A guide state detection method and device, electronic equipment and storage medium

By installing sensors on the upper and lower components of the guide device to acquire and analyze data in real time, the problem of difficulty in detecting abnormal guide status has been solved. This enables real-time detection and scientific judgment of guide status, reduces the risk of failure, and ensures the safety and stability of production.

CN116851462BActive Publication Date: 2026-05-08SGIS SONGSHAN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SGIS SONGSHAN CO LTD
Filing Date
2023-06-30
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In bar and wire rod continuous rolling production lines, abnormal conditions of the guides are difficult to detect online in a timely manner, which affects production safety, continuity and quality stability, and there is a lack of scientific basis for fault diagnosis.

Method used

By setting pressure sensors, displacement sensors, and vibration sensors on the upper and lower guide components of the guide device, data can be acquired and analyzed in real time to automatically determine the status of the guide components.

Benefits of technology

It enables real-time detection and scientific judgment of the guide's status, reduces the risk of failure, and ensures the safe and stable operation of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

Embodiments of the present application provide a guide state detection method and device, electronic equipment and storage medium, which relate to the field of guide detection. The method comprises: acquiring first pressure data, first displacement data and first vibration data of an upper guide component of a guide device, acquiring second pressure data, second displacement data and second vibration data of a lower guide component of the guide device, determining the state of the upper guide component based on the first pressure data, the first displacement data and the first vibration data, and determining the state of the lower guide component based on the second pressure data, the second displacement data and the second vibration data. The method can detect the key parameters of the guide in real time, automatically judge the state of the guide, provide real-time data and scientific judgment for the safe and stable operation of the guide, and reduce the risk of guide operation failure.
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Description

Technical Field

[0001] This invention relates to the field of guide detection, and more specifically, to a guide state detection method, apparatus, electronic device, and storage medium. Background Technology

[0002] In bar and wire rod continuous rolling production lines, the stand configuration is generally alternating between horizontal and vertical. Among them, the inlet guide of the vertical rolling mill adopts rolling guide for clamping and stabilizing the rolled workpiece. The condition of the guide is one of the key components affecting the stability of the rolling process and the stability of quality.

[0003] Currently, the only way to detect guide malfunctions is through on-site inspections. Due to the harsh environment and significant safety risks, it is difficult to detect abnormalities online in a timely manner, with most malfunctions appearing as faults. This has a significant negative impact on production safety, continuity, and quality stability. Furthermore, when guide malfunctions occur, it is difficult to accurately determine the true cause of the malfunction because characteristic data cannot be obtained. The diagnosis relies on subjective human judgment, lacking a scientific basis for fault diagnosis. Summary of the Invention

[0004] The purpose of this invention is to provide a guide state detection method, device, electronic device, and storage medium that can improve the accuracy of guide state detection.

[0005] To achieve the above objectives, the technical solutions adopted in the embodiments of this application are as follows:

[0006] In a first aspect, embodiments of this application provide a guide state detection method, the method comprising:

[0007] Acquire the first pressure data, first displacement data, and first vibration data of the upper guide component of the guide device;

[0008] Acquire the second pressure data, second displacement data, and second vibration data of the lower guide component of the guide device;

[0009] The guiding device includes an upper guiding component and a lower guiding component, which are arranged opposite to each other. The upper guiding component includes an upper guiding guide wheel, an upper guide opening adjustment device, and an upper guide opening adjustment base plate. The lower guiding component includes a lower guiding guide wheel, a lower guide opening adjustment device, and a lower guide opening adjustment base plate. A first pressure sensor, a first displacement sensor, and a first vibration sensor are provided on the upper guide opening adjustment base plate. A second pressure sensor, a second displacement sensor, and a second vibration sensor are provided on the lower guide opening adjustment base plate. The first pressure sensor detects the first pressure data of the upper guiding component, and the second pressure sensor detects the second pressure data of the lower guiding component. The first displacement sensor detects the first displacement data of the upper guiding component, and the second displacement sensor detects the second displacement data of the lower guiding component. The first vibration sensor detects the first vibration data of the upper guiding component, and the second vibration sensor detects the second vibration data of the lower guiding component.

