Manufacturing apparatus and manufacturing method for steel plate shear wall
By combining a support frame and limiting components with a magnetic structure and bolt connection, the problems of complexity and low efficiency in the manufacturing of existing shear walls are solved, enabling the rapid and simple manufacturing of steel plate shear walls.
Patent Information
- Application Number
- CN202311014389.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-11
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-08-11
AI Technical Summary
Existing shear wall manufacturing methods suffer from structural complexity, high manufacturing difficulty, and low manufacturing efficiency.
The device employs a combination of a support frame and a limiting component. The support frame is used to support the manufacturing of the steel plate shear wall, while the limiting component is used to limit the corrugated steel plate. Rapid assembly is achieved through a magnetic structure and bolt connection.
This reduces the manufacturing difficulty and time of steel plate shear walls, improves manufacturing speed and efficiency, and ensures the construction speed of prefabricated steel structure buildings.
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Figure CN116892296B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of building structural members, and in particular, the present application relates to a manufacturing device and a manufacturing method of a steel plate shear wall. BACKGROUND
[0002] At present, the shear wall is a commonly used fabricated steel structure in the field of building, and the shear wall is mainly used for bearing structural horizontal force and preventing structural shear failure.
[0003] The existing shear wall has the problems of complex structure, high manufacturing difficulty and low manufacturing efficiency. SUMMARY
[0004] In view of the shortcomings of the prior art, the present application provides a manufacturing device and a manufacturing method of a steel plate shear wall, at least to improve the deficiencies in the background art.
[0005] In a first aspect, the embodiments of the present application provide a manufacturing device of a steel plate shear wall, comprising:
[0006] A support frame is used to bear the formed steel plate shear wall during the manufacturing process of the steel plate shear wall.
[0007] At least two limiting pieces are arranged on the support surface of the support frame and are detachably connected with the support frame. In the plane parallel to the support surface, the connecting line segment between each limiting piece encloses a closed area matching the shape of the steel plate shear wall, which is used to limit the steel plate shear wall.
[0008] Optionally, the manufacturing device of the steel plate shear wall further comprises a support piece, which is configured to be located at the minimum vertical spacing between the two corrugated steel plates of the steel plate shear wall during the manufacturing process of the steel plate shear wall, and is used to support the corrugated steel plate.
[0009] Optionally, in the direction from one corrugated steel plate to another corrugated steel plate, the size of the support piece is greater than the size of the bolt sleeve located between the two corrugated steel plates.
[0010] Optionally, the manufacturing device of the steel plate shear wall further comprises at least two magnetic attraction structures which are detachably connected with the support frame.
[0011] The magnetic attraction structure comprises a receiving hole which is configured to magnetically fix the nut of the bolt used to connect the two corrugated steel plates in the steel plate shear wall in the receiving hole during the manufacturing process of the steel plate shear wall.
[0012] Optionally, the limiting piece comprises an angle part and a flat plate part, one corner end of the angle part is connected with the flat plate part.
[0013] The flat plate part is provided with a first mounting hole, the support frame is provided with at least two second mounting holes, each first mounting hole is aligned with one second mounting hole, so that a first screw rod for connecting the flat plate part and the support frame passes through.
[0014] Optionally, the manufacturing device of the steel plate shear wall further comprises at least one mounting strip, the mounting strip is provided with at least two third mounting holes;
[0015] The at least one third mounting hole is aligned with one second mounting hole, so that a second screw rod for connecting the mounting strip and the support frame passes through;
[0016] The at least one third mounting hole is aligned with one first mounting hole, so that a third screw rod for connecting the mounting strip and the flat plate part passes through.
[0017] In a second aspect, the embodiments of the present application provide a manufacturing method of a steel plate shear wall, comprising:
[0018] Placing one corrugated steel plate on the support surface of the support frame of the manufacturing device of the steel plate shear wall, so that the line segment between each limiting piece is enclosed in the closed area formed in the plane parallel to the support surface;
[0019] Placing at least one support piece on the at least one peak part of one corrugated steel plate away from the support frame;
[0020] Placing another corrugated steel plate on the support piece, so that the at least one support piece supports the at least one valley part of the other corrugated steel plate;
[0021] Placing at least one bolt sleeve between the two corrugated steel plates, so that the bolt sleeve is aligned with the openings of the two corrugated steel plates;
[0022] Passing the bolt through the openings of the other corrugated steel plate, the corresponding bolt sleeve and the openings of one corrugated steel plate in turn in the direction from top to bottom, and exposing the connecting part of the bolt away from the nut;
[0023] Removing the support piece;
[0024] Screwing the nut with the connecting part of the bolt, so that the other corrugated steel plate, each bolt sleeve and one corrugated steel plate abut each other, to obtain a steel plate shear wall.
[0025] Optionally, before placing one corrugated steel plate on the support surface of the support frame of the manufacturing device of the steel plate shear wall, so that the line segment between each limiting piece is enclosed in the closed area formed in the plane parallel to the support surface, the method further comprises:
[0026] According to the shape and size of the corrugated steel plate to be placed, determining the mounting position of each limiting piece on the support frame;
[0027] The flat plate part of the limiting member is connected with the support frame, so that the shape and size of the closed area are matched with the shape and size of the corrugated steel plate.
