Auxiliary fixing equipment for laying horizontal drainage pipes on slopes
Through auxiliary fixing equipment composed of rectangular frames and servo cylinders, the automatic adjustment and fixation of slope horizontal drainage pipes is achieved, which solves the accuracy, efficiency, safety and stability problems in traditional laying, improves construction efficiency and safety, and adapts to various angles of demand.
Patent Information
- Application Number
- CN202311041438.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-18
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2043-08-18
AI Technical Summary
There are problems such as inaccurate manual operation, inefficient efficiency, safety hazards, limited angle adjustment and difficulty in maintaining stability in the laying of traditional slope horizontal drainage pipes.
Auxiliary fixing equipment consisting of rectangular frames, bracket mechanisms, sensing components, servo cylinders and parallel components is adopted to realize automatic adjustment and fixation of water pipes, including tilt sensor detection, servo cylinder drive and multi-angle adjustment of clamps.
It improves the accuracy and stability of water pipe laying, enhances construction efficiency, reduces safety risks, adapts to various angles of demand, and ensures the stability and safety of the drainage system.
Smart Images

Figure CN116815903B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water conservancy projects, and in particular to auxiliary fixing equipment for laying horizontal drainage pipes on slopes. Background Art
[0002] Slopes refer to the lateral slopes of earth-rock structures such as river channels, reservoirs, and embankments in water conservancy projects. Slope stability has a significant impact on the safe operation of the project. Slopes are often affected by external factors (such as water erosion, wind and wave erosion, and earthquakes) as well as internal factors (such as the physical and mechanical properties of the soil, slope gradient, and slope height). These factors can lead to problems such as slope sliding, collapse, and breaches. Therefore, the analysis and treatment of slope stability are crucial in water conservancy project design.
[0003] Horizontal slope drains are drainage systems installed within slopes to control moisture, reduce liquefaction and seepage, and improve slope stability. In water conservancy projects, accumulated moisture within slopes can lead to soil saturation, causing the soil to lose some strength and increasing the risk of slope slip and collapse. Properly designed and arranged horizontal drains can reduce soil saturation, alleviate water pressure, and improve slope stability.
[0004] Traditionally, the process for laying this type of drainage pipe involves first cleaning and leveling the construction surface in the laying area to ensure there are no obstacles blocking the laying of the pipe. Workers then begin manually laying the horizontal drainage pipe. Typically, they determine the location of the pipe based on experience and visual inspection, then use hand tools to position the pipe in the appropriate location. This process may involve multiple adjustments and moves to ensure the accuracy of the horizontal position. Once the horizontal laying is complete, if the angle of the pipe needs to be adjusted, workers may manually adjust the inclination of the pipe. This may require operating on a slope and requires careful manual judgment and adjustment. After adjusting the position and angle of the pipe, workers need to manually secure the pipe, usually using supports or fillers to ensure that the pipe remains stable in the correct position and angle.
[0005] However, after long-term work and research, the inventors found that this traditional paving technology has the following technical problems that need to be solved urgently:
[0006] (1) Inaccurate manual operation: The traditional method requires workers to lay and adjust the drainage pipe horizontally based on their experience. This may lead to inaccurate subjective judgment and cause inaccurate position and angle of the drainage pipe.
[0007] (2) Low efficiency: Due to reliance on manual operation, the laying and adjustment process is time-consuming, especially when multiple adjustments are required, which will affect the efficiency of construction.
[0008] (3) Safety hazards: Due to the adjustment and fixation of the horizontal drainage pipes on the slope at the construction site, there may be safety hazards when workers operate on the slope, which may easily lead to accidents.
[0009] (4) Limited angle adjustment: Traditional methods make it difficult to achieve multi-angle adjustment, such as tilting or vertical installation of water pipes, which limits the applicability of the drainage system.
[0010] (5) Difficulty in maintaining stability: Due to reliance on manual adjustment, it is difficult for water pipes to maintain a long-term and stable position on the slope, which may affect the efficiency and reliability of the drainage system.
[0011] Therefore, an auxiliary fixing device for laying horizontal drainage pipes on slopes is proposed. Summary of the Invention
[0012] In view of this, the embodiments of the present invention are intended to provide an auxiliary fixing device for laying horizontal drainage pipes on slopes to solve or alleviate the technical problems existing in the prior art, namely, inaccurate manual operation, low efficiency, safety hazards, limited angle adjustment, and difficulty in maintaining stability, and to at least provide a useful alternative.
[0013] The technical solution of an embodiment of the present invention is achieved as follows: an auxiliary fixing device for laying horizontal drainage pipes on a slope, comprising a rectangular frame; the frame is provided with supporting mechanisms at the four corners; the supporting mechanisms detect the degree of inclination of the supporting mechanisms relative to the horizontal through a sensor component; the supporting mechanisms are used to adjust the rectangular frame parallel to the slope ground or the ditch construction surface where water pipes need to be laid; two adjustment mechanisms for cooperating with the shaft heads of the water pipes are installed in the middle of the frame, the adjustment mechanism adjusts the height of the clamps used to clamp the water pipes through a fifth servo electric cylinder, and the fifth servo electric cylinder performs universal angle adaptation adjustment through a parallel component, and the parallel component is installed on the frame.
[0014] In the aforementioned embodiment, the technology relates to an auxiliary fixing device for laying horizontal drainage pipes on slopes. Specifically, it comprises a rectangular frame with support mechanisms at each of its four corners. These support mechanisms utilize sensor components to detect their relative tilt to the horizontal, enabling parallel adjustment of the frame relative to the sloped ground or the ditch construction surface where the pipes are laid. Two adjustment mechanisms are mounted in the middle of the frame, which mate with the shaft ends of the pipes. The height of the clamp is adjusted by a fifth servo cylinder, which in turn adjusts the universal angle via a parallel assembly, which is then mounted on the frame.
[0015] In one embodiment, the supporting mechanism includes a third servo electric cylinder, and a piston rod of the third servo electric cylinder is fixedly connected to a grounded chassis for contacting the ground.
[0016] In the above embodiment, the support mechanism comprises a third servo cylinder. The piston rod of the third servo cylinder is fixedly connected to a grounded chassis, which is in contact with the ground. The sensor assembly is mounted within the grounded chassis. Tilt sensors are used as the sensor assembly and are mounted on the bottom of the grounded chassis.
[0017] In one embodiment, the supporting mechanism further includes a hinge arm; one end of the hinge arm is hinged to one of the four corners of the frame, and the cylinder body and piston rod of the first servo electric cylinder are hinged to the frame and the end of the hinge arm respectively; the cylinder body and piston rod of the second servo electric cylinder are hinged to the middle part of the hinge arm and the cylinder body of the third servo electric cylinder respectively; the end of the cylinder body of the third servo electric cylinder is hinged to the outer surface of the hinge arm.
