Automobile part packaging method and device, electronic equipment and storage medium
By using camera devices and infrared scanning equipment to identify the structure and key protected parts of automotive components, and using preset packaging methods and reinforcement materials for precise packaging, the problem of low efficiency and inadequate protection in traditional manual packaging is solved, achieving efficient and rigorous protection of components.
Patent Information
- Application Number
- CN202310664686.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-06
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2043-06-06
AI Technical Summary
Traditional manual packing methods are inefficient and cannot guarantee that automotive parts will not be damaged during transportation, especially key protected parts that are easily overlooked.
Images of components are acquired through camera devices, structural information is analyzed, key protected areas are identified, and precise packaging is carried out using preset packaging methods and reinforcement materials. Infrared scanning equipment is used to select appropriate packaging boxes.
It improves packaging efficiency, reduces labor costs, ensures the tight protection of key areas, avoids damage during transportation, and reduces resource waste.
Smart Images

Figure CN116835077B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of warehousing and packaging, and in particular to a method, apparatus, electronic device and storage medium for packaging automotive parts. Background Technology
[0002] Cars are one of the most common means of transportation in modern life, capable of carrying a large number of people. However, cars contain a wide variety of parts, and damage to these parts can affect the car's usability. Therefore, it is necessary to pay attention to whether any components are defective during the assembly process.
[0003] To minimize damage, many auto parts manufacturers meticulously pack their components before shipping them to customers, aiming to prevent quality issues during transport. However, traditional warehousing and packing is typically done manually, which is inefficient and prone to errors due to varying packing techniques. This can lead to the omission of critically protected parts, making it difficult to guarantee that they won't be damaged during subsequent transport. Summary of the Invention
[0004] This application provides a method, apparatus, electronic device, and storage medium for packaging automotive parts to solve the aforementioned technical problems.
[0005] In a first aspect, this application provides a method for packaging automotive parts, including:
[0006] When there are parts to be packaged, acquire images uploaded by the camera device;
[0007] The image is analyzed to determine the structural information of the parts to be packaged;
[0008] Based on the structural information and the preset key protection areas, determine whether the component to be packaged has key protection areas;
[0009] If the parts to be packaged have key protected areas, then the specific location of the key protected areas at the current moment is determined based on the image.
[0010] According to the specific location and preset packaging method, the packaging machine is controlled to package the parts to be packaged; the preset packaging method includes packaging methods for parts with different structures.
[0011] The solution in this embodiment acquires images uploaded by a camera device when there are components to be packaged, analyzes the images to determine the structural information of the components, and determines whether any key protection areas exist. If key protection areas exist, the specific location of these key protection areas is determined based on the image analysis. Then, the components are packaged according to the preset packaging method and this specific location. By using the structural information of the components and the preset key protection areas, it is possible to determine whether any key protection areas exist, thus avoiding losses due to human negligence during packaging. Since the state of a component before packaging may not be unique, the specific location of the key protection areas and the preset packaging method can determine the packaging method corresponding to the current state of the component and proceed with packaging. This also avoids situations where the same packaging method is used, but different component states result in insufficient packaging of key protection areas. Furthermore, the method of this application can reduce the manual packaging process, reduce labor costs, and improve work efficiency.
[0012] Optionally, controlling the packaging machine to package the parts to be packaged according to the specific location and preset packaging method includes:
[0013] Based on the preset packaging method, determine the packaging method corresponding to the key protected parts;
[0014] Based on the packaging method, determine whether to add reinforcing materials;
[0015] If reinforcement materials are added, the type of reinforcement materials shall be determined according to the type of the key protected parts;
[0016] Based on the specific location, determine the reinforcement location of the reinforcement material;
[0017] Based on the reinforcement location and the type of reinforcement material, and by controlling the adhesion between the reinforcement material and the packing film, an adhered packing film is obtained;
[0018] The control packaging machine packages the parts to be packaged according to the bonded packaging film.
[0019] The solution provided in this embodiment allows for targeted packaging of critically protected areas of components when reinforcement materials are added, preventing damage to these areas. Selecting the appropriate reinforcement material based on the type of critically protected area also improves packaging efficiency, reduces ineffective protection due to incorrect material usage, and avoids repeated protection of critically protected areas.
[0020] Optionally, after the controlled packaging machine packages the parts to be packaged according to the bonded packaging film, it further includes:
[0021] The packaging machine is controlled to pack the parts to be packaged according to the bonded packaging film, resulting in packaged parts.
[0022] The first infrared scanning device is activated to scan the packaged components and determine the dimensions of the packaged components.
[0023] Get the preset packaging specifications for the packaging box;
[0024] Based on the dimensions of the packaged components and the preset packaging specifications of the packaging box, the packaging machine is controlled to determine the appropriate packaging box to package the packaged components.
[0025] The method provided in this embodiment first scans the packaged components to be packed using a first infrared scanning device. This prevents significant changes in the volume of the packaged components after packaging, which could lead to the packaging box, selected based on the structure of the components, being unable to hold them. Furthermore, pre-setting packaging specifications allows for direct selection of suitable packaging boxes when packaging is needed, reducing the time spent manually selecting boxes and improving work efficiency.
