Flat square hollow steel production stable feeding device
By using a flat hollow steel production stable feeding device designed with vertically arranged steel bars and a drive device and limit rotating blocks, the problems of large space occupation and safety hazards in hollow steel pipe production are solved, and stable feeding and efficient loading and unloading are achieved.
Patent Information
- Application Number
- CN202310892094.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-20
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-07-20
AI Technical Summary
In the current hollow steel pipe production process, the horizontal stacking of steel bars occupies a large space and poses safety hazards. During transportation, it requires forceful handling, resulting in high labor intensity and making it difficult to achieve a stable supply of materials.
A stable feeding device for producing flat hollow steel bars using a vertical arrangement is adopted, including an intermediate base, a drive device, and a placement device. The steel bars are vertically inserted into the sleeve, and the entry and exit of the steel bars are controlled by the drive device. Combined with the design of inner and outer frames and limit rotating blocks, the tilting and synchronous feeding and exiting of the steel bars can be realized.
The vertical arrangement of steel bars saves space, eliminates safety hazards, reduces labor intensity, ensures stable material supply during production, and improves work efficiency.
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Figure CN116835199B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of hollow steel pipe production, and particularly relates to a stable feeding device for flat hollow steel production. BACKGROUND
[0002] The production process of the hollow steel pipe is as follows: raw material preparation, raw material heating, pipe blank perforation, rolling, annealing treatment, size trimming, inspection and steel pipe surface treatment.
[0003] The principle of the hollow steel pipe production is that long steel rods are generally horizontally stacked in a raw material storage area, and the steel rods are stacked with each other, and are lifted by a crane or moved by personnel during use and are transported to the inlet of an electric furnace. Since the hollow steel pipes are arranged in abutment with each other, sometimes the workers need to force the steel rods out or step on the steel rods to move the steel rods during transportation, which has great safety hazards. Moreover, the steel rods are long and horizontally placed, and occupy a large area. SUMMARY
[0004] The technical problem to be solved by the application is to overcome the shortcomings of the prior art and provide a stable feeding device for flat hollow steel production. In the application, the raw material steel rods are vertically arranged in the placing device, which saves more space compared with horizontal arrangement, and the placing device can be arranged obliquely to facilitate the taking and placing of the steel rods.
[0005] The application adopts the following technical scheme to solve the problems in the prior art:
[0006] A stable feeding device for flat hollow steel production, comprising a middle base, wherein the bottom of the middle base is provided with a plurality of first sliding channels, and the first sliding channels are internally provided with a plurality of placing devices which are slidably arranged.
[0007] The middle base is externally provided with a driving device, and the driving device controls the placing devices to enter and exit the first sliding channels.
[0008] The steel rods are vertically inserted into the placing devices.
[0009] Preferably, a plurality of partitions are vertically arranged above the middle base, and the partitions are arranged on both sides of the first sliding channels.
[0010] Preferably, the placing device comprises a U-shaped inner frame, a plurality of sleeves are fixedly arranged in the middle of the inner frame, and the steel rods are vertically inserted into the sleeves.
[0011] Preferably, a U-shaped outer frame is arranged outside the inner frame, and the inner frame and the outer frame are hinged.
[0012] Preferably, the top of the vertical side of the outer frame is provided with a limiting rotation groove, the top of the vertical side of the inner frame is provided with a rotating shaft, a limiting rotation block is protruded on the circumferential surface of the rotating shaft, the rotating shaft and the limiting rotation block are rotationally arranged in the limiting rotation groove, and the rotation angle of the limiting rotation block is 30-60 degrees.
[0013] Preferably, a side base is connected to the outside of the middle base in the direction in which the placing device moves, a second sliding groove is concaved in the top surface of the side base, the second sliding groove is connected with the first sliding groove in a penetrating mode, and the placing device can slide from the first sliding groove to the inside of the second sliding groove.
[0014] Preferably, a screw rod is threadedly connected with the placing device and is arranged in the first sliding groove and the second sliding groove, and the driving device drives the screw rod to rotate.
[0015] Preferably, a cover plate is arranged above the second sliding groove and is hingedly connected with the side base.
[0016] Preferably, a gear box is arranged on the side surface of the side base, and the driving device drives a plurality of screw rods to rotate through the gear box.
[0017] The driving force of the driving device can be individually distributed to the screw rods through the gear box.
[0018] Preferably, an opening block is arranged on the end of the outer frame of the placing device and is arranged above the screw rod.
