cut, the inner rod of the electric telescopic rod 14 extends to drive the packaging barrel to move toward the shear mechanism support seat 21 close to the shear mechanism 20, so that the shear rollers 221 connected to the ends of the multiple pairs of shear support plates 22 in the shear mechanism 20 clamp the packaging barrel together, and the servo motor drives the rotary support ring 12 to rotate and drives the shear mechanism support seat 21 to rotate together with the clamped packaging barrel, so that the packaging barrel moves to a coaxial position with the adjacent electric telescopic rod 14, and the inner rod of the electric telescopic rod 14 extends to make the multiple suction cups 142 on the suction cup support plate 141 adsorbed on the bottom of the packaging barrel, and then the inner rod of the electric telescopic rod 14 retracts to drive the packaging barrel to be unloaded from between the multiple pairs of shear support plates 22;
[0088] S6, the servo motor drives the rotary support ring 12 to rotate, and the rotary support ring 12 of the expansion and flattening mechanism 30 is in a coaxial position with the packaging barrel cut in step S4, and the inner rod of the electric control telescopic rod 14 is extended to drive the packaging barrel to move toward the expansion and flattening mechanism 30;
[0089] When the side wall of the packaging barrel surrounds the plurality of top pressure fan rings 319, the second motor 316 drives the second threaded driving rod 314 to rotate through the meshed second driving gear 317 and the second driven gear 318, and the second threaded driving rod 314 drives the flattening sliding block 312 to slide in the flattening sliding housing 311, so that the flattening sliding block 312 moves together with the flattening support plate 32 toward the edge of the flattening mechanism support seat 31, and the extension of the inner rod of the electric control telescopic rod 14 also drives the packaging barrel to continue to move toward the expansion flattening mechanism 30;
[0090] The pressing fan ring 319 at the end of the flat support plate 32 is in pressing contact with the inner wall of the packaging barrel. Under the continuous driving of the electric control telescopic rod 14, the multiple pressing fan rings 319 cause the side wall of the packaging barrel cut into strips to be turned outward, and finally cause the side wall of the packaging barrel cut into strips to be in the same plane with its bottom.
[0091] S7, the inner rod of the electric telescopic rod 14 retracts and drives the packaging barrel processed in step S6 to move above the material flow slot 112, and the multiple suction cups 142 release the packaging barrel, and the packaging barrel processed in step S6 is collected in the material storage box;
[0092] S8. The packaging barrels collected in the material storage box are crushed by a crusher to obtain relatively flat packaging barrel fragments. Example
[0093] The difference from Example 2 is that, in step S4, if the side wall of the packaging barrel needs to be cut into narrower strips, the third motor 153 in the corner mechanism 15 drives the rotating shell 152 to rotate through the meshing third driving gear 154 and the third driven gear ring 155, and the rotating shell 152 drives the entire electric control telescopic rod 14 to deflect, thereby causing the packaging barrel to rotate around its own axis by a certain angle, and then repeating the above steps S2 to S4, the side wall of the packaging barrel can be cut into narrower strips; Example
[0094] The difference from Example 2 is that, taking the paint bucket as an example, if there is still liquid paint remaining in the paint bucket, before step S3, the cleaning liquid is connected to the cleaning liquid input interface 224 through a pipeline, and the cleaning liquid is input into the cleaning liquid input interface 224 and then sprayed out from the multiple cleaning liquid spray holes 223 to clean the inner and outer walls of the paint bucket to remove the remaining liquid paint and partially solidified paint residues in the paint bucket. The cleaned paint bucket is dried and then returned to the delivery pipe 41, and then processed through steps S1 to S8. Example
[0095] The difference from Example 2 is that after step S8, the packaging barrel fragments are processed by a vibration grinder to remove residues on the packaging barrel fragments.