[0010] The state of the upper guide component is determined based on the first pressure data, the first displacement data, and the first vibration data.

[0011] The state of the lower guide component is determined based on the second pressure data, the second displacement data, and the second vibration data.

[0012] In an optional implementation, the step of determining the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data includes:

[0013] Compare the first displacement data with the first preset displacement data;

[0014] When the first displacement data is inconsistent with the first preset displacement data, it is determined that the opening degree of the upper guide wheel of the upper guide component is abnormal.

[0015] In an optional implementation, the method further includes:

[0016] When the first displacement data is consistent with the first preset displacement data, the first pressure data is compared with the first preset pressure data;

[0017] When the first pressure data is greater than the first preset pressure data, it is determined that the pressure of the upper guide wheel of the upper guide component is abnormal.

[0018] In an optional implementation, the step of determining the state of the upper guide component using the first pressure data, first displacement data, and first vibration data includes:

[0019] Vibration analysis is performed on the first vibration data;

[0020] When the analysis result of the first vibration data is abnormal, the first pressure data and the first preset pressure data are compared.

[0021] When the first pressure data is less than or equal to the first preset pressure data, it is determined that the upper guide wheel of the upper guide component is abnormal.

[0022] In an optional implementation, the step of determining the state of the lower guide component based on the second pressure data, the second displacement data, and the second vibration data includes:

[0023] Compare the second displacement data with the second preset displacement data;

[0024] When the second displacement data is inconsistent with the second preset displacement data, it is determined that the opening degree of the lower guide wheel of the lower guide component is abnormal.

[0025] In an optional implementation, the method further includes:

[0026] When the second displacement data matches the second preset displacement data, the second pressure data is compared with the second preset pressure data;

[0027] When the second pressure data is greater than the second preset pressure data, it is determined that the pressure of the lower guide wheel of the lower guide component is abnormal.

[0028] In an optional implementation, the step of determining the state of the lower guide component using the second pressure data, second displacement data, and second vibration data includes:

[0029] Vibration analysis was performed on the second vibration data;

[0030] If the analysis result of the second vibration data is abnormal, the second pressure data and the second preset pressure data will be compared.

[0031] When the second pressure data is less than or equal to the second preset pressure data, it is determined that the lower guide wheel of the lower guide component is abnormal.

[0032] Secondly, embodiments of this application provide a guide state detection device, the device comprising:

[0033] The first acquisition module is used to acquire the first pressure data, the first displacement data, and the first vibration data of the upper guide component of the guide device;

[0034] The second acquisition module is used to acquire the second pressure data, the second displacement data, and the second vibration data of the lower guide component of the guide device.

[0035] The guiding device includes an upper guiding component and a lower guiding component, which are arranged opposite to each other. The upper guiding component includes an upper guiding guide wheel, an upper guide opening adjustment device, and an upper guide opening adjustment base plate. The lower guiding component includes a lower guiding guide wheel, a lower guide opening adjustment device, and a lower guide opening adjustment base plate. A first pressure sensor, a first displacement sensor, and a first vibration sensor are provided on the upper guide opening adjustment base plate. A second pressure sensor, a second displacement sensor, and a second vibration sensor are provided on the lower guide opening adjustment base plate. The first pressure sensor detects the first pressure data of the upper guiding component, and the second pressure sensor detects the second pressure data of the lower guiding component. The first displacement sensor detects the first displacement data of the upper guiding component, and the second displacement sensor detects the second displacement data of the lower guiding component. The first vibration sensor detects the first vibration data of the upper guiding component, and the second vibration sensor detects the second vibration data of the lower guiding component.

[0036] The first detection module is used to determine the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data.

[0037] The second detection module is used to determine the state of the lower guide component based on the second pressure data, the second displacement data, and the second vibration data.

