Self-response predictive maintenance device of cartoning machine and maintenance method thereof

By introducing a support assembly and adjustment assembly into the cartoning machine, and utilizing a distance sensor and cylinder structure to open the packaging box, the problem of packaging failure caused by cardboard box springback is solved, realizing self-response predictive maintenance and ensuring the smooth progress of the packaging process.

CN116902314BActive Publication Date: 2025-11-28CHANGZHOU SERIC PACKAGING MASCH CO LTD
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Patent Information

Application Number
CN202310880954.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-18
Publication Date
2025-11-28
Estimated Expiration
2043-07-18

AI Technical Summary

Technical Problem

During the production process of existing cartoning machines, the cardboard boxes may spring back, causing the packaging boxes to not open completely, preventing the product from being pushed into the boxes, resulting in packaging failure.

Method used

A self-response predictive maintenance device for a cartoning machine was designed, including a support assembly and an adjustment assembly. The device detects the status of the carton through a distance sensor and uses a cylinder and hinge rod structure to open the carton, ensuring that it is fully opened.

Benefits of technology

It effectively prevents the packaging box from being refolded during the packing process, ensuring that the product can be smoothly placed into the packaging box and avoiding packaging failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of predictive maintenance devices, and provides a self-response predictive maintenance device of a cartoning machine and a maintenance method thereof, which comprises a main body assembly, a storage assembly and a discharging assembly are arranged on the top of the main body assembly, a taking mechanical arm is arranged between the storage assembly and the discharging assembly and on the top of the main body assembly. The device solves the rebound problem of paper boxes in the actual production process. The paper box which is opened will be folded again. When the product is pushed into the paper box by the pushing plate, if the paper box is not completely opened, the product cannot be pushed into the paper box, finally leading to the situation that the packaging cannot be completed. According to the application, the opening state of the packaging box is conveniently detected through the setting of the opening supporting assembly and the adjusting assembly, the packaging box is prevented from being disordered when the product is packaged, and the packaging box can be opened in the horizontal direction, so that the self-response predictive maintenance of the cartoning machine is achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of predictive maintenance devices, more particularly, it relates to a self-response predictive maintenance device for a box filling machine and a maintenance method thereof. BACKGROUND

[0002] The box filling machine has a wide range of applications and can fully meet the needs of different types of filling materials such as medicines, food, cosmetics, maintenance products, sports products, and hardware appliances. The box filling machine is suitable for filling materials that are easily damaged and meets the requirements of filling boxes.

[0003] The existing box filling machine uses a lower suction head and an upper suction head to open the packaging box, but in actual production, the paper box may rebound, and the opened paper box may be refolded. When the product is pushed into the paper box by the pushing plate, if the paper box is not fully opened, the product cannot be pushed into the paper box, which may result in incomplete packaging. SUMMARY

[0004] In view of the deficiencies of the prior art, the purpose of the present application is to provide a self-response predictive maintenance device for a box filling machine and a maintenance method thereof.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a self-response predictive maintenance device for a box filling machine, comprising a main body assembly, a storage assembly and a discharging assembly are installed on the top of the main body assembly, the storage assembly and the discharging assembly are arranged side by side, a taking manipulator is installed between the storage assembly and the discharging assembly and on the top of the main body assembly, a maintenance assembly is installed in front of the discharging assembly and on the top of the main body assembly, and one end of the maintenance assembly extends into the interior of the discharging assembly.

[0006] Preferably, the main body assembly comprises a support, a feeding conveyor belt is installed on the top of the support, the feeding conveyor belt is located in front of the storage assembly and the discharging assembly, a supporting frame is installed on the top of the support and behind the storage assembly and the discharging assembly, and the taking manipulator is installed on the front surface of the supporting frame.

[0007] Preferably, the storage assembly comprises a storage rack, the storage rack is installed on the top of the support, a storage plate is installed on the front surface of the storage rack, the storage plate is arranged in an inclined downward manner, vertical columns are uniformly installed on the top of the storage plate, and a plurality of vertical columns cooperate to form a placing groove.

[0008] Preferably, the discharging assembly comprises a discharging conveyor belt, the discharging conveyor belt is installed on the top of the support, two stop blocks are symmetrically installed on the end of the discharging conveyor belt away from the vertical columns, and a suction disc is installed on the end of the discharging conveyor belt close to the storage assembly.