[0028] Optionally, the flat plate part of the limiting member is connected with the support frame, so that the shape and size of the closed area are matched with the shape and size of the steel plate shear wall, comprising:
[0029] The mounting strip is connected with the support frame.
[0030] The flat plate part of at least one limiting member is connected with the mounting strip, and the flat plate part of at least one limiting member is connected with the support frame.
[0031] In a third aspect, the embodiments of the present application provide a manufacturing method of a steel plate shear wall, comprising:
[0032] According to the shape and size of the corrugated steel plate, the limiting member in the manufacturing device of the steel plate shear wall is connected with the support frame.
[0033] According to the number and arrangement relationship of the at least two openings in the corrugated steel plate, the at least two magnetic attraction structures are connected with the support frame, so that the number and arrangement relationship of the magnetic attraction structures are matched with the number and arrangement relationship of the openings.
[0034] The nut of the bolt is fixed in the accommodating hole of the magnetic attraction structure.
[0035] The orthographic projection of one corrugated steel plate on the support surface of the support frame falls into the closed area enclosed by the connecting line segment between the limiting members in the plane parallel to the support surface, and each opening of one corrugated steel plate is correspondingly sleeved on each bolt.
[0036] The bolt sleeve is sleeved on the part of the bolt above one corrugated steel plate, and the connecting part of the bolt away from the nut is exposed.
[0037] Another corrugated steel plate is placed on the bolt sleeve, so that each opening of another corrugated steel plate is correspondingly sleeved on each bolt, and the connecting part is exposed.
[0038] The nut is screwed with the connecting part of the bolt, so that another corrugated steel plate, each bolt sleeve and one corrugated steel plate are in abutment with each other, and the steel plate shear wall is obtained.
[0039] The technical scheme provided by the embodiments of the present application has the beneficial technical effects, including:
[0040] In the manufacturing device for the steel plate shear wall provided in the embodiment of the present application, the supporting frame plays a role of bearing in the manufacturing process of the steel plate shear wall, so that the components such as the wave-shaped steel plates, bolt sleeves and bolts can be assembled according to the designed mounting sequence, the manufacturing difficulty of the steel plate shear wall can be reduced, and the manufacturing speed of the steel plate shear wall can be improved. Meanwhile, the wave-shaped steel plates are limited by the limiting members in the manufacturing process of the steel plate shear wall, the probability of displacement of the wave-shaped steel plates can be reduced, so that the alignment or correction process in the manufacturing process of the steel plate shear wall can be reduced, which is helpful to further improve the manufacturing speed of the steel plate shear wall.
[0041] Additional aspects and advantages of the present application will be set forth in part in the following description, will become apparent from the following description, or will be learned through practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0042] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood through consideration of the following description, taken in conjunction with the accompanying drawings, in which:
[0043] Figure 1 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application;
[0044] Figure 2 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application; Figure 1 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application;
[0045] Figure 3 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application; Figure 1 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application;
[0046] Figure 4 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application; Figure 1 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application;
[0047] Figure 5 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application;
[0048] Figure 6 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application;
[0049] Figure 7 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application; Figure 6 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application;
[0050] Figure 8 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application; Figure 7 A front view schematic diagram of a manufacturing device for a steel plate shear wall provided in an embodiment of the present application;
[0051] Figure 9 A top view schematic diagram of a limiting member in the steel plate shear wall manufacturing apparatus provided in the embodiments of this application;
[0052] Figure 10 Provided for the embodiments of this application Figure 9 A front view of the limiting component shown;
[0053] Figure 11 A top view schematic diagram of a manufacturing apparatus for a steel plate shear wall provided in an embodiment of this application;
[0054] Figure 12a This is a left-side view of a method for manufacturing a steel plate shear wall according to an embodiment of this application, in which the bolt nuts are fixed in the receiving holes of a magnetic structure.
[0055] Figure 12b A left-side view of a method for manufacturing a steel plate shear wall according to an embodiment of this application, in which a bolt sleeve is fitted behind the bolt;
[0056] Figure 12c This is a left-side view of the connection between the nut and the bolt in a method for manufacturing a steel plate shear wall according to an embodiment of this application.
[0057] Explanation of reference numerals in the attached figures:
[0058] 10-Support frame;
[0059] 11-Crossbeam; 111-Second mounting hole; 12-Longitudinal beam; 13-Support column; 14-Connecting beam;
[0060] 20 - Limiting component;
[0061] 21-Corner; 22-Plate section; 221-First mounting hole;
[0062] 30 - Support component; 40 - Connector component;
[0063] 41-Bolt; 411-Nut; 42-Bolt sleeve; 43-Nut;
[0064] 50-Magnetic suction structure;
[0065] 51-Receiving hole;
[0066] 60 - Installation strip;
[0067] 61 - Third mounting hole;
[0068] 71-Wave steel plate;
[0069] 711 - trough; 712 - crest. Detailed Implementation
[0070] The embodiments of the present application will be described below in conjunction with the accompanying drawings. It should be understood that the embodiments described below in conjunction with the accompanying drawings are exemplary descriptions of the technical solutions of the embodiments of the present application, and do not constitute a limitation on the technical solutions of the embodiments of the present application.
