A plastic-wood floor processing and forming process
By combining mixing, granulation, and drying mechanisms, the problems of uneven raw material ratio and low drying efficiency in the processing of wood-plastic flooring have been solved, achieving uniform molding and efficient production of wood-plastic flooring.
Patent Information
- Application Number
- CN202310798095.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-03
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2043-07-03
AI Technical Summary
In the existing processing technology for wood-plastic composite flooring, uneven raw material ratios and low drying efficiency of drying equipment can easily lead to uneven material quality and problems of mutual adhesion.
The equipment employs a combination of mixing, granulation, and drying mechanisms. It uses a motor-driven electric telescopic rod and crushing components to mix and crush raw materials. A PLC control board coordinates with the vibration and transmission components of the electric heating tank to achieve uniform drying of the particles and prevent sticking.
It improves the uniformity of raw materials for wood-plastic composite flooring and drying efficiency, ensures the consistency of materials in all parts of the flooring, avoids adhesion between material particles, and improves production efficiency.
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Figure CN116811094B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of wood-plastic composite flooring processing, and particularly relates to a wood-plastic composite flooring processing and molding process. Background Technology
[0002] Wood-plastic composite (WPC) flooring is a new type of environmentally friendly wood-plastic composite product. It is made by adding recycled plastic to the lignin produced during the production of medium- and high-density fiberboard, granulating it into a WPC composite material, and then extruding it to produce WPC flooring.
[0003] Existing processing techniques for wood-plastic composite (WPC) flooring typically involve mixing raw materials according to a set ratio and then extruding them into shape. However, this method can easily lead to uneven distribution of raw materials in different parts of the WPC flooring, making it difficult to guarantee the quality of each part of the WPC flooring. Some WPC flooring processing techniques involve crushing and mixing the raw materials according to a set ratio, then granulating and heating them before pressing them into shape. However, existing drying equipment often results in uneven heating of the raw materials during drying, causing them to stick together and resulting in low drying efficiency.
[0004] To avoid the aforementioned technical problems, it is indeed necessary to provide a wood-plastic composite flooring processing and molding process to overcome the deficiencies in the prior art. Summary of the Invention
[0005] The purpose of this invention is to provide a processing and molding technology for wood-plastic composite flooring, which aims to solve the problem that the existing drying equipment often results in uneven heating and adhesion of raw materials during the drying process, which involves crushing and mixing the raw materials according to a certain ratio, followed by granulation and heating, and then pressing them into shape.
[0006] This invention is implemented as follows: a processing technology for wood-plastic composite (WPC) flooring, which uses WPC flooring processing equipment. This equipment includes a mixing mechanism, a granulation mechanism, a drying mechanism, a molding device, and a shell. The specific method for cutting WPC flooring using the above-mentioned processing equipment is as follows:
[0007] Step (1): Pour the ingredients into the mixing unit according to the percentage and mix them;
[0008] Step (2): The mixed raw materials are fed into the granulation unit for granulation.
[0009] Step (3): The granulated raw materials are dried in a drying unit;
[0010] Step (4): The dried and separated granules are pressed into shape using a mold in the molding equipment;
[0011] The mixing mechanism, granulation mechanism, and drying mechanism are sequentially arranged in the outer shell, which is fixedly connected to the molding equipment. A pipe is provided between the outer shell and the molding equipment, and a solenoid valve is installed on the pipe. The outer shell is connected to several batching boxes.
[0012] In a further technical solution, the mixing mechanism includes a motor, an electric telescopic rod, and a crushing component;
[0013] The motor is fixedly connected to the outer casing, and the electric telescopic rod is fixedly connected to the fixed end of the motor. The fixed end of the electric telescopic rod is connected to several crushing components, which can mix and crush the raw materials by reciprocating oscillation.
[0014] The fixed end of the electric telescopic rod is rotatably connected to two partitions, which abut against the inner wall of the outer shell, and a support rod is connected between the partitions and the telescopic end of the electric telescopic rod.