[0018] In another embodiment of the aforementioned embodiment, the supporting mechanism further comprises a hinge arm. One end of each hinge arm is hinged to one of the four corners of the frame. The cylinder body and piston rod of the first servo cylinder are hinged to the frame and the ends of the hinge arm, respectively. The cylinder body and piston rod of the second servo cylinder are hinged to the middle of the hinge arm and the cylinder body of the third servo cylinder, respectively. The end of the cylinder body of the third servo cylinder is hinged to the outer surface of the hinge arm.
[0019] In one embodiment, the adjustment mechanism includes the parallel assembly, which includes a first frame fixedly connected to the frame, and a second frame is provided at the lower part of the first frame; in the space between the first frame and the second frame, six fourth servo cylinders are arranged in a circular array with the central axis of the first frame as a reference, and the fourth servo cylinders drive the second frame to perform universal angle adjustment.
[0020] In the above embodiment, the parallel assembly includes a first frame fixedly connected to the frame, a second frame disposed below the first frame, and in the space between the first and second frames, the fourth servo cylinders drive the second frame to adjust the universal angle.
[0021] In one embodiment, the cylinder body and the piston rod of the fourth servo electric cylinder are universally hinged to the mutually opposite surfaces of the first frame and the second frame respectively through universal joint couplings.
[0022] In the above embodiment, the cylinder body and piston rod of the fourth servo electric cylinder are connected to the first frame and the second frame via universal joint couplings. These universal joint couplings are installed on each side and are connected to the first frame and the second frame via universal joints.
[0023] In one embodiment, two adjacent fourth servo electric cylinders are arranged in a V-shape or an inverted V-shape with respect to each other. This arrangement mode is intended to expand the limit travel points and increase the control accuracy.
[0024] In the above embodiment, this arrangement mode means that an inverted V-shaped or V-shaped angle layout is formed between the installation position of the fourth servo electric cylinder and the reference axis.
[0025] In one embodiment, the lower portion of the second frame is fixedly connected to the fifth servo electric cylinder, the piston rod of the fifth servo electric cylinder is fixedly connected downward to the third frame, and the clamp is provided on the third frame.
[0026] In one embodiment, the clamp is hingedly connected to the third frame, a servo motor is mounted on the third frame, and the output shaft of the servo motor is fixed to the outer surface of the clamp. The design of the servo motor enables the clamp to be adjusted in pitch, allowing the water pipe to be placed horizontally, tilted, or vertically during use.
[0027] In the above embodiment, the clamp is connected to the third frame via a hinged connection. A servo motor is mounted on the third frame, and the servo motor's output shaft is fixed to the outer surface of the clamp. The servo motor design enables the clamp to be adjusted in pitch, allowing the water pipe to be positioned horizontally, tilted, or vertically during use.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] 1. Increased Multi-Angle Adaptability: This technology utilizes parallel components and tilt sensors to automatically adjust the pipe angle. The clamp can adjust the pitch angle, allowing pipe installation at various angles, including horizontal, tilted, and vertical, increasing the system's adaptability.
[0030] 2. Precise and stable laying: Automated adjustment ensures precise horizontal laying and angle adjustment of the water pipes, thereby ensuring the stability and performance of the drainage system.
[0031] 3. Enhanced flexibility: The technology of the present invention can adapt to the laying requirements of different angles, including horizontal, inclined and vertical, providing flexible solutions for different construction scenarios.
[0032] 4. Automatic and precise adjustment: The technology of the present invention utilizes tilt sensors and servo electric cylinders to realize automatic horizontal and angle adjustment of the water pipe, thereby greatly improving the accuracy and stability of the adjustment and avoiding errors caused by human judgment and operation.
[0033] 5. Efficiency and Savings: Automated adjustment reduces the need for manual operation, improves construction efficiency, and saves time and labor costs. Compared to traditional manual operation, the technology of this invention can complete the laying and adjustment of drainage pipes more quickly. Automated adjustment can complete the laying and adjustment of water pipes in a shorter time, thereby improving construction efficiency and reducing construction time.
[0034] 6. Improved Safety: This invention eliminates the need for workers to operate on steep slopes, reducing safety risks during construction. The automatic adjustment of the tilt sensor and servo cylinder eliminates dangerous situations on steep slopes and ensures the safety of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or technical descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0036] Figure 1 It is a three-dimensional schematic diagram of the present invention;
[0037] Figure 2 It is a three-dimensional schematic diagram of the supporting and adjusting mechanism of the present invention;
[0038] Figure 3 It is a three-dimensional schematic diagram of the adjustment mechanism of the present invention;
[0039] Figure 4 A schematic diagram of a half-folded supporting and straightening mechanism of the present invention;
[0040] Figure 5 This is a schematic diagram of the control procedure of Example 4 (Part 1);
[0041] Figure 6 This is a schematic diagram of the control procedure of Example 4 (Part 2);
[0042] Reference numerals: 1, frame; 2, supporting mechanism; 201, hinge arm; 202, first servo cylinder; 203, second servo cylinder; 204, third servo cylinder; 205, grounding chassis; 206, sensing assembly; 3, adjusting mechanism; 301, first frame; 302, second frame; 303, fourth servo cylinder; 304, universal joint coupling; 305, fifth servo cylinder; 306, third frame; 307, servo motor; 4, clamp; DETAILED DESCRIPTION
[0043] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of the specific embodiments of the present invention is given in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0044] It should be noted that the terms "first," "second," "symmetrical," "array," etc. are used only to distinguish descriptions from positional descriptions and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, limitations on features such as "first" and "symmetrical" may explicitly or implicitly include one or more of these features; similarly, when the number of certain features is not limited in the form of words such as "two" or "three," it should be noted that these features also explicitly or implicitly include one or more of the number of features.
[0045] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "below," "below," or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature. At the same time, all axial descriptions, such as the X-axis, Y-axis, Z-axis, one end of the X-axis, the other end of the Y-axis, or the other end of the Z-axis, are based on a Cartesian coordinate system.
[0046] In the present invention, unless otherwise expressly specified or limited, terms such as "installation," "connection," and "fixation" should be understood broadly; for example, they may refer to fixed connection, detachable connection, or integral molding; they may refer to mechanical connection, direct connection, welding, or indirect connection through an intermediate medium; they may refer to internal communication between two components or interaction between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on the specification and drawings in conjunction with specific circumstances.