[0009] Preferably, the maintenance assembly comprises a maintenance support installed on the top of the support and located behind the discharging conveying belt, the discharging conveying belt is arranged in the interior of the maintenance support, a linear guide rail is installed in the interior of the maintenance support, the linear guide rail is suspended, a sliding seat is slidably connected to the bottom of the linear guide rail, a connecting block is installed at the bottom end of the sliding seat, a push block is installed at one end of the connecting block close to the discharging conveying belt, a supporting opening assembly is installed at the front end of the push block, and an adjusting assembly is installed at the rear end of the push block, and one end of the adjusting assembly extends into the interior of the supporting opening assembly.

[0010] Preferably, the supporting opening assembly comprises a sliding rail located at the front end of the push block, a first air cylinder is installed at the front end of the push block, the piston rod of the first air cylinder is connected with the sliding rail, a connecting rod is installed in the interior of the first air cylinder, two springs are sleeved on the outer side wall of the connecting rod, and one end of the two springs repelling each other is connected with the inner wall of the sliding rail.

[0011] Preferably, the adjusting assembly comprises two limiting grooves respectively formed on the two sides of the push block, an arc-shaped portion is formed in the inner top wall of the limiting groove, an adjusting rod is arranged in the interior of the limiting groove, one end of the adjusting rod extends into the interior of the sliding rail and is slidably connected with the outer side wall of the sliding rail, a recess is formed in the outer side wall of the adjusting rod, a first hinged rod is hinged in the interior of the recess, a second hinged rod is hinged at the top end of the first hinged rod, one end of the second hinged rod away from the first hinged rod extends into the interior of the recess and is connected with a sliding rod, a second air cylinder is installed on the outer side wall of the adjusting rod, a through groove is formed in the inner wall of the recess, and one end of the sliding rod penetrates into the interior of the through groove and is hinged with the piston rod of the second air cylinder.

[0012] Preferably, one end of the adjusting rod close to the first hinged rod is provided with a distance measuring sensor.

[0013] A self-response predictive maintenance method of a boxing machine, according to the self-response predictive maintenance device of the boxing machine, comprising the following steps:

[0014] S1, the worker places the folded packaging box in the placing groove formed by the plurality of columns, and then places the products to be boxed in batches on the top of the feeding conveying belt, the feeding conveying belt continuously conveys the products in batches to the position of the discharging assembly, and the products move to the position of the maintenance assembly and temporarily stop;

[0015] S2, the gripper installed on the taking manipulator takes the topmost packaging box in the stack and places it on the top of the discharging conveying belt, then the suction cup starts to suck the bottom of the taken packaging box, then the taking manipulator resets and pulls the packaging box, the taking of the packaging box is cancelled when the packaging box is pulled open, and the taking manipulator resets to take the next packaging box and continuously performs the above operation;

[0016] S3, the discharging conveying belt conveys the packaging box pulled open, when the packaging box is conveyed to the position of the maintenance assembly, the linear guide rail starts and synchronously displaces the sliding seat, the connecting block and the push block, the push block pushes a batch of products to the position of the packaging box, and the batch of products is pushed into the packaging box to complete the boxing;

[0017] S4, since the opening state of the packaging box cannot be guaranteed, part of the packaging boxes will be re-folded, the supporting opening assembly and the adjusting assembly synchronously displace with the push block, the adjusting rod is inserted into the packaging box, and then the distance measuring sensor responds to the state of the packaging box;

[0018] S5, if the packaging box is in a folded state, the first cylinder drives the sliding rail, the sliding rail drives the adjusting rod to move upwards and slide out of the limiting groove along the arc part of the limiting groove, at this time, the adjusting rod is extruded to slide on the outer side wall of the sliding rail, so that the two adjusting rods are away from each other, and the side wall of the packaging box is opened;

[0019] S6, then the piston rod of the second cylinder is elongated to drive the sliding rod to slide in the through groove, the sliding rod drives one end of the second hinge rod to slide in the groove, the other end of the second hinge rod extrudes the first hinge rod, so that the angle between the second hinge rod and the first hinge rod changes, and when the first hinge rod is in the packaging box, the height of the first hinge rod increases to support the height of the packaging box, so that the packaging box is opened, and this way has the effect of predictive maintenance, which can guarantee that the packaging box will not be disordered when packaging products.

