A pouring device for making non-burning and non-dismantling templates for muck

Abstract

The present invention provides a waste soil non-burning and non-demountable formwork, belonging to the technical field of building non-demountable formwork. Its structure includes a non-burning and non-demountable formwork and a pouring device for manufacturing the waste soil non-burning and non-demountable formwork. The waste soil non-burning and non-demountable formwork includes a non-demountable formwork. A plurality of connecting seats are embedded on one side surface of the non-demountable formwork. A reinforcing frame is arranged inside the middle of the non-demountable formwork. Through the structural combination design of the non-demountable formwork, each connecting seat and the reinforcing frame, a waste soil non-burning and non-demountable formwork is formed. Two waste soil non-burning and non-demountable formworks are symmetrically placed as a group. Since the waste soil non-burning and non-demountable formworks are respectively made of waste soil concrete and iron material, they can be perfectly bonded with the subsequent poured concrete raw materials, eliminating the need for subsequent formwork removal operations, saving time and effort, having no formwork removal risk, being energy-saving, environmentally friendly, recyclable, low-carbon and having high working efficiency.

Description

Technical Field

[0001] The present invention relates to a non-burning and non-dismantling formwork for construction waste and its production process, belonging to the technical field of non-dismantling formwork for buildings. Background Art

[0002] A building formwork is a temporary support structure, which is made according to design requirements to form concrete structures and components in accordance with specified positions and geometric dimensions. It is an important construction tool in structural construction. The improvement of building formwork technology is of great significance for reducing project construction costs, saving labor, accelerating project progress, and improving the building level.

[0003] Existing building formworks are generally wooden formworks or steel formworks. After concrete pouring is completed, both wooden formworks and steel formworks need to be dismantled. Due to the large adhesion between the wooden formwork or steel formwork and concrete during formwork dismantling, it is not easy to demold, and formwork dismantling is laborious and time-consuming, and there are also certain operation risks. Wooden boards consume a large amount of materials and need to be transported after dismantling, resulting in low work efficiency. There is an urgent need for a non-burning and non-dismantling formwork for construction waste and a production process for making such a formwork to solve the above problems and achieve energy conservation, environmental protection, recycling, and low carbon. Summary of the Invention

[0004] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a non-burning and non-dismantling formwork for construction waste and its production process to solve the existing problems.

[0005] To achieve the above purpose, the present invention is realized through the following technical solutions: A non-burning and non-dismantling formwork for construction waste, its structure includes a non-burning and non-dismantling formwork and a pouring device for making the non-burning and non-dismantling formwork for construction waste. The non-burning and non-dismantling formwork for construction waste includes a non-dismantling formwork. A plurality of connecting seats are embedded on one side of the non-dismantling formwork. A reinforcing frame is arranged inside the middle of the non-dismantling formwork. The non-dismantling formwork is made of construction waste concrete; the number of each of the connecting seats is eight, each of the connecting seats is made of iron, and the reinforcing frame is made of steel bars;

[0006] The construction waste concrete is composed of building waste, coal ash, cement, fine sand, and water mixed and stirred;

[0007] Each of the connecting seats includes a fixing plate, a plurality of inserting plates arranged on one side of the fixing plate, and an embedding seat arranged on the other side of the fixing plate. An embedding hole is penetrated through the top surface of the embedding seat, and a threaded fixing hole is penetrated through the side surface of the embedding seat.

[0008] Further improved, the pouring device includes a bottom frame, a high-frequency vibration mechanism arranged on the left side of the top surface of the bottom frame, a pouring mold frame assembly placed on the top surface of the high-frequency vibration mechanism, a pouring pipe moving assembly arranged above the high-frequency vibration mechanism, a mold pushing mechanism arranged on the right side of the high-frequency vibration mechanism, and a mold moving frame mechanism is movably placed on the left side of the high-frequency vibration mechanism.

