Steel production scheduling system and scheduling device thereof
By designing a detection and cutting device for the steel production scheduling system, the problem of inaccurate cutting caused by uneven steel plate sides was solved, achieving precise steel cutting and improved material utilization.
Patent Information
- Application Number
- CN202311015115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-09
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-08-09
AI Technical Summary
Uneven edges on the steel plate after cutting lead to inaccurate cutting width, resulting in steel waste or incomplete cutting.
A steel production scheduling system was designed, which includes a detection device and a cutting device. By detecting the size and side flatness of the steel plate, the minimum side width to be removed is calculated to reduce waste, and precise cutting is achieved by using a clamping assembly and a cutting blade.
It enables precise cutting of steel plates, reduces steel waste, and improves cutting efficiency and material utilization.
Smart Images

Figure CN116900818B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of steel production, and particularly relates to a steel production scheduling system and a scheduling device thereof. BACKGROUND
[0002] After the steel plate is processed, it often needs to be cut to form the required steel material.
[0003] After the steel plate is processed, the edges are often uneven, so the side edges often need to be cut to a certain width to ensure that the edges are flat after cutting. However, due to differences in the processing of the steel plate, the side edges are different in flatness. If the width of the cut is too wide, it will cause waste of the steel material. If the width of the cut is too small, the concave cut of the side edge of the steel plate will not be complete. To solve the above problems, the present application provides a steel production scheduling system and a scheduling device thereof.
[0004] It should be noted that the above content belongs to the technical cognition of the inventor and does not necessarily constitute prior art. SUMMARY
[0005] To solve the above problems, the purpose of the present application is to provide a steel production scheduling system and a scheduling device thereof. By providing a detection device, the size of the steel plate can be tested, and the feeding and discharging of the steel plate can be realized. At the same time, the flatness of the side edge of the steel plate can be detected, so that the position of the side edge of the steel plate can be determined when the steel plate is cut into the required size. If the side edge is not flat, the size of the uneven position of the side edge of the steel plate can be measured, so that the minimum width of the side edge that needs to be cut off can be calculated, and the waste of the steel material can be reduced by cutting off the waste material according to the minimum width.
[0006] To achieve the above purpose, the present application provides a scheduling device of a steel production scheduling system. The scheduling device comprises an operation table, a fixing device and a detection device. The U-shaped support is fixed above the operation table, and the fixing device and the detection device are installed on the operation table.
[0007] The detection device comprises two first guide rails arranged in parallel. The first guide rails are parallel to the first electric telescopic rods. An adjusting support is slidably arranged in the first guide rails. A clamping assembly is fixed on the adjusting support.
[0008] The clamping assembly comprises a second guide rail. A second guide rail slider is slidably arranged in the second guide rail. A first spring is fixedly connected between the second guide rail slider and the second guide rail. A second fixed plate is fixed to one end of the second guide rail. A limiting plate is fixed on the second guide rail slider and perpendicular to the second fixed plate. A third fixed plate is fixed on the limiting plate and parallel to the second fixed plate.
[0009] The inside of the corner of the limiting plate and the second fixed plate is chamfered.
[0010] Further, the first fixed plate is provided with a first slot, and the third fixed plate is provided with a second slot corresponding to the first slot.
[0011] Further, the second guide rail is vertically fixed on the second connecting rod, and the second guide rail is perpendicular to the output shaft of the second motor.
[0012] Further, the fixing device comprises vertically distributed vertical plates, the vertical plates are vertically fixed with first electric telescopic rods, the two first electric telescopic rods are linearly distributed, the output shaft of the first electric telescopic rod is fixed with an L-shaped fixed plate, and the two fixed plates correspond to each other.
[0013] Further, the adjusting support comprises an electric first guide rail slider sliding in the first guide rail, a second electric telescopic rod is fixed above the first guide rail slider, and a first drive box is fixed above the second electric telescopic rod.