[0038] Thirdly, embodiments of this application provide an electronic device, including a memory and a processor, wherein the memory stores a computer program, and the processor executes the computer program to implement the steps of the guide state detection method.

[0039] Fourthly, embodiments of this application provide a storage medium storing a computer program thereon, which, when executed by a processor, implements the steps of the guide state detection method.

[0040] This application has the following beneficial effects:

[0041] This application acquires first pressure data, first displacement data, and first vibration data of the upper guide component of the guiding device, and second pressure data, second displacement data, and second vibration data of the lower guide component of the guiding device. The guiding device includes an upper guide component and a lower guide component, which are arranged opposite to each other. The upper guide component includes an upper guide wheel, an upper guide opening adjustment device, and an upper guide opening adjustment base plate. The lower guide component includes a lower guide wheel, a lower guide opening adjustment device, and a lower guide opening adjustment base plate. A first pressure sensor, a first displacement sensor, and a first vibration sensor are disposed on the upper guide opening adjustment base plate, and a second pressure sensor, second displacement data, and second vibration data are disposed on the lower guide opening adjustment base plate. The system includes a first pressure sensor, a second displacement sensor, and a second vibration sensor. A first pressure sensor detects the first pressure data of the upper guide component, and a second pressure sensor detects the second pressure data of the lower guide component. Similarly, a first displacement sensor detects the first displacement data of the upper guide component, and a second displacement sensor detects the second displacement data of the lower guide component. A first vibration sensor detects the first vibration data of the upper guide component, and a second vibration sensor detects the second vibration data of the lower guide component. Based on the first pressure data, first displacement data, and first vibration data, the state of the upper guide component is determined; similarly, based on the second pressure data, second displacement data, and second vibration data, the state of the lower guide component is determined. This system can detect key operational parameters of the guide in real time, automatically determine the guide's state, provide real-time data and scientific judgment for the safe and stable operation of the guide, and reduce the risk of guide malfunctions. Attached Figure Description

[0042] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0043] Figure 1 A block diagram of an electronic device provided in an embodiment of the present invention;

[0044] Figure 2 This is one of the flowcharts illustrating a guide state detection method provided in an embodiment of the present invention;

[0045] Figure 3 This is a schematic diagram of the guiding device structure provided in an embodiment of the present invention;

[0046] Figure 4 This is a second schematic flowchart of a guide state detection method provided in an embodiment of the present invention;

[0047] Figure 5This is the third flowchart illustrating a guide state detection method provided in an embodiment of the present invention.

[0048] Figure 6 This is the fourth flowchart illustrating a guide state detection method provided in an embodiment of the present invention.

[0049] Figure 7 This is a schematic diagram of a guide state detection device provided in an embodiment of the present invention. Detailed Implementation

[0050] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0051] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0052] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0053] In the description of this invention, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this invention is usually placed, they are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.

[0054] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0055] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0056] Through extensive research, the inventors discovered that in bar and wire rod continuous rolling production lines, the stand configuration is generally alternating between horizontal and vertical. Among them, the inlet guide of the vertical rolling mill adopts rolling guide for clamping and stabilizing the rolled workpiece. The state of the guide is one of the key components affecting the stability of the rolling process and the stability of quality.

[0057] Currently, the only way to detect guide malfunctions is through on-site inspections. Due to the harsh environment and significant safety risks, it is difficult to detect abnormalities online in a timely manner, with most malfunctions appearing as faults. This has a significant negative impact on production safety, continuity, and quality stability. Furthermore, when guide malfunctions occur, it is difficult to accurately determine the true cause of the malfunction because characteristic data cannot be obtained. The diagnosis relies on subjective human judgment, lacking a scientific basis for fault diagnosis.

[0058] In view of the above-mentioned problems, this embodiment provides a guide status detection method, device, electronic device and storage medium, which can detect the key operating parameters of the guide in real time, automatically determine the guide status, provide real-time data and scientific judgment for the safe and stable operation of the guide, and reduce the risk of guide operation failure. The solution provided in this embodiment is described in detail below.