[0009] Further improvements are as follows: the high-frequency vibration mechanism includes a vibrator, a vibration table plate arranged on the top surface of the vibrator, a mold frame groove arranged in the middle of the top surface of the vibration table plate, a plurality of roller grooves arranged at intervals on the bottom surface of the mold frame groove, rollers placed on each of the roller grooves, and a clamping groove and an anti-collision strip are respectively arranged on the left side surface of the vibration table plate.

[0010] Further improvements are as follows: the casting mold frame assembly includes a mold frame, a positioning frame cover movably sleeved on the top surface of the mold frame, a plurality of connecting seat positioning ports arranged on the positioning frame cover, a plurality of clamping blocks arranged on the side of the positioning frame cover, and a connecting seat support rod is sleeved beside each of the connecting seat positioning ports.

[0011] Further improvements are as follows: the casting pipe moving assembly includes a casting support, a slideway horizontally arranged on the casting support, a sliding seat movably sleeved on the slideway, an extension plate longitudinally connected to the front side surface of the sliding seat, a casting pipe sleeve port arranged at the front end of the extension plate, a pull rod arranged on the front side surface of the extension plate, and a stop slider is arranged at the left tail of the slideway.

[0012] Further improvements are as follows: the mold pushing mechanism is composed of a mold pushing base, a telescopic device and a pushing block.

[0013] Further improvements are as follows: the mold frame moving mechanism includes a moving chassis, a roller frame arranged on the top surface of the moving chassis, a stop slide plate and a hand pull handle respectively arranged on the left side of the top surface of the roller frame, a plurality of protective fences symmetrically arranged on the front and rear sides of the roller frame, a gate is hinged to the right side of one of each of the protective fences, and a plurality of casters are arranged at the bottom of the moving chassis.

[0014] Further improvements are as follows: a raw material mixing, stirring, casting and conveying device is placed beside the casting device, a casting pipe at the other end of the raw material mixing, stirring, casting and conveying device is sleeved in the casting pipe sleeve port, and a manual valve is installed at the lower end of the casting pipe.

[0015] Further improvements are as follows: the operation mode of the casting pipe moving assembly is that by pulling the pull rod left and right, the extension plate and the sliding seat move left and right on the slideway, so as to drive the casting pipe to move left and right.

[0016] Further improvements are as follows: brakes are installed on each of the casters.

[0017] Further improvements are as follows: the mold frame needs to be sprayed with a mold release agent before casting.

[0018] In addition, the present invention also provides a production process for the above-mentioned soil-free and non-demolition formwork, and the production process is as follows:

[0019] S1: First, place the mold frame on the rollers in the mold frame groove of the high-frequency vibration mechanism. Then, by pulling the pull rod on the pouring pipe moving assembly, move the external pouring pipe left and right above the mold frame to pour the muck concrete raw materials. The synchronous vibrator is started to make the mold frame perform high-frequency micro-vibrations on the vibrating table board, so that the muck concrete raw materials are quickly leveled in the mold frame. Then, place the reinforcement frame on the top surface of the muck concrete raw materials and quickly sink it into the middle of the muck concrete raw materials under the action of high-frequency micro-vibrations. Then, pause the vibrator, cover the positioning frame cover on the top surface of the mold frame, and then press each connecting seat into the positioning port of each connecting seat in turn. Then, through the movable insertion of the connecting seat support rod and the insertion hole, fix the height of each connecting seat. Then, start the vibrator again to make the top of the muck concrete raw materials and each connecting seat evenly adhere, completing the pouring production.

[0020] S2: First, turn off the vibrator, then push the mold frame moving mechanism to the clamping groove and the anti-collision strip, and then step on the brake of the fixed caster. At this time, the gate is in the open state. Then, extend the telescopic device on the mold pushing mechanism to the left, push the pushing block to push the mold frame on the rollers towards the mold frame moving mechanism, so that the mold frame is pushed to the middle of the roller rack. Then, the mold pushing mechanism returns to its original position. Then, open the brake of the fixed caster, pull the mold frame moving mechanism out of the clamping groove, then close the gate, and finally push the mold frame moving mechanism to the external environment for air drying, completing the mold frame moving operation.