[0047] Example 1
[0048] In the existing technology, the correct installation of the slope horizontal drain pipe relative to the horizontal angle of the installation position can ensure that the water in the drain pipe flows smoothly. If the horizontal angle of the drain pipe is inaccurate, it may cause water accumulation, blockage or poor water flow, thereby reducing drainage efficiency and affecting the normal operation of the drainage system; accurate installation at the horizontal angle can help the drain pipe quickly drain water, prevent water accumulation inside the pipe, reduce the retention of sewage, mud and other debris, and reduce the risk of pipe blockage; if the horizontal angle of the drain pipe is incorrect, it may cause leakage at the pipe joints. By maintaining an accurate horizontal angle, leakage at the pipe joints can be avoided and the integrity of the drainage system can be ensured. If the horizontal angle of the drainage pipe is not appropriate, sediment and debris may accumulate inside the pipe. This will not only affect the drainage effect, but may also accelerate the wear and corrosion of the pipe. Correct horizontal installation can ensure the stability of the drainage system, prevent the pipe from tilting, sinking or loosening, and thus ensure the long-term reliable operation of the system. However, such process requirements require workers to use certain measuring tools and experience to implement them in traditional technologies, but as mentioned above, it has many limitations; for this reason, please refer to Figure 1-4 This specific embodiment will provide a related technical solution to solve the above technical problems: an auxiliary fixing device for laying horizontal drainage pipes on a slope, comprising a rectangular frame 1; the frame 1 is provided with a supporting mechanism 2 at each of the four corners; the supporting mechanism 2 detects the degree of inclination of the supporting mechanism 2 relative to the horizontal through a sensor component 206; the supporting mechanism 2 is used to adjust the rectangular frame 1 to be parallel to the slope ground or the ditch construction surface where the water pipe needs to be laid; two devices for cooperating with the water pipe ( Figure 1 The adjusting mechanism 3 at the shaft head (area A) adjusts the height of the clamp 4 used to clamp the water pipe through the fifth servo electric cylinder 305. The fifth servo electric cylinder 305 performs universal angle adaptation adjustment through the parallel component, and the parallel component is installed on the frame 1.
[0049] In this solution: when in use, the frame 1 is supported on the ground or the ditch construction surface where the water pipe needs to be laid based on the supporting mechanism 2, and fine-tuning is performed according to the sensor component 206; the two end shaft heads of the water pipe are pre-clamped by the clamp 4, and then the fifth servo electric cylinder 305 of the adjustment mechanism 3 and the spatial angle of the clamp 4 are pre-adjusted according to the settlement size and spatial angle of the water pipe to be laid, and then the fifth servo electric cylinder 305 adjusts the settlement size or spatial height of the clamp 4, and after the water pipe is assisted to be fixed at the specified spatial process position, it is handed over to the staff for installation.
[0050] In this solution: This technology relates to an auxiliary fixing device for laying horizontal drainage pipes on slopes. Specifically, it includes a rectangular frame 1, and the four corners of the frame are provided with supporting mechanisms 2. These supporting mechanisms 2 detect the degree of inclination relative to the horizontal through the sensor component 206 to achieve parallel adjustment of the frame 1 on the slope ground or the ditch construction surface for laying water pipes. Two adjustment mechanisms 3 are installed in the middle of the frame 1, and these adjustment mechanisms 3 cooperate with the shaft head of the water pipe. The height of the clamp 4 is adjusted by the fifth servo electric cylinder 305, and the fifth servo electric cylinder 305 performs universal angle adaptation adjustment through the parallel component, and the parallel component is installed on the frame 1.
[0051] In this solution, all electrical components of the device are powered by the battery installed in the frame 1; specifically, the electrical components of the device are conventionally electrically connected to the battery output port through relays, transformers, button panels and other devices to meet the energy supply requirements of all electrical components of the device.
[0052] Specifically, the frame 1 of the present device is also provided with a controller, which is used to connect and control all electrical components of the entire device to be driven according to a preset program as a preset value and drive mode; it should be pointed out that the above-mentioned drive mode corresponds to the corresponding start-stop time interval, speed, power and other output parameters between the relevant electrical components below, that is, it meets the requirements of the relevant electrical components described below to drive the relevant mechanical devices to operate according to the functions described therein.
[0053] Specifically, this technology utilizes a combination of frame 1 and support mechanism 2, with sensor assembly 206 monitoring the tilt to ensure frame 1 is parallel to the sloped ground or construction surface, thereby providing stable support for the water pipe. The combination of adjustment mechanism 3 and fifth servo cylinder 305 allows for adjustment of both the height and angle of clamp 4. Once the pipe's shaft end is secured, the fifth servo cylinder 305 of adjustment mechanism 3 can be adjusted through parallel connections, adjusting the pipe's height and position to accommodate varying settlement dimensions and spatial angles, ensuring the pipe remains securely positioned in its intended location.
[0054] It can be understood that in this specific embodiment: the function of this technology is to provide an effective method to assist in the laying of fixed horizontal drainage pipes on the slope. Through the combination of the frame 1 and the supporting mechanism 2, it can be ensured that the frame is parallel to the construction surface, ensuring the stable laying of the water pipe. The application of the adjustment mechanism 3 and the fifth servo electric cylinder 305 allows the height and angle of the water pipe to be accurately adjusted according to specific needs to adapt to different construction conditions. This equipment can improve the laying efficiency, reduce the complexity of manual adjustment, ensure the accurate position and stability of the water pipe, and thus enhance the stability and safety of the slope water conservancy project. At the same time, through the use of the sensor component 206, the inclination of the supporting mechanism 2 can be monitored in real time to ensure that the adjustment of the frame meets the horizontal requirements and improve the operation accuracy and safety.
[0055] In some specific embodiments of this application, please refer to Figures 2-3 The supporting mechanism 2 includes a third servo electric cylinder 204, and the piston rod of the third servo electric cylinder 204 is fixedly connected to a grounded chassis 205 for contacting the ground.
[0056] In this embodiment, the support mechanism 2 comprises a third servo cylinder 204. The piston rod of the third servo cylinder 204 is fixedly connected to a grounded chassis 205, which is designed to contact the ground. A sensor assembly 206 is mounted within the chassis 205. These sensors utilize tilt sensors, which are mounted on the bottom of the chassis 205.
[0057] Specifically, the tilt detection and adjustment of the support mechanism are achieved through the coordinated action of the third servo cylinder 204, the grounded chassis 205, and the tilt sensor 206. The third servo cylinder 204 adjusts the height of the grounded chassis 205 by controlling the extension and retraction of the piston rod, thereby adjusting the height of the frame 1 relative to the ground. The tilt sensor 206, mounted on the bottom of the grounded chassis 205, monitors the chassis's tilt in real time. By monitoring the tilt sensor's output, the frame 1 can be determined to be parallel to the ground, and the length of the third servo cylinder 204 can be adjusted as needed to maintain a horizontal position.