[0020] The advantages of the present application are:

[0021] (1) by setting the supporting opening assembly, since the opening state of the packaging box cannot be guaranteed, part of the packaging boxes will be re-folded, the supporting opening assembly and the adjusting assembly synchronously displace with the push block, the adjusting rod is inserted into the packaging box, the distance measuring sensor responds to the state of the packaging box, the first cylinder drives the sliding rail and the adjusting rod to move upwards and slide out of the limiting groove along the arc part of the limiting groove, at this time, the adjusting rod is extruded to slide on the outer side wall of the sliding rail, so that the two adjusting rods are away from each other, not only facilitating the detection of the opening state of the packaging box, but also opening the packaging box in the horizontal direction, thereby achieving the purpose of self-response predictive maintenance of the boxing machine.

[0022] (2) through the setting adjustment assembly, the second cylinder drives the slide bar to slide in the through slot, the slide bar drives one end of the second articulated rod to slide in the groove, the other end of the second articulated rod extrudes the first articulated rod, so that the angle between the second articulated rod and the first articulated rod changes, when the first articulated rod is in the packaging box, the height increases to support the height of the packaging box, so that the packaging box is opened, this way has the effect of predictive maintenance, which can ensure that the packaging box will not be disordered when packaging products. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the overall structure schematic diagram of the application;

[0024] Figure 2 It is Figure 1 A zone amplification structure schematic diagram in the application;

[0025] Figure 3 It is the maintenance assembly structure schematic diagram of the application;

[0026] Figure 4 It is Figure 3 Front view structure schematic diagram;

[0027] Figure 5 It is the support opening assembly and adjustment assembly connection structure schematic diagram;

[0028] In the figure: 1, main body assembly;11, support;12, feeding conveyor belt;13, support frame;2, take mechanical hand;3, storage assembly;31, storage rack;32, storage plate;33, stand;4, discharge assembly;41, discharge conveyor belt;42, stop block;43, suction cup;5, maintenance assembly;51, maintenance support;52, linear guide rail;53, sliding seat;54, connecting block;55, push block;56, support opening assembly;561, slide rail;562, connecting rod;563, spring;564, first cylinder;57, adjustment assembly;571, adjustment rod;572, groove;573, first articulated rod;574, second articulated rod;575, through slot;576, slide bar;577, second cylinder;578, limiting groove;579, distance measuring sensor. DETAILED DESCRIPTION

[0029] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0030] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0031] In the present application, the orientation such as "upper, lower" is generally directed to the direction shown in the drawings or the vertical, perpendicular or gravity direction unless otherwise stated; similarly, for the convenience of understanding and description, "left, right" is generally directed to the left and right shown in the drawings; "inner, outer" refers to the inner and outer relative to the contour of the components themselves, but the above orientation words are not used to limit the present application.

[0032] Please refer to Figures 1-5 The present application provides the following technical solutions:

[0033] Embodiment one

[0034] According to Figures 1-4 As shown in the figure, a self-response predictive maintenance device of a cartoning machine, comprising a main assembly 1, a storage assembly 3 and a discharging assembly 4 are installed on the top of the main assembly 1, the storage assembly 3 and the discharging assembly 4 are arranged side by side, a taking manipulator 2 is installed between the storage assembly 3 and the discharging assembly 4 and on the top of the main assembly 1, a maintenance assembly 5 is installed in front of the discharging assembly 4 and on the top of the main assembly 1, one end of the maintenance assembly 5 extends into the interior of the discharging assembly 4, the storage assembly 3 is used for stacking and storing folded packaging boxes, the taking manipulator 2 is used for taking and transporting the stacked packaging boxes, the discharging assembly 4 is used for carrying the transported packaging boxes, and the discharging assembly 4 cooperates with the taking manipulator 2 to pull open the packaging boxes, the maintenance assembly 5 is used for responding to the detection of the pulled open packaging boxes, and if the packaging boxes are refolded, the maintenance assembly 5 can pull open the packaging boxes again, thereby ensuring that the cartoning machine cannot carton when in operation.