[0071] Those skilled in the art can understand that the singular forms "a", "an" and "the" used herein include plural forms, unless specifically stated otherwise. It should be further understood that the use of the term "comprise" in the specification of the present application means that the features, integers, steps, operations, elements and / or components described in the specification exist, but do not exclude other features, information, data, steps, operations, elements, components and / or combinations thereof supported by the present technology. The term "and / or" used herein means at least one of the items defined by the term, for example, "A and / or B" can be implemented as "A", or as "B", or as "A and B".
[0072] In order to make the purpose, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in further detail below in conjunction with the accompanying drawings.
[0073] At present, the existing steel plate shear wall has problems of great manufacturing difficulty and low manufacturing efficiency, which seriously affects the construction speed of the fabricated steel structure building.
[0074] The manufacturing device and manufacturing method of the steel plate shear wall provided by the present application aim to solve the above technical problems of the prior art.
[0075] The technical solutions of the present application and how the technical solutions of the present application solve the above technical problems will be described in detail below with specific embodiments. It should be pointed out that the following embodiments can be mutually referenced, borrowed or combined, and the same terms, similar features and similar implementation steps in different embodiments will not be described repeatedly.
[0076] The present application provides a manufacturing device of a steel plate shear wall, which has a structure as shown in Figures 1-3 The manufacturing device comprises a support frame 10 and at least two limiting members 20.
[0077] In the present application, the support frame 10 is used to bear the steel plate shear wall during the manufacturing process of the steel plate shear wall. The limiting members 20 are arranged on the support surface of the support frame 10 and are detachably connected with the support frame 10. In the plane parallel to the support surface, the connecting line segments between the limiting members 20 enclose a closed area which matches the shape of the steel plate shear wall, and is used to limit the steel plate shear wall.
[0078] In the manufacturing device for the steel plate shear wall provided in the embodiment of the present application, the support frame 10 plays a role of bearing in the manufacturing process of the steel plate shear wall, so that the components such as the corrugated steel plates, the bolt sleeves and the bolts can be assembled according to the designed mounting sequence, which can reduce the manufacturing difficulty of the steel plate shear wall and improve the manufacturing speed of the steel plate shear wall. Meanwhile, the corrugated steel plates are limited by the limiting pieces 20 in the manufacturing process of the steel plate shear wall, which can reduce the probability of displacement of the corrugated steel plates, thereby reducing the alignment or correction process in the manufacturing process of the steel plate shear wall, and helping to further improve the manufacturing speed of the steel plate shear wall.
[0079] Optionally, as shown in Figure 1 , Figure 2 and Figure 3 , in the embodiment of the present application, the support frame 10 comprises a frame structure. Optionally, the support frame 10 comprises a plurality of cross beams 11, a plurality of longitudinal beams 12 and a plurality of support columns 13, and the cross beams 11 and the longitudinal beams 12 combine to form a support surface of the support frame 10.
[0080] In the embodiment of the present application, by arranging the support frame 10, in the manufacturing process of the steel plate shear wall, only the components such as the corrugated steel plates, the bolt sleeves and the bolts need to be assembled according to the designed mounting sequence, which can reduce the manufacturing difficulty of the steel plate shear wall and improve the manufacturing speed of the steel plate shear wall.
[0081] Optionally, as shown in Figure 1 , Figure 2 and Figure 3 , all the limiting pieces 20 are arranged on the support surface of the support frame 10, and the closed area enclosed by the connecting line segments between the limiting pieces 20 in the plane parallel to the support surface matches the shape of the steel plate shear wall and is used for limiting the steel plate shear wall.
[0082] In the embodiment of the present application, the closed area enclosed by the connecting line segments between the limiting pieces 20 matches the shape of the steel plate shear wall, and the limiting pieces 20 can limit the corrugated steel plates in the manufacturing process of the steel plate shear wall, which can prevent the displacement of the corrugated steel plates, help to ensure the alignment of the openings between the two corrugated steel plates, and facilitate the installation of the components such as the bolt sleeves and the bolts, thereby further reducing the manufacturing difficulty of the steel plate shear wall, further improving the manufacturing speed of the steel plate shear wall, and helping to ensure the construction speed of the fabricated steel structure building.
[0083] In the embodiment of the present application, the limiting pieces 20 are detachably connected with the support frame 10, so as to adjust the size and shape of the closed area enclosed by the connecting line segments between the limiting pieces 20 according to the steel plate shear walls of different sizes and shapes, so that the manufacturing device can be used to manufacture steel plate shear walls of different specifications, and the application scenarios of the manufacturing device can be expanded.
