A single spindle debugging system and debugging method for a winding machine based on Bluetooth technology

Abstract

The present invention provides a single-spindle debugging system and method for a winding machine based on Bluetooth technology. The single-spindle debugging system comprises a winding machine host computer and several winding spindles, each of which is equipped with a single-spindle control board. The system is characterized by a Bluetooth interface on the single-spindle control board for installing a Bluetooth module. The single-spindle debugging system is equipped with at least one Bluetooth module and an intelligent terminal device equipped with the debugging module. The debugging module includes a single-spindle component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, a multi-spindle debugging management module, and a database storage module. The intelligent terminal device communicates with one or more winding spindles via the Bluetooth module. Debugging is flexible and convenient, enabling debugging of multiple winding spindles. Debugging data can be stored, making it easy to access relevant information from the intelligent terminal device. The present invention improves debugging efficiency, and the debugging process includes navigation and logging functions, making it more scientific and convenient.

Description

Technical Field

[0001] The present invention relates to the technical field of textile machinery, and mainly relates to the improvement of a winding machine, in particular to a single-spindle debugging system and a debugging method for a winding machine based on Bluetooth technology. Background Art

[0002] Currently, there are two methods for debugging a single spindle in a winding machine: one is to use a dedicated debugging table used by the manufacturer. The single spindle is moved to the debugging table and debugging is performed using buttons on the debugging handle, with each button representing a debugging step command. The second method is to debug using the buttons on the single spindle panel. The third method is to send debugging commands from a host computer.

[0003] Given the specialized nature of the debugging platform, it's only suitable for debugging in winding machine workshops and not for textile mills. Debugging via the panel buttons on individual spindles requires pressing a combination of buttons, with fixed steps and manual review of results, resulting in limited debugging flexibility. Sending debugging commands from a host computer requires operating the computer before visiting the individual spindles to inspect their movements and make adjustments. Performing multiple debugging operations on a single spindle requires multiple trips to the host computer to configure and enable the corresponding debugging modules, making the debugging process cumbersome and inefficient.

[0004] Therefore, it is urgent to design and develop a single-spindle debugging system and debugging method for winding machines based on Bluetooth technology. The debugging is flexible and convenient. Multiple single spindles of winding machines can be debugged using a single smart terminal device. The debugging data can be stored in a database, making it easy to view relevant information from the smart terminal device. This is a technical problem that needs to be solved urgently in this field. Summary of the Invention

[0005] In order to solve the above-mentioned problems existing in the prior art, the present invention provides a winding machine single spindle debugging system and debugging method based on Bluetooth technology. The debugging is flexible and convenient. Multiple winding machine single spindles can be debugged using one smart terminal device. The debugging data can be stored, making it easy to view relevant information from the smart terminal device.

[0006] The purpose of the present invention is achieved through the following technical solutions:

[0007] A single-spindle debugging system for a winding machine based on Bluetooth technology, comprising a winding machine host computer and several single spindles of the winding machine, each single spindle of the winding machine being equipped with a single spindle control board, characterized in that the single spindle control board is provided with a Bluetooth interface for installing a Bluetooth module, each set of the single-spindle debugging system for the winding machine is equipped with at least one Bluetooth module and one intelligent terminal device equipped with the debugging module, the debugging module comprising a single-spindle component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, a multi-spindle debugging management function module and a database storage module, the intelligent terminal device communicating with one or more single spindles of the winding machine via the Bluetooth module;

[0008] The single spindle component debugging module is used for debugging the positions of the motors, sensors, mechanical components and the winding cycle of the single spindle in the winding machine;

[0009] The debugging alarm module is used to alarm when abnormal motor operation, abnormal sensor signal, incomplete mechanical operation and abnormal single spindle cycle action in the winding machine are detected during the debugging process;

[0010] The debugging navigation module is used to provide alarm causes and solutions in the form of documents for alarms that occur during the debugging process;

[0011] The debugging log module is used to record the debugging time, information and problems of the single spindle of the winding machine being debugged;

[0012] The multi-single-spindle debugging management functional module is used to simplify the debugging work of multiple single spindles of winding machines. By analyzing the debugging results, the steps of the later debugging of the single spindle are optimized. For debugging of different spinning requirements, corresponding debugging standard commands are made and stored. When debugging for a certain requirement, the corresponding debugging standard is directly called.

[0013] Further improvement to the above technical solution: the smart terminal device is a smart phone or a tablet computer.

[0014] A further improvement to the above technical solution is that it also includes a network platform, and the smart terminal device and the network platform realize wireless network communication.

[0015] Further improvement of the above technical solution: the single spindle of the winding machine includes a frame, a support arm, a grooved drum and its transmission mechanism, an air circuit, an air door, a bobbin suction nozzle, a package yarn suction nozzle, a splicer, a tension component, scissors and a braiding rod.