[0015] In a further technical solution, the crushing assembly includes a connecting sleeve, an elastic torsion spring, a rotating rod, and a cutting tool;
[0016] The connecting sleeve is fixedly connected to the fixed end of the electric telescopic rod. The connecting sleeve is rotatably connected to a rotating rod. An elastic torsion spring is provided between the rotating rod and the inner end face of the connecting sleeve. Multiple cutting tools are fixedly connected to the rotating rod.
[0017] In a further technical solution, the granulation mechanism includes rollers, a connecting shaft, and a linkage assembly;
[0018] A material trough is fixedly installed in the outer shell. The connecting shaft is rotatably connected to the end face of the material trough. A roller is rotatably connected to the connecting shaft. Multiple discharge holes are provided on the inner end face of the material trough. A linkage component is provided between the electric telescopic rod and the connecting shaft.
[0019] In a further technical solution, the linkage component includes a connecting sleeve and a connecting head. The connecting sleeve is fixedly connected to the telescopic end of the electric telescopic rod, and the connecting head is fixedly connected to one end of the connecting shaft. The connecting sleeve can be vertically slidably connected to the connecting head.
[0020] A further technical solution is that the drying mechanism includes an electric heating tank, an electric baffle, a first spring, a bottom baffle, a transmission assembly, and a support assembly;
[0021] The heating bath is connected to the support assembly, which is fixedly connected to the inner end face of the outer shell. Electric baffles are rotatably connected to both sides of the heating bath. Multiple through holes are provided at the bottom of the heating bath, and a bottom baffle is rotatably connected to the bottom of the heating bath via a No. 1 spring. The bottom baffle abuts against the bottom of the heating bath, and the transmission assembly abuts against the heating bath.
[0022] A sliding rod is slidably connected in the connecting shaft, and a second spring is provided between the sliding rod and the connector. A plug is provided inside the connecting sleeve, and the plug can abut against the sliding rod.
[0023] In a further technical solution, the transmission assembly includes a sliding sleeve, a vertical rod, an upper gear plate, a lower gear plate, and a cam;
[0024] One end of the slide rod is fixedly connected to the upper gear plate, and a fixed seat is fixedly connected to the inner wall of the outer shell. The slide sleeve is vertically slidably connected to the fixed seat, and the vertical rod is rotatably connected to the slide sleeve. One end of the vertical rod is fixedly connected to the lower gear plate, and the upper gear plate is directly opposite the lower gear plate. The cam is fixedly connected to the other end of the vertical rod, and an annular groove is provided in the heating tank. The cam abuts against the inner wall of the annular groove.
[0025] In a further technical solution, the support assembly includes a limiting seat, a sliding seat, a third spring, a connecting seat, a crossbar, and a fourth spring;
[0026] The limiting seat is fixedly connected to the inner end face of the outer shell, the sliding seat is vertically slidably connected to the limiting seat, the third spring is disposed between the limiting seat and the sliding seat, the connecting seat is fixedly connected to the sliding seat, the crossbar passes through the connecting seat, the crossbar is fixedly connected to the heating groove, and the fourth spring is sleeved on the outside of the crossbar.
[0027] In a further technical solution, the mixing mechanism and the drying mechanism are electrically connected to a PLC control board.
[0028] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0029] The present invention provides a processing and molding process for wood-plastic composite flooring. The raw materials enter the outer shell through the mixing box, and the ingredients are poured into the mixing mechanism according to the percentage for mixing. The mixed raw materials enter the granulation mechanism. The PLC control board controls the motor to start, the motor drives the electric telescopic rod to rotate, the electric telescopic rod drives the connecting sleeve to rotate, the connecting sleeve drives the rotating rod to rotate through the elastic torsion spring, and the rotating rod drives the cutting tool to cut and crush the material.
[0030] The present invention provides a processing and molding process for wood-plastic composite flooring. The PLC control board controls the extension end of the electric telescopic rod to extend, the support rod pulls the partition to rotate, and the partition is tilted relative to the horizontal direction. Under the action of centrifugal force, the mixed and crushed material slides into the material trough. At the same time, the elastic torsion spring drives the rotating rod to rotate, and the rotating rod and the cutting blade push the material, further increasing the material discharge rate.