[0014] The first drive box is fixed with a first motor, the output shaft of the first motor penetrates the top plate of the first drive box and is vertically fixed with a first connecting rod, the first connecting rod is vertically fixed with a horizontal third electric telescopic rod, the output shaft of the third electric telescopic rod is fixed with a U-shaped support, the U-shaped support is rotatably provided with a second connecting rod, a second motor for driving the second connecting rod to rotate is fixed on one side of the U-shaped support, and the clamping assembly is fixed on the second connecting rod.
[0015] Further, the third fixed plate is fixed with a U-shaped plate away from one side of the second fixed plate, and one bottom plate of the U-shaped plate is fixed on the third fixed plate.
[0016] One end of the second guide rail is fixed with an L-shaped support, the L-shaped support is fixed with a third electric telescopic rod parallel to the second guide rail, the output shaft of the third electric telescopic rod is fixed with a driving block, and the driving block is located between the two side plates of the U-shaped plate.
[0017] Further, the second guide rail is fixed with a distance sensor, and the distance sensor is used to detect the distance between the second guide rail and the second guide rail slider.
[0018] Further, the scheduling device further comprises a U-shaped support and a cutting device, and the cutting device is installed on the U-shaped support.
[0019] Further, the cutting device comprises a third motor fixed above the top plate of the U-shaped support, a horizontal third guide rail is vertically fixed on the output shaft of the third motor penetrating the top plate of the U-shaped support, an electric third guide rail slider is slidingly arranged on the third guide rail, a second drive box is fixed below the third guide rail slider, a fourth electric telescopic rod is vertically fixed on the output shaft of the second drive box penetrating the bottom plate of the second drive box, a hydraulic cylinder is vertically fixed below the output shaft of the fourth electric telescopic rod, and a cutting knife is fixed on the output shaft of the hydraulic cylinder.
[0020] The steel production scheduling system and the scheduling device thereof can bring the following beneficial effects:
[0021] 1、The scheduling device can test the size of the steel plate, realize the feeding and discharging of the steel plate, and detect whether the side of the steel plate is flat, so as to determine whether the side position of the steel plate can be used when the steel plate is cut into the required steel material, and measure the size of the uneven position of the side of the steel plate if it is not flat, so as to calculate the minimum width of the side to be cut off, cut off the waste according to the minimum width, and reduce the waste of the steel material. BRIEF DESCRIPTION OF DRAWINGS
[0022] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and serve to explain the principles of the application. In the drawings:
[0023] Figure 1 It is a structural schematic view of the scheduling device.
[0024] Figure 2 It is a structural schematic view of the scheduling device. Figure 1 It is an enlarged structural schematic view of A in the scheduling device.
[0025] Figure 3 It is a first perspective view of part of the detection device.
[0026] Figure 4 It is a second perspective view of part of the detection device. DETAILED DESCRIPTION
[0027] In order to more clearly illustrate the overall concept of the present application, the following will be described in detail with reference to the accompanying drawings.
[0028] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0029] In addition, the terms "first", "second", etc. are used only for descriptive purposes and do not connote or imply relative importance or a quantity of the indicated elements. Thus, a feature defined with "first", "second", etc. can include one or more of the features. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly specified and limited otherwise.
[0030] In the present application, unless specifically defined and limited otherwise, the terms "mount", "connect", "connection", "fixed", etc. are to be construed broadly, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection, or communication; can be direct connection, or indirect connection through intermediate medium; can be internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0031] In the present application, unless specifically defined and limited otherwise, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. In the description of the present application, the description of the reference terms "one scheme", "some schemes", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more schemes or examples in a suitable manner.
[0032] The embodiment of the present application provides a steel production scheduling system, and the scheduling system comprises a control unit, a fixing unit, a detection unit and a cutting unit. The fixing unit, the detection unit and the cutting unit are electrically connected to the control unit.