[0084] Optionally, as shown in the embodiment of the present application, the manufacturing device of the steel plate shear wall further comprises a support 30 configured to support the corrugated steel plates 71 at the position where the vertical distance between the two corrugated steel plates 71 is the smallest during the manufacturing process of the steel plate shear wall. Figure 4
[0085] Optionally, as shown in the embodiment of the present application, the manufacturing device of the steel plate shear wall further comprises a support 30 configured to support the corrugated steel plates 71 at the position where the vertical distance between the two corrugated steel plates 71 is the smallest during the manufacturing process of the steel plate shear wall. Figure 4
[0086] Optionally, as shown in the embodiment of the present application, the corrugated steel plate 71 comprises a plurality of alternating trough portions 711 and peak portions 712. In the two oppositely arranged corrugated steel plates 71, the trough portion 711 of the lower corrugated steel plate 71 is opposite to the peak portion 712 of the upper corrugated steel plate 71, and the peak portion 712 of the lower corrugated steel plate 71 is opposite to the trough portion 711 of the upper corrugated steel plate 71. Figure 4
[0087] Optionally, as shown in the embodiment of the present application, the connecting member 40 is used to connect the peak portion 712 of the lower corrugated steel plate 71 and the trough portion 711 of the upper corrugated steel plate 71. Figure 4
[0088] Optionally, in the embodiment of the present application, the support 30 is located at the position where the vertical distance between the two corrugated steel plates 71 is the smallest during the manufacturing process of the steel plate shear wall. Optionally, as shown in the embodiment of the present application, one end of the support 30 abuts against the peak portion 712 of the lower corrugated steel plate 71, and the other end of the support 30 abuts against the trough portion 711 of the upper corrugated steel plate 71. Figure 4
[0089] In the embodiment of the present application, the support 30 is configured to be located at the position where the vertical distance between the two corrugated steel plates 71 is the smallest during the manufacturing process of the steel plate shear wall, so that the dimension of the support 30 in the direction perpendicular to the support surface is equal to the smallest vertical distance between the two corrugated steel plates 71. After the installation of the connecting member 40 is completed, the steel plate shear wall is inclined at a certain angle, which can make the support 30 automatically slide out of the space between the two corrugated steel plates 71 under the action of gravity, thereby facilitating the removal of the support 30 and helping to ensure the manufacturing speed of the steel plate shear wall.
[0090] Optionally, in an embodiment of the present application, the size of the support 30 is greater than the size of the bolt sleeve 42 located between the two corrugated steel plates 71 in the direction of the corrugated steel plate 71 pointing to another corrugated steel plate 71.
[0091] Optionally, as shown in Figure 5 , the connecting piece 40 comprises a bolt 41, a bolt sleeve 42 and a nut 43, the bolt 41 comprises a nut 411, the bolt sleeve 42 is sleeved on part of the bolt 41, and the nut 43 is screwed into the connecting part of the bolt 41 away from the nut 411, as shown in Figure 5 , the peripheral wall of the connecting part is provided with external threads matched with the internal threads of the nut 43.
[0092] In an embodiment of the present application, after the connecting piece 40 is connected with the two corrugated steel plates 71, the bolt sleeve 42 is located between the two corrugated steel plates 71, which plays a limiting role to prevent the two corrugated steel plates 71 from approaching each other.
[0093] Optionally, in an embodiment of the present application, the size of the support 30 is greater than the size of the bolt sleeve 42 in the direction perpendicular to the support surface, which facilitates the placement of the bolt sleeve 42 between the two corrugated steel plates 71 during the manufacturing process of the steel plate shear wall.
[0094] Optionally, as shown in Figure 6 , Figure 7 and Figure 8 , in an embodiment of the present application, the manufacturing device of the steel plate shear wall further comprises: at least two magnetic attraction structures 50, which are detachably connected with the support frame 10; the magnetic attraction structure 50 comprises a receiving hole 51, which is configured to magnetically fix the nut 411 of the bolt 41 used for connecting the two corrugated steel plates 71 in the steel plate shear wall in the receiving hole 51 during the manufacturing process of the steel plate shear wall.
[0095] Optionally, as shown in Figure 6 , the support surface of the support frame 10 is provided with a plurality of magnetic attraction structures 50, and the magnetic attraction structure 50 is connected with the support frame 10 by magnetic attraction.
[0096] Optionally, as shown in Figure 7 and Figure 8 , the magnetic attraction structure 50 comprises a receiving hole 51, and the nut 411 of the bolt 41 is magnetically fixed in the receiving hole 51 during the manufacturing process of the steel plate shear wall.
[0097] Optionally, in an embodiment of the present application, the shape of the peripheral wall of the receiving hole 51 is matched with the shape of the nut 411, so as to ensure the connection strength of the nut 411 and the magnetic attraction structure 50, and reduce the risk of displacement of the bolt 41 during the manufacturing process of the steel plate shear wall, thereby helping to ensure the manufacturing rate of the steel plate shear wall.
[0098] Optionally, as shown in Figure 7 The shape of the circumferential wall of the accommodating hole 51 is hexagonal to match the hexagonal nut 411.
[0099] Optionally, as shown in Figure 6 The support frame 10 comprises a plurality of connecting beams 14, the connecting beams 14 are connected with the cross beams 11, the extension direction of the connecting beams 14 is parallel to the longitudinal beams 12, and each connecting beam 14 is arranged in sequence and spaced along the extension direction of the cross beams 11.