[0026] Optionally, analyzing the image to determine the structural information of the parts to be packaged includes:
[0027] The image is input into a preset deep learning model for fuzzy recognition;
[0028] Based on the identification results, the model of the parts to be packaged is determined;
[0029] The dimensions of the parts to be packaged are determined based on the image size and the position of the camera device.
[0030] Based on the model number and size, the structural information of the component to be packaged is obtained by retrieving the stored structural information from the database.
[0031] The method provided in this embodiment allows for the analysis of images captured by a camera device using a pre-defined deep learning model to determine the model number of the parts to be packaged. Then, by utilizing the placement of the camera device and the size of the parts in the image, the dimensions of the parts to be packaged are determined. Finally, the structural information corresponding to the identification information is retrieved from a database. This process saves time in manually identifying the parts to be packaged, and the image recognition results and database information allow for a more accurate determination of the structural information of the parts, avoiding errors caused by human identification.
[0032] Optionally, determining the specific location of the key protected area at the current moment based on the image includes:
[0033] Based on the structural information, the specific structure of the component to be packaged is determined;
[0034] Based on the image, identify the arrangement of the parts to be packaged;
[0035] Based on the specific structure and the placement method, the specific location of the key protected parts is determined.
[0036] The method provided in this embodiment allows for the determination of the specific structure of the component to be packaged based on the structural information obtained in the above embodiments. Furthermore, by analyzing the images captured and uploaded by the camera device, the current placement of the component in the packaging area is determined, thereby identifying the specific location of the critical protection area. This ensures that the reinforcing material described in the above embodiments can be applied to the critical protection area, and that the packaging process can be more precise, reducing packaging errors.
[0037] Optionally, the method further includes:
[0038] Based on the structural information, retrieve the packaging standard for the parts to be packaged;
[0039] Start the detection device and control the detection device to detect the packaged parts to be packaged according to the packaging standard;
[0040] Receive the detection results from the detection device;
[0041] Based on the test results, determine whether the packaged components are qualified.
[0042] The method provided in this embodiment can be used to perform packaging inspection on packaged parts, avoiding errors in the packaging of certain automotive parts that could lead to insufficient tightness and affect the quality of the parts.
[0043] Optionally, the generation of the preset packaging specifications for the packaging box includes:
[0044] The dimensions of the parts to be packaged are determined based on the structural information of the parts to be packaged.
[0045] Determine the packaging box size based on the packaging box information of the preset packaging specifications;
[0046] Based on the dimensions of the packaging box and the dimensions of the parts to be packaged, a preset packaging specification is determined.
[0047] The method provided in this embodiment determines the preset packaging specifications based on the size of the packaging box and the size of the parts to be packaged, thereby making it more adaptable to various models of parts to be packaged and avoiding resource waste.
[0048] Secondly, this application provides an automotive parts packaging device, comprising:
[0049] The image acquisition module is used to acquire images uploaded by the camera device when there are parts to be packaged;
[0050] The image analysis module is used to analyze the image to determine the structural information of the parts to be packaged;
[0051] The part determination module is used to determine whether the component to be packaged has a key protection part based on the structural information and preset key protection parts;
[0052] The location determination module is used to determine the specific location of the key protected parts at the current moment based on the image if the parts to be packaged have key protected parts.
[0053] The packaging module is used to control the packaging machine to package the parts to be packaged according to the specific location and preset packaging method.
[0054] Optionally, the packaging module is specifically used for:
[0055] Based on the preset packaging method, determine the packaging method corresponding to the key protected parts;
[0056] Based on the packaging method, determine whether to add reinforcing materials;
[0057] If reinforcement materials are added, the type of reinforcement materials shall be determined according to the type of the key protected parts;
[0058] Based on the specific location, determine the reinforcement location of the reinforcement material;
[0059] Based on the reinforcement location and the type of reinforcement material, and by controlling the adhesion between the reinforcement material and the packing film, an adhered packing film is obtained;
[0060] The control packaging machine packages the parts to be packaged according to the bonded packaging film.
[0061] Optionally, the packaging module is further used for:
[0062] The packaging machine is controlled to pack the parts to be packaged according to the bonded packaging film, resulting in packaged parts.
[0063] The first infrared scanning device is activated to scan the packaged components and determine the dimensions of the packaged components.
[0064] Get the preset packaging specifications for the packaging box;
[0065] Based on the dimensions of the packaged components and the preset packaging specifications of the packaging box, the packaging machine is controlled to determine the appropriate packaging box to package the packaged components.
[0066] Optionally, the image analysis module is specifically used for:
[0067] The image is input into a preset deep learning model for fuzzy recognition;
[0068] Based on the identification results, the model of the parts to be packaged is determined;
[0069] The dimensions of the parts to be packaged are determined based on the image size and the position of the camera device.
[0070] Based on the model number and size, the structural information of the component to be packaged is obtained by retrieving the stored structural information from the database.
[0071] Optionally, the location determination module is specifically used for:
[0072] Based on the structural information, the specific structure of the component to be packaged is determined;
[0073] Based on the image, identify the arrangement of the parts to be packaged;
[0074] Based on the specific structure and the placement method, the specific location of the key protected parts is determined.
