A mold release cleaning mechanism for casting

Abstract

The application relates to the technical field of demolding and cleaning mechanisms for casting, and discloses a demolding and cleaning mechanism for casting, which comprises a motor demolding assembly, one side of the motor demolding assembly is wrapped with a casting piece conveying assembly, and the bottom of the motor demolding assembly is provided with a conveying belt assembly. The circulating filtering water spraying assembly can continue to store the wastewater after the casting piece is cleaned in a water storage tank, then simultaneously suck the wastewater into the interiors of filter pipes A and B by using water pumps A and B, and filter the wastewater into clean water by three layers of filters, i.e. a filter screen layer, an activated carbon layer and a PP cotton layer, so that the clean water can be continuously circulated for use in casting piece cleaning, is very environmentally-friendly, cannot directly flow away and waste a lot of water resources, and in addition, the high-temperature-resistant rubber pads in the conveying belt assembly structure can protect the casting piece after demolding from falling, so that the casting piece cannot be damaged due to falling from a certain distance, and has a certain protective property.

Description

Technical Field

[0001] This invention relates to the technical field of casting demolding and cleaning mechanisms, specifically a casting demolding and cleaning mechanism. Background Technology

[0002] In the casting mold industry, molds are various molds and tools used in injection molding, blow molding, extrusion, die casting or forging, smelting and stamping to obtain the desired products. In short, a mold is a tool used to shape an object. This tool is composed of various parts, and different molds are composed of different parts.

[0003] The casting demolding and cleaning mechanism disclosed in Chinese Invention Patent Application Publication CN111822684B, while reducing labor intensity by placing the mold on a separation frame and locking the upper and lower molds of the mold with upper and lower mold clamping plates on the separation frame, and achieving mold opening by moving the upper mold clamping plate upward, and by moving the separation frame to a tilting mechanism, and tilting the lower mold clamping plate to connect the lower mold and the casting onto the conveyor frame by flipping the tilting plate, has the following drawbacks: since it directly uses the surface of the conveyor frame to be tilted, it lacks a soft material for cushioning the bottom, and the casting has a certain probability of being damaged due to falling from a certain distance. In addition, the water used to clean the castings by the cleaning nozzle lacks a device for collection and recycling, which is too wasteful. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a casting demolding and cleaning mechanism that offers advantages such as providing some protection against falling castings after demolding and allowing for the recycling and filtration of wastewater for cleaning. This solves the problems of castings being damaged due to falling from a certain distance when directly poured onto the surface of the conveyor frame using a tilting mechanism, and the lack of a collection and recycling device for the water used to clean the castings in the cleaning nozzles, resulting in excessive waste.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a casting demolding and cleaning mechanism, comprising a motor demolding assembly, a casting part conveying assembly wrapped around one side of the motor demolding assembly, a conveyor belt assembly at the bottom of the motor demolding assembly, a circulating filter spraying assembly, a cotton swab wiping assembly and a drying assembly respectively arranged from right to left on the top surface of the conveyor belt assembly, and a sponge placement box at the bottom of one side near the edge of the conveyor belt assembly.

[0006] Preferably, the motor demolding assembly includes a U-shaped support frame A, with fixed rods A and B respectively provided on the top left and right sides of the U-shaped support frame A. A drive motor is provided on the center surface of the two fixed rods A and B, and a telescopic column is provided at the bottom of the drive motor. A U-shaped support frame B is provided on one side of the bottom of the two fixed rods A and B, and a connecting plate is provided between the U-shaped support frame A and the U-shaped support frame B.

[0007] Preferably, the casting transfer assembly includes an annular fixing plate, with a groove wrapped around the center of the surface of the annular fixing plate. Several meniscus clamps are arranged in a pattern on one side of the groove, and a mold is provided on one side of each meniscus clamp. The casting is penetrated through the interior of the mold.

[0008] Preferably, the circulating filter spray assembly includes a water storage tank, with water pump A and water pump B respectively located on the left and right sides inside the water storage tank. Water pump A has a filter pipe A at its top, and water pump B has a filter pipe B at its top. Water pipes are provided at the top of the two filter pipes A and B, and several shower heads are arranged at the bottom of the water pipes.

[0009] Preferably, the filter tube A has a filter screen layer inside, an activated carbon layer on top of the filter screen layer, and a PP cotton layer on top of the activated carbon layer.

[0010] Preferably, the cotton swab wiping assembly includes a U-shaped support frame C, with several motors A arranged in a matrix on the top of the U-shaped support frame C, and a rotating shaft connected to the bottom of each motor A, with a cotton swab at the bottom of the rotating shaft.