[0058] It will be appreciated that in this specific embodiment, the functionality of the support mechanism 2 is further enhanced. The use of the third servo cylinder 204 allows for precise vertical adjustment of the grounded chassis 205, thereby adjusting the height of the rack 1. The installation of the tilt sensor 206 enables the support mechanism 2 to monitor the rack's tilt in real time, ensuring that the rack 1 remains level. This combination automatically adjusts the position of the rack 1, improving the accuracy and efficiency of pipe laying. Sensor feedback enables precise adjustments, avoiding the subjective judgment and manual intervention required in traditional adjustment methods, thereby improving operational reliability and safety.
[0059] In some specific embodiments of this application, please refer to Figures 2-3 : The supporting mechanism 2 also includes a hinge arm 201; one end of the hinge arm 201 is hinged to one of the four corners of the frame 1, and the cylinder body and piston rod of the first servo electric cylinder 202 are hinged to the frame 1 and the end of the hinge arm 201 respectively; the cylinder body and piston rod of the second servo electric cylinder 203 are hinged to the middle part of the hinge arm 201 and the cylinder body of the third servo electric cylinder 204 respectively; the cylinder body end of the third servo electric cylinder 204 is hinged to the outer surface of the hinge arm 201.
[0060] In this solution, in another embodiment, the supporting mechanism 2 further includes hinged arms 201. One end of each hinged arm 201 is hinged to one of the four corners of the frame 1. The cylinder body and piston rod of the first servo cylinder 202 are hinged to the frame 1 and the ends of the hinged arms 201, respectively. The cylinder body and piston rod of the second servo cylinder 203 are hinged to the middle of the hinged arm 201 and the cylinder body of the third servo cylinder 204, respectively. The end of the cylinder body of the third servo cylinder 204 is hinged to the outer surface of the hinged arm 201.
[0061] Specifically, this embodiment utilizes a combination of hinged arm 201 and first, second, and third servo cylinders to achieve the deployment and adjustment of frame 1. During operation, first, first servo cylinder 202 deploys hinged arm 201, rotating it from a corner hinge point on frame 1. Then, second servo cylinder 203 deploys third servo cylinder 204, pressing grounded chassis 205 against the ground. This arrangement allows for the height and tilt of frame 1 to be adjusted, ensuring it remains parallel to the ground.
[0062] It is understood that in this embodiment, the combination of the hinge arm 201 and multiple servo cylinders makes the adjustment of the support mechanism 2 more flexible. By controlling the extension and contraction of the first, second, and third servo cylinders, the height and tilt angle of the rack 1 can be adjusted to ensure that the rack is parallel to the ground and the water pipe is laid stably. In addition, this layout mode is also easy to retract and transport. When not in use, please refer to Figure 4 By retracting the first, second, and third servo cylinders, the hinge arm 201 and the rest of the support mechanism 2 can be folded within the frame 1, facilitating transportation and management. This arrangement not only effectively assists in the installation and fixation of horizontal drainage pipes on slopes, but also facilitates portability and storage when not in use. This functional layout enhances the device's practicality and convenience.
[0063] In some specific embodiments of this application, please refer to Figures 2-3: The adjustment mechanism 3 includes a parallel component, which includes a first frame 301 fixedly connected to the frame 1, and a second frame 302 is provided at the lower part of the first frame 301; in the space between the first frame 301 and the second frame 302, six fourth servo cylinders 303 are arranged in a circular array with the central axis of the first frame 301 as the reference, and the fourth servo cylinders 303 drive the second frame 302 to perform universal angle adjustment.
[0064] In this embodiment, the parallel assembly includes a first frame 301 fixedly connected to the frame 1, with a second frame 302 disposed below the first frame 301. In the space between the first frame 301 and the second frame 302, the fourth servo cylinder 303 drives the second frame 302 to adjust the universal angle.
[0065] Specifically, the angle of the adjustment mechanism 3 is adjusted via the fourth servo cylinder 303 in the parallel assembly. The first frame 301 serves as a fixed reference, and the second frame 302 is controlled by the fourth servo cylinder 303 to achieve universal angle adjustment. Six fourth servo cylinders 303 are arranged in a circular array, distributed between the first frame 301 and the second frame 302. By adjusting the degree of extension and retraction of the fourth servo cylinders 303, the tilt angle of the second frame 302 can be controlled, thereby achieving spatial angle adjustment of the water pipe clamp.
[0066] It will be appreciated that in this embodiment, the functionality of adjustment mechanism 3 has been further enhanced. The combination of the parallel assembly and the fourth servo cylinder 303 enables precise adjustment of the pipe clamp's spatial angle. The circular array of six fourth servo cylinders 303 enables comprehensive, universal angle adjustment to meet diverse spatial angle requirements. This functional layout allows pipe laying to adapt to diverse construction scenarios, enhancing the device's adaptability and flexibility. Furthermore, through the control of the cylinder, precise angle adjustment is achieved, ensuring the proper position and orientation of the pipe, improving installation accuracy and efficiency.
[0067] In some specific embodiments of this application, please refer to Figures 2-3 The cylinder body and piston rod of the fourth servo electric cylinder 303 are universally hinged on the mutually opposite surfaces of the first frame 301 and the second frame 302 through universal joint couplings 304 respectively.
[0068] In this embodiment, the cylinder body and piston rod of the fourth servo electric cylinder 303 are connected to the first frame 301 and the second frame 302 via universal joints 304. These universal joints 304 are mounted on one side of each other and are connected to the first frame 301 and the second frame 302 via universal joints.
[0069] Specifically, the motion of the fourth servo cylinder 303 is transmitted through the use of a universal joint 304. The universal joint 304 allows for free rotation and bending in different planes. By mounting the universal joint 304 on a surface of each of the first and second frames 301 and 302, the motion of the fourth servo cylinder 303 can be transmitted at various angles and directions, thereby achieving universal angle adjustment of the adjustment mechanism 3.
[0070] It will be appreciated that in this embodiment, the functionality of the adjustment mechanism 3 is enhanced through the use of the universal joint 304. The universal joint 304 allows the fourth servo cylinder 303 to move freely in different planes, thereby enabling multi-directional angular adjustment of the pipe clamp. This layout allows the device to more flexibly adapt to varying spatial angle requirements, improving the precision and accuracy of adjustment. Furthermore, the simple structure and easy operation of the universal joint 304 ensure the stability and reliability of the device. In this way, the adjustment mechanism 3 effectively adjusts the spatial angle of the water pipe, providing a highly efficient auxiliary fixing method for the installation of horizontal drainage pipes on slopes.