[0031] The present invention provides a processing and molding process for wood-plastic composite flooring, wherein an electric telescopic rod extends to drive a connecting sleeve to slide vertically and connect with a connecting head, the connecting head drives a coupling shaft to rotate, the coupling shaft drives a roller to roll and press the raw material, and the material is granulated after passing through the discharge hole on the material trough;
[0032] The present invention provides a processing and molding process for wood-plastic composite flooring. When the PLC control board controls the extension end of the electric telescopic rod to extend, the connecting sleeve drives the plug to abut against the slide rod. The plug pushes the slide rod, compressing the second spring. The slide rod drives the upper and lower gear plates to mesh, and the connecting shaft drives the slide rod to rotate. The slide rod drives the vertical rod to rotate through the meshing of the upper and lower gear plates. The vertical rod drives the cam to push the annular groove, and the annular groove drives the electric heating groove to swing back and forth horizontally, thereby preventing the material particles from sticking together.
[0033] This invention provides a processing and molding process for wood-plastic composite flooring. When too many material particles fall into the heating tank, the heating tank moves downward under the action of gravity. At this time, the upper and lower toothed discs slide relative to each other. The upper toothed disc pushes the lower toothed disc to move vertically back and forth. The lower toothed disc drives the cam to push the annular groove vertically through the vertical rod. Under the action of the support component, the heating tank vibrates vertically back and forth. Since the dried material particles are relatively light, they are vibrated to the outside of the heating tank. At the same time, the heating tank drives the bottom baffle to swing through the No. 1 spring. Since the material particles at the bottom of the heating tank are heated more, the dried material particles are discharged from the heating tank through the bottom through hole, effectively improving the drying efficiency of the heating tank for material particles. Attached Figure Description
[0034] Figure 1 This is a schematic diagram illustrating the principle of the present invention;
[0035] Figure 2 This is a schematic diagram of the structure of a wood-plastic composite flooring processing equipment;
[0036] Figure 3 This is a cross-sectional view of the outer casing;
[0037] Figure 4 This is a cross-sectional view of the material trough;
[0038] Figure 5 for Figure 3 Enlarged structural cross-sectional view of region A in the middle;
[0039] Figure 6 for Figure 4 Enlarged structural cross-sectional view of region B in the middle;
[0040] Figure 7 This is a schematic diagram of the drying mechanism;
[0041] Figure 8 This is a schematic diagram of the structure of the electric heating bath.
[0042] In the attached diagram: 1. Outer shell; 2. Mixing mechanism; 21. Motor; 22. Electric telescopic rod; 23. Crushing assembly; 231. Connecting sleeve; 232. Elastic torsion spring; 233. Rotating rod; 234. Cutting blade; 335. Granulation mechanism; 31. Roller; 32. Coupling shaft; 33. Linkage assembly; 33. Connecting sleeve; 332. Drying mechanism; 41. Electric heating tank; 42. Electric baffle; 43. No. 1 spring; 44. Bottom baffle; 45. Transmission assembly; 451. Sliding sleeve. Vertical rod 452, upper gear plate 453, lower gear plate 454, cam 455, support assembly 46, limit seat 461, sliding seat 462, spring No. 3 463, connecting seat 464, horizontal rod 465, spring No. 4 466, molding equipment 5, pipe 6, solenoid valve 7, batching box 8, partition 9, support rod 10, material trough 11, discharge hole 12, fixed seat 13, annular groove 14, slide rod 15, spring No. 2 16, plug 17. Implementation
[0043] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0044] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.