[0021] S3: When the mold frame moving mechanism is in the external environment, first open the gate, then remove the mold frame from the roller rack, and then wait for air drying. When the air drying time arrives, first pull out the insertion of the connecting seat support rod and the insertion hole, then open the positioning frame cover, and finally demold the mold frame to finally obtain the muck non-burning and non-demountable formwork.

[0022] The beneficial effects of the invention are:

[0023] The present invention provides a muck non-burning and non-demountable formwork and its production process. Through the structural combination design of the non-demountable formwork, each connecting seat and the reinforcement frame, a muck non-burning and non-demountable formwork is formed. Two muck non-burning and non-demountable formworks are symmetrically placed as a group. Because the muck non-burning and non-demountable formworks are respectively made of muck concrete and iron materials, they can be perfectly adhered to the subsequent poured concrete raw materials, eliminating the need for subsequent formwork removal operations, saving time and effort, having no formwork removal risk, and having high work efficiency. In addition, through the pouring equipment composed of the chassis, high-frequency vibration mechanism, pouring mold frame assembly, pouring pipe moving assembly, mold pushing mechanism and mold frame moving mechanism, this equipment combines manual pulling for left and right movement pouring, vibrating and leveling the pouring raw materials, positioning and placing the connecting seat, automatically pushing the mold frame for discharging, and moving the frame to pull the formwork to the external environment for formwork removal and air drying and other operation processes to form a production process. Using this production process can quickly produce muck non-burning and non-demountable formworks of the same specifications and the same quality, with high production efficiency. Description of the Drawings

[0024] Figure 1 Schematic diagram of the structure of the non-burning and non-demountable formwork for construction waste of the present invention;

[0025] Figure 2 Schematic diagram of the internal structure of the non-burning and non-demountable formwork for construction waste of the present invention;

[0026] Figure 3 Schematic diagram of the structure of the connecting seat of the present invention;

[0027] Figure 4 Schematic diagram of the structure of the pouring equipment of the present invention;

[0028] Figure 5 Schematic diagram of the structure of the high-frequency vibration mechanism of the present invention;

[0029] Figure 6 Schematic diagram of the structure of the pouring mold frame assembly of the present invention;

[0030] Figure 7 Schematic diagram of the structure of the pouring pipe moving assembly of the present invention;

[0031] Figure 8 Schematic diagram of the structure of the mold pushing mechanism of the present invention;

[0032] Figure 9 Schematic diagram of the structure of the mold frame moving mechanism of the present invention. Detailed implementation manners

[0033] To make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with the specific implementation manners.

[0034] Please refer to Figures 1-9 , the present invention provides a technical solution for the schematic diagram of the non-burning and non-demountable formwork for construction waste: its structure includes a non-burning and non-demountable formwork 1 and a pouring equipment 2 for making the non-burning and non-demountable formwork 1 for construction waste. The non-burning and non-demountable formwork 1 for construction waste includes a non-demountable formwork 11. A plurality of connecting seats 12 are embedded on one side surface of the non-demountable formwork 11. A reinforcing frame 13 is arranged inside the middle of the non-demountable formwork 11. The non-demountable formwork 11 is made of construction waste concrete; the number of each of the connecting seats 12 is eight, each of the connecting seats 12 is made of iron, and the reinforcing frame 13 is made of steel bars;

[0035] The construction waste concrete is composed of building waste, coal ash, cement, fine sand and water mixed and stirred;

[0036] Each of the connecting seats 12 includes a fixing plate 121, a plurality of inserting plates 122 arranged on one side surface of the fixing plate 121, and a socket 123 arranged on the other side surface of the fixing plate 121. An inserting hole 124 is arranged through the top surface of the socket 123, and a threaded fixing hole 125 is arranged through the side surface of the socket 123.