[0035] The main assembly 1 comprises a support 11, a feeding conveyor belt 12 is installed on the top of the support 11, the feeding conveyor belt 12 is located in front of the storage assembly 3 and the discharging assembly 4, a support frame 13 is installed on the top of the support 11 and behind the storage assembly 3 and the discharging assembly 4, the taking manipulator 2 is installed on the front surface of the support frame 13, a plurality of products are placed in batches according to the size of the packaging boxes, and the batches of products are all conveyed to the position of the maintenance assembly 5 through the feeding conveyor belt 12, thereby facilitating the next operation of the maintenance assembly 5.

[0036] The storage assembly 3 comprises a storage frame 31, the storage frame 31 is installed on the top of the support 11, a storage plate 32 is installed on the front surface of the storage frame 31, the storage plate 32 is arranged inclined downward, a plurality of stand columns 33 are uniformly installed on the top of the storage plate 32, the plurality of stand columns 33 cooperate to form a placing groove, the folded packaging boxes are placed and stored in the placing groove formed by the plurality of stand columns 33, thereby facilitating the taking manipulator 2 to take the packaging boxes.

[0037] The discharging assembly 4 comprises a discharging conveying belt 41 installed on the top of the support 11, two stoppers 42 symmetrically installed on the end of the discharging conveying belt 41 away from the stand 33, and a suction disc 43 installed on the end of the discharging conveying belt 41 close to the storage assembly 3, which is used for conveying the packaging box, and the suction disc 43 is used for temporarily adsorbing the packaging box when the packaging box is placed on the top of the discharging conveying belt 41, and the packaging box is pulled open by the cooperation of the suction disc 43 and the mechanical hand 2.

[0038] The maintenance assembly 5 comprises a maintenance support 51 installed on the top of the support 11 and located behind the discharging conveying belt 41, the discharging conveying belt 41 is arranged in the maintenance support 51, a linear guide rail 52 is installed in the maintenance support 51, the linear guide rail 52 is suspended, a sliding seat 53 is slidably connected to the bottom of the linear guide rail 52, a connecting block 54 is installed at the bottom end of the sliding seat 53, a push block 55 is installed on the end of the connecting block 54 close to the discharging conveying belt 41, a mouth opening assembly 56 is installed on the front end of the push block 55, when the packaging box is conveyed to the position of the maintenance assembly 5, the linear guide rail 52 is started to drive the sliding seat 53, the connecting block 54 and the push block 55 to move synchronously, since the opening state of the packaging box cannot be guaranteed, some packaging boxes may be re-folded, the mouth opening assembly 56 and the adjusting assembly 57 move synchronously with the push block 55, so as to push a batch of products into the packaging box to complete the boxing.

[0039] The mouth opening assembly 56 comprises a sliding rail 561 located on the front end of the push block 55, a first air cylinder 564 is installed on the front end of the push block 55, the piston rod of the first air cylinder 564 is connected with the sliding rail 561, a connecting rod 562 is installed in the first air cylinder 564, two springs 563 are sleeved on the outer side wall of the connecting rod 562, the ends of the two springs 563 repelling each other are connected with the inner wall of the sliding rail 561, one end of the adjusting assembly 57 is sleeved on the outer side wall of the connecting rod 562, the adjusting assembly 57 is installed on the rear end of the push block 55, and the other end of the adjusting assembly 57 extends into the mouth opening assembly 56, the adjusting assembly 57 comprises two limiting grooves 578 respectively formed on the two sides of the push block 55, an arc portion is formed in the inner top wall of the limiting groove 578, and the adjusting assembly 57 comprises two adjusting rods 571 arranged in the limiting grooves 578, when the packaging box is in a folded state, the first air cylinder 564 drives the sliding rail 561 to move upwards and drive the adjusting rods 571 to move upwards and slide out of the limiting grooves 578 along the arc portion of the limiting grooves 578, at this time, the adjusting rods 571 are extruded and slide on the outer side wall of the sliding rail 561, so that the two adjusting rods 571 move away from each other, and the side wall of the packaging box is opened.

[0040] One end of the adjusting rod 571 extends to the inside of the slide rail 561 and is slidingly connected to the outer side wall of the slide rail 561, and the adjusting rod 571 is installed with a distance measuring sensor 579 near one end of the first hinged rod 573, and the distance measuring sensor 579 responds to the state of the packaging box.