[0059] This embodiment provides an electronic device capable of detecting the state of a device. In one possible implementation, the electronic device can be a user terminal, such as, but not limited to, a server, smartphone, personal computer (PC), tablet computer, personal digital assistant (PDA), mobile internet device (MID), etc.

[0060] Please refer to Figure 1 , Figure 1 This is a schematic diagram of the structure of the electronic device 100 provided in the embodiments of this application. The electronic device 100 may further include... Figure 1 The more or fewer components shown, or having the same Figure 1 The different configurations shown. Figure 1The components shown can be implemented using hardware, software, or a combination thereof.

[0061] The electronic device 100 includes a guide state detection device 110, a memory 120, and a processor 130.

[0062] The components of the memory 120 and processor 130 are electrically connected directly or indirectly to achieve data transmission or interaction. For example, these components can be electrically connected to each other through one or more communication buses or signal lines. The guide position detection device 110 includes at least one software function module that can be stored in the memory 120 in the form of software or firmware or embedded in the operating system (OS) of the electronic device 100. The processor 130 is used to execute the executable modules stored in the memory 120, such as the software function modules and computer programs included in the guide position detection device 110.

[0063] The memory 120 may be, but is not limited to, Random Access Memory (RAM), Read Only Memory (ROM), Programmable Read-Only Memory (PROM), Erasable Programmable Read-Only Memory (EPROM), Electrically Erasable Programmable Read-Only Memory (EEPROM), etc. The memory 120 is used to store programs, and the processor 130 executes the programs after receiving execution instructions.

[0064] Please refer to Figure 2 , Figure 2 For application Figure 1 The flowchart below shows a method for detecting the orientation state of an electronic device 100. The method includes a detailed description of each step.

[0065] Step 201: Obtain the first pressure data, first displacement data, and first vibration data of the upper guide component of the guide device.

[0066] Step 202: Obtain the second pressure data, second displacement data, and second vibration data of the lower guide component of the guide device.

[0067] Step 203: Determine the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data.

[0068] Step 204: Determine the state of the lower guide component based on the second pressure data, the second displacement data, and the second vibration data.

[0069] like Figure 3 The diagram shows a schematic of the guiding device. The guiding device includes an upper guiding component 1 and a lower guiding component 2, which are arranged opposite to each other. The upper guiding component 1 includes an upper guiding guide wheel 11, an upper guide opening adjustment device 12, and an upper guide opening adjustment base plate 13. The lower guiding component 2 includes a lower guiding guide wheel 21, a lower guide opening adjustment device 22, and a lower guide opening adjustment base plate 23. The upper guide opening adjustment base plate 13 is equipped with a first pressure sensor, a first displacement sensor, and a first vibration sensor. The lower guide opening adjustment base plate 23 is equipped with a second pressure sensor, a second displacement sensor, and a second vibration sensor. The first pressure sensor detects the first pressure data of the upper guiding component, the second pressure sensor detects the second pressure data of the lower guiding component, the first displacement sensor detects the first displacement data of the upper guiding component, the second displacement sensor detects the second displacement data of the lower guiding component, the first vibration sensor detects the first vibration data of the upper guiding component, and the second vibration sensor detects the second vibration data of the lower guiding component.

[0070] The first pressure data detected by the first pressure sensor on the upper guide component, the second pressure data detected by the second pressure sensor on the lower guide component, the first displacement data detected by the first displacement sensor on the upper guide component, the second displacement data detected by the second displacement sensor on the lower guide component, the first vibration data detected by the first vibration sensor on the upper guide component, and the second vibration data detected by the second vibration sensor on the lower guide component are all received by the electronic device. The electronic device determines the guiding state of the guiding device based on the received first pressure data, second pressure data, first displacement data, second displacement data, first vibration data, and second vibration data.