Claims
1. A hazardous waste packaging barrel cleaning and crushing device, It is characterized in that It comprises a rotary distribution mechanism (10), a shearing mechanism (20) and an expansion and spreading mechanism (30) connected inside the rotary distribution mechanism (10), and a conveying mechanism (40) for conveying and supplying packaging barrels; The rotary distribution mechanism (10) comprises a support frame (11), a fixed support ring (111) fixed to the top of the support frame (11) and extending vertically, and a rotary support ring (12) rotatably connected to the upper end of the fixed support ring (111) and extending vertically, the rotary support ring (12) being driven to rotate by a servo motor, and a support column (13) extending vertically is fixedly provided on the top of the support frame (11) and located inside the fixed support ring (111); A plurality of electrically controlled telescopic rods (14) extending in a radial direction thereof are fixedly provided on the support column (13); a suction cup support plate (141) is fixedly provided at the inner rod end of the electrically controlled telescopic rod (14); and a plurality of suction cups (142) are fixedly provided on a side of the suction cup support plate (141) away from the electrically controlled telescopic rod (14); The shear mechanism (20) comprises a shear mechanism support seat (21) fixed to the inner side wall of the rotary support ring (12); the shear mechanism support seat (21) is a disc-shaped structure; the plane where the shear mechanism support seat (21) is located is perpendicular to the radial line of the rotary support ring (12); a side of the shear mechanism support seat (21) close to the support column (13) is connected to a plurality of pairs of shear support plates (22) that slide along the radial direction thereof; an end of the shear support plate (22) close to the support column (13) is rotatably connected to a shear roller (221); each pair of the shear support plates (22) is driven by a motor to move closer to or farther from each other; A plurality of cleaning liquid spray holes (223) are provided on the side close to each other of each pair of shear support plates (22); The expansion and flattening mechanism (30) comprises a flattening mechanism support seat (31) fixed to the inner side wall of the rotary support ring (12); the flattening mechanism support seat (31) is a disc-shaped structure; the plane where the flattening mechanism support seat (31) is located is perpendicular to the radial line of the rotary support ring (12); and a side of the flattening mechanism support seat (31) close to the support column (13) is connected to a plurality of flattening support plates (32) that slide along the radial direction thereof; A plurality of the shearing mechanisms (20) and the expanding and spreading mechanisms (30) are arranged alternately and at intervals on the inner side wall of the rotary support ring (12); The conveying mechanism (40) comprises a plurality of conveying pipes (41), wherein the output ends of the conveying pipes (41) extend upward and downward and are placed at an upper position between the electrically controlled telescopic rod (14) and the shearing mechanism support seat (21); A material support rod (43) extending up and down is fixedly provided on the top of the support frame (11); the material support rod (43) is an electrically controlled telescopic rod; a material support plate (431) is fixedly provided at the inner rod end of the material support rod (43); First, the shearing mechanism (20) can be used to cut the side wall of the packaging barrel into regular strips, and then the expansion and flattening mechanism (30) can be used to turn the side wall of the packaging barrel outward so that the strip-shaped side wall of the packaging barrel and the bottom of the packaging barrel are approximately in the same plane, and finally the packaging barrel is broken into relatively flat pieces by a crusher, so that the residue on the packaging barrel can be easily removed.
2. A hazardous waste packaging barrel cleaning and crushing device according to claim 1, Features: The sides of the two shear rollers (221) on each pair of the shear support plates (22) that are close to each other are located on the same plane, the shear rollers (221) are of a truncated cone structure, and the sides of the two shear rollers (221) that are close to each other are the larger bottom surfaces of the truncated cone; The support frame (11) is provided with a plurality of material flow slots (112), and the other end of the material flow slots (112) is connected to a material storage box.
3. A hazardous waste packaging barrel cleaning and crushing device according to claim 1, Features: The electrically controlled telescopic rod (14) is fixedly connected to the support column (13) via a turning mechanism (15); the turning mechanism (15) comprises a fixed housing (151); a rotating housing (152) is rotatably connected to the fixed housing (151); an outer rod of the electrically controlled telescopic rod (14) is fixed to the rotating housing (152); The fixed housing (151) is fixed on the support column (13); the fixed housing (151) is a structure with an opening facing away from the support column (13); the rotating housing (152) is rotatably connected to an end of the fixed housing (151) away from the support column (13); a third motor (153) is fixedly arranged in the fixed housing (151); a third driving gear (154) is fixedly arranged on the output shaft of the third motor (153); a third driven gear ring (155) is fixedly arranged in the rotating housing (152); the third driving gear (154) is meshingly connected with the third driven gear ring (155).