[0100] Optionally, as shown in Figure 6 Each connecting beam 14 is provided with a plurality of magnetic attraction structures 50, and the magnetic attraction structures 50 are connected with the connecting beams 14 by magnetic attraction.
[0101] Optionally, in the embodiment of the application, the arrangement mode of the magnetic attraction structures 50 on the support surface of the support frame 50 matches the arrangement mode of the openings in the corrugated steel plate 71 for the bolt 41 to pass through, so that all the openings of each corrugated steel plate 71 can pass through the bolt 41 at one time in the manufacturing process of the steel plate shear wall, which helps to further improve the manufacturing rate of the steel plate shear wall.
[0102] Optionally, in the embodiment of the application, the connecting beams 14 and the cross beams 11 are detachably connected, so that the arrangement mode of the magnetic attraction structures 50 on the support surface of the support frame 50 can be arranged according to the arrangement mode of the openings in different corrugated steel plates 71, so that the manufacturing device can be used to manufacture steel plate shear walls of different specifications, and the application scenarios of the manufacturing device can be expanded.
[0103] Optionally, corresponding openings are arranged in two opposite cross beams 11 in a direction perpendicular to the extension direction of the cross beams 11, and part of the connecting beams 14 is inserted into the openings of the cross beams 11, so as to realize the detachable connection of the connecting beams 14 and the cross beams 11.
[0104] Optionally, in the embodiment of the application, the magnetic attraction structures 50 can be made of permanent magnetic material, so that the magnetic attraction structures 50 themselves have strong magnetism. Optionally, the magnetic attraction structures 50 can also be made of ferromagnetic material, so that the magnetic attraction structures 50 have strong magnetism under an external electric field.
[0105] Optionally, as shown in Figure 9 and Figure 10 In one embodiment of the application, the limiting piece 20 comprises an angle part 21 and a flat plate part 22, one corner end of the angle part 21 is connected with the flat plate part 22; the flat plate part 22 is provided with a first mounting hole 221, the support frame 10 is provided with at least two second mounting holes 111, each first mounting hole 221 is aligned with one second mounting hole 111, so that a first screw rod for connecting the flat plate part 22 and the support frame 10 passes through.
[0106] Optionally, as shown in Figure 9 and Figure 10 The limiting member 20 comprises a corner 21 and a flat plate 22 connected together, and the corner 21 is made of angle steel optionally.
[0107] Optionally, as shown in Figure 2 and Figure 6 The support frame 10 is provided with a plurality of second mounting holes 111, and as shown in Figure 9 The flat plate 22 is provided with a first mounting hole 221, and the first screw passes through an aligned first mounting hole 221 and a second mounting hole 111, so as to realize the detachable connection of the limiting member 20 and the support frame 10.
[0108] Optionally, the inner peripheral wall of the first mounting hole 221 and the second mounting hole 111 is provided with threads matched with the first screw.
[0109] Optionally, in the embodiment of the present application, the size of the corner 21 in the direction perpendicular to the support surface is at least greater than the height of the wave crest 712 of the corrugated steel plate 71 relative to the support surface.
[0110] Optionally, as shown in Figure 11 In one embodiment of the present application, the steel plate shear wall manufacturing device further comprises: at least one mounting strip 60, the mounting strip 60 being provided with at least two third mounting holes 61; at least one third mounting hole 61 is aligned with one second mounting hole 111, so that a second screw for connecting the mounting strip 60 and the support frame 10 passes through; at least one third mounting hole 61 is aligned with one first mounting hole 221, so that a third screw for connecting the mounting strip 60 and the flat plate 22 passes through.
[0111] Optionally, as shown in Figure 11 The support frame 10 is provided with at least one mounting strip 60, and the mounting strip 60 is detachably connected with the support frame 10.
[0112] Optionally, as shown in Figure 11 The mounting strip 60 is provided with a plurality of third mounting holes 61, and the second screw passes through an aligned third mounting hole 61 and a second mounting hole 111, so as to realize the detachable connection of the mounting strip 60 and the support frame 10.
[0113] Optionally, the third screw passes through an aligned first mounting hole 221 and a third mounting hole 61, so as to realize the detachable connection of the limiting member 20 and the mounting strip 60.
[0114] Optionally, the inner peripheral wall of the first mounting hole 221, the second mounting hole 111 and the third mounting hole 61 is provided with the same threads, so that the first screw, the second screw and the third screw can adopt the same specification.
[0115] Optionally, as shown in Figure 11 the extension direction of the at least one mounting strip 60 is parallel to the extension direction of the longitudinal beam 12, so that the mounting strip 60 can be detachably connected with the cross beam 11 of the support frame 10.
[0116] Optionally, the extension direction of the at least one mounting strip 60 is parallel to the extension direction of the cross beam 11, so that the mounting strip 60 can be detachably connected with the longitudinal beam 12 of the support frame 10.