[0033] A scheduling device of a steel production scheduling system, the scheduling device comprises an operation table 1, a U-shaped support 4, a fixing device 2, a detection device 3 and a cutting device 5, as shown in the figure, the fixing device 2, the detection device 3 and the cutting device 5 belong to the fixing unit, the detection unit and the cutting unit respectively, the U-shaped support 4 is fixed above the operation table 1, the cutting device 5 is installed on the U-shaped support 4, and the fixing device 2 and the detection device 3 are both installed on the operation table 1. Figure 1
[0034] The fixing device 2 comprises symmetrical vertical plates 21, a first electric telescopic rod 22 is vertically fixed on the vertical plate 21, two first electric telescopic rods 22 are linearly distributed, an L-shaped fixing plate 23 is fixed on the output shaft of the first electric telescopic rod 22, and two fixing plates 23 correspond to each other.
[0035] The detection device 3 comprises two first guide rails 31 which are linearly distributed, as shown in the figure, the first guide rail 31 is parallel to the first electric telescopic rod 22, an adjusting support (not marked in the figure) is slidably arranged in the first guide rail 31, and a clamping assembly (not marked in the figure) is fixed on the adjusting support. Figures 2-4
[0036] The adjusting support comprises an electric first guide rail sliding block 32 which is slidably arranged in the first guide rail 31, a second electric telescopic rod 33 is fixed above the first guide rail sliding block 32, and a first driving box 34 is fixed above the second electric telescopic rod 33.
[0037] A first motor 35 is fixed in the first driving box 34, a first connecting rod 36 is vertically fixed on the output shaft of the first motor 35 and penetrates the top plate of the first driving box 34, a third electric telescopic rod 37 which is horizontal is vertically fixed on the first connecting rod 36, a U-shaped support 38 is fixed on the output shaft of the third electric telescopic rod 37, a second connecting rod 39 is rotatably arranged on the U-shaped support 38, a second motor 310 for driving the second connecting rod 39 to rotate is fixed on one side of the U-shaped support 38, and the clamping assembly is fixed on the second connecting rod 39.
[0038] The clamping assembly comprises a second guide rail 311 which is vertically fixed on the second connecting rod 39 and is perpendicular to the output shaft of the second motor 310.
[0039] A second guide rail sliding block 312 is slidably arranged in the second guide rail 311, a first spring 313 is fixedly connected between the second guide rail sliding block 312 and the second guide rail 311, a second fixing plate 314 is fixed on one end of the second guide rail 311, a limiting plate 315 which is perpendicular to the second fixing plate 314 is fixed on the second guide rail sliding block 312, and a third fixing plate 316 which is parallel to the second fixing plate 314 is vertically fixed on the limiting plate 315.
[0040] A first slot 317 is formed on the second fixing plate 314, a second slot 318 is formed on the third fixing plate 316, the second slot 318 corresponds to the first slot 317, a chamfer (not shown in the figure) is arranged on the inner side of the corner of the limiting plate 315 and the second fixing plate 314, when the second guide rail 311 is in a vertical state, the second fixing plate 314 is located below the third fixing plate 316, and in the natural state of the first spring 313, the limiting plate 315 is in contact with the second fixing plate 314.
[0041] The third fixed plate 316 is fixed with a U-shaped plate 319 away from one side of the second fixed plate 314, and one bottom plate of the U-shaped plate 319 is fixed on the third fixed plate 316.
[0042] One end of the second guide rail 311 is fixed with an L-shaped support 320, and the L-shaped support 320 is fixed with a third electric telescopic rod 321 parallel to the second guide rail 311, and a driving block 322 is fixed on the output shaft of the third electric telescopic rod 321, the driving block 322 is located between the two side plates of the U-shaped plate 319, and a distance sensor (not shown in the figure) is fixed in the second guide rail 311, and the distance sensor is used for detecting the distance between the second guide rail slider 312 and the distance sensor, and the distance sensor is electrically connected with the control unit.