[0019] When the placing device slides to the side base, the opening block flips the cover plate to make the cover plate in a vertical state.
[0020] Compared with the prior art, the present application has the beneficial effects of:
[0021] (1) The steel bars are vertically arranged to save space and eliminate safety hazards.
[0022] (2) In the process of taking and placing the steel bars, the inner frame can be arranged in an inclined mode to facilitate taking and placing.
[0023] (3) The feeding and discharging of the steel bars can be simultaneously performed, which can ensure stable feeding in the production process. BRIEF DESCRIPTION OF DRAWINGS
[0024] The present application will be further described below in combination with the drawings and examples.
[0025] Figure 1 Figure 1 is a structural view of the stable feeding device for flat and square hollow steel,
[0026] Figure 2 Figure 2 is a top view of the stable feeding device for flat and square hollow steel, Figure 1
[0027] Figure 3 is a side view of the stable feeding device for flat and square hollow steel, Figure 3 Figure 2 Enlarged view of part A,
[0028] Figure 4 is a sectional view, Figure 1
[0029] Figure 5 is a structure diagram of a single body placing device in a stable feeding device for flat square hollow steel production,
[0030] Figure 6 is a side view, Figure 5
[0031] Figure 7 is an enlarged view of part B, Figure 6
[0032] Figure 8 is a structure diagram of a gear box in a stable feeding device for flat square hollow steel production,
[0033] Figure 9 is a partial sectional view of the gear box,
[0034] Figure 10 is a sectional view of an output gear set inside the gear box,
[0035] Figure 11 is an enlarged view of part C, Figure 10
[0036] Figure 12 is an effect diagram when taking and placing a steel bar in a stable feeding device for flat square hollow steel production,
[0037] Figure 13 is a side view. Figure 12
[0038] In the figure: 1 - middle base, 101 - partition plate, 2 - outer frame, 201 - limiting rotating groove, 3 - inner frame, 301 - limiting rotating block, 302 - first telescopic device, 4 - sleeve pipe, 5 - opening block, 501 - first inclined surface, 502 - second inclined surface, 6 - steel bar, 7 - side base, 8 - cover plate, 801 - notch, 9 - box body, 901 - slide way, 10 - driving device, 1001 - output shaft, 1002 - sliding groove, 11 - screw rod, 1101 - passive conical gear, 12 - second telescopic device, 13 - active conical gear, 1301 - spline groove, 14 - continuous and discontinuous device, 1401 - supporting shaft, 1402 - spline shaft, 1403 - sliding block, 15 - sleeve ring, 1501 - connecting rod, 1502 - push plate. DETAILED DESCRIPTION
[0039] As used in the specification and claims, certain terms have particular meanings. Those of skill in the art will understand that different manufacturers of hardware can refer to the same component by different names. The specification and claims should not be construed that differing names dictate differing components. Rather, the specification and claims should be construed by the functional nature of the components. As used throughout the specification and claims, "comprising" is to be interpreted as "including but not limited to." "Substantially" refers to being within an acceptable error range for the particular value as would be understood by one of ordinary skill in the art and when used in the description and the claims, the terms "above" and "below" refer to the drawings and are used for convenience by which to orient the application and to simplify the description, and are not intended to indicate or imply that a particular orientation of the device or element is required to achieve the recited technical effect.
[0040] In the description of the present application, it is to be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "front", "back", "left", "right", "horizontal", and the like are based on the orientations or positional relationships shown in the drawings, and are for the convenience of describing and simplifying the present application, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0041] In the present application, unless specifically defined otherwise and limited in the specification and claims, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between the two elements inside. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0042] The present application is further described in detail below with reference to the accompanying drawings of a flat hollow steel production stable feeding device.
[0043] A flat hollow steel production stable feeding device, comprising an intermediate base 1, the bottom of the intermediate base 1 is provided with a plurality of first sliding channels, and a plurality of placing devices are slidably arranged in the first sliding channels. Steel bars 6 are vertically inserted into the placing devices, and a plurality of steel bars 6 are inserted into each placing device at intervals, so that the steel bars 6 on all placing devices are vertically distributed in a rectangular array. Compared with horizontal stacking, the vertically arranged steel bars 6 have a smaller overall space, and will not slide like stacking, so the safety factor is high.
[0044] The intermediate base 1 is provided with a driving device 10, and the driving device 10 controls the placing devices to enter and exit the first sliding channels. After the placing devices are moved out, the steel bars 6 can be taken out.