[0075] Optionally, the automotive parts packaging device further includes a detection module for:
[0076] Based on the structural information, retrieve the packaging standard for the parts to be packaged;
[0077] Start the detection device and control the detection device to detect the packaged parts to be packaged according to the packaging standard;
[0078] Receive the detection results from the detection device;
[0079] Based on the test results, determine whether the packaged components are qualified.
[0080] Optionally, the packaging module is further used for:
[0081] The dimensions of the parts to be packaged are determined based on the structural information of the parts to be packaged.
[0082] Determine the packaging box size based on the packaging box information of the preset packaging specifications;
[0083] Based on the dimensions of the packaging box and the dimensions of the parts to be packaged, a preset packaging specification is determined.
[0084] Thirdly, this application provides an automotive parts packaging system, including a packaging machine, a camera device, a first infrared scanning device, and a server;
[0085] The camera device and the first infrared scanning device, and the packaging machine are respectively connected to the server;
[0086] The server is configured to control the packing machine to execute the method of the first aspect based on the image from the camera device and the scanning result from the first infrared scanning device.
[0087] Fourthly, this application provides an electronic device, including: a memory and a processor, wherein the memory stores a computer program capable of being loaded by the processor and executing the method of the first aspect. Attached Figure Description
[0088] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0089] Figure 1 This is a schematic diagram illustrating an application scenario provided in one embodiment of this application;
[0090] Figure 2 A flowchart illustrating a method for packaging automotive parts according to an embodiment of this application;
[0091] Figure 3 A schematic diagram of a first infrared scanning device provided in an embodiment of this application;
[0092] Figure 4 A schematic diagram of the structure of an automotive parts packaging device provided in one embodiment of this application;
[0093] Figure 5 This is a schematic diagram of the structure of an automotive parts packaging system provided in one embodiment of this application;
[0094] Figure 6 This is a schematic diagram of the structure of an electronic device provided in an embodiment of this application. Detailed Implementation
[0095] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0096] Furthermore, the term "and / or" in this article is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, the character " / " in this article, unless otherwise specified, generally indicates that the preceding and following related objects have an "or" relationship.
[0097] The embodiments of this application will now be described in further detail with reference to the accompanying drawings.
[0098] To minimize damage, many auto parts manufacturers meticulously pack their components before shipping to customers, aiming to prevent quality issues during transport. However, traditional warehousing and packing is typically done manually, and individual packing methods vary. Certain components requiring special protection or fragile parts may be damaged during transport due to negligence in packing. Furthermore, manual packing is inefficient, and the quality of packed components varies, making it difficult to guarantee that parts will not be bumped or damaged during subsequent transportation.
[0099] Based on this, this application provides a method, apparatus, electronic device, and storage medium for packaging automotive parts. First, when parts to be packaged exist, images uploaded by a camera device are acquired and analyzed to determine the structural information of the parts. Based on this structural information and preset key protection areas, it is determined whether any key protection areas exist on the parts to be packaged. If key protection areas exist, the specific location of these key protection areas is determined at the current moment based on the image analysis results. Then, the parts to be packaged are packaged according to the preset packaging method and this specific location. By using the structural information of the parts to be packaged and the preset key protection areas, it is determined whether any key protection areas exist on the parts to be packaged, avoiding losses caused by human negligence during packaging. Since the state of a part before packaging may not be unique, the specific location of the key protection areas and the preset packaging method can determine the packaging method corresponding to the current state of the parts to be packaged, and then package them accordingly. This also avoids situations where the same packaging method is used, but different parts are in different states, resulting in key protection areas not being properly packaged. Moreover, the method of this application can reduce the manual packaging process, reduce labor costs, and improve work efficiency.
[0100] Figure 1 This illustration illustrates an application scenario provided by this application. When automotive parts manufacturers need to pack automotive parts for product orders, they can utilize the solution provided in this application to reduce wasted labor costs. The solution can be hosted on any server. Furthermore, in the corresponding application scenario, a camera device is needed to capture images of the parts to be packed. These images are uploaded to the server, and analysis determines whether the parts have critical protection areas and their specific locations, thereby selecting the appropriate packing method. This reduces wasted human resources and improves packing efficiency. Additionally, selecting a packing method based on critical areas can further enhance the tightness of the packing and improve the safety of automotive parts during transportation.
[0101] For specific implementation details, please refer to the following examples.
[0102] Figure 2 This is a flowchart illustrating a method for packaging automotive parts according to an embodiment of this application. The method of this embodiment can be applied to the server in the above scenario. For example... Figure 2 As shown, the method includes:
[0103] S201. When there are parts to be packaged, acquire the image uploaded by the camera device.
[0104] The parts to be packaged can be considered as one or more parts that have already been manufactured and need to be shipped to the customer. To ensure that these parts are not damaged and to facilitate transportation, they can be packaged.
[0105] The structural information can be considered as the approximate structure and shape of the parts to be packaged.
[0106] The camera device is used to capture images of the parts to be packaged in different states to analyze the state of the parts, such as their placement.