4. A hazardous waste packaging barrel cleaning and crushing device according to claim 1, Features: A shearing sliding housing (211) with an opening facing the support column (13) is fixedly provided on one side of the shearing mechanism support seat (21) close to the support column (13), two shearing sliding blocks (212) are slidably fitted in each of the shearing sliding housings (211), and a pair of the shearing support plates (22) are respectively fixed on the two shearing sliding blocks (212); A plurality of shear sliding shells (211) are arranged along the circumference of the shear mechanism support seat (21), and each of the shear sliding shells (211) is slidably connected to two shear sliding blocks (212), and each of the shear sliding blocks (212) is fixed with a shear support plate (22), and each of the shear support plates (22) slides along a radial line of the shear mechanism support seat (21).
5. A hazardous waste packaging barrel cleaning and crushing device according to claim 4, Features: The shear sliding block (212) has a first threaded hole (213), and a first threaded drive rod (214) is rotatably connected in the shear sliding housing (211). The first threaded drive rod (214) has two sections of external threads with opposite rotation directions. The first threaded holes (213) on the two shear sliding blocks (212) have internal threads with opposite rotation directions. The first threaded drive rod (214) is threadedly engaged in the first threaded holes (213); A first housing (215) is fixedly provided at one end of the shear sliding housing (211), a first motor (216) is fixedly provided inside the first housing (215), a first driving gear (217) is fixedly provided on the output shaft of the first motor (216), one end of the first threaded driving rod (214) extends into the interior of the first housing (215), a first driven gear (218) is fixedly provided at one end of the first threaded driving rod (214) extending into the interior of the first housing (215), and the first driving gear (217) is meshingly connected with the first driven gear (218).
6. A hazardous waste packaging barrel cleaning and crushing device according to claim 1, Features: A flattening sliding shell (311) with an opening facing the support column (13) is fixedly provided on one side of the flattening mechanism support seat (31) close to the support column (13); a flattening sliding block (312) is slidably provided inside the flattening sliding shell (311); the flattening support plate (32) is fixed on the flattening sliding block (312); the flattening support plate (32) is driven by a motor to slide along a radial line of the flattening mechanism support seat (31); a top pressure fan ring (319) is fixedly provided on one end of the flattening support plate (32) close to the support column (13); a plurality of the top pressure fan rings (319) are spliced and combined into a complete annular structure.
7. A hazardous waste packaging barrel cleaning and crushing device according to claim 6, Features: The flat sliding block (312) has a second threaded hole (313), and a second threaded driving rod (314) is rotatably connected in the flat sliding housing (311), the second threaded driving rod (314) is processed with an external thread, and the second threaded hole (313) is processed with an internal thread, and the second threaded driving rod (314) is threadedly coupled in the second threaded hole (313); A second housing (315) is fixedly provided at one end of the flat sliding housing (311), a second motor (316) is fixedly provided inside the second housing (315), a second driving gear (317) is fixedly provided on the output shaft of the second motor (316), one end of the second threaded driving rod (314) extends into the interior of the second housing (315), a second driven gear (318) is fixedly provided at one end of the second threaded driving rod (314) extending into the interior of the second housing (315), and the second driving gear (317) is meshingly connected with the second driven gear (318).
8. The hazardous waste packaging barrel cleaning and crushing device according to claim 1, Features: A release mechanism (42) is fixedly provided inside the output end of the delivery pipe (41), the release mechanism (42) comprising a fixed ring (421), two rotating rings (422) being rotatably connected to the fixed ring (421), each rotating ring (422) being fixedly connected to an arc-shaped fan ring plate (423), the axes of the two arc-shaped fan ring plates (423) being coaxial, the inner side wall of the delivery pipe (41) comprising a fixed ring accommodating groove (411), the fixed ring (421) being fixed in the fixed ring accommodating groove (411), and the two rotating rings (422) being driven to rotate by two independent motors respectively.
9. A hazardous waste packaging barrel cleaning and crushing device according to claim 1, Features: The side of the shear support plate (22) is provided with a cleaning liquid input interface (224), and the plurality of cleaning liquid spray holes (223) on each shear support plate (22) are all in communication with the cleaning liquid input interface (224) thereof.