[0041] Specifically, the staff places the folded packaging box inside the storage formed by the plurality of vertical columns 33, and then places the products to be packed in batches on the top of the feeding conveyor belt 12. The feeding conveyor belt 12 continuously transports the products in batches to the position of the discharging assembly 4, and the products move to the position of the maintenance assembly 5 and temporarily stop. The gripper installed on the taking manipulator 2 takes the packaging box stacked on the top and places it on the top of the discharging conveyor belt 41. Then the suction cup 43 starts to suck the bottom of the taken packaging box. Then the taking manipulator 2 resets and pulls the packaging box. When the packaging box is pulled open, the taking of the packaging box is cancelled. After the taking manipulator 2 resets, the next packaging box is taken, and the above operation is continuously performed. The discharging conveyor belt 41 transports the packaging box that is pulled open. When the packaging box is transported to the position of the maintenance assembly 5, the linear guide rail 52 starts and drives the sliding seat 53, the connecting block 54, and the push block 55 to displace synchronously. The push block 55 pushes a batch of products to the position of the packaging box. The batch of products is pushed into the packaging box to complete the packing;

[0042] Since the opening state of the packaging box cannot be guaranteed, some packaging boxes may be re-folded. The supporting opening assembly 56 and the adjusting assembly 57 displace synchronously with the push block 55. The adjusting rod 571 is inserted into the packaging box. Then the distance measuring sensor 579 responds to the state of the packaging box.

[0043] Embodiment Two

[0044] According to Figure 5 As shown in the drawings, the embodiment two is improved on the basis of the embodiment one as follows,

[0045] The outer side wall of the adjusting rod 571 is provided with a groove 572, the first hinged rod 573 is hinged in the inside of the groove 572, the top end of the first hinged rod 573 is hinged with the second hinged rod 574, the second hinged rod 574 extends to the inside of the groove 572 away from the first hinged rod 573 and is connected with the sliding rod 576, the outer side wall of the adjusting rod 571 is installed with the second cylinder 577, the inner wall of the groove 572 is provided with a through slot 575, one end of the sliding rod 576 penetrates the inside of the through slot 575 and is hinged with the piston rod of the second cylinder 577, in the initial state, the first hinged rod 573 and the second hinged rod 574 are horizontally arranged and are both in the inside of the groove 572, the second cylinder 577 is used to drive the sliding rod 576 to slide in the through slot 575, so that the first hinged rod 573 and the second hinged rod 574 are swung out of the inside of the groove 572, the overall height of the two changes, thereby the packaging box is opened in the vertical direction.

[0046] Specifically, when the packaging box is in a folded state, the first cylinder 564 drives the sliding rail 561, the sliding rail 561 drives the adjusting rod 571 to move upwards and slide out of the inside of the limiting groove 578 along the arc-shaped part of the limiting groove 578, at this time the adjusting rod 571 is extruded to slide on the outside wall of the sliding rail 561, causing the two adjusting rods 571 to move away from each other, the side wall of the packaging box is expanded, then the piston rod of the second cylinder 577 is elongated to drive the sliding rod 576 to slide in the through groove 575, the sliding rod 576 drives one end of the second hinged rod 574 to slide in the recess 572, the other end of the second hinged rod 574 extrudes the first hinged rod 573, causing the angle between the second hinged rod 574 and the first hinged rod 573 to change, the height of the first hinged rod 573 increases when it is inside the packaging box, supporting the height of the packaging box, causing the packaging box to be expanded, this way has the effect of predictive maintenance, which can ensure that the packaging box will not be disordered when packaging products.

[0047] Embodiment three

[0048] A self-response predictive maintenance method of a boxing machine, according to the self-response predictive maintenance device of the boxing machine described above, comprising the following steps:

[0049] Step one, the staff places the folded packaging box in the placement groove formed by the plurality of vertical columns 33, then places the products that need to be boxed in batches on the top of the feeding conveyor belt 12, the feeding conveyor belt 12 continuously transports the products in batches to the position of the discharging assembly 4, and the products move to the position of the maintenance assembly 5 and temporarily stop;

[0050] Step two, the gripper installed on the taking manipulator 2 takes the topmost packaging box in the stack and places it on the top of the discharging conveyor belt 41, then the suction cup 43 starts to adsorb the bottom of the taken packaging box, then the taking manipulator 2 resets and pulls the packaging box, the taking of the packaging box is cancelled when the packaging box is pulled open, and the taking manipulator 2 resets to take the next packaging box and continuously performs the above operation;