[0107] Specifically, when components to be packaged are detected, images are captured by a camera device. This camera device can be turned on in real time, capturing images of the components to be packaged and monitoring the situation within its field of view.
[0108] S202. Analyze the image to determine the structural information of the parts to be packaged.
[0109] The image content is analyzed, for example, by recognizing the outline of the parts to infer the type of the parts, and then the specific structural information is determined based on the type of the parts.
[0110] In some implementations, feature extraction can be performed on the image, and the extracted features can be compared with the features of various types of parts. If there are matching features, the part in the image can be identified as the part corresponding to the matching features, thereby determining the structural information of the part to be packaged.
[0111] S203. Based on the structural information and the preset key protection areas, determine whether there are key protection areas for the parts to be packaged.
[0112] Key protected areas can be parts that ensure the normal operation of the component, or parts that are fragile or easily damaged, which need to be protected during the packaging process.
[0113] As the steps above show, structural information includes not only the general structure but also other information such as shape. Each part requiring special protection also has its own characteristics and unique shape, which can be used to distinguish these key protected parts. For example, a component with a display instrument must have this display instrument protected; otherwise, data display cannot be achieved. Therefore, the key protected parts can be determined based on the shape of the display instrument.
[0114] S204. If there are key protected parts among the parts to be packaged, determine the specific location of the key protected parts at the current moment based on the image.
[0115] Since the components to be packaged may not be placed neatly in the packaging area during the packaging process, after determining the structural information of the components, image analysis can be used to determine the placement method, angle, and other information. Based on this information, the location of the key protected area can be determined. For example, if the key protected area of a component is located in the upper right corner of the component when viewed from above, but image analysis determines that the component is currently upside down in the packaging area, then the key protected area will appear in the lower left corner of the component when viewed from above.
[0116] S205. Control the packaging machine to package the parts to be packaged according to the specific location and preset packaging method.
[0117] The preset packaging method can be set for each type of component to be packaged, ensuring that the components are securely wrapped and generally protected from damage. Packaging methods can also be set for specific areas requiring special protection.
[0118] A packing machine is a packaging device that can package parts, including packing film and packaging boxes. The packing film is used to wrap the parts, preventing damage to sharp areas. The packaging boxes are used to package the parts, already wrapped in the packing film, for transport.
[0119] Specifically, based on the structure of the parts to be packaged, a suitable packaging method can be determined from the preset packaging methods. Then, based on the specific location of the key protected parts determined in the above steps, the packaging machine can be controlled to adjust the position of the packaging film, and then the packaging can be carried out according to the determined packaging method.
[0120] The solution in this embodiment first acquires an image uploaded by a camera device when there are components to be packaged. The image is then analyzed to determine the structural information of the components. Based on this structural information and preset key protection areas, it is determined whether any key protection areas exist on the components. If key protection areas exist, the specific location of these key protection areas is determined at the current moment based on the image analysis results. Then, the components are packaged according to the preset packaging method and this specific location. By using the structural information of the components and the preset key protection areas, it is determined whether any key protection areas exist on the components, avoiding losses caused by human negligence during packaging. Since the state of a component before packaging may not be unique, the specific location of the key protection areas and the preset packaging method can determine the packaging method corresponding to the current state of the components to be packaged, and then package them accordingly. This also avoids situations where the same packaging method is used, but different component states result in key protection areas not being properly packaged. Moreover, the method of this application can reduce the manual packaging process, reduce labor costs, and improve work efficiency.
[0121] In some embodiments, the packaging method corresponding to the key protected parts can be determined according to the preset packaging method; whether to add reinforcing materials can be determined according to the packaging method; if reinforcing materials are added, the type of reinforcing materials can be determined according to the type of key protected parts; the reinforcement position of the reinforcing materials can be determined according to the specific location; the reinforcement material and the type of the reinforcing material can be used to control the bonding of the reinforcing material with the packaging film to obtain the bonded packaging film; and the packaging machine can be controlled to pack the parts to be packaged according to the bonded packaging film.
[0122] Reinforcing materials can be considered as materials similar to or the same as the packing film, which can thicken the packing film to better protect the parts to be packed. Examples include pearl cotton, bubble wrap, air columns, plastic foam, corrugated cardboard, and waste newspapers.
[0123] Common components requiring special protection include clutch plates, brake pads, brake discs, tires, all vehicle glass, light bulbs, wiper blades, fuses, batteries, spark plugs, oil filters, and so on.
[0124] Because different parts of the components to be packaged require different levels of protection, the packaging methods also differ. Some may only need tight packaging, while others may require multiple layers of protection to ensure the key protected areas are not damaged. Therefore, firstly, based on the preset packaging methods, determine the packaging method corresponding to the key protected areas, and whether additional reinforcing materials are needed to better protect the components. If so, determine the type of reinforcing material to be used based on the type of key protected area. Additionally, based on the specific locations identified above, determine the locations requiring reinforcement. Select the corresponding type of reinforcing material, and control the packaging machine to adhere the reinforcing material to the packaging film, then use the adhered packaging film to package the components.
[0125] In some implementations, there may be situations where the reinforcing material cannot adhere to the packing film. Therefore, it is possible to first control the reinforcing material to wrap the key protected parts, and then, after confirming that the key protected parts are tightly wrapped, control the packing machine to release the packing film to pack the wrapped parts.