[0071] Based on the first pressure sensor, the first displacement sensor, and the first vibration sensor installed on the upper guide component, the pressure data, displacement data, and vibration data of the upper guide component are detected in real time to determine the state of the upper guide component.

[0072] Based on the second pressure sensor, second displacement sensor and second vibration sensor installed on the lower guide component, the pressure data, displacement data and vibration data of the lower guide component are detected in real time, thereby determining the state of the lower guide component.

[0073] There are several ways to determine the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data. In one implementation method, such as... Figure 4As shown, it includes the following steps:

[0074] Step 203-1: Compare the first displacement data with the first preset displacement data.

[0075] Step 203-2: When the first displacement data is inconsistent with the first preset displacement data, determine that the opening degree of the upper guide wheel of the upper guide component is abnormal.

[0076] Before determining the state of the upper guide component based on the first pressure data, the second displacement data, and the first vibration data, the first preset displacement data is preset.

[0077] When the first displacement data is inconsistent with the first preset displacement data, it is directly determined that the opening degree of the upper guide wheel of the upper guide component is abnormal.

[0078] In another implementation of determining the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data, such as... Figure 5 As shown, it includes the following steps:

[0079] Step 203-3: When the first displacement data is consistent with the first preset displacement data, compare the first pressure data with the first preset pressure data.

[0080] Step 203-4: When the first pressure data is greater than the first preset pressure data, determine that the pressure of the upper guide wheel of the upper guide component is abnormal.

[0081] When the first displacement data and the first preset displacement data are consistent, it indicates that the opening degree of the upper guide wheel of the upper guide component is normal. At this time, other states of the upper guide component are detected based on the first pressure data.

[0082] If the first pressure data is greater than the first preset pressure data, it indicates that there is an abnormality in the upper guide wheel of the upper guide component, that is, the pressure of the upper guide wheel is abnormal.

[0083] In another implementation of determining the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data, such as... Figure 6 As shown, it includes the following steps:

[0084] Step 203-5: Perform vibration analysis on the first vibration data.

[0085] Step 203-6: When the analysis result of the first vibration data is abnormal, compare the first pressure data with the first preset pressure data.

[0086] Step 203-7: When the first pressure data is less than or equal to the first preset pressure data, determine that the upper guide wheel of the upper guide component is abnormal.

[0087] Vibration analysis is performed on the first vibration data. If the analysis results of the first vibration data are abnormal, the cause of the abnormality of the upper guide component is further determined based on the first pressure data.

[0088] It should be noted that the determination of the state of the lower guide component is similar to the detection method of the upper guide component. Specifically, the second displacement data can be compared with the second preset displacement data. When the second displacement data is inconsistent with the second preset displacement data, it is determined that the opening degree of the lower guide wheel of the lower guide component is abnormal.

[0089] When the second displacement data is consistent with the second preset displacement data, the second pressure data is then compared with the second preset pressure data. When the second pressure data is greater than the second preset pressure data, it is determined that the pressure of the lower guide wheel of the lower guide component is abnormal.

[0090] Vibration analysis is performed on the second vibration data. If the analysis result of the second vibration data is abnormal, the second pressure data is compared with the second preset pressure data. If the second pressure data is less than or equal to the second preset pressure data, the lower guide wheel of the lower guide component is determined to be abnormal. Vibration analysis is performed on the second vibration data. If the analysis result of the second vibration data is abnormal, the cause of the abnormality of the lower guide component is further determined based on the second pressure data.