[0011] Preferably, the drying assembly includes a U-shaped support frame D, with dryer A and dryer B respectively located on the left and right sides of the center of the top surface of the U-shaped support frame D.

[0012] Preferably, the conveyor belt assembly includes a base, a high-temperature resistant rubber pad is provided on one side of the base near the edge, several rotating drums are arranged in an array inside the base, a limiting shaft is provided on one side of all the rotating drums, the surface of all the limiting shafts is wrapped with a belt, wherein one side of the limiting shaft is connected to the output end of motor B, and several support feet are provided in a matrix at the bottom of the base.

[0013] Preferably, the number of support feet is eight.

[0014] Compared with the prior art, the present invention provides a casting demolding and cleaning mechanism, which has the following beneficial effects:

[0015] 1. This casting demolding and cleaning mechanism uses a circulating filter spray assembly to collect wastewater from cleaning the castings into a storage tank. Then, water pumps A and B simultaneously draw the wastewater into filter pipes A and B, where it undergoes three layers of filtration: a filter screen layer, an activated carbon layer, and a PP cotton layer. This filtered wastewater is then recycled for use in cleaning the castings, making it environmentally friendly and preventing the wastewater from being wasted. Additionally, the high-temperature resistant rubber pads within the conveyor belt assembly provide some protection against damage from falling castings.

[0016] 2. The casting demolding and cleaning mechanism is set on one side of the motor demolding assembly via the casting transfer component. The meniscus clamp is set on the surface of the annular fixed plate via a sliding groove. It clamps the mold on one side and moves towards the bottom of the telescopic column inside the motor demolding assembly structure. When it reaches the bottom of the telescopic column, the drive motor will be activated to use the telescopic column to squeeze the casting at the bottom out of the mold and drop it onto the high-temperature resistant rubber pad at the bottom, thus providing cushioning protection for the falling casting. In addition, the sponge placement box can collect the castings transferred from the conveyor belt assembly. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a casting demolding and cleaning mechanism proposed in this invention;

[0018] Figure 2 This is a schematic diagram of the transmission belt assembly structure proposed in this invention;

[0019] Figure 3 This is a schematic diagram of the motor demolding assembly structure proposed in this invention;

[0020] Figure 4 This is a schematic diagram of the casting transmission assembly structure proposed in this invention;

[0021] Figure 5 This is a schematic diagram of the circulating filter spray assembly structure proposed in this invention;

[0022] Figure 6 This is a schematic diagram of the internal structure of filter tube A proposed in this invention;

[0023] Figure 7 This is a schematic diagram of the structure of the cotton swab water-wiping component proposed in this invention;

[0024] Figure 8 This is a schematic diagram of the drying component structure proposed in this invention.

[0025] In the diagram: 1. Motor demolding assembly; 101. Drive motor; 102. Fixing rod A; 103. Fixing rod B; 104. U-shaped support frame A; 105. U-shaped support frame B; 106. Connecting plate; 107. Telescopic column; 2. Casting transfer assembly; 201. Annular fixing plate; 202. Slide groove; 203. Meniscus clamp; 204. Mold; 205. Casting; 3. Circulating filter spray assembly; 301. Water storage tank; 302. Water pump A; 303. Water pump B; 304. Filter pipe A; 305. Filter pipe B; 306. Water pipe 307. Shower head; 308. Filter layer; 309. Activated carbon layer; 310. PP cotton layer; 4. Cotton swab wiping assembly; 401. U-shaped support frame C; 402. Motor A; 403. Rotating shaft; 404. Cotton swab; 5. Drying assembly; 501. U-shaped support frame D; 502. Dryer A; 503. Dryer B; 6. Conveyor belt assembly; 601. Base; 602. High-temperature resistant rubber pad; 603. Rotating drum; 604. Limiting shaft; 605. Belt; 606. Support foot; 607. Motor B; 7. Sponge placement box. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] Please see Figure 1 and 2 A casting demolding and cleaning mechanism includes a motor-driven demolding assembly 1, a casting part conveying assembly 2 wrapped around one side of the motor-driven demolding assembly 1, a conveyor belt assembly 6 at the bottom of the motor-driven demolding assembly 1, a circulating filter spraying assembly 3, a cotton swab wiping assembly 4, and a drying assembly 5 arranged from right to left on the top surface of the conveyor belt assembly 6, and a sponge placement box 7 at the bottom of one side near the edge of the conveyor belt assembly 6. The inside of the sponge placement box 7 is covered with a layer of sponge to protect and collect the falling casting parts 205. The conveyor belt assembly 6 includes a base 601, and the inner part of the base 601... A high-temperature resistant rubber pad 602 is provided on one side near the edge. The surface of the high-temperature resistant rubber pad 602 is inclined at an angle of 30°. Several rotating cylinders 603 are arranged in an internal configuration inside the base 601. The number of rotating cylinders 603 depends on the length of the base 601. A limiting shaft 604 is provided on one side of all rotating cylinders 603. The surface of all limiting shafts 604 is covered with a belt 605. One side of the limiting shaft 604 is connected to the output end of the motor B607. Several support feet 606 are arranged in a matrix at the bottom of the base 601. There are eight support feet 606, which provide good support.