[0045] The placing device comprises a U-shaped inner frame 3, a plurality of sleeves 4 are fixed in the middle of the inner frame 3, and a steel bar 6 is vertically inserted into the inside of the sleeve 4.
[0046] In the embodiment, in order to make the steel bar 6 more firm, a circular positioning groove is concavely arranged on the top surface of the bottom beam of the inner frame 3, the bottom of the steel bar 6 is inserted into the circular positioning groove, at least two sleeves 4 are sleeved on each steel bar 6 and are arranged at intervals, the sleeves 4 are fixedly connected through connecting plates, and then the inner frame 3 is connected on the side wall.
[0047] If the sleeve 4 is fixed, the distance between the top surface of the uppermost sleeve 4 and the bottom surface of the inner frame 3 is long, and the stroke of the steel bar 6 during taking and placing must be increased, and the difficulty of taking and placing the steel bar 6 is increased.
[0048] In order to solve the above technical problems, in the embodiment, two layers of sleeves 4 are arranged, the lower sleeves 4 are fixedly connected with the inner frame 3, mounting holes are arranged on the two vertical surfaces of the inner frame 3, a first telescopic device 302 is mounted in the mounting hole, the fixed part of the first telescopic device 302 is fixedly connected with the inner frame 3, and all the upper sleeves 4 are fixedly connected with the telescopic part of the first telescopic device 302.
[0049] In this way, when the steel bar 6 is taken and placed, the placing device is moved out of the middle base 1, then the first telescopic device 302 is actuated to drive the upper sleeves 4 to move downward until the upper sleeves 4 abut against the lower sleeves 4, the stroke of the steel bar 6 during taking and placing is shortened, and the taking and placing are facilitated.
[0050] However, if the steel bar 6 is taken and placed vertically, a large amount of physical strength of the operator is consumed, the labor intensity is increased, and the work efficiency is reduced.
[0051] Therefore, in the embodiment, the outer part of the inner frame 3 is provided with a U-shaped outer frame 2, the inner frame 3 is hingedly connected with the outer frame 2, so that the inner frame 3 can rotate. In order to avoid that the rotating angle is too large and an accident occurs, a limiting rotation groove 201 is arranged on the top of the vertical edge of the outer frame 2, the limiting rotation groove 201 comprises a circular hole in the middle and an arc-shaped hole connected through the outside of the circular hole, a rotating shaft is arranged on the top of the vertical edge of the inner frame 3, a limiting rotation block 301 is protrusively arranged on the circumferential surface of the rotating shaft, and the rotating shaft and the limiting rotation block 301 are rotationally arranged in the limiting rotation groove 201. The limiting rotation block 301 rotates in the arc-shaped hole of the limiting rotation groove 201, therefore, the arc of the arc-shaped hole limits the rotating angle of the limiting rotation block 301, so that the rotating angle of the limiting rotation block 301 is 30° to 60°.
[0052] In this way, when the steel bar 6 is taken and placed, the placing device is moved out of the middle base 1, then the inner frame 3 drives the steel bar 6 to rotate, the steel bar 6 is taken and placed in the horizontal direction, the taking and placing of the steel bar 6 is facilitated, and the labor intensity of the operator is reduced. Figure 12 and the Figure 13As shown, the steel bar 6 is arranged obliquely, which facilitates the taking and placing.
[0053] In order to avoid the rotation of the inner frame 3 above the middle base 1, the collision of the adjacent two placing devices, a plurality of partitions 101 are vertically arranged above the middle base 1, and the partitions 101 are arranged on both sides of the first slide. The partitions 101 increase the depth of the first slide, and the top surface of the partition 101 is higher than the middle line of the inner frame 3, which clamps the placing device and avoids the rotation of the inner frame 3.
[0054] The side base 7 is connected to the outside of the middle base 1 in the direction of the movement of the placing device, and the second slide is concave in the top surface of the side base 7. The second slide is connected with the first slide, and the placing device can slide from the first slide to the inside of the second slide. After the placing device slides to the side base 7, the taking and placing operation of the steel bar 6 is started.
[0055] In order to synchronize the two operation modes and not interfere with each other, one side base 7 is used for discharging, and the other side base 7 is used for feeding.
[0056] A screw rod 11 is arranged in the first slide and the second slide, and the screw rod 11 is threadedly connected with the outer frame 2 of the placing device. The driving device 10 drives the rotation of the screw rod 11.