[0126] The solution provided in this embodiment allows for targeted packaging of critically protected areas of components when reinforcement materials are added, preventing damage to these areas. Selecting the appropriate reinforcement material based on the type of critically protected area also improves packaging efficiency, reduces ineffective protection due to incorrect material usage, and avoids repeated protection of critically protected areas.
[0127] In some embodiments, the components to be packaged can be packaged according to the bonded packaging film to obtain the packaged components; the first infrared scanning device can be activated to scan the packaged components and determine the size of the packaged components; the preset packaging specifications of the packaging box can be obtained; and the packaging machine can be controlled to determine the appropriate packaging box to package the packaged components according to the size of the packaged components and the preset packaging specifications of the packaging box.
[0128] The first infrared scanning device is an infrared scanning device that can easily identify the outline of an object. This infrared scanning device can be installed in the aforementioned camera device; its specific structure can be found in [reference needed]. Figure 3 The first infrared scanning device can be a device that can emit infrared light with a certain limited emission range.
[0129] Since automotive parts come in different sizes, several different sized packing boxes are usually provided to meet the packaging requirements of parts of different sizes. The size of the packing box can be set in advance according to the size of the parts, that is, the preset packing specifications.
[0130] As described in the above embodiments, the packing machine performs two processes on the parts to be packed: first, sealing them with a packing film, and then packing them with a packing box. After sealing the parts with the packing film, the original structural shape of the parts will be slightly changed. Therefore, if a packing box is selected according to the original structural size, it may not be able to hold the parts. Therefore, the structural shape of the parts after packaging is determined by the scanning results of the first infrared scanning device, and then the length, width, and height after packaging are determined based on this structural shape. Using this data, a suitable packing box is selected from the preset packaging specifications, and the packing machine is controlled to adjust to the appropriate packing box and pack the packaged parts.
[0131] The method provided in this embodiment first scans the packaged components to be packed using a first infrared scanning device. This prevents significant changes in the volume of the packaged components after packaging, which could lead to the packaging box, selected based on the structure of the components, being unable to hold them. Furthermore, pre-setting packaging specifications allows for direct selection of suitable packaging boxes when packaging is needed, reducing the time spent manually selecting boxes and improving work efficiency.
[0132] In some embodiments, the image can be input into a preset deep learning model for fuzzy recognition; the model number of the component to be packaged can be determined based on the recognition result; the size of the component to be packaged can be determined based on the image size and the position of the camera device; and the structural information of the component to be packaged can be obtained by retrieving the stored structural information in the database based on the model number and size.
[0133] The database can be used to store structural information, model information, and other information for various types of automotive parts.
[0134] A pre-defined deep learning model can be a model that can identify the model number of a component contained in an image. This model can be trained by collecting a large amount of images and the corresponding component models as sample data, which can then be used to identify the content in an image and determine the component model number.
[0135] When it is determined that there are parts to be packaged, the aforementioned camera device can be used to capture images of them, and the captured images can be transmitted to this preset deep learning model. The model of the parts to be packaged can be determined based on the output of the preset deep learning model.
[0136] Furthermore, the distance of the camera device can determine the size of the parts to be packaged in the image. Since the position of the camera device itself is known, the dimensions of the parts to be packaged can be determined based on their size in the image and the position of the camera device. Then, based on the determined model and dimensions, the structural information of the parts to be packaged is retrieved from the database.
[0137] The method provided in this embodiment allows for the analysis of images captured by a camera device using a pre-defined deep learning model to determine the model number of the parts to be packaged. Then, by utilizing the placement of the camera device and the size of the parts in the image, the dimensions of the parts to be packaged are determined. Finally, the structural information corresponding to the identification information is retrieved from a database. This process saves time in manually identifying the parts to be packaged, and the image recognition results and database information allow for a more accurate determination of the structural information of the parts, avoiding errors caused by human identification.
[0138] In some embodiments, the specific structure of the parts to be packaged is determined based on structural information; the arrangement of the parts to be packaged is identified based on an image; and the specific location of key protected parts is determined based on the specific structure and arrangement.
[0139] The structural information can include the specific construction of the components to be packaged, such as a light bulb comprising a filament, a glass shell, and a lampshade. At the bottom of the bulb are two metal contacts for connecting to electricity. Two wires contact a thin metal filament at these contacts. The filament is located in the center of the bulb and is supported by glass. The wires and filament are encapsulated within a glass bulb filled with an inert gas (usually argon). When the bulb is connected to a power source, current flows from one contact to the other, and then to the wires and filament.
[0140] After determining the specific structure of the parts to be packaged using structural information, the current placement of the parts can be determined based on the images from the aforementioned camera device, such as position xx facing upwards, position xxx facing downwards, etc. Once the placement and specific structure are determined, the location of key protected areas can be analyzed to facilitate control of the packaging machine to adjust the packaging film for sealing.