[0043] The cutting device 5 comprises a third motor 51 fixed above the top plate of the U-shaped support 4, a horizontal third guide rail 52 vertically fixed on the output shaft of the third motor 51 and penetrating the top plate of the U-shaped support 4, an electric third guide rail slider 53 slidingly arranged on the third guide rail 52, a second driving box 54 fixed below the third guide rail slider 53, a fourth electric telescopic rod 56 vertically fixed on the output shaft of the second driving box 54 and penetrating the bottom plate of the second driving box 54, a hydraulic cylinder 57 vertically fixed below the output shaft of the fourth electric telescopic rod 56, and a cutting knife 58 fixed on the output shaft of the hydraulic cylinder 57.
[0044] In use, when the steel plate is fed or discharged, the second connecting rod 39 is controlled to rotate downward to the vertical state by starting the second motor 310, at this time the second guide rail 311 is in a horizontal state, the U-shaped plate 319 is controlled to move by starting the third electric telescopic rod 321, and then the third fixed plate 316 is moved, so that the third fixed plate 316 and the second fixed plate 314 are away from each other, the second slot 318 and the first slot 317 are respectively located on both sides of the steel plate by the cooperation of the first guide rail slider 32, the second electric telescopic rod 33, the first motor 35 and the third electric telescopic rod 37, the driving block 322 is controlled to be separated from the U-shaped plate 319 by starting the distance sensor, the second slot 318 and the first slot 317 are respectively clamped on both sides of the steel plate under the action of the first spring 313, the clamping of the steel plate is realized, the width of the clamping position of the steel plate can be calculated by starting the distance sensor to detect, the steel plate is carried to the waiting position by the cooperation of the first guide rail slider 32, the second electric telescopic rod 33, the first motor 35 and the third electric telescopic rod 37, so that the feeding and discharging of the steel plate can be realized, in order to avoid the steel plate from falling during clamping, a little pressure can be applied to the U-shaped plate 319 by starting the third electric telescopic rod 321.
[0045] The steel plate is clamped to the fixing device 2, and the two ends of the steel plate are placed on the two fixing plates 23 respectively, the first electric telescopic rod 22 is extended according to the size of the steel plate, so that the two fixing plates 23 are close to each other until the steel plate is clamped, the second connecting rod 39 is rotated to be horizontal, the two limiting plates 315 are controlled to move to the corresponding sides of the steel plate through the cooperation of the second electric telescopic rod 33 and the first motor 35, the limiting plate 315 is controlled to move to the side close to the steel plate through the extension of the third electric telescopic rod 37, and the upper side of the steel plate is pressed during the movement to make the second guide rail slider 312 slide upward, when the steel plate contacts the limiting plate 315, the thickness of the steel plate can be calculated through the distance detected by the distance sensor.
[0046] The steel plate is clamped by the detection device, and whether the side edge of the steel plate is flat can also be detected, and the specific operation is as follows:
[0047] First, the steel plate is fixed by the fixing device 2, then the second slot 318 and the first slot 317 are respectively clamped on the two sides of the steel plate, the third fixing plate 316 and the second fixing plate 314 are controlled to slide on the steel plate through the left and right movement of the first guide rail slider 32, and whether the side edge of the steel plate is flat is judged by whether the distance detected by the distance sensor changes.
[0048] The steel plate is clamped by the detection device, and the orientation of the steel plate can also be adjusted.
[0049] Each embodiment in the specification is described in a progressive manner, and the same and similar parts of each embodiment can be referred to each other, and each embodiment mainly describes the difference from other embodiments. Especially, since the system embodiment is basically similar to the method embodiment, the description is relatively simple, and the related parts can be referred to the part of the method embodiment.
[0050] The above only describes the embodiments of the present application and does not limit the present application. The present application can be variously changed and modified by those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the scope of the claims of the present application.