[0045] like Figures 1-8 As shown, this invention provides a processing and molding process for wood-plastic composite (WPC) flooring. The process utilizes WPC flooring processing equipment, which includes a mixing mechanism 2, a granulation mechanism 3, a drying mechanism 4, a molding device 5, and a housing 1. The specific method for cutting WPC flooring using the aforementioned processing equipment is as follows:
[0046] Step (1): Pour the ingredients into the mixing unit 2 according to the percentage and mix them;
[0047] Step (2): The mixed raw materials enter the granulation unit 3 for granulation processing;
[0048] Step (3): The granulated raw material is dried in the drying unit 4;
[0049] Step (4): The dried and separated granules are pressed into shape using a mold in the molding equipment 5;
[0050] The mixing mechanism 2, granulation mechanism 3, and drying mechanism 4 are sequentially arranged in the outer shell 1, and the outer shell 1 is fixedly connected to the molding equipment 5. A pipe 6 is provided between the outer shell 1 and the molding equipment 5, and a solenoid valve 7 is provided on the pipe 6. The outer shell 1 is connected to several batching boxes 8. The raw materials enter the outer shell 1 through the batching boxes 8. The batching materials are poured into the mixing mechanism 2 according to the percentage for mixing. The mixed raw materials enter the granulation mechanism 3 for granulation. The granulated raw materials are dried in the drying mechanism 4. The dried and separated granules are pressed into shape in the molding equipment 5 by a mold. The molding equipment 5 is an existing press.
[0051] In this embodiment of the invention, as a preferred embodiment, the mixing mechanism 2 includes a motor 21, an electric telescopic rod 22, and a crushing component 23;
[0052] The motor 21 is fixedly connected to the outer casing 5, and the electric telescopic rod 22 is fixedly connected to the fixed end of the motor 21. The fixed end of the electric telescopic rod 22 is connected to a plurality of crushing components 23, which can mix and crush raw materials by reciprocating oscillation.
[0053] The fixed end of the electric telescopic rod 22 is rotatably connected to two partitions 9. The partitions 9 abut against the inner wall of the outer shell 1, and a support rod 10 is connected between the partitions 9 and the telescopic end of the electric telescopic rod 22. The motor 21 is electrically connected to the electric telescopic rod 22 and the PLC control board.
[0054] In the mixing mechanism 2, the motor 21 is started, and the motor 21 drives the electric telescopic rod 22 to rotate. The electric telescopic rod 22 drives the crushing component 23 to crush and mix the material.
[0055] In this embodiment of the invention, as a preferred embodiment of the invention, the crushing component 23 includes a connecting sleeve 231, an elastic torsion spring 232, a rotating rod 233, and a cutting blade 234;
[0056] The connecting sleeve 231 is fixedly connected to the fixed end of the electric telescopic rod 22. The connecting sleeve 231 is rotatably connected to the rotating rod 233. An elastic torsion spring 232 is provided between the rotating rod 233 and the inner end face of the connecting sleeve 231. The rotating rod 233 is fixedly connected to a plurality of cutting blades 234.
[0057] In the crushing assembly 23, the electric telescopic rod 22 drives the connecting sleeve 231 to rotate, and the connecting sleeve 231 drives the rotating rod 233 to rotate through the elastic torsion spring 232. The rotating rod 233 drives the cutting tool 234 to cut and crush the material.
[0058] In this embodiment of the invention, as a preferred embodiment, the granulation mechanism 3 includes a roller 31, a connecting shaft 32, and a linkage assembly 33;
[0059] A material trough 11 is fixedly installed in the outer shell 1. The connecting shaft 32 is rotatably connected to the end face of the material trough 11. A roller 31 is rotatably connected to the connecting shaft 32. A plurality of discharge holes 12 are provided on the inner end face of the material trough 11. A linkage component 33 is provided between the electric telescopic rod 22 and the connecting shaft 32.
[0060] In the granulation mechanism 3, the telescopic end of the electric telescopic rod 22 extends, and the support rod 10 pulls the partition 9 to rotate. The partition 9 is tilted relative to the horizontal direction. Under the action of centrifugal force, the mixed and crushed material slides into the trough 11. At the same time, the elastic torsion spring 232 drives the rotating rod 233 to rotate. The rotating rod 233 and the cutting blade 234 push the material, further increasing the material discharge rate. Then, the electric telescopic rod 22 drives the connecting shaft 32 to rotate through the linkage component 33. The connecting shaft 32 drives the roller 31 to roll and granulate the raw material.
[0061] In this embodiment of the invention, as a preferred embodiment, the linkage component 33 includes a connecting sleeve 331 and a connecting head 332. The connecting sleeve 331 is fixedly connected to the telescopic end of the electric telescopic rod 22, and the connecting head 332 is fixedly connected to one end of the connecting shaft 32. The connecting sleeve 331 can be vertically slidably connected to the connecting head 332.