[0091] Please refer to Figure 7 This application embodiment also provides an application for Figure 1 The electronic device 100 includes a guide state detection device 110, which comprises:

[0092] The first acquisition module 111 is used to acquire the first pressure data, the first displacement data, and the first vibration data of the upper guide component of the guide device;

[0093] The second acquisition module 112 is used to acquire the second pressure data, the second displacement data, and the second vibration data of the lower guide component of the guide device;

[0094] The guiding device includes an upper guiding component and a lower guiding component, which are arranged opposite to each other. The upper guiding component includes an upper guiding guide wheel, an upper guide opening adjustment device, and an upper guide opening adjustment base plate. The lower guiding component includes a lower guiding guide wheel, a lower guide opening adjustment device, and a lower guide opening adjustment base plate. A first pressure sensor, a first displacement sensor, and a first vibration sensor are provided on the upper guide opening adjustment base plate. A second pressure sensor, a second displacement sensor, and a second vibration sensor are provided on the lower guide opening adjustment base plate. The first pressure sensor detects the first pressure data of the upper guiding component, and the second pressure sensor detects the second pressure data of the lower guiding component. The first displacement sensor detects the first displacement data of the upper guiding component, and the second displacement sensor detects the second displacement data of the lower guiding component. The first vibration sensor detects the first vibration data of the upper guiding component, and the second vibration sensor detects the second vibration data of the lower guiding component.

[0095] The first detection module 113 is used to determine the state of the upper guide component based on the first pressure data, the first displacement data and the first vibration data.

[0096] The second detection module 114 is used to determine the state of the lower guide component based on the second pressure data, the second displacement data, and the second vibration data.

[0097] This application also provides an electronic device 100, which includes a processor 130 and a memory 120. The memory 120 stores computer-executable instructions, which, when executed by the processor 130, implement the bit state detection method.

[0098] This application embodiment also provides a computer-readable storage medium storing a computer program, which, when executed by a processor 130, implements the bit state detection method.

[0099] In the embodiments provided in this application, it should be understood that the disclosed apparatus and methods can also be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the flowcharts and block diagrams in the accompanying drawings illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods, and computer program products according to various embodiments of this application. In this regard, each block in a flowchart or block diagram may represent a module, segment, or portion of code containing one or more executable instructions for implementing a specified logical function. It should also be noted that in some alternative implementations, the functions marked in the blocks may occur in a different order than those marked in the drawings. For example, two consecutive blocks may actually be executed substantially in parallel, and they may sometimes be executed in reverse order, depending on the functions involved. It should also be noted that each block in a block diagram and / or flowchart, and combinations of blocks in block diagrams and / or flowcharts, can be implemented using a dedicated hardware-based system that performs the specified function or action, or using a combination of dedicated hardware and computer instructions.

[0100] Furthermore, the functional modules in the various embodiments of this application can be integrated together to form an independent part, or each module can exist independently, or two or more modules can be integrated to form an independent part. If the function is implemented as a software functional module and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application. The aforementioned storage medium includes: USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, optical disks, and other media capable of storing program code.

[0101] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0102] The above descriptions are merely various embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A method for detecting the state of a conductor, characterized in that, The method includes: Acquire the first pressure data, first displacement data, and first vibration data of the upper guide component of the guide device; Acquire the second pressure data, second displacement data, and second vibration data of the lower guide component of the guide device; The guiding device includes an upper guiding component and a lower guiding component, which are arranged opposite to each other. The upper guiding component includes an upper guiding guide wheel, an upper guide opening adjustment device, and an upper guide opening adjustment base plate. The lower guiding component includes a lower guiding guide wheel, a lower guide opening adjustment device, and a lower guide opening adjustment base plate. A first pressure sensor, a first displacement sensor, and a first vibration sensor are provided on the upper guide opening adjustment base plate. A second pressure sensor, a second displacement sensor, and a second vibration sensor are provided on the lower guide opening adjustment base plate. The first pressure sensor detects the first pressure data of the upper guiding component, and the second pressure sensor detects the second pressure data of the lower guiding component. The first displacement sensor detects the first displacement data of the upper guiding component, and the second displacement sensor detects the second displacement data of the lower guiding component. The first vibration sensor detects the first vibration data of the upper guiding component, and the second vibration sensor detects the second vibration data of the lower guiding component. The state of the upper guide component is determined based on the first pressure data, the first displacement data, and the first vibration data. The state of the lower guide component is determined based on the second pressure data, the second displacement data, and the second vibration data. The step of determining the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data includes: Vibration analysis is performed on the first vibration data; When the analysis result of the first vibration data is abnormal, the first pressure data and the first preset pressure data are compared. When the first pressure data is less than or equal to the first preset pressure data, it is determined that the upper guide wheel of the upper guide component is abnormal.