[0141] The method provided in this embodiment allows for the determination of the specific structure of the component to be packaged based on the structural information obtained in the above embodiments. Furthermore, by analyzing the images captured and uploaded by the camera device, the current placement of the component in the packaging area is determined, thereby identifying the specific location of the critical protection area. This ensures that the reinforcing material described in the above embodiments can be applied to the critical protection area, and that the packaging process can be more precise, reducing packaging errors.
[0142] In some embodiments, based on structural information, the packaging standard of the parts to be packaged is retrieved; the detection device is started and controlled to detect the packaged parts to be packaged according to the packaging standard; the detection result of the detection device is received; and based on the detection result, it is determined whether the packaged parts to be packaged are qualified.
[0143] The testing device is used to check whether packaged components are up to standard. This device can test the tightness of the seal, that is, determine whether there is any air leakage in the packaged components. This might mean that after the components are packaged, they are tested by the testing device to ensure a good seal before being packaged.
[0144] In some implementations, this detection device may be equipped with at least one miniature camera to take pictures and record when non-compliance with packaging standards occurs.
[0145] Packaging standards can be understood as a set of criteria for ensuring that the parts to be packaged are securely sealed. Since the construction of each automotive part is different, the packaging standards also vary. There may be situations where certain critical protection areas require multiple layers of reinforcement materials. Therefore, packaging standards for each type of automotive part can be pre-set and stored in the aforementioned database.
[0146] After determining the structural information of the component to be packaged, the corresponding packaging standard is retrieved based on this information. The detection device is then activated and controlled to perform inspections according to the retrieved packaging standard. The inspection results are transmitted back to the server, along with photos taken when non-compliance with the packaging standard is detected. Upon receiving the information from the detection device, the server performs image recognition and feature extraction on the corresponding photos. Based on feature analysis, it determines the difference between the observed and standard features, thus determining whether the non-compliant area is acceptable. If acceptable, a packaging box can be selected for packaging; otherwise, the area deviating from the standard features needs to be repackaged.
[0147] In some implementations, if the feature analysis shows that the features of the non-standard regions match the standard features by 80% or more, then it can be considered acceptable without repackaging. If the match rate is below 80%, it can be considered unacceptable and needs to be repackaged.
[0148] The method provided in this embodiment can be used to perform packaging inspection on packaged parts, avoiding errors in the packaging of certain automotive parts that could lead to insufficient tightness and affect the quality of the parts.
[0149] In some embodiments, the dimensions of the parts to be packaged can be determined based on the structural information of the parts to be packaged; the dimensions of the packaging box can be determined based on the packaging box information of the preset packaging specifications; and the preset packaging specifications can be determined based on the packaging box dimensions and the dimensions of the parts to be packaged.
[0150] The structural information of the parts to be packaged can include the specific construction of the parts and the specific dimensions of each part. In order to ensure that the parts to be packaged can be packaged, a packaging box that matches the dimensions of the parts is required.
[0151] Currently, packing boxes are typically selected through manual comparison. This method can lead to errors in box selection, potentially resulting in insufficient sealing or boxes that don't fit properly. Therefore, pre-setting packing specifications is crucial. This allows for the automatic selection of a suitable packing box based on the pre-set specifications, once the structural information of a component to be packed is determined.
[0152] The method provided in this embodiment determines the preset packaging specifications based on the size of the packaging box and the size of the parts to be packaged, thereby making it more adaptable to various models of parts to be packaged and avoiding resource waste.
[0153] Figure 4 This is a schematic diagram of the structure of an automotive parts packaging device provided in one embodiment of this application, as shown below. Figure 4 As shown, the automotive parts packaging device 400 of this embodiment includes: an image acquisition module 401, an image analysis module 402, a part determination module 403, a position determination module 404, and a packaging module 405.
[0154] The image acquisition module 401 is used to acquire images uploaded by the camera device when there are parts to be packaged;
[0155] Image analysis module 402 is used to analyze the image to determine the structural information of the parts to be packaged;
[0156] The part determination module 403 is used to determine whether the component to be packaged has a key protection part based on the structural information and the preset key protection parts;
[0157] The location determination module 404 is used to determine the specific location of the key protected parts at the current moment based on the image if the parts to be packaged have key protected parts.
[0158] The packaging module 405 is used to control the packaging machine to package the parts to be packaged according to the specific location and preset packaging method.
[0159] Optionally, the packaging module 405 is specifically used for:
[0160] Based on the preset packaging method, determine the packaging method corresponding to the key protected parts;
[0161] Based on the packaging method, determine whether to add reinforcing materials;
[0162] If reinforcement materials are added, the type of reinforcement materials shall be determined according to the type of the key protected parts;
[0163] Based on the specific location, determine the reinforcement location of the reinforcement material;
[0164] Based on the reinforcement location and the type of reinforcement material, and by controlling the adhesion between the reinforcement material and the packing film, an adhered packing film is obtained;
[0165] The control packaging machine packages the parts to be packaged according to the bonded packaging film.
[0166] Optionally, the packaging module 405 is further configured to:
[0167] The packaging machine is controlled to pack the parts to be packaged according to the bonded packaging film, resulting in packaged parts.
[0168] The first infrared scanning device is activated to scan the packaged components and determine the dimensions of the packaged components.