[0016] A debugging method for a single spindle debugging system of a winding machine based on Bluetooth technology, characterized in that the debugging method comprises the following steps:

[0017] Step 1: After plugging the Bluetooth module 4 into the Bluetooth interface of the single-spindle control board, the single-spindle control board initializes the Bluetooth module 4 and then sets the name and password;

[0018] Step 2: Use the smart terminal device to connect the Bluetooth module. After the connection is successful, start the debugging module;

[0019] Step 3: The single spindle component debugging module is used to debug single or multiple winder spindles. The debugging alarm module is used to realize the alarm function. The debugging navigation module is used to provide the alarm cause and solution in the form of a document for the alarm that occurs during the debugging process. The debugging log module is used to record the debugging information and data.

[0020] Step 4: The database storage module stores the debugging information and data for user query.

[0021] Improvement on the above technical solution: multiple winding machine spindles share one Bluetooth module for debugging, and the debugging management of multiple winding machine spindles is realized on the intelligent terminal device through the multi-spindle debugging management function module.

[0022] Further improvement to the above technical solution: the specific implementation method of managing single spindles of multiple winding machines is to set the connection password for the Bluetooth module from the winding machine host computer. When the single spindle control board sets the Bluetooth module, the single spindle control board sets the name of the Bluetooth module according to the machine number set by the winding machine host computer and the spindle number of the current single spindle. Select the Bluetooth device from the Bluetooth setting interface on the smart terminal device and connect. After the connection is successful, turn on the single spindle debugging function in the debugging module, and the single spindle control board enters the debugging mode from the working mode to run the debugging module.

[0023] The advantages and positive effects of the present invention compared with the prior art are:

[0024] 1. The present invention can improve debugging efficiency, and the debugging has navigation and log functions, which is more scientific and convenient;

[0025] 2. The present invention is also equipped with a network platform to upload debugging information and data to the network platform, thus realizing digital equipment management;

[0026] 3. The smart terminal device used in the present invention is a smart phone or a tablet computer, which is easy to carry and easy to operate and use. Debugging information and data can be stored, making it easy to view relevant information from the smart terminal device. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of a single-spindle debugging system for a winding machine based on Bluetooth technology of the present invention;

[0028] Figure 2 This is a schematic diagram of the components of a debugging module in a single-spindle debugging system for a winding machine based on Bluetooth technology of the present invention;

[0029] Figure 3 This is a schematic diagram of a single spindle online debugging application in a single spindle debugging system for a winding machine based on Bluetooth technology of the present invention;

[0030] Figure 4 The present invention is a schematic diagram of a display interface for online debugging of a single spindle in a single spindle debugging system of a winding machine based on Bluetooth technology. Implementation Method

[0031] The present invention is further described in detail below with reference to the accompanying drawings:

[0032] See also Figures 1-4 An embodiment of a Bluetooth-based single-spindle debugging system for a winding machine includes a winding machine host computer and several winding spindles. Each winding spindle is equipped with a single-spindle control panel with a Bluetooth interface for installing a Bluetooth module. Each winding spindle debugging system is equipped with at least one Bluetooth module and one smart terminal device equipped with the debugging module. The system also includes a smart terminal device equipped with the debugging module. The debugging module includes a single-spindle component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, a multi-spindle debugging management module, and a database storage module. The smart terminal device communicates with one or more winding spindles via the Bluetooth module 4.

[0033] The single spindle component debugging module is used for debugging the positions of the motors, sensors, mechanical components and the single spindle winding cycle in the single spindle of the winding machine.

[0034] The debugging alarm module is used to alarm when abnormal motor operation, abnormal sensor signal, incomplete mechanical operation and abnormal single spindle cycle action are detected in the winding machine during the debugging process.

[0035] The debugging navigation module is used to provide alarm causes and solutions in the form of documents for alarms that occur during the debugging process.

[0036] The debugging log module is used to record the debugging time, information and problems of the single spindle of the winding machine being debugged.

[0037] The multi-single-spindle debugging management functional module is used to simplify the debugging work of multiple single spindles of winding machines. By analyzing the debugging results, the steps of the later debugging of the single spindle are optimized. For debugging of different spinning requirements, corresponding debugging standard commands are made and stored. When debugging for a certain requirement, the corresponding debugging standard is directly called.

[0038] Furthermore: the above-mentioned intelligent terminal device is a smart phone or a tablet computer.

[0039] Furthermore, it also includes a network platform, and the smart terminal device realizes wireless network communication with the network platform, which can realize digital device management.

[0040] Specifically, the single spindle of the winding machine includes a frame, a support arm, a grooved drum and its transmission mechanism, an air circuit, an air door, a bobbin suction nozzle, a package yarn suction nozzle, a splicer, a tension component, a scissors and a braiding rod.