[0028] Please see Figure 3 and 4 The motor demolding assembly 1 includes a U-shaped support frame A104. Fixing rods A102 and B103 are respectively located on the top left and right sides of the U-shaped support frame A104. A drive motor 101 is mounted on the surface of the center of the two fixing rods A102 and B103. The drive motor 101 is screwed to the surface of the fixing rods A102 and B103. A telescopic column 107 is located at the bottom of the drive motor 101. A U-shaped support frame B105 is located on one side of the bottom of the two fixing rods A102 and B103. A connecting plate 106 is provided between the U-shaped support frame A104 and the U-shaped support frame B105. The casting transfer assembly 2 includes an annular fixing plate 201. A groove 202 is wrapped around the center of the surface of the annular fixing plate 201. Several meniscus clamps 203 are arranged in a pattern on one side of the groove 202. A mold 204 is provided on one side of the meniscus clamp 203. The casting 205 passes through the interior of the mold 204. The casting transfer assembly 2 is set on one side of the motor demolding assembly 1. The meniscus clamp 203 is set on the surface of the annular fixing plate 201 by means of the groove 202. It clamps the mold 204 on one side and moves towards the bottom of the telescopic column 107 in the structure of the motor demolding assembly 1. When it reaches the bottom of the telescopic column 107, the drive motor 101 is activated and the telescopic column 107 is used to squeeze the casting 205 at the bottom out of the mold 204.

[0029] Please see Figure 5-8The circulating filter spray assembly 3 includes a water storage tank 301. Water pumps A302 and B303 are respectively installed on the left and right sides inside the water storage tank 301. A filter pipe A304 is installed on the top of water pump A302, and a filter pipe B305 is installed on the top of water pump B303. A water passage pipe 306 is installed on the top of the two filter pipes A304 and B305. Several shower heads 307 are arranged in an arrangement at the bottom of the water passage pipe 306. A filter screen layer 308 is installed inside the filter pipe A304. An activated carbon layer 309 is installed on top of the filter screen layer 308, and a PP cotton layer 310 is installed on top of the activated carbon layer 309. The cotton swab wiping assembly 4 includes a U-shaped support frame C401. Several motors A402 are arranged in a matrix on the top of the U-shaped support frame C401. The bottom of the motors A402... The unit is connected to a rotating shaft 403, and a cotton swab 404 is provided at the bottom of the rotating shaft 403. The drying component 5 includes a U-shaped support frame D501. Dryers A502 and B503 are respectively located on the left and right sides of the center of the top surface of the U-shaped support frame D501. The wastewater after cleaning the casting 205 can be collected in the water storage tank 301 through the circulating filter spray component 3. Then, the wastewater is simultaneously sucked into the filter pipes A304 and B305 by the water pumps A302 and B303. After passing through three layers of filtration, namely the filter screen layer 308, the activated carbon layer 309, and the PP cotton layer 310, the wastewater is filtered into clean water and then recycled for use in cleaning the casting 205. This is very environmentally friendly and avoids wasting a lot of water resources by letting the sprayed wastewater flow away directly.

[0030] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0031] In use, the wastewater from cleaning the casting 205 is first collected in the water storage tank 301 by the circulating filter spray assembly 3. Then, water pumps A302 and B303 simultaneously draw the wastewater into the filter pipes A304 and B305. After passing through three layers of filtration—a filter screen layer 308, an activated carbon layer 309, and a PP cotton layer 310—the wastewater is filtered into clean water and then recycled for cleaning the casting 205. This is environmentally friendly, as it avoids wasting water resources by allowing the sprayed wastewater to flow away directly. In addition, the high-temperature resistant rubber pad 602 inside the conveyor belt assembly 6 provides some protection against the casting 205 after demolding. 5. It will not be damaged when falling due to a certain distance, and has a certain degree of protection. Then, it is set on one side of the motor demolding assembly 1 through the casting part transmission assembly 2. The meniscus clamp 203 is set on the surface of the annular fixing plate 201 through the slide groove 202. It clamps the mold 204 on one side and moves towards the bottom of the telescopic column 107 in the structure of the motor demolding assembly 1. When it reaches the bottom of the telescopic column 107, the drive motor 101 will be activated to use the telescopic column 107 to squeeze the casting part 205 at the bottom out of the mold 204 and drop it onto the high temperature resistant rubber pad 602 at the bottom, so as to provide cushioning protection for the casting part 205. In addition, the sponge placement box 7 can collect the casting part 205 transmitted by the conveyor belt assembly 6.