[0071] In some specific embodiments of this application, please refer to Figures 2-3 : Every two adjacent fourth servo electric cylinders 303 are arranged in a V shape or an inverted V shape. The purpose of this arrangement mode is to expand the limit travel point and increase the control accuracy.
[0072] In this solution, this arrangement mode means that an inverted V-shaped or V-shaped angle layout is formed between the installation position of the fourth servo electric cylinder 303 and the reference axis.
[0073] Specifically, the fourth servo cylinder 303 is arranged in an inverted V or V-shape to expand its angular range and improve control accuracy. When the fourth servo cylinders 303 are arranged in an inverted V or V-shape, their range of motion is expanded on a plane. This layout allows each cylinder to move more widely, covering a wider angular range, while also improving overall control accuracy.
[0074] Furthermore, by arranging the fourth servo cylinders 303 in pairs in a V-shape or inverted V-shape, the range of motion of the cylinders can be expanded. While a traditional linear arrangement may limit the range of motion of the cylinders, a V-shaped or inverted V-shaped arrangement allows for a wider range of motion within the same dimensions. This allows for more possibilities when adjusting the angle of the water pipe and accommodates a wider range of construction requirements. In a V-shaped or inverted V-shaped arrangement, the motion trajectories of two adjacent cylinders are angled together, meaning they can complement each other in space. When the range of motion of one cylinder approaches its limit, the other can continue moving, thereby achieving a larger overall range of motion. This coordinated motion is similar to the overlapping motion of multiple cylinders when an angle changes, thereby extending the adjustment range of a horizontal drain pipe. The V-shaped or inverted V-shaped arrangement increases the cylinder's resolution by making the individual strokes of each cylinder relatively small. A smaller individual stroke means that, for a cylinder of the same size, more steps or displacements can be allocated to the entire stroke, thereby improving control precision. By distributing more steps or displacements over a smaller angular range, the electric cylinder can achieve finer movements, resulting in a larger overall travel range.
[0075] Furthermore, a V-shaped or inverted V-shaped arrangement achieves even higher control precision by distributing stroke and angle. Compared to a traditional linear arrangement, this layout allows for greater angular variation within the same physical dimensions, enabling more precise adjustment of the pipe's position and angle. When the electric cylinders are arranged at a specific angle, their movements are coordinated, resulting in smoother adjustments. This arrangement reduces the stroke of individual cylinders, thereby improving their resolution and further increasing control precision. This refined control allows for more accurate adjustment of the pipe's angle and position, ensuring the stability of the drainage system.
[0076] It will be appreciated that in this embodiment, the functionality of the fourth servo cylinder 303 is enhanced through its inverted V-shaped or V-shaped layout. This arrangement enables adjustment within varying angle ranges, adapting to a wider range of spatial angle requirements. Furthermore, by expanding the travel range of each cylinder, the adjustment mechanism's flexibility is enhanced. This layout also helps increase control precision, ensuring more accurate spatial angle adjustment of the water pipe. By fully leveraging the advantages of the V-shaped or inverted V-shaped arrangement, a wider angle adjustment range and higher operational precision are achieved, improving the device's performance and application scope.
[0077] In some specific embodiments of this application, please refer to Figures 2-3 : The lower part of the second frame 302 is fixedly connected to the fifth servo electric cylinder 305, and the piston rod of the fifth servo electric cylinder 305 is fixedly connected downward to the third frame 306, and the third frame 306 is provided with a clamp 4.
[0078] Specifically, the height and spatial angle of the water pipe can be adjusted through the combination of the fifth servo cylinder 305, the third frame 306, and the clamp 4. The fifth servo cylinder 305 adjusts the height of the second frame 302 by extending and retracting its piston rod. The connection between the second frame 302 and the third frame 306 allows the movement of the fifth servo cylinder 305 to be transmitted to the third frame 306, thereby adjusting the height of the water pipe clamp. The clamp 4 is mounted on the third frame 306 to secure the water pipe.
[0079] It can be understood that in this specific embodiment: the combination of the fifth servo electric cylinder 305, the third frame 306 and the clamp 4 enhances the function of the device. The application of the fifth servo electric cylinder 305 allows the height of the second frame 302 to be adjusted, thereby achieving height adjustment of the water pipe. The connection of the third frame 306 enables the height adjustment to be transmitted to the clamp 4 to achieve the fixation of the water pipe. This layout mode allows the device to be adjusted horizontally and vertically at the same time to meet different angle requirements. Through the control of the fifth servo electric cylinder 305, precise height adjustment can be achieved to ensure the stable laying of the water pipe. In this way, all-round adjustment and fixation of the water pipe are achieved, improving the applicability and laying efficiency of the device.
[0080] In some specific embodiments of this application, please refer to Figures 2-3 The clamp 4 is hingedly connected to the third frame 306, and a servo motor 307 is mounted on the third frame 306. The output shaft of the servo motor 307 is fixed to the outer surface of the clamp 4. The design of the servo motor 307 enables the clamp 4 to be adjusted in pitch angle, so that the water pipe can be placed horizontally, tilted, or vertically during use.
[0081] In this embodiment, the clamp 4 is hingedly connected to a third frame 306. A servo motor 307 is mounted on the third frame 306, and the output shaft of the servo motor 307 is fixed to the outer surface of the clamp 4. The design of the servo motor 307 enables the clamp 4 to be adjusted in pitch, allowing the water pipe to be placed horizontally, tilted, or vertically during use.
[0082] Specifically, the pitch angle of clamp 4 is adjusted by driving servo motor 307. The output shaft of servo motor 307 is fixed to the outer surface of clamp 4, and the angle of clamp 4 is changed by the rotation of the motor. When servo motor 307 rotates, the angle of clamp 4 also changes accordingly, thereby adjusting the pitch angle of the water pipe.
[0083] It is understandable that in this specific embodiment, the function of the clamp 4 is enhanced by the use of the servo motor 307. The design of the servo motor 307 enables the device to adjust the pitch angle of the water pipe, thereby adapting to different laying requirements. Whether the water pipe is placed horizontally or installed at an angle or vertically, it can be precisely adjusted by the servo motor 307. This functional layout improves the applicability and flexibility of the device, making the installation of the water pipe more convenient. Through the control of the motor, precise angle adjustment can be achieved, ensuring the appropriate position and direction of the water pipe, and improving the accuracy and efficiency of laying. In this way, multi-angle adjustment of the water pipe is achieved, providing a more flexible solution for the laying of horizontal drainage pipes on slopes.