[0169] Get the preset packaging specifications for the packaging box;
[0170] Based on the dimensions of the packaged components and the preset packaging specifications of the packaging box, the packaging machine is controlled to determine the appropriate packaging box to package the packaged components.
[0171] Optionally, the image analysis module 402 is specifically used for:
[0172] The image is input into a preset deep learning model for fuzzy recognition;
[0173] Based on the identification results, the model of the parts to be packaged is determined;
[0174] The dimensions of the parts to be packaged are determined based on the image size and the position of the camera device.
[0175] Based on the model number and size, the structural information of the component to be packaged is obtained by retrieving the stored structural information from the database.
[0176] Optionally, the position determination module 404 is specifically used for:
[0177] Based on the structural information, the specific structure of the component to be packaged is determined;
[0178] Based on the image, identify the arrangement of the parts to be packaged;
[0179] Based on the specific structure and the placement method, the specific location of the key protected parts is determined.
[0180] Optionally, the automotive parts packaging device further includes a detection module 406, used for:
[0181] Based on the structural information, retrieve the packaging standard for the parts to be packaged;
[0182] Start the detection device and control the detection device to detect the packaged parts to be packaged according to the packaging standard;
[0183] Receive the detection results from the detection device;
[0184] Based on the test results, determine whether the packaged components are qualified.
[0185] Optionally, the packaging module 405 is further configured to:
[0186] The dimensions of the parts to be packaged are determined based on the structural information of the parts to be packaged.
[0187] Determine the packaging box size based on the packaging box information of the preset packaging specifications;
[0188] Based on the dimensions of the packaging box and the dimensions of the parts to be packaged, a preset packaging specification is determined.
[0189] The apparatus of this embodiment can be used to execute the method of any of the above embodiments, and its implementation principle and technical effect are similar, so they will not be described again here.
[0190] Figure 5 An embodiment of this application provides an automotive parts packaging system, such as... Figure 5 As shown, it includes a packing machine, a camera device, a first infrared scanning device, and a server;
[0191] The camera device and the first infrared scanning device, and the packaging machine are respectively connected to the server;
[0192] The server is configured to control the packing machine to execute the method of any of the above embodiments based on the image from the camera device and the scanning result from the first infrared scanning device.
[0193] Figure 6 This is a schematic diagram of the structure of an electronic device provided in one embodiment of this application, such as... Figure 6As shown, the electronic device 600 of this embodiment may include a memory 601 and a processor 602.
[0194] The memory 601 stores a computer program that can be loaded by the processor 602 and execute the methods described in the above embodiments.
[0195] The processor 602 and the memory 601 are connected, for example, via a bus.
[0196] Optionally, the electronic device 600 may also include a transceiver. It should be noted that in practical applications, the transceiver is not limited to one, and the structure of the electronic device 600 does not constitute a limitation on the embodiments of this application.
[0197] Processor 602 may be a CPU (Central Processing Unit), a general-purpose processor, a DSP (Digital Signal Processor), an ASIC (Application Specific Integrated Circuit), an FPGA (Field Programmable Gate Array), or other programmable logic devices, transistor logic devices, hardware components, or any combination thereof. It can implement or execute the various exemplary logic blocks, modules, and circuits described in conjunction with the disclosure of this application. Processor 602 may also be a combination that implements computational functions, such as including one or more microprocessor combinations, a combination of a DSP and a microprocessor, etc.
[0198] A bus can include a pathway for transmitting information between the aforementioned components. The bus can be a PCI (Peripheral Component Interconnect) bus or an EISA (Extended Industry Standard Architecture) bus, etc. Buses can be categorized as address buses, data buses, control buses, etc. For ease of illustration, only one thick line is used in the diagram, but this does not imply that there is only one bus or one type of bus.
[0199] The memory 601 may be a ROM (Read Only Memory) or other type of static storage device capable of storing static information and instructions, RAM (Random Access Memory) or other type of dynamic storage device capable of storing information and instructions, or an EEPROM (Electrically Erasable Programmable Read Only Memory), CD-ROM (Compact Disc Read Only Memory) or other optical disc storage, optical disc storage (including compressed optical discs, laser discs, optical discs, digital universal optical discs, Blu-ray discs, etc.), magnetic disk storage media or other magnetic storage devices, or any other medium capable of carrying or storing desired program code in the form of instructions or data structures and accessible by a computer, but not limited thereto.
[0200] The memory 601 stores application code that executes the scheme of this application, and its execution is controlled by the processor 602. The processor 602 executes the application code stored in the memory 601 to implement the content shown in the foregoing method embodiments.
[0201] Electronic devices include, but are not limited to: mobile terminals such as mobile phones, laptops, digital radio receivers, PDAs (personal digital assistants), PADs (tablet computers), PMPs (portable multimedia players), and in-vehicle terminals (such as in-vehicle navigation terminals), as well as fixed terminals such as digital TVs and desktop computers. Servers can also be included. Figure 6 The electronic device shown is merely an example and should not impose any limitation on the functionality and scope of use of the embodiments of this application.
[0202] The electronic device in this embodiment can be used to execute the method of any of the above embodiments, and its implementation principle and technical effect are similar, so they will not be described again here.