10. A method for treating hazardous waste barrels using a hazardous waste barrel cleaning and crushing device as claimed in any one of claims 1 to 9, Features The following steps are involved: S1. First, the packaging barrel to be processed is transported to the position of the release mechanism (42) through the transport pipe (41). When the two arc-shaped fan ring plates (423) in the release mechanism (42) approach each other downward, one of the packaging barrels will fall between the two arc-shaped fan ring plates (423). Then, when the two arc-shaped fan ring plates (423) approach each other upward, one of the packaging barrels constrained between the two arc-shaped fan ring plates (423) will fall onto the material support plate (431). S2, a plurality of suction cups (142) are provided on a suction cup support plate (141) connected to the inner rod end of the electrically controlled telescopic rod (14), and the plurality of suction cups (142) are adsorbed on the bottom of the packaging barrel that falls on the material support plate (431); The inner rod of the electrically controlled telescopic rod (14) is extended to drive the packaging barrel to move toward the shear mechanism support seat (21) close to the shear mechanism (20), and in the initial state, each pair of shear support plates (22) are located away from each other, so that the side wall of the packaging barrel is located between each pair of shear support plates (22) of the shear mechanism (20), and one end of the shear support plate (22) connected to the shear roller (221) is close to the bottom of the packaging barrel; S3, the first motor (216) drives the first threaded driving rod (214) to rotate through the meshing first driving gear (217) and the first driven gear (218), and the first threaded driving rod (214) and the first threaded hole (213) on the shearing sliding block (212) are threadedly matched so that the two shearing sliding blocks (212) slide in the shearing sliding housing (211) and approach each other, thereby making the shearing support plates (22) connected to the shearing sliding blocks (212) approach each other, and the shearing rollers (221) connected to the ends of each pair of shearing support plates (22) approach each other to cut the side wall of the packaging barrel; S4, the inner rod of the electrically controlled telescopic rod (14) is retracted, driving the packaging barrel to move toward the support column (13), and during the movement of the packaging barrel, two shear rollers (221) that cooperate with each other on each pair of shear support plates (22) cut the side wall of the packaging barrel into strips; S5. After the side wall of the packaging barrel is cut, the inner rod of the electric telescopic rod (14) is extended to drive the packaging barrel to move in the direction of the shear mechanism support seat (21) close to the shear mechanism (20), so that the shear rollers (221) connected to the ends of the multiple pairs of shear support plates (22) in the shear mechanism (20) clamp the packaging barrel together, and the servo motor drives the rotary support ring (12) to rotate and drives the shear mechanism support seat (21) to rotate together with the clamped packaging barrel, so that the packaging barrel moves to a coaxial position with the adjacent electric telescopic rod (14), and the inner rod of the electric telescopic rod (14) is extended so that the multiple suction cups (142) on the suction cup support plate (141) are adsorbed on the bottom of the packaging barrel, and then the inner rod of the electric telescopic rod (14) is retracted to drive the packaging barrel to be removed from between the multiple pairs of shear support plates (22); S6, the servo motor drives the rotary support ring (12) to rotate, and the rotary support ring (12) of the expansion and flattening mechanism (30) is placed in a coaxial position with the packaging barrel cut in step S4, and the inner rod of the electrically controlled telescopic rod (14) is extended, driving the packaging barrel to move toward the expansion and flattening mechanism (30); When the side wall of the packaging barrel surrounds the plurality of top pressure fan rings (319), the second motor (316) drives the second threaded driving rod (314) to rotate through the meshed second driving gear (317) and the second driven gear (318), and the second threaded driving rod (314) drives the flattening sliding block (312) to slide in the flattening sliding housing (311), so that the flattening sliding block (312) together with the flattening support plate (32) moves toward the edge of the flattening mechanism support seat (31), and the extension of the inner rod of the electric control telescopic rod (14) also drives the packaging barrel to continuously move toward the expansion flattening mechanism (30); The pressing fan ring (319) at the end of the flattened support plate (32) is in pressing contact with the inner side wall of the packaging barrel. Under the continuous driving of the electrically controlled telescopic rod (14), the plurality of pressing fan rings (319) cause the side wall of the packaging barrel cut into strips to be turned outward, and the side wall of the packaging barrel cut into strips is finally in the same plane as its bottom. S7, the inner rod of the electrically controlled telescopic rod (14) retracts to drive the packaging barrel processed in step S6 to move above the material flow slot (112), and the plurality of suction cups (142) release the packaging barrel, and the packaging barrel processed in step S6 is collected in a material storage box; S8. The packaging barrels collected in the material storage box are crushed by a crusher to obtain relatively flat packaging barrel fragments.
Citation Information
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