[0117] Based on the same inventive concept, the application provides a manufacturing method of a steel plate shear wall, which comprises the following steps:
[0118] S101, place one corrugated steel plate 71 on the support surface of the support frame 10 in the manufacturing device of the steel plate shear wall, so that the connecting line segment between each limiting piece 20 is enclosed in the closed area formed in the plane parallel to the support surface.
[0119] S102, place at least one support piece 30 on at least one peak part 712 of the corrugated steel plate 71 away from the support frame 10.
[0120] S103, place another corrugated steel plate 71 on the support piece 30, so that the at least one support piece 30 supports at least one valley part 711 of the other corrugated steel plate 71.
[0121] S104, arrange at least one bolt sleeve 42 between the two corrugated steel plates 71, so that the bolt sleeve 42 is aligned with the openings of the two corrugated steel plates 71.
[0122] S105, sequentially pass the bolt 41 through the opening of the other corrugated steel plate 71, the corresponding bolt sleeve 42 and the opening of the corrugated steel plate 71 in the top-down direction, and make the connecting part of the bolt 41 away from the nut 411 exposed.
[0123] S106, remove the support piece 30.
[0124] S107, screw the nut 43 with the connecting part of the bolt 41, so that the other corrugated steel plate 71, each bolt sleeve 42 and the corrugated steel plate 71 abut each other, and obtain the steel plate shear wall.
[0125] In the application, the steel plate shear wall is manufactured based on the manufacturing device of the steel plate shear wall provided in the above embodiments, and the structure, principle and technical effects of the manufacturing device of the steel plate shear wall are described in the foregoing embodiments, which will not be described here.
[0126] In the manufacturing method of the steel plate shear wall provided in the embodiments of the present application, the corrugated steel plate 71 is first placed in the closed area formed by the limiting pieces 20 in the supporting surface of the supporting frame 10, so that the displacement of the corrugated steel plate 71 can be prevented, then the supporting piece 30 is placed on the corrugated steel plate 71, and another corrugated steel plate 71 is placed on the supporting piece 30, so that a gap is formed between the two corrugated steel plates 71 due to the support of the supporting piece 30, and the bolt 41 can be sequentially threaded through the opening of the other corrugated steel plate 71, the corresponding bolt sleeve 42 and the opening of the corrugated steel plate 71 under the action of gravity, so that the installation efficiency of the bolt 41 can be greatly improved, and the manufacturing efficiency of the steel plate shear wall can be improved.
[0127] Optionally, in one of the embodiments of the present application, before the step S101, the method further includes: determining the installation positions of the limiting pieces 20 in the supporting frame 10 according to the shape and size of the corrugated steel plate 71 to be placed; and connecting the flat plate portions 22 of the limiting pieces 20 with the supporting frame 10, so that the shape and size of the closed area are matched with the shape and size of the corrugated steel plate 71.
[0128] Optionally, in the embodiments of the present application, the installation positions of the limiting pieces 20 in the supporting frame 10 are determined according to the shape and size of the corrugated steel plate 71, so that the shape and size of the closed area formed by the limiting pieces 20 are matched with the shape and size of the corrugated steel plate 71, so that the fixing strength of the corrugated steel plate 71 can be ensured, the displacement of the corrugated steel plate 71 can be avoided during the manufacturing process, and the installation efficiency of the components can be ensured.
[0129] Optionally, in one of the embodiments of the present application, the step of connecting the flat plate portions of the limiting pieces 20 with the supporting frame 10, so that the shape and size of the closed area are matched with the shape and size of the steel plate shear wall, includes: connecting the mounting strips with the supporting frame 10; connecting the flat plate portions 22 of the at least one limiting piece 20 with the mounting strips 60, and connecting the flat plate portions 22 of the at least one limiting piece 20 with the supporting frame 10.
[0130] Optionally, in the embodiments of the present application, the radial dimension of the bolt 41 is slightly smaller than the hole diameter of the opening of the corrugated steel plate 71 and the hole diameter of the bolt sleeve 42, so that the bolt 41 can be sequentially threaded through the opening of the other corrugated steel plate 71, the corresponding bolt sleeve 42 and the opening of the corrugated steel plate 71 under the action of gravity.
[0131] Based on the same inventive concept, the embodiments of the present application provide a manufacturing method of a steel plate shear wall, which includes the following steps:
[0132] S201, connecting the limiting pieces 20 with the supporting frame 10 in the manufacturing device of the steel plate shear wall according to the shape and size of the corrugated steel plate 71.
[0133] S202, according to the number and arrangement of at least two openings in the corrugated steel plate 71, at least two magnetic structures 50 are connected to the support frame 10, so that the number and arrangement of each magnetic structure 50 are matched with the number and arrangement of each opening.
[0134] S203, the nut 411 of the bolt 41 is fixed in the receiving hole 51 of the magnetic structure 50.
[0135] S204, the orthographic projection of a corrugated steel plate 71 onto the support surface of the support frame 10 is placed into the closed area formed by the connecting line segments between each limiting member 20 in a plane parallel to the support surface, and each opening of the corrugated steel plate 71 is fitted onto each bolt 41 in a corresponding manner.