[0057] Therefore, during the taking and placing of the steel bar 6, the operator needs to go to the top of the side base 7. If the upper end of the second slide is always open, it will affect the walking of the operator and cause safety hazards. Therefore, a cover plate 8 is arranged above the second slide, and the top surface of the cover plate 8 is flush with the top surface of the side base 7. The cover plate 8 is hinged with the side base 7, and when the placing device needs to move to the side base 7, the corresponding cover plate 8 is turned open. As shown in the figure, it does not affect the movement of the placing device, and the other cover plates 8 are in a horizontal state, sealing the second slide and not affecting the walking of the operator. Figure 13
[0058] The turning of the cover plate 8 can be driven by a rotating motor or a rotating hydraulic motor, but this needs to increase the driving device and increase the cost. However, the function of the cover plate 8 and its turning is very simple, and the precision requirement is not high. Therefore, in this embodiment, the driving device is saved, and the turning of the cover plate 8 is connected with the placing device.
[0059] The parts for realizing the above functions are the opening block 5, and the end of the outer frame 2 of the placing device towards the side base 7 is provided with the opening block 5, which is arranged above the screw rod 11. When the placing device slides to the side base 7, the opening block 5 turns the cover plate 8 to make the cover plate 8 in a vertical state.
[0060] The side of the opening block 5 towards the cover plate 8 is provided with a first inclined surface 501 and a second inclined surface 502, which are arranged intersecting each other, and the lower intersection is below the bottom surface of the cover plate 8. When the opening block 5 hits the cover plate 8, the intersection line of the first inclined surface 501 and the second inclined surface 502 pushes the cover plate 8 to flip upwards until it is in a vertical state.
[0061] Since the opening block 5 is protrudingly arranged, if the opening block 5 is placed above the middle base 1, the length of the partition plate 101 and the middle base 1 will be increased, and the material cost will be increased. Therefore, in the embodiment, the opening block 5 is arranged inside the side base 7, and the end of the cover plate 8 towards the opening block 5 is provided with a notch 801. In the initial state, the opening block 5 is arranged inside the notch 801, which solves the problem and reduces the material and cost. At the same time, the notch 801 is arranged at the end, and it will not affect the walking of the operating personnel.
[0062] The side surface of the side base 7 is provided with a gear box, and the driving device 10 drives a plurality of screw rods 11 to rotate through the gear box. Through the control of the gear box, the driving force of the driving device 10 can be individually distributed to each screw rod 11, so as to realize the control of moving out a single or multiple placing devices to the side base 7.
[0063] The gear box comprises a box body 9, and the end of the screw rod 11 is coaxially and fixedly connected with a driven bevel gear 1101, which is arranged inside the box body 9.
[0064] The output shaft 1001 of the driving device 10 penetrates into the box body 9, and the output shaft 1001 is horizontally arranged and is provided with a plurality of sliding grooves 1002 arranged along the axial direction on the circumferential surface. A plurality of driving bevel gears 13 are rotatably arranged on the output shaft 1001, and the driving bevel gears 13 are in meshing connection with the driven bevel gears 1101.
[0065] The driving bevel gear 13 is provided with a through hole, and the hole wall of the through hole is provided with a spline groove 1301. The driving bevel gear 13 and the output shaft 1001 are provided with a connecting and disconnecting device 14, which can control the connection and disconnection of the driving bevel gear 13 and the output shaft 1001.
[0066] In the embodiment, the connecting and disconnecting device 14 comprises a support shaft 1401 and a spline shaft 1402 which are coaxially and fixedly connected, and the support shaft 1401 and the spline shaft 1402 are both sleeved on the output shaft 1001. The inner wall of the support shaft 1401 or the spline shaft 1402 is protrudingly provided with a sliding block 1403, and the sliding block 1403 is slidingly arranged in the sliding groove 1002. In this way, the connecting device 14 can only slide along the axial direction of the output shaft 1001, and the output shaft 1001 rotates to drive the connecting device 14 to rotate at any time.
[0067] When the driving bevel gear 13 is disconnected from the output shaft 1001, the support shaft 1401 is located between the driving bevel gear 13 and the output shaft 1001, and the spline shaft 1402 is located outside the driving bevel gear 3;
[0068] When the driving bevel gear 13 is connected to the output shaft 1001, the spline shaft 1402 is slid to the area between the driving bevel gear 13 and the output shaft 1001 through the sliding disconnecting device 14, and the spline shaft 1402 is inserted into the spline groove 1301, so that the driving bevel gear 13 is connected to the disconnecting device 14, and then connected to the output shaft 1001.