[0062] In the linkage assembly 33, the PLC control board controls the extension of the electric telescopic rod 22, and the electric telescopic rod 22 drives the connecting sleeve 331 to slide vertically with the connecting head 332.
[0063] In this embodiment of the invention, as a preferred embodiment of the invention, the drying mechanism 4 includes an electric heating tank 41, an electric baffle 42, a first spring 43, a bottom baffle 44, a transmission assembly 45, and a support assembly 46.
[0064] The heating bath 41 is connected to the support assembly 46, and the support assembly 46 is fixedly connected to the inner end face of the outer shell 1. Electric baffles 42 are rotatably connected to both sides of the heating bath 41. Multiple through holes are provided at the bottom of the heating bath 41, and a bottom baffle 44 is rotatably connected to the bottom of the heating bath 41 through a spring 43. The bottom baffle 44 abuts against the bottom of the heating bath 41. The transmission assembly 45 abuts against the heating bath 41. The heating bath 41 and the electric baffles 42 are both electrically connected to the PLC control board.
[0065] In the drying mechanism 4, the transmission component 45 drives the vibration, the electric heating tank 41 dries and heats the rolled material particles, and the support component 46 provides elastic support for the electric heating tank 41.
[0066] In this embodiment of the invention, as a preferred embodiment, a slide rod 15 is slidably connected in the connecting shaft 32, a second spring 16 is provided between the slide rod 15 and the connector 332, and a plug 17 is provided inside the connecting sleeve 331, the plug 17 being able to abut against the slide rod 15.
[0067] The PLC control board controls the extension of the electric telescopic rod 22. At this time, the connecting sleeve 331 drives the plug 17 to abut against the slide rod 15. The plug 17 pushes the slide rod 15, and the second spring 16 is compressed.
[0068] In this embodiment of the invention, as a preferred embodiment, the transmission assembly 45 includes a sliding sleeve 451, a vertical rod 452, an upper gear plate 453, a lower gear plate 454, and a cam 455.
[0069] One end of the slide rod 15 is fixedly connected to the upper gear plate 453. A fixed seat 13 is fixedly connected to the inner wall of the outer shell 1. The slide sleeve 451 is vertically slidably connected to the fixed seat 13. The vertical rod 452 is rotatably connected to the slide sleeve 451. One end of the vertical rod 452 is fixedly connected to the lower gear plate 454. The upper gear plate 453 is directly opposite the lower gear plate 454. The cam 455 is fixedly connected to the other end of the vertical rod 452. An annular groove 14 is provided in the electric heating tank 41. The cam 455 abuts against the inner wall of the annular groove 14.
[0070] In the transmission assembly 45, the slide rod 15 drives the upper gear plate 453 to mesh with the lower gear plate 454, and the connecting shaft 32 drives the slide rod 15 to rotate. The slide rod 15 drives the vertical rod 452 to rotate through the meshing of the upper gear plate 453 and the lower gear plate 454. The vertical rod 452 drives the cam 455 to push the annular groove 14. The annular groove 14 drives the electric heating groove 41 to swing back and forth horizontally, thereby preventing the material particles from sticking together.
[0071] When too many material particles fall into the heating tank 41, the heating tank 41 moves downward under the action of gravity. At this time, the upper toothed disk 453 and the lower toothed disk 454 slide relative to each other. The upper toothed disk 453 pushes the lower toothed disk 454 to move vertically back and forth. The lower toothed disk 454 drives the cam 455 to push the annular groove 14 vertically through the vertical rod 452. Under the action of the support component 46, the heating tank 41 vibrates vertically back and forth. Since the dried material particles are relatively light, they are vibrated to the outside of the heating tank 41. At the same time, the heating tank 41 drives the bottom baffle 44 to swing through the first spring 43. Since the material particles at the bottom of the heating tank 41 are heated more, the dried material particles are discharged from the heating tank 41 through the bottom through hole, effectively improving the drying efficiency of the heating tank 41 for the material particles.