[0136] S205, the bolt sleeve 42 is fitted onto the portion of the bolt 41 located on a corrugated steel plate 71, so that the connection portion of the bolt 41 away from the nut 411 is exposed.
[0137] S206, place another corrugated steel plate 71 on the bolt sleeve 42, so that each opening of the other corrugated steel plate 71 is fitted onto each bolt 41 in a corresponding manner, and the connection part is exposed.
[0138] S207, the connection between the nut 43 and the bolt 41 is screwed together, so that another corrugated steel plate 71, each bolt sleeve 42 and another corrugated steel plate 71 abut against each other, thus obtaining a steel plate shear wall.
[0139] In the manufacturing method of the steel plate shear wall provided in this application embodiment, according to the number and arrangement of the openings in the corrugated steel plate 71, the number and arrangement of the magnetic attraction structures 50 are matched with the number and arrangement of the openings. Then, the nuts 411 of the bolts 41 are fixed in the receiving holes 51 of the magnetic attraction structures 50. This allows one corrugated steel plate 71, each bolt sleeve 42, and another corrugated steel plate 71 to pass through the bolts 41 in sequence under the action of gravity. This allows the bolts 41 to pass through the openings of another corrugated steel plate 71, the corresponding bolt sleeves 42, and the openings of another corrugated steel plate 71, which can greatly improve the installation efficiency of the bolts 41, thereby improving the manufacturing efficiency of the steel plate shear wall.
[0140] Optionally, such as Figure 12a As shown in the embodiment of this application, after matching the number and arrangement of each magnetic structure 50 with the number and arrangement of each opening in the corrugated steel plate 71, a bolt 41 is placed in the receiving hole 51 of each magnetic structure 50, so that the nut 411 of the bolt 41 is fixed in the receiving hole 51 of the magnetic structure 50.
[0141] Optionally, such as Figure 12bAs shown, in the embodiment of the present application, each opening of one corrugated steel plate 71 is correspondingly sleeved on each bolt 41, each bolt 41 is sleeved with one bolt sleeve 42, and the connecting part of the bolt 41 away from the nut 411 is exposed.
[0142] Optionally, as Figure 12c As shown, in the embodiment of the present application, each opening of another corrugated steel plate 71 is correspondingly sleeved on each bolt 41, so that the bolt sleeve 42 supports the other corrugated steel plate 71, then the nut 43 is screwed with the connecting part of the bolt 41, so that the other corrugated steel plate 71, each bolt sleeve 42 and one corrugated steel plate 71 abut each other, and the steel plate shear wall
[0143] By applying the embodiment of the present application, the following beneficial effects can be achieved:
[0144] 1. In the manufacturing device of the steel plate shear wall provided by the embodiment of the present application, the support frame 10 plays a role of bearing in the manufacturing process of the steel plate shear wall, so that the components such as the corrugated steel plate, the bolt sleeve and the bolt can be assembled according to the designed installation sequence, which can reduce the manufacturing difficulty of the steel plate shear wall and improve the manufacturing speed of the steel plate shear wall. At the same time, in the manufacturing process of the steel plate shear wall, the corrugated steel plate is limited by the limiting piece 20, which can reduce the probability of displacement of the corrugated steel plate, thereby reducing the alignment or correction process in the manufacturing process of the steel plate shear wall, which helps to further improve the manufacturing speed of the steel plate shear wall.
[0145] 2. In the manufacturing method of the steel plate shear wall provided by the embodiment of the present application, one corrugated steel plate 71 is first placed in the closed area formed by the limiting pieces 20 in the support surface of the support frame 10, which can prevent the corrugated steel plate 71 from being displaced, then the support piece 30 is placed on the corrugated steel plate 71, and then another corrugated steel plate 71 is placed on the support piece 30. Due to the support of the support piece 30, a gap is formed between the two corrugated steel plates 71, so that the bolt 41 can pass through the opening of the other corrugated steel plate 71, the corresponding bolt sleeve 42 and the opening of the one corrugated steel plate 71 in turn under the action of gravity, which can greatly improve the installation efficiency of the bolt 41, thereby improving the manufacturing efficiency of the steel plate shear wall.
[0146] 3. In the manufacturing method of the steel plate shear wall provided in the embodiment of the present application, the number and arrangement relationship of each magnetic attraction structure 50 are matched with the number and arrangement relationship of each opening in the corrugated steel plate 71, and then the nut 411 of the bolt 41 is fixed in the accommodating hole 51 of the magnetic attraction structure 50, so that one corrugated steel plate 71, each bolt sleeve 42 and another corrugated steel plate 71 can pass through the bolt 41 under the action of gravity in turn, and the bolt 41 can pass through the opening of another corrugated steel plate 71, the corresponding bolt sleeve 42 and the opening of one corrugated steel plate 71, which can greatly improve the installation efficiency of the bolt 41, thereby improving the manufacturing efficiency of the steel plate shear wall.