Claims
1. A scheduling device of a steel production scheduling system, the scheduling device comprising an operation table (1), a fixing device (2), a detection device (3), characterized in that, The U-shaped support (4) is fixed above the operating table (1), and the fixing device (2) and the detection device (3) are both installed on the operating table (1); The fixing device (2) comprises vertically fixed first electric telescopic rods (22) on symmetrical vertical plates (21), the two first electric telescopic rods (22) are linearly distributed, and L-shaped fixing plates (23) are fixed on output shafts of the first electric telescopic rods (22), and the two fixing plates (23) correspond to each other; The detection device (3) comprises two first guide rails (31) which are parallel to each other and are linearly distributed, and an adjusting support is slidably arranged in the first guide rail (31), and a clamping assembly is fixed on the adjusting support; The clamping assembly comprises a second guide rail (311), a second guide rail sliding block (312) is slidably arranged in the second guide rail (311), a first spring (313) is fixedly connected between the second guide rail sliding block (312) and the second guide rail (311), a second fixing plate (314) is fixed to one end of the second guide rail (311), a limiting plate (315) which is perpendicular to the second fixing plate (314) is fixed to the second guide rail sliding block (312), and a third fixing plate (316) which is parallel to the second fixing plate (314) is vertically fixed to the limiting plate (315); The inside of the corner of the limiting plate (315) and the second fixing plate (314) is chamfered; A first slot (317) is formed in the second fixing plate (314), and a second slot (318) is formed in the third fixing plate (316), and the second slot (318) corresponds to the first slot (317); A distance sensor is fixed in the second guide rail (311), and the distance sensor is used for detecting the distance between the distance sensor and the second guide rail sliding block (312).
2. The scheduling device of a steel production scheduling system according to claim 1, characterized in that, The adjusting support comprises an electric first guide rail sliding block (32) which is slidably arranged in the first guide rail (31), a second electric telescopic rod (33) is fixed above the first guide rail sliding block (32), and a first driving box (34) is fixed above the second electric telescopic rod (33); A first motor (35) is fixed in the first driving box (34), a first connecting rod (36) is vertically fixed on an output shaft of the first motor (35) and penetrates a top plate of the first driving box (34), a horizontal third electric telescopic rod (37) is vertically fixed on the first connecting rod (36), a U-shaped support (38) is fixed on an output shaft of the third electric telescopic rod (37), a second connecting rod (39) is rotatably arranged on the U-shaped support (38), a second motor (310) for driving the second connecting rod (39) to rotate is fixed on one side of the U-shaped support (38), and the clamping assembly is fixed on the second connecting rod (39).
3. The scheduling device of a steel production scheduling system according to claim 2, characterized in that, The second guide rail (311) is vertically fixed on the second connecting rod (39), and the second guide rail (311) is perpendicular to an output shaft of the second motor (310).
4. The scheduling device of a steel production scheduling system according to claim 3, wherein A U-shaped plate (319) is fixed on one side of the third fixing plate (316) away from the second fixing plate (314), and one bottom plate of the U-shaped plate (319) is fixed on the third fixing plate (316). One end of the second guide rail (311) is fixedly connected with an L-shaped support (320), and a third electric telescopic rod (321) parallel to the second guide rail (311) is fixedly connected to the L-shaped support (320); an output shaft of the third electric telescopic rod (321) is fixedly connected with a driving block (322), and the driving block (322) is located between the two side plates of the U-shaped plate (319).
5. The scheduling device of a steel production scheduling system according to claim 4, wherein The scheduling device further comprises a U-shaped support (4) and a cutting device (5), wherein the cutting device (5) is installed on the U-shaped support (4).
6. The scheduling device of a steel production scheduling system according to claim 5, wherein The cutting device (5) comprises a third motor (51) fixed above the top plate of the U-shaped support (4); a horizontal third guide rail (52) is vertically fixed on an output shaft of the third motor (51) and penetrates through the top plate of the U-shaped support (4); a third guide rail sliding block (53) is slidably arranged on the third guide rail (52); a second driving box (54) is fixed below the third guide rail sliding block (53); a fourth electric telescopic rod (56) is vertically fixed on an output shaft of the second driving box (54) and penetrates through a bottom plate of the second driving box (54); a hydraulic cylinder (57) is vertically fixed below an output shaft of the fourth electric telescopic rod (56); and a cutting knife (58) is fixed on an output shaft of the hydraulic cylinder (57).
Citation Information
Patent Citations
Multi-head laser cutting automatic discharging and stacking equipment
CN218983588U