[0032] In summary, this casting demolding and cleaning mechanism has advantages such as providing some protection against falling castings after demolding and allowing for the recycling and filtration of wastewater for cleaning. It solves the problems of castings being damaged due to falling from a certain distance when directly poured onto the surface of the conveyor frame by the tilting mechanism, and the lack of a collection and recycling device for the water used to clean the castings in the cleaning nozzles, which is too wasteful.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one" does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A casting demolding and cleaning mechanism, comprising a motor demolding assembly (1), characterized in that: The motor demolding assembly (1) is wrapped with a casting transfer assembly (2) on one side. The bottom of the motor demolding assembly (1) is provided with a conveyor belt assembly (6). The top surface of the conveyor belt assembly (6) is provided with a circulating filter spray assembly (3), a cotton swab wiping assembly (4) and a drying assembly (5) from right to left. A sponge placement box (7) is provided at the bottom of one side of the conveyor belt assembly (6) near the edge. The motor demolding assembly (1) includes a U-shaped support frame A (104). The top left and right sides of the U-shaped support frame A (104) are respectively provided with a fixing rod A (102) and a fixing rod B (103). The center surface of the two fixing rods A (102) and B (103) is provided with a drive motor (101). The bottom of the drive motor (101) is provided with a telescopic column (107). The bottom of one side of the two fixing rods A (102) and B (103) is provided with a U-shaped support frame B (105). A connecting plate (106) is provided between the U-shaped support frame A (104) and the U-shaped support frame B (105). The casting transfer assembly (2) includes an annular fixing plate (201), with a groove (202) wrapped around the center of the surface of the annular fixing plate (201). Several meniscus clamps (203) are arranged on one side of the groove (202), and a mold (204) is provided on one side of the meniscus clamps (203). A casting (205) passes through the interior of the mold (204).

2. The casting demolding and cleaning mechanism according to claim 1, characterized in that: The circulating filter spray assembly (3) includes a water storage tank (301). Inside the water storage tank (301), water pump A (302) and water pump B (303) are respectively provided on the left and right sides. The top of water pump A (302) is provided with filter pipe A (304), and the top of water pump B (303) is provided with filter pipe B (305). The top of the two filter pipes A (304) and filter pipe B (305) is provided with water pipe (306), and the bottom of the water pipe (306) is provided with several shower heads (307) arranged in a row.

3. The casting demolding and cleaning mechanism according to claim 2, characterized in that: The filter tube A (304) has a filter mesh layer (308) inside, an activated carbon layer (309) on top of the filter mesh layer (308), and a PP cotton layer (310) on top of the activated carbon layer (309).

4. The casting demolding and cleaning mechanism according to claim 1, characterized in that: The cotton swab wiping assembly (4) includes a U-shaped support frame C (401), with several motors A (402) arranged in a matrix on the top of the U-shaped support frame C (401), and a rotating shaft (403) connected to the bottom of the motors A (402), with cotton swabs (404) arranged at the bottom of the rotating shaft (403).

5. The casting demolding and cleaning mechanism according to claim 1, characterized in that: The drying assembly (5) includes a U-shaped support frame D (501), and dryers A (502) and B (503) are respectively provided on the left and right sides of the center of the top surface of the U-shaped support frame D (501).

6. The casting demolding and cleaning mechanism according to claim 1, characterized in that: The conveyor belt assembly (6) includes a base (601), a high-temperature resistant rubber pad (602) is provided on one side of the base (601) near the edge, several rotating drums (603) are arranged in the interior of the base (601), a limiting shaft (604) is provided on one side of all the rotating drums (603), and a belt (605) is wrapped around the surface of all the limiting shafts (604). One side of the limiting shaft (604) is connected to the output end of the motor B (607), and several support feet (606) are provided in a matrix at the bottom of the base (601).

7. A casting demolding and cleaning mechanism according to claim 6, characterized in that: The number of the support feet (606) is eight.

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