[0147] Those skilled in the art can understand that the steps, measures and schemes in various operations, methods and processes discussed in the present application can be alternated, changed, combined or deleted. Further, other steps, measures and schemes in various operations, methods and processes discussed in the present application can also be alternated, changed, rearranged, decomposed, combined or deleted. Further, the steps, measures and schemes in various operations, methods and processes in the prior art can also be alternated, changed, rearranged, decomposed, combined or deleted.
[0148] In the description of the present application, the directions or position relationships indicated by the words "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are the exemplary directions or position relationships based on the drawings, and are for the convenience of description or simplification of the description of the embodiments of the present application, and are not intended to indicate or imply that the devices or components indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0149] The terms "first", "second" are only for descriptive purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specified.
[0150] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0151] In the description of the present specification, specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in an appropriate manner.
[0152] The above only describes some embodiments of the present application. It should be pointed out that, for those skilled in the art, other similar implementation manners based on the technical concept of the present application can be adopted without departing from the technical concept of the present application, and the same belongs to the protection scope of the embodiments of the present application.
Claims
1. An apparatus for manufacturing a steel plate shear wall, characterized by comprising: a steel plate shear wall manufacturing device according to any one of claims 1 to 0000000. The application relates to a support frame for supporting a steel plate shear wall during manufacturing of the steel plate shear wall. The support frame comprises at least two limiting members arranged on a support surface of the support frame and detachably connected to the support frame, and a connecting line segment between each of the limiting members encloses a closed area matching a shape of the steel plate shear wall in a plane parallel to the support surface, so as to limit the steel plate shear wall. The support frame further comprises at least two magnetic structures detachably connected to the support frame, and the magnetic structures comprise accommodating holes configured to magnetically fix nuts of bolts used for connecting two corrugated steel plates of the steel plate shear wall in the accommodating holes during manufacturing of the steel plate shear wall. The application further relates to a support member configured to be arranged at a position with a minimum vertical spacing between two corrugated steel plates of the steel plate shear wall during manufacturing of the steel plate shear wall, so as to support the corrugated steel plates.
2. The apparatus for manufacturing a steel plate shear wall according to claim 1, wherein The support member is arranged along a direction from one of the corrugated steel plates to the other corrugated steel plate, and a size of the support member is greater than a size of a bolt sleeve arranged between the two corrugated steel plates. The limiting member comprises an angle portion and a flat plate portion, and one of angle ends of the angle portion is connected to the flat plate portion.
3. The apparatus for manufacturing a steel plate shear wall according to claim 2, wherein The flat plate portion is provided with a first mounting hole, and the support frame is provided with at least two second mounting holes, each of the first mounting holes is aligned with one of the second mounting holes, and a first screw rod used for connecting the flat plate portion and the support frame is arranged to pass through.
4. The apparatus for manufacturing a steel plate shear wall according to claim 1, wherein The application further relates to at least one mounting strip provided with at least two third mounting holes. At least one of the third mounting holes is aligned with one of the second mounting holes, and a second screw rod used for connecting the mounting strip and the support frame is arranged to pass through.
5. The apparatus for manufacturing a steel plate shear wall according to claim 4, wherein At least one of the third mounting holes is aligned with one of the first mounting holes, and a third screw rod used for connecting the mounting strip and the flat plate portion is arranged to pass through. The application relates to a method for manufacturing a steel plate shear wall. The method comprises the following steps: According to a shape and a size of a corrugated steel plate to be arranged, the positions of the limiting members in the manufacturing device of the steel plate shear wall are determined.
6. A method of manufacturing a steel plate shear wall, characterized by, The flat plate portions of the limiting members are connected to the support frame, so that the shapes and sizes of the closed areas enclosed by the connecting line segments between the limiting members in a plane parallel to a support surface of the support frame match the shape and size of the corrugated steel plate. According to the number and arrangement of at least two openings in the corrugated steel plate, at least two magnetic structures are connected to the support frame, so that the number and arrangement of the magnetic structures match the number and arrangement of the openings. The nuts of the bolts are fixed in the accommodating holes of the magnetic structures. One of the corrugated steel plates is arranged on the support surface, so that the corrugated steel plate is arranged in the closed area. At least one support member is arranged on at least one wave crest of one of the corrugated steel plates away from the support frame. Another corrugated steel plate is arranged on the support member, so that at least one wave valley of the other corrugated steel plate is supported by the at least one support member. At least one bolt sleeve is arranged between the two corrugated steel plates, so that the bolt sleeve is aligned with the openings of the two corrugated steel plates. The bolt is sequentially threaded through the opening of another corrugated steel plate, the corresponding bolt sleeve and the opening of one corrugated steel plate in the top-down direction, and the connecting part of the bolt away from the nut is exposed; The support is removed; The nut is screwed with the connecting part of the bolt, so that the other corrugated steel plate, the bolt sleeve and the corrugated steel plate abut each other to obtain a steel plate shear wall.
7. The production method according to claim 6, wherein The flat part of the limiting piece is connected with the support frame, so that the shape and size of the closed area match the shape and size of the steel plate shear wall, including: The mounting strip is connected with the support frame; The flat part of at least one limiting piece is connected with the mounting strip, and the flat part of at least one limiting piece is connected with the support frame.
Citation Information
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