[0084] It should be noted that in this embodiment, the specific structure and type of the clamp 4 can be selected according to actual conditions. Electric clamps or mechanical clamps that are widely used in the prior art can be selected. However, the clamping portion must be adapted to the curvature of the outer surface of the water pipe. This can be adapted according to actual selection and specific construction requirements.
[0085] In summary, in response to the related problems in traditional technologies, this specific embodiment, based on the above-mentioned auxiliary fixing device for laying horizontal drainage pipes on slopes, adopts the following technical means or features to achieve solutions:
[0086] (1) Improved Accuracy and Stability: The technology of this embodiment achieves automated adjustment of the water pipe through the coordinated action of a servo electric cylinder, a tilt sensor, and a parallel assembly. The tilt sensor can monitor the tilt of the support mechanism 2 in real time, and the servo electric cylinder controls the frame to maintain a horizontal state. In this way, the technology of this embodiment can accurately adjust the position and angle of the water pipe, greatly improving horizontality and stability.
[0087] (2) Efficiency and savings: The technology of this embodiment improves construction efficiency through automated adjustment, eliminating the need for multiple manual operations. With the help of servo cylinders, tilt sensors, and parallel components, the adjustment and laying of water pipes can be completed in a shorter time, reducing manpower and construction time.
[0088] (3) Improved safety: The automated system eliminates the need for workers to operate on steep slopes, reducing safety risks during construction. The automatic adjustment of the tilt sensor and servo cylinder eliminates dangerous situations on steep slopes and ensures the safety of workers.
[0089] (4) Increased Multi-Angle Adaptability: The technology of this embodiment utilizes components such as a servo electric cylinder and a tilt sensor to achieve automatic adjustment of the water pipe angle. In particular, through the design of the servo motor 307, the clamp 4 can adjust the pitch angle, thereby allowing the water pipe to be installed at various angles such as horizontal, inclined, and vertical, greatly increasing the applicability of the drainage system.
[0090] The various technical features of the specific embodiments described above can be combined arbitrarily. In order to make the description concise, not all possible combinations of the various technical features in the specific embodiments described above are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0091] Example 2
[0092] In slope water conservancy projects, the installation of horizontal drainage pipes requires ensuring a horizontal position to achieve efficient drainage. Through the coordinated action of the third servo cylinder 204, the grounded chassis 205, and the tilt sensor 206, the technology of this embodiment detects and automatically adjusts the tilt of the frame 1. These components work together to keep the frame 1 parallel to the ground, ensuring the correct installation angle of the water pipes.
[0093] When using:
[0094] S1. Initialization: Before starting to lay the horizontal drainage pipe, the system needs to be initialized, which includes calibrating the tilt sensor 206 to ensure that it accurately reads the tilt angle of the ground.
[0095] S2. Frame Raising: When construction begins, the third servo cylinder 204 controls the expansion and contraction of the piston rod to raise the grounded chassis 205 to a suitable height, raising the frame 1 off the ground. During this process, the tilt sensor 206 continuously monitors the tilt of the grounded chassis 205.
[0096] S3. Real-time tilt monitoring: Once the rack 1 is raised into position, the tilt sensor 206 will monitor the tilt of the ground chassis 205 in real time. The tilt sensor 206 can detect whether the ground chassis 205 is parallel to the ground, that is, whether the rack 1 is raised smoothly.
[0097] S4. Automatic Adjustment: Based on the output of tilt sensor 206, the control system determines whether rack 1 is parallel to the ground. If tilt is detected, the control system adjusts the extension and retraction length of third servo cylinder 204 accordingly, thereby changing the height of grounded chassis 205 and achieving parallel adjustment of rack 1.
[0098] S5. Stable maintenance: Once the frame 1 is adjusted to a stable position, the third servo cylinder 204 will maintain its extension length to maintain the parallel state of the frame 1. The tilt sensor 206 will continue to monitor to ensure the stability of the frame 1.
[0099] S6. Construction in progress: With the rack 1 parallel to the ground and in a stable state, the construction workers can begin laying the horizontal drainage pipe. Since the parallelism of the rack 1 is automatically adjusted and maintained, the installation of the horizontal drainage pipe will be more accurate and stable.
[0100] S7. Instant Correction: During the construction process, the tilt sensor 206 can continuously monitor the tilt. If the rack 1 tilts due to ground changes or other factors, the control system will immediately correct and adjust the length of the third servo cylinder 204 to maintain the rack 1 in a horizontal state.
[0101] It should be noted that, in this specific embodiment, this driving mode has the following beneficial effects:
[0102] (1) Precise adjustment: In sloped areas, the terrain may be uneven, so parallel adjustment of the rack 1 is particularly important. Through the coordinated action of the third servo cylinder 204 and the tilt sensor 206, the technology of this embodiment can monitor and adjust the tilt of the rack 1 in real time, thereby achieving high-precision horizontal adjustment and ensuring the correct installation angle of the water pipe.
[0103] (2) Improved safety: Since slope areas can be unstable, worker safety is particularly important. The technology of this embodiment reduces the need for workers to make adjustments on steep slopes through automated adjustments, thereby reducing safety risks during operations.
[0104] (3) Improved efficiency: Traditional manual adjustments may require multiple attempts and adjustments, which is time-consuming and labor-intensive. Through real-time monitoring by the tilt sensor and automatic adjustment by the third servo cylinder, the technology of this embodiment can complete adjustments more quickly and accurately, improving construction efficiency.
[0105] (4) Enhanced adaptability: Regardless of the complexity of the terrain, the technology of this embodiment can achieve accurate parallel adjustment of the frame 1. This adaptability enhances the applicability of the technology of this embodiment in different environments and provides a more reliable solution for laying horizontal drainage pipes on slopes.
[0106] Furthermore, the control algorithm of the above S1 to S7 is:
[0107] A and B represent the readings of the tilt sensor, α represents the tilt degree of the support mechanism 2, and L represents the telescopic length of the third servo cylinder 204:
[0108] Relationship between the tilt sensor reading and the tilt degree of the support mechanism: Assume that the tilt sensor readings A and B correspond to the tilt angles α1 and α2 of the support mechanism, respectively. The relationship between the two can be expressed by a certain mathematical relationship, such as a linear relationship:
[0109] α1=k1*A+c1α2=k2*B+c2
[0110] Where k1 and k2 are the proportional coefficients between the sensor reading and the tilt angle, and c1 and c2 are the offsets.
[0111] Adjusting the extension length of the third servo cylinder: By measuring the tilt α of the support mechanism, the control algorithm can determine whether rack 1 is parallel to the ground. If the average of α1 and α2 is close to 0, rack 1 is parallel. If the average of α1 and α2 deviates from 0, the extension length L of the third servo cylinder needs to be adjusted to achieve parallel adjustment of rack 1.