[0203] This application also provides a computer-readable storage medium storing a computer program that can be loaded by a processor and execute the methods described in the above embodiments.
[0204] Those skilled in the art will understand that all or part of the steps of the above-described method embodiments can be implemented by hardware related to program instructions. The aforementioned program can be stored in a computer-readable storage medium. When executed, the program performs the steps of the above-described method embodiments; and the aforementioned storage medium includes various media capable of storing program code, such as ROM, RAM, magnetic disks, or optical disks.
Claims
1. A method for packaging automotive parts, characterized in that, An application is made in an automotive parts packaging system, the automotive parts packaging system including a packaging machine, a camera device, a first infrared scanning device, and a server, wherein the method is executed by the server, and the method includes: When there are parts to be packaged, acquire images uploaded by the camera device; The image is analyzed to determine the structural information of the parts to be packaged; Based on the structural information and the preset key protection areas, determine whether the component to be packaged has key protection areas; If the parts to be packaged have key protected areas, then the specific location of the key protected areas at the current moment is determined based on the image. Based on the preset packaging method, the packaging method corresponding to the key protected parts is determined; the preset packaging method includes packaging methods for several components with different structures; Based on the packaging method, determine whether to add reinforcing materials; If reinforcement materials are added, the type of reinforcement materials shall be determined according to the type of the key protected parts; Based on the specific location, determine the reinforcement location of the reinforcement material; Based on the reinforcement location and the type of reinforcement material, and by controlling the adhesion between the reinforcement material and the packing film, an adhered packing film is obtained; The control packaging machine packages the parts to be packaged according to the bonded packaging film.
2. The method according to claim 1, characterized in that, After the controlled packaging machine packages the parts to be packaged according to the bonded packaging film, it further includes: The packaging machine is controlled to pack the parts to be packaged according to the bonded packaging film, resulting in packaged parts. The first infrared scanning device is activated to scan the packaged components and determine the dimensions of the packaged components. Get the preset packaging specifications for the packaging box; Based on the dimensions of the packaged components and the preset packaging specifications of the packaging box, the packaging machine is controlled to determine the appropriate packaging box to package the packaged components.
3. The method according to claim 1, characterized in that, The step of analyzing the image to determine the structural information of the parts to be packaged includes: The image is input into a preset deep learning model for fuzzy recognition; Based on the identification results, the model of the parts to be packaged is determined; The dimensions of the parts to be packaged are determined based on the image size and the position of the camera device. Based on the model number and size, the structural information of the component to be packaged is obtained by retrieving the stored structural information from the database.
4. The method according to claim 3, characterized in that, Determining the specific location of the key protected area at the current moment based on the image includes: Based on the structural information, the specific structure of the component to be packaged is determined; Based on the image, identify the arrangement of the parts to be packaged; Based on the specific structure and the placement method, the specific location of the key protected parts is determined.
5. The method according to any one of claims 1-4, characterized in that, Also includes: Based on the structural information, retrieve the packaging standard for the parts to be packaged; Start the detection device and control the detection device to detect the packaged parts to be packaged according to the packaging standard; Receive the detection results from the detection device; Based on the test results, determine whether the packaged components are qualified.
6. The method according to claim 2, characterized in that, The generation of the preset packaging specifications for the packaging box includes: The dimensions of the parts to be packaged are determined based on the structural information of the parts to be packaged. Determine the packaging box size based on the packaging box information of the preset packaging specifications; Based on the dimensions of the packaging box and the dimensions of the parts to be packaged, a preset packaging specification is determined.
7. A packaging device for automotive parts, characterized in that, include: The image acquisition module is used to acquire images uploaded by the camera device when there are parts to be packaged; The image analysis module is used to analyze the image to determine the structural information of the parts to be packaged; The part determination module is used to determine whether the component to be packaged has a key protection part based on the structural information and preset key protection parts; The location determination module is used to determine the specific location of the key protected parts at the current moment based on the image if the parts to be packaged have key protected parts. The packaging module is used to determine the packaging method corresponding to the key protected parts according to a preset packaging method; the preset packaging method includes packaging methods for several components with different structures; based on the packaging method, it determines whether to add reinforcing material; if reinforcing material is added, it determines the type of reinforcing material according to the type of the key protected parts; based on the specific location, it determines the reinforcement position of the reinforcing material; based on the reinforcement position and the type of reinforcing material, it controls the reinforcing material to adhere to the packaging film to obtain an adhered packaging film; and it controls the packaging machine to package the components to be packaged according to the adhered packaging film.
8. A packaging system for automotive parts, comprising a packaging machine, a camera device, a first infrared scanning device, and a server; The camera device and the first infrared scanning device, and the packaging machine are respectively connected to the server; The server is configured to control the packing machine to perform a method for packing automotive parts as described in any one of claims 1-6, based on the image from the camera device and the scanning result from the first infrared scanning device.
9. An electronic device, characterized in that, include: Memory and processor; The memory is used to store program instructions; The processor is configured to call and execute program instructions in the memory to perform a method for packaging automotive parts as described in any one of claims 1-6.
Citation Information
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Internet-of-Things transmission system and method based on visual perception control
CN111835874A