[0069] In order to control the sliding of the disconnecting device 14, a sleeve ring 15 is sleeved on the end of the spline shaft 1402 away from the support shaft 1401, and the sleeve ring 15 is rotatably connected to the spline shaft 1402. The upper and lower sides of the sleeve ring 15 are provided with connecting rods 1501, and the ends of the two connecting rods 1501 are connected to a push plate 1502. A first slide 901 is provided on the side wall of the box 9, and the push plate 1502 is slidably arranged in the first slide 901.
[0070] A second telescopic device 12 is fixed on the side wall of the box 9, and the telescopic rod of the second telescopic device 12 is connected to the push plate 1502. The telescopic rod of the second telescopic device 12 is extended, the disconnecting device 14 is pushed by the sleeve ring 15, the spline shaft 1402 is pushed into the spline groove 1301, and the connection between the driving bevel gear 13 and the output shaft 1001 is realized.
[0071] The first telescopic device 302 and the second telescopic device 12 are electric cylinders or hydraulic cylinders, and the driving device 10 is an electric motor with a speed reduction mechanism.
[0072] A controller is fixed on the gear box, and the controller uses existing technology and has a control panel and an internal integrated circuit board.
[0073] The embodiments of the application are described in detail above with reference to the drawings, but the application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the application.
Claims
1. A flat square hollow steel production stable feeding device, characterized in that: it comprises an intermediate base (1), the bottom of the intermediate base (1) is provided with a plurality of first sliding channels, and a plurality of placing devices are slidably arranged in the first sliding channels; the intermediate base (1) is externally provided with a driving device (10), the driving device (10) controls the placing devices to enter and exit the first sliding channels; a steel bar (6) is vertically inserted into the placing device; a plurality of partition plates (101) are vertically arranged above the intermediate base (1), and the partition plates (101) are arranged on both sides of the first sliding channel; the placing device comprises a U-shaped inner frame (3), a plurality of sleeve pipes (4) are fixedly arranged in the inner frame (3), and the steel bar (6) is vertically inserted into the sleeve pipe (4); the inner frame (3) is externally provided with a U-shaped outer frame (2), and the inner frame (3) and the outer frame (2) are hingedly connected; a limiting rotating groove (201) is arranged at the top of the vertical edge of the outer frame (2), a rotating shaft is arranged at the top of the vertical edge of the inner frame (3), a limiting rotating block (301) is protrusively arranged on the circumferential surface of the rotating shaft, and the rotating shaft and the limiting rotating block (301) are rotatably arranged in the limiting rotating groove (201); the limiting rotating groove (201) comprises a circular hole in the middle and an arc-shaped hole connected through the outside of the circular hole, and the limiting rotating block (301) rotates in the arc-shaped hole of the limiting rotating groove (201); a side base (7) is connected to the outside of the intermediate base (1) in the direction in which the placing device moves, a second sliding channel is concavely arranged in the top surface of the side base (7), the second sliding channel is connected through the first sliding channel, and the placing device can slide from the first sliding channel to the inside of the second sliding channel; a screw rod (11) is jointly arranged in the first sliding channel and the second sliding channel, the screw rod (11) is threadedly connected with the outer frame (2) of the placing device, and the driving device (10) drives the screw rod (11) to rotate; a cover plate (8) is arranged above the second sliding channel, and the cover plate (8) is hingedly connected with the side base (7); an opening block (5) is arranged at the end of the outer frame (2) of the placing device, and the opening block (5) is arranged above the screw rod (11); when the placing device slides to the side base (7), the opening block (5) flips the cover plate (8) to make the cover plate (8) in a vertical state.
2. The flat square hollow steel production stable feeding device according to claim 1, characterized in that: the rotating angle of the limiting rotating block (301) is 30°-60°.
3. The flat square hollow steel production stable feeding device according to claim 1, characterized in that: a gear box is arranged on the side surface of the side base (7), the driving device (10) drives a plurality of screw rods (11) to rotate through the gear box; and the driving force of the driving device (10) can be individually distributed to each screw rod (11) through the control of the gear box.
Citation Information
Patent Citations
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CN115417146A
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CN217171515U
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