[0072] In this embodiment of the invention, as a preferred embodiment, the support component 46 includes a limiting seat 461, a sliding seat 462, a third spring 463, a connecting seat 464, a crossbar 465, and a fourth spring 466.
[0073] The limiting seat 461 is fixedly connected to the inner end face of the outer shell 1, the sliding seat 462 is vertically slidably connected to the limiting seat 461, the third spring 463 is disposed between the limiting seat 461 and the sliding seat 462, the connecting seat 464 is fixedly connected to the sliding seat 462, the crossbar 465 passes through the connecting seat 464, the crossbar 465 is fixedly connected to the electric heating tank 41, and the fourth spring 466 is sleeved on the outside of the crossbar 465;
[0074] In the support assembly 46, spring 463 provides vertical elastic support to the sliding seat 462, thereby providing vertical elastic support 1 to the heating element 41, and spring 466 provides horizontal elastic limit to the heating element 41.
[0075] In this embodiment of the invention, as a preferred embodiment, the mixing mechanism 2 and the drying mechanism 4 are electrically connected to a PLC control board.
[0076] Working principle:
[0077] A processing and molding process for wood-plastic composite flooring:
[0078] Step (1): The raw materials enter the outer shell 1 through the batching box 8. The batching is poured into the mixing mechanism 2 according to the percentage and mixed. The mixed raw materials enter the granulation mechanism 3. The PLC control board controls the motor 21 to start. The motor 21 drives the electric telescopic rod 22 to rotate. The electric telescopic rod 22 drives the connecting sleeve 231 to rotate. The connecting sleeve 231 drives the rotating rod 233 to rotate through the elastic torsion spring 232. The rotating rod 233 drives the cutting knife 234 to cut and crush the material.
[0079] Step (2): The PLC control board controls the extension end of the electric telescopic rod 22 to extend, the support rod 10 pulls the partition 9 to rotate, the partition 9 is tilted relative to the horizontal direction, and under the action of centrifugal force, the mixed and crushed material slides into the material trough 11. At the same time, the elastic torsion spring 232 drives the rotating rod 233 to rotate, and the rotating rod 233 and the cutting blade 234 push the material to further increase the material discharge rate.
[0080] The electric telescopic rod 22 extends and drives the connecting sleeve 331 to slide vertically with the connecting head 332. The connecting head 332 drives the connecting shaft 32 to rotate. The connecting shaft 32 drives the roller 31 to roll the raw material. The material is granulated after passing through the discharge hole 12 on the material trough 11.
[0081] Step (3): When the PLC control board controls the extension end of the electric telescopic rod 22 to extend, the connecting sleeve 331 drives the plug 17 to abut against the slide rod 15. The plug 17 pushes the slide rod 15, the second spring 16 is compressed, the slide rod 15 drives the upper gear plate 453 to mesh with the lower gear plate 454, the connecting shaft 32 drives the slide rod 15 to rotate, the slide rod 15 drives the vertical rod 452 to rotate through the meshing of the upper gear plate 453 and the lower gear plate 454, the vertical rod 452 drives the cam 455 to push the annular groove 14, under the action of the fourth spring 466, the annular groove 14 drives the electric heating groove 41 to swing back and forth horizontally, thereby avoiding the adhesion between the material particles;
[0082] When too many material particles fall into the electric heating tank 41, the electric heating tank 41 moves downward under the action of gravity. At this time, the upper toothed disk 453 and the lower toothed disk 454 slide relative to each other. The upper toothed disk 453 pushes the lower toothed disk 454 to move vertically back and forth. The lower toothed disk 454 drives the cam 455 to push the annular groove 14 vertically through the vertical rod 452. Under the action of the third spring 463, the electric heating tank 41 vibrates vertically back and forth. Since the dried material particles are relatively light, they are vibrated to the outside of the electric heating tank 41. At the same time, the electric heating tank 41 drives the bottom baffle 44 to swing through the first spring 43. Since the material particles at the bottom of the electric heating tank 41 are heated more, the dried material particles are discharged from the electric heating tank 41 through the bottom through hole, effectively improving the drying efficiency of the electric heating tank 41 for the material particles.