[0041] See also Figure 2 The present invention provides an embodiment of a debugging method for a single spindle debugging system of a winding machine based on Bluetooth technology, wherein the debugging method comprises the following steps:

[0042] Step 1: After plugging the Bluetooth module into the Bluetooth interface of the single-spindle control board, the single-spindle control board initializes the Bluetooth module and then sets the name and password;

[0043] Step 2: Use the smart terminal device to connect the Bluetooth module. After the connection is successful, start the debugging module;

[0044] Step 3: The single spindle component debugging module is used to debug single or multiple winder spindles. The debugging alarm module is used to realize the alarm function. The debugging navigation module is used to provide the alarm cause and solution in the form of a document for the alarm that occurs during the debugging process. The debugging log module is used to record the debugging information and data.

[0045] Step 4: The database storage module stores the debugging information and data for user query.

[0046] Improvement on the above technical solution: multiple winding machine spindles share one Bluetooth module 4 for debugging, and debugging and management of multiple winding machine spindles are realized on the intelligent terminal device through the multi-spindle debugging management function module.

[0047] Specifically: the specific implementation method of single spindle management of multiple winding machines is to set the connection password for the Bluetooth module from the winding machine host computer. When the single spindle control board sets the Bluetooth module, the single spindle control board sets the name of the Bluetooth module according to the machine number set by the winding machine host computer and the spindle number of the current single spindle. Select the Bluetooth device from the Bluetooth setting interface on the smart terminal device and connect. After the connection is successful, turn on the single spindle debugging function in the debugging module, and the single spindle control board enters the debugging mode from the working mode to run the debugging module.

[0048] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention also fall within the scope of protection of the present invention.

Claims

1. A single-spindle debugging system for a winding machine based on Bluetooth technology, comprising a winding machine host computer and a plurality of winding machine single spindles, each of which is equipped with a single spindle control board, characterized in that: The single spindle control panel is provided with a Bluetooth interface for installing a Bluetooth module. Each set of winding machine single spindle debugging system is equipped with at least one Bluetooth module and one intelligent terminal device equipped with a debugging module. The debugging module includes a single spindle component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, a multi-spindle debugging management function module and a database storage module. The intelligent terminal device communicates with one or more single spindles of the winding machine through the Bluetooth module. The single spindle component debugging module is used for debugging the positions of the motors, sensors, mechanical components and the winding cycle of the single spindle in the winding machine; The debugging alarm module is used to alarm when abnormal motor operation, abnormal sensor signal, incomplete mechanical operation and abnormal single spindle cycle action in the winding machine are detected during the debugging process; The debugging navigation module is used to provide alarm causes and solutions in the form of documents for alarms that occur during the debugging process; The debugging log module is used to record the debugging time, information and problems of the single spindle of the winding machine being debugged; The multi-single spindle debugging management function module is used to simplify the debugging of multiple single spindles of winding machines. By analyzing the debugging results, the steps of the later debugging of the single spindle are optimized. For debugging of different spinning requirements, corresponding debugging standard commands are made and stored. When debugging for a certain requirement, the corresponding debugging standard is directly called; The smart terminal device is a smart phone or a tablet computer; It also includes a network platform, and the smart terminal device and the network platform realize wireless network communication; The single spindle of the winding machine comprises a frame, a supporting arm, a grooved drum and a transmission mechanism thereof, an air circuit, an air door, a bobbin suction nozzle, a package yarn suction nozzle, a splicer, a tension component, a scissors and a braiding rod.

2. A debugging method for a single spindle debugging system of a winding machine based on Bluetooth technology, characterized in that: The debugging method comprises the following steps: Step 1: After plugging the Bluetooth module into the Bluetooth interface of the single-spindle control board, the single-spindle control board initializes the Bluetooth module and then sets the name and password; Step 2: Use the smart terminal device to connect the Bluetooth module. After the connection is successful, start the debugging module; Step 3: The single spindle component debugging module is used to debug single or multiple winder spindles. The debugging alarm module is used to realize the alarm function. The debugging navigation module is used to provide the alarm cause and solution in the form of a document for the alarm that occurs during the debugging process. The debugging log module is used to record the debugging information and data. Step 4: The database storage module stores the debugging information and data for user query; Multiple winding machine spindles share one Bluetooth module for debugging, and the debugging management of multiple winding machine spindles can be realized on the smart terminal device through the multi-spindle debugging management function module; The specific implementation method of managing single spindles of multiple winding machines is to set the connection password for the Bluetooth module from the winding machine host computer. When the single spindle control board sets the Bluetooth module, the single spindle control board sets the name of the Bluetooth module according to the machine number set by the winding machine host computer and the spindle number of the current single spindle. Select the Bluetooth device from the Bluetooth setting interface on the smart terminal device and connect. After the connection is successful, turn on the single spindle debugging function in the debugging module, and the single spindle control board enters the debugging mode from the working mode to run the debugging module.

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