[0051] Step three, the discharging conveyor belt 41 transports the packaging box that is pulled open, when the packaging box is transported to the position of the maintenance assembly 5, the linear guide rail 52 starts and drives the sliding seat 53, the connecting block 54, and the push block 55 to displace synchronously, the push block 55 pushes a batch of products to the position of the packaging box, and the batch of products is pushed into the packaging box to complete the boxing;

[0052] Step four, since the opening state of the packaging box cannot be guaranteed, some packaging boxes may be re-folded, the supporting opening assembly 56 and the adjusting assembly 57 displace synchronously with the push block 55, the adjusting rod 571 is inserted into the inside of the packaging box, then the distance measuring sensor 579 responds to the state of the packaging box;

[0053] Step five, if the packaging box is in a folded state, the first cylinder 564 drives the sliding rail 561, the sliding rail 561 drives the adjusting rod 571 to move upwards and slide out from the inside of the limiting groove 578 along the arc-shaped part of the limiting groove 578, at this time the adjusting rod 571 is extruded on the outside wall of the sliding rail 561 to slide, so that the two adjusting rods 571 are away from each other, and the side wall of the packaging box is opened;

[0054] Step six, then the piston rod of the second cylinder 577 is elongated to drive the sliding rod 576 to slide in the through groove 575, the sliding rod 576 drives one end of the second hinged rod 574 to slide in the recess 572, the other end of the second hinged rod 574 extrudes the first hinged rod 573, so that the angle between the second hinged rod 574 and the first hinged rod 573 changes, when the first hinged rod 573 is in the packaging box, its height increases to support the height of the packaging box, so that the packaging box is opened, this way plays a predictive maintenance effect, which can ensure that the packaging box will not be disordered when packaging products.

[0055] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.

Claims

1. A self-responsive predictive maintenance device for cartoning machines, comprising a main body assembly (1), characterized by: The top of the main body assembly (1) is provided with a storage assembly (3) and a discharging assembly (4), the storage assembly (3) and the discharging assembly (4) are arranged side by side, a taking mechanical arm (2) is arranged between the storage assembly (3) and the discharging assembly (4) and at the top of the main body assembly (1), a maintenance assembly (5) is arranged in front of the discharging assembly (4) and at the top of the main body assembly (1), and one end of the maintenance assembly (5) extends into the interior of the discharging assembly (4); The main body assembly (1) comprises a support (11), a feeding conveying belt (12) is arranged at the top of the support (11) and in front of the storage assembly (3) and the discharging assembly (4), a supporting frame (13) is arranged at the top of the support (11) and behind the storage assembly (3) and the discharging assembly (4), and the taking mechanical arm (2) is arranged on the front surface of the supporting frame (13); The storage assembly (3) comprises a storage rack (31), the storage rack (31) is arranged at the top of the support (11), a storage plate (32) is arranged on the front surface of the storage rack (31), the storage plate (32) is arranged in an inclined downward manner, a plurality of vertical columns (33) are uniformly arranged at the top of the storage plate (32), and the vertical columns (33) cooperatively form a placing groove; The discharging assembly (4) comprises a discharging conveying belt (41), the discharging conveying belt (41) is arranged at the top of the support (11), two stop blocks (42) are symmetrically arranged at the end of the discharging conveying belt (41) away from the vertical columns (33), and a suction disc (43) is arranged at the end of the discharging conveying belt (41) close to the storage assembly (3); The maintenance assembly (5) comprises a maintenance support (51), the maintenance support (51) is arranged at the top of the support (11) and behind the discharging conveying belt (41), the discharging conveying belt (41) penetrates through the interior of the maintenance support (51), a linear guide rail (52) is arranged in the interior of the maintenance support (51), the linear guide rail (52) is arranged in a suspended manner, a sliding seat (53) is slidably connected to the bottom of the linear guide rail (52), a connecting block (54) is arranged at the bottom end of the sliding seat (53), a pushing block (55) is arranged at the end of the connecting block (54) close to the discharging conveying belt (41), a supporting opening assembly (56) is arranged at the front end of the pushing block (55), an adjusting assembly (57) is arranged at the rear end of the pushing block (55), and one end of the adjusting assembly (57) extends into the interior of the supporting opening assembly (56). The supporting and opening assembly (56) comprises a sliding rail (561) located at the front end of the push block (55), a first air cylinder (564) is installed at the front end of the push block (55), the piston rod of the first air cylinder (564) is connected with the sliding rail (561), a connecting rod (562) is installed in the first air cylinder (564), two springs (563) are sleeved on the outer side wall of the connecting rod (562), and the repelling ends of the two springs (563) are connected with the inner wall of the sliding rail (561); The adjusting assembly (57) comprises two limiting grooves (578) which are arranged on the two sides of the push block (55), respectively, an arc-shaped part is arranged on the inner top wall of the limiting groove (578), an adjusting rod (571) is arranged in the limiting groove (578), one end of the adjusting rod (571) extends into the sliding rail (561) and is connected with the outer side wall of the sliding rail (561), a groove (572) is arranged on the outer side wall of the adjusting rod (571), a first hinged rod (573) is hinged in the groove (572), a second hinged rod (574) is hinged to the top end of the first hinged rod (573), one end of the second hinged rod (574) away from the first hinged rod (573) extends into the groove (572) and is connected with a sliding rod (576), a second air cylinder (577) is installed on the outer side wall of the adjusting rod (571), a through groove (575) is arranged on the inner wall of the groove (572), and one end of the sliding rod (576) penetrates into the through groove (575) and is hinged with the piston rod of the second air cylinder (577).