[0083] (4) The dried and separated material particles are pressed into shape by mold in the molding equipment 5.
[0084] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
[0085] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A plastic-wood floor processing and forming process using a plastic-wood floor processing device, the processing device comprising a mixing mechanism, a granulating mechanism, a drying mechanism, a forming device, and a housing, characterized in that, The specific method for cutting and processing the plastic-wood floor by using the above processing equipment is as follows: Step (1): ingredients are poured into the mixing mechanism according to the percentage for mixing; Step (2): the mixed raw materials enter the granulating mechanism for granulation treatment; Step (3): the granulated raw materials are subjected to drying treatment in the drying mechanism; When the extension end of the electric telescopic rod controlled by the PLC control board is extended, the connecting sleeve drives the plug to abut against the slide rod, the plug pushes the slide rod, the second spring is compressed, the slide rod drives the upper and lower toothed discs to mesh, the connecting shaft drives the slide rod to rotate, the slide rod drives the vertical rod to rotate through the meshing of the upper and lower toothed discs, the vertical rod drives the cam to push the annular groove, and under the action of the fourth spring, the annular groove drives the electric heating groove to reciprocatingly swing horizontally; When the granules fall into the electric heating groove, the electric heating groove moves downward under the action of gravity, at this time, the upper and lower toothed discs slide relative to each other, the upper toothed disc pushes the lower toothed disc to reciprocatingly move vertically, the lower toothed disc drives the cam to push the annular groove vertically through the vertical rod, and under the action of the third spring, the electric heating groove reciprocatingly vibrates vertically, so that the dried granules are vibrated to the outside of the electric heating groove, and at the same time, the electric heating groove drives the bottom baffle to swing through the first spring, so that the dried granules are discharged from the electric heating groove through the bottom through hole; Step (4): the granules separated after drying are formed into a shape through the mold in the forming equipment; The mixing mechanism, the granulating mechanism and the drying mechanism are sequentially arranged in the shell, and the shell is fixedly connected with the forming equipment; a pipeline is arranged between the shell and the forming equipment, an electromagnetic valve is arranged on the pipeline, and the shell is communicated with a plurality of ingredient boxes.
2. The plastic-wood floor processing forming process according to claim 1, characterized in that, The mixing mechanism comprises a motor, an electric telescopic rod and a crushing assembly; The motor is fixedly connected with the shell, the fixed end of the electric telescopic rod is fixedly connected with the motor, a plurality of crushing assemblies are connected with the fixed end of the electric telescopic rod, and the crushing assemblies can mix and crush the raw materials through reciprocating swinging; Two partitions are rotatably connected with the fixed end of the electric telescopic rod, the partitions abut against the inner wall of the shell, and a support rod is connected between the partitions and the extension end of the electric telescopic rod.
3. The plastic-wood floor processing forming process according to claim 2, characterized in that, The crushing assembly comprises a connecting sleeve, an elastic torsion spring, a rotating rod and a cutting tool; The connecting sleeve is fixedly connected with the fixed end of the electric telescopic rod, the rotating rod is rotatably connected with the connecting sleeve, the elastic torsion spring is arranged between the rotating rod and the inner end face of the connecting sleeve, and the rotating rod is fixedly connected with a plurality of cutting tools.
4. The plastic-wood floor processing forming process according to claim 2, characterized in that, The granulating mechanism comprises a roller, a connecting shaft and a linkage assembly; A material groove is fixedly arranged in the shell, the connecting shaft is rotatably connected with the end face of the material groove, the roller is rotatably connected with the connecting shaft, a plurality of discharge holes are arranged on the inner end face of the material groove, and the linkage assembly is arranged between the electric telescopic rod and the connecting shaft.
5. The plastic-wood floor processing forming process according to claim 4, characterized in that, The linkage assembly comprises a connecting sleeve and a connecting head, the connecting sleeve is fixedly connected with the extension end of the electric telescopic rod, the connecting head is fixedly connected with one end of the connecting shaft, and the connecting sleeve can be vertically slidably connected with the connecting head.
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