[0112] Adjust the telescopic length L based on proportional-integral-derivative (PID) control or other control strategies:
[0113] ΔL=Kp*α+Ki*∫αdt+Kd*dα / dt
[0114] Where ΔL is the required change in telescopic length, Kp, Ki, and Kd are control gains, α is the tilt of the support mechanism, dt is the time interval, and dα / dt is the rate of change of the tilt. This change is used to control the control signal of the third servo cylinder 204, thereby adjusting the telescopic length of the cylinder.
[0115] The various technical features of the specific embodiments described above can be combined arbitrarily. In order to make the description concise, not all possible combinations of the various technical features in the specific embodiments described above are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0116] Example 3
[0117] In this embodiment, the adjustment mechanism 3 is used to adjust the height and angle of the water pipe shaft head to ensure that the water pipe can maintain the correct position and angle during installation; it includes:
[0118] S1. Initialization settings: Before starting to use the adjustment mechanism 3, initialization settings are required. This may include calibrating the servo cylinder, sensor or other control components to ensure their normal operation.
[0119] S2. Fixing the water pipe: First, use the clamp 4 to fix the shaft ends of the water pipe to the clamps of the third servo electric cylinder 306. This will ensure that the water pipe will not move during the adjustment process.
[0120] S3. Adjusting the angle: If the angle of the water pipe needs to be adjusted, the pitch angle of the clamp 4 can be changed by controlling the servo motor 307. The output shaft of the servo motor 307 is connected to the outer surface of the clamp 4, which allows the water pipe to be installed in an inclined or vertical form.
[0121] S4. Height adjustment: The height of the clamp 4 can be adjusted by controlling the extension length of the fifth servo electric cylinder 305. By changing the length of the servo electric cylinder 305, the height of the water pipe can be adjusted to a desired position.
[0122] S5. Angle and height linkage: When adjusting the water pipe, the angle and height can be adjusted simultaneously to achieve the optimal installation position. The linkage control of the servo motor 307 and the fifth servo electric cylinder 305 can flexibly move the water pipe between different angles and heights.
[0123] S6. Fixed adjustment: Once the water pipe reaches the desired angle and height, the adjusted position can be fixed by controlling the locking mechanism or fixing device. This will ensure that the water pipe remains stable during construction and use.
[0124] S7. Installation work: After the water pipe adjustment is completed, it can be handed over to the staff for subsequent installation work, such as connecting pipes, interfaces and other related components.
[0125] It should be noted that, in this specific embodiment, this driving mode has the following beneficial effects:
[0126] (1) Precise adjustment: The control of the motor and electric cylinder can achieve precise angle and height adjustment to ensure the correct installation position of the water pipe.
[0127] (2) Flexibility: The adjustment mechanism 3 allows the water pipe to be flexibly switched between different angles and heights to adapt to different installation requirements.
[0128] (3) Automation: Through automated control, the adjustment process becomes more convenient, reducing the need for manual operation and improving installation efficiency.
[0129] (4) Adaptability: The regulating mechanism 3 can adapt to water pipes of different types and sizes, providing versatility and adaptability.
[0130] (5) Stability: Once adjusted into place, the water pipe can maintain a stable position with the help of the fixing mechanism and is not easily disturbed by external influences.
[0131] Further:
[0132] (1) Universal Angle Adjustment Control Algorithm The servo motor 307 is used to adjust the pitch angle of the water pipe. Assuming that the target pitch angle of the water pipe is θtarget and the current pitch angle of the water pipe is θcurrent, the control algorithm can adopt a proportional control strategy. The control output is the angle change, expressed as Δθ:
[0133] Δθ=Kpθ*(θtarget-θcurrent)
[0134] Where Kpθ is the angle control gain.
[0135] (2) Height Adjustment Control Algorithm: The fifth servo cylinder 305 is used to adjust the height of the water pipe. Assuming the target height of the water pipe is htarget and the current height of the water pipe is hcurrent, the control algorithm can also adopt a proportional control strategy. The control output is the change in telescopic length, expressed as ΔL:
[0136] ΔL=Kph*(htarget-hcurrent)
[0137] Where Kph is the height control gain.
[0138] (3) Comprehensive control: In practical applications, the adjustment of the universal angle and height can be considered comprehensively. Therefore, the final control output can be expressed as a comprehensive control change, including the angle change and the telescopic length change:
[0139] Δθ=Kpθ*(θtarget-θcurrent)ΔL=Kph*(htarget-hcurrent)
[0140] Δθ is used to control the output of the servo motor 307 , and ΔL is used to control the output of the fifth servo cylinder 305 .
[0141] The various technical features of the specific embodiments described above can be combined arbitrarily. In order to make the description concise, not all possible combinations of the various technical features in the specific embodiments described above are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0142] Example 4
[0143] In some specific embodiments of this application, please refer to Figures 5-6 : The figure shows a program for driving or controlling the auxiliary fixing device for laying horizontal drainage pipes on a slope provided above in actual application. The program is stored in the controller described in Example 1 and its logic and principle are presented in the form of C++ pseudo code. The principle is as follows:
[0144] (1) Class definition and member functions:
[0145] In the sample code, different components of the mechanical system are driven by defining different classes (such as ServoMotor, LinearActuator, and SlopeAdjustmentSystem). Each class has member functions to simulate corresponding actions, such as setting the angle and setting the length. These classes and member functions are used to encapsulate the control logic.
[0146] (2) SlopeAdjustmentSystem class:
[0147] The adjustSlope(double angle) function simulates the slope adjustment action. In a real system, this function will communicate with the actual servo motor and set the servo motor angle to achieve the desired slope angle.
[0148] (3)PipeInstallationSystem class:
[0149] The adjustPipeAngle(double angle) function simulates the action of adjusting the pipe angle. In a real application, it will communicate with an actual servo motor to set the servo motor angle to achieve the desired pipe angle adjustment.
[0150] The adjustPipeHeight(double length) function simulates adjusting the pipe height. In practice, it communicates with a linear actuator to set its length to achieve the desired pipe height.
[0151] The clampPipe(double angle) function simulates the action of clamping a pipe. In practice, it communicates with the actual clamp component to set the angle of the clamp to secure the pipe.
[0152] (4) main function:
[0153] In the main function, the sample code creates instances of SlopeAdjustmentSystem and PipeInstallationSystem. It then uses different functions to simulate the process of adjusting the slope, pipe angle and height, and fixing the pipe.