2. The method according to claim 1, characterized in that, The step of determining the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data includes: Compare the first displacement data with the first preset displacement data; When the first displacement data is inconsistent with the first preset displacement data, it is determined that the opening degree of the upper guide wheel of the upper guide component is abnormal.

3. The method according to claim 2, characterized in that, The method further includes: When the first displacement data is consistent with the first preset displacement data, the first pressure data is compared with the first preset pressure data; When the first pressure data is greater than the first preset pressure data, it is determined that the pressure of the upper guide wheel of the upper guide component is abnormal.

4. The method according to claim 1, characterized in that, The step of determining the state of the lower guide component based on the second pressure data, the second displacement data, and the second vibration data includes: Compare the second displacement data with the second preset displacement data; When the second displacement data is inconsistent with the second preset displacement data, it is determined that the opening degree of the lower guide wheel of the lower guide component is abnormal.

5. The method according to claim 4, characterized in that, The method further includes: When the second displacement data matches the second preset displacement data, the second pressure data is compared with the second preset pressure data; When the second pressure data is greater than the second preset pressure data, it is determined that the pressure of the lower guide wheel of the lower guide component is abnormal.

6. The method according to claim 1, characterized in that, The step of determining the state of the lower guide component based on the second pressure data, the second displacement data, and the second vibration data includes: Vibration analysis was performed on the second vibration data; If the analysis result of the second vibration data is abnormal, the second pressure data and the second preset pressure data will be compared. When the second pressure data is less than or equal to the second preset pressure data, it is determined that the lower guide wheel of the lower guide component is abnormal.

7. A guide state detection device, characterized in that, The device includes: The first acquisition module is used to acquire the first pressure data, the first displacement data, and the first vibration data of the upper guide component of the guide device; The second acquisition module is used to acquire the second pressure data, the second displacement data, and the second vibration data of the lower guide component of the guide device. The guiding device includes an upper guiding component and a lower guiding component, which are arranged opposite to each other. The upper guiding component includes an upper guiding guide wheel, an upper guide opening adjustment device, and an upper guide opening adjustment base plate. The lower guiding component includes a lower guiding guide wheel, a lower guide opening adjustment device, and a lower guide opening adjustment base plate. A first pressure sensor, a first displacement sensor, and a first vibration sensor are provided on the upper guide opening adjustment base plate. A second pressure sensor, a second displacement sensor, and a second vibration sensor are provided on the lower guide opening adjustment base plate. The first pressure sensor detects the first pressure data of the upper guiding component, and the second pressure sensor detects the second pressure data of the lower guiding component. The first displacement sensor detects the first displacement data of the upper guiding component, and the second displacement sensor detects the second displacement data of the lower guiding component. The first vibration sensor detects the first vibration data of the upper guiding component, and the second vibration sensor detects the second vibration data of the lower guiding component. The first detection module is used to determine the state of the upper guide component based on the first pressure data, the first displacement data, and the first vibration data. The second detection module is used to determine the state of the lower guide component based on the second pressure data, the second displacement data, and the second vibration data. The first detection module is specifically used for: Vibration analysis is performed on the first vibration data; When the analysis result of the first vibration data is abnormal, the first pressure data and the first preset pressure data are compared. When the first pressure data is less than or equal to the first preset pressure data, it is determined that the upper guide wheel of the upper guide component is abnormal.

8. An electronic device, characterized in that, It includes a memory and a processor, the memory storing a computer program, and the processor executing the computer program to implement the steps of the method according to any one of claims 1-6.

9. A storage medium having a computer program stored thereon, characterized in that, When executed by a processor, the computer program implements the steps of the method described in any one of claims 1-6.

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