2. A self-responsive predictive maintenance device for a cartoning machine as claimed in claim 1, wherein: The end of the adjusting rod (571) close to the first hinged rod (573) is provided with a distance measuring sensor (579).

3. A self-response predictive maintenance method of a cartoning machine according to any one of claims 1-2, characterized in that, The method comprises the following steps: S1, the workers place the folded packaging boxes in the storage groove formed by the plurality of vertical columns (33), and then place the products to be packed in batches on the top of the feeding conveying belt (12), the feeding conveying belt (12) continuously transports the products in batches to the position of the discharging assembly (4), and the products move to the position of the maintaining assembly (5) and temporarily stop; S2, the gripper installed on the taking manipulator (2) takes the topmost packaging box and places it on the top of the discharging conveying belt (41), then the suction cup (43) starts to adsorb the bottom of the taken packaging box, then the taking manipulator (2) is reset and the packaging box is pulled, the taking of the packaging box is cancelled when the packaging box is pulled open, and the taking manipulator (2) is reset to take the next packaging box and continuously perform the above operation. S3, the discharge conveyor belt (41) to the open packaging box for conveying, when the packaging box is conveyed to the position of the maintenance assembly (5), the linear guide (52) starts and drives the sliding seat (53), the connecting block (54), the push block (55) synchronous displacement, the push block (55) will one batch of products to the position of the packaging box, this batch of products is pushed to the inside of the packaging box to complete the boxing; S4, due to the opening state of the packaging box can not be guaranteed, so part of the packaging box will appear re-folding situation, the support opening assembly (56) and the adjusting assembly (57) follow the push block (55) synchronous displacement, the adjusting rod (571) is inserted into the inside of the packaging box, and then the distance measuring sensor (579) responds to the state of the packaging box; S5, if the packaging box is in the folded state, the first cylinder (564) drives the sliding rail (561), the sliding rail (561) drives the adjusting rod (571) to move up and slide out from the inside of the limiting groove (578) along the arc part of the limiting groove (578), at this time the adjusting rod (571) is extruded on the outside wall of the sliding rail (561) sliding, so that the two adjusting rods (571) are away from each other, the side wall of the packaging box is opened; S6, then the piston rod of the second cylinder (577) is elongated to drive the sliding rod (576) to slide in the through groove (575), the sliding rod (576) drives one end of the second hinged rod (574) to slide in the groove (572), the other end of the second hinged rod (574) extrudes the first hinged rod (573), so that the angle between the second hinged rod (574) and the first hinged rod (573) changes, the height of the first hinged rod (573) increases when it is in the inside of the packaging box, which supports the height of the packaging box, so that the packaging box is opened, this way plays a predictive maintenance effect, which can guarantee that the packaging box will not be disordered when packaging products.

Citation Information

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