[0154] The various technical features of the specific embodiments described above can be combined arbitrarily. In order to make the description concise, not all possible combinations of the various technical features in the specific embodiments described above are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0155] Application Examples
[0156] To make the above-mentioned specific embodiments of the present invention more clearly understood, the present invention will be described in detail in the form of application examples. The present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present invention. Therefore, the present invention is not limited to the application examples disclosed below.
[0157] In this application example, the structure and principle of an auxiliary fixing device for laying horizontal drainage pipes on slopes provided in the above-mentioned specific implementation manner are used as implementation methods, and an application scenario is demonstrated. In this scenario, the structure and principle of an auxiliary fixing device for laying horizontal drainage pipes on slopes provided in the above-mentioned specific implementation manner are used for application deduction and demonstration, wherein: In water conservancy projects, horizontal drainage pipes need to be laid on the slopes to prevent water accumulation under the slopes from causing landslides and other problems. Traditional installation methods require manual laying and adjustment, which is inefficient and may cause unstable installation problems. However, through the technology provided in this application example, automated installation of horizontal drainage pipes on slopes can be achieved, improving efficiency and safety.
[0158] Technical application: The technology provided in this application example includes auxiliary fixing equipment for laying horizontal drainage pipes on slopes, which includes a supporting mechanism 2, an adjustment mechanism 3 and a clamp 4.
[0159] Instructions:
[0160] S1. Preparation: Before construction, assemble the frame 1 and the supporting mechanism 2, and install the tilt sensor 206 on the bottom of the grounded chassis 205.
[0161] S2. Set the starting position: Place the rack 1 on the slope where the drain pipe needs to be installed. Adjust the tilt angle of the supporting mechanism 2 through the coordinated action of the third servo cylinder 204 and the hinge arm 201 to ensure that the rack 1 is parallel to the ground.
[0162] S3, fixing the frame 1: Once the frame 1 reaches the parallel position, the third servo cylinder 204 fixes the supporting mechanism 2 in this position. At this time, the frame 1 remains parallel to the ground, providing a reference for the installation of the horizontal drain pipe.
[0163] S4. Install the water pipe: Use clamp 4 to fix the two end shaft heads of the water pipe to the clamps of the third servo electric cylinder 306. This will ensure that the water pipe will not move during the adjustment process.
[0164] S5. Adjust the angle and height: Adjust the angle and height of the water pipe by adjusting the servo motor 307 and the fifth servo cylinder 305. If the water pipe is to be installed horizontally, the angle is 0°. If it is to be installed at an angle, simply adjust the angle. The height of the water pipe can be adjusted by controlling the extension and retraction of the fifth servo cylinder.
[0165] S6. Fix the adjusted position: Once the water pipe reaches the desired angle and height, use a locking mechanism or fixing device to fix the position of the water pipe to ensure that it remains stable during construction and use.
[0166] S7. Complete the installation: After the water pipe adjustment is completed, it can be handed over to the staff for subsequent installation work, such as connecting pipes and interfaces.
[0167] Summary: The technology presented in this application example makes the installation of horizontal drainage pipes on slopes more efficient and precise. The coordinated action of the automated support mechanism 2, adjustment mechanism 3, and clamp 4 allows for adjustment of the pipe's angle and height, providing a better installation solution for water conservancy projects. This technology not only improves construction efficiency but also enhances installation stability and safety.
[0168] The application examples described above merely represent implementation methods of the relevant practical applications of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art could make various modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.
Claims
1. An auxiliary fixing device for laying horizontal drainage pipes on slopes, characterized in that: It includes a frame (1) in a rectangular form; The frame (1) is provided with a supporting mechanism (2) at least at four corners; the supporting mechanism (2) detects the degree of inclination of the supporting mechanism (2) relative to the horizontal through a sensor component (206); the supporting mechanism (2) is used to adjust the frame (1) parallel to the slope ground; At least two adjusting mechanisms (3) for cooperating with the shaft head of the water pipe are installed in the middle of the frame (1), and the adjusting mechanism (3) adjusts the height of the clamp (4) for clamping the water pipe through the fifth servo electric cylinder (305). The fifth servo electric cylinder (305) performs universal angle adaptation adjustment through a parallel component, and the parallel component is installed on the frame (1); The regulating mechanism (3) includes the parallel assembly, and the parallel assembly includes a first frame (301) fixedly connected to the frame (1), and a second frame (302) is provided at the lower part of the first frame (301); In the space between the first frame (301) and the second frame (302), at least six fourth servo electric cylinders (303) are arranged in a circular array with the central axis of the first frame (301) as a reference, and the fourth servo electric cylinders (303) drive the second frame (302) to perform universal angle adjustment; The cylinder body and piston rod of the fourth servo electric cylinder (303) are universally hinged to the mutually opposite sides of the first frame (301) and the second frame (302) through universal joint couplings (304); Every two adjacent fourth servo electric cylinders (303) are arranged in a V-shape or an inverted V-shape.
2. The auxiliary fixing device for laying horizontal drainage pipes on slopes according to claim 1, characterized in that: The supporting mechanism (2) comprises a third servo electric cylinder (204), a piston rod of the third servo electric cylinder (204) is fixedly connected to a grounding chassis (205) for contacting the ground, and the sensing component (206) is installed in the grounding chassis (205).
3. The auxiliary fixing device for laying horizontal drainage pipes on slopes according to claim 2, characterized in that: The sensing component (206) is a tilt sensor, and the tilt sensor is installed at the bottom of the ground chassis (205).
4. The auxiliary fixing device for laying horizontal drainage pipes on slopes according to claim 2, characterized in that: The supporting mechanism (2) further includes a hinge arm (201); One end of the hinge arm (201) is hinged to one of the four corners of the frame (1), and the cylinder body and piston rod of the first servo electric cylinder (202) are hinged to the frame (1) and the end of the hinge arm (201), respectively; The cylinder body and piston rod of the second servo electric cylinder (203) are hinged to the middle part of the hinge arm (201) and the cylinder body of the third servo electric cylinder (204), respectively; The cylinder end of the third servo electric cylinder (204) is hinged to the outer surface of the hinge arm (201).
5. The auxiliary fixing device for laying horizontal drainage pipes on slopes according to claim 1, characterized in that: The lower part of the second frame (302) is fixedly connected to the fifth servo electric cylinder (305), and the piston rod of the fifth servo electric cylinder (305) is fixedly connected downward to the third frame (306), and the clamp (4) is provided on the third frame (306).
6. The auxiliary fixing device for laying horizontal drainage pipes on slopes according to claim 5, characterized in that: The clamp (4) is hinged to the third frame (306), a servo motor (307) is mounted on the third frame (306), and an output shaft of the servo motor (307) is fixed to the outer surface of the clamp (4).
Citation Information
Patent Citations
Underwater pipeline laying equipment
CN217977718U