[0037] The pouring device 2 includes a chassis 21, a high-frequency vibration mechanism 22 arranged on the left side of the top surface of the chassis 21, a pouring mold frame assembly 23 placed on the top surface of the high-frequency vibration mechanism 22, a pouring pipe moving assembly 24 arranged above the high-frequency vibration mechanism 22, and a mold pushing mechanism 25 arranged beside the right side of the high-frequency vibration mechanism 22. A mold frame moving mechanism 26 is movably placed beside the left side of the high-frequency vibration mechanism 22. The high-frequency vibration mechanism 22 includes a vibrator 221, a vibration table plate 222 arranged on the top surface of the vibrator 221, a mold frame groove 223 arranged in the middle of the top surface of the vibration table plate 222, a plurality of roller grooves 224 arranged at intervals on the bottom surface of the mold frame groove 223, and rollers 225 placed on each of the roller grooves 224. A clamping groove 226 and an anti-collision strip 227 are respectively arranged on the left side surface of the vibration table plate 222. The pouring mold frame assembly 23 includes a mold frame 231, a positioning frame cover 232 movably sleeved on the top surface of the mold frame 231, a plurality of connecting seat positioning ports 233 arranged on the positioning frame cover 232, and a plurality of clamping blocks 234 arranged on the side of the positioning frame cover 232. A connecting seat support rod 235 is sleeved beside each of the connecting seat positioning ports 233. The pouring pipe moving assembly 24 includes a pouring support 241, a slideway 242 arranged horizontally on the pouring support 241, a sliding seat 243 movably sleeved on the slideway 242, an extension plate 244 longitudinally connected to the front side surface of the sliding seat 243, a pouring pipe socket 245 arranged at the front end of the extension plate 244, and a pull rod 246 arranged on the front side surface of the extension plate 244. A stop slider 247 is arranged at the left tail of the slideway 242. The mold pushing mechanism 25 is composed of a mold pushing base 251, a telescopic device 252, and a pushing block 253. The mold frame moving mechanism 26 includes a moving chassis 261, a roller frame 262 arranged on the top surface of the moving chassis 261, a stop slide plate 263 and a hand pull handle 265 respectively arranged on the left side of the top surface of the roller frame 262, and a plurality of protective fences 264 symmetrically arranged on the front and rear sides of the roller frame 262. A gate 266 is hinged to the right side of one of each of the protective fences 264. A plurality of casters 267 are arranged at the bottom of the moving chassis 261.

[0038] The foregoing shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0039] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A pouring device for making non-burning and non-dismantling templates for muck, characterized in that: The soil-cement non-burning and non-demolition formwork structure (1) includes a non-demolition formwork (11). A plurality of connecting seats (12) are embedded on one side of the non-demolition formwork (11). A reinforcing frame (13) is arranged inside the middle of the non-demolition formwork (11). The non-demolition formwork (11) is made of soil-cement concrete; the number of each of the connecting seats (12) is eight, each of the connecting seats (12) is made of iron, and the reinforcing frame (13) is made of steel bars; The soil-cement concrete is composed of building soil, coal ash, cement, fine sand and water mixed and stirred; Each of the connecting seats (12) includes a fixing plate (121), a plurality of insertion plates (122) arranged on one side of the fixing plate (121), and an embedding seat (123) arranged on the other side of the fixing plate (121). An embedding hole (124) is arranged through the top surface of the embedding seat (123), and a threaded fixing hole (125) is arranged through the side surface of the embedding seat (123); The pouring device (2) includes a bottom frame (21), a high-frequency vibration mechanism (22) arranged on the left side of the top surface of the bottom frame (21), a pouring formwork frame assembly (23) placed on the top surface of the high-frequency vibration mechanism (22), a pouring pipe moving assembly (24) arranged above the high-frequency vibration mechanism (22), and a mold pushing mechanism (25) arranged on the right side of the high-frequency vibration mechanism (22). A mold frame moving mechanism (26) is placed beside the left side of the high-frequency vibration mechanism (22); The high-frequency vibration mechanism (22) includes a vibrator (221), a vibration table plate (222) arranged on the top surface of the vibrator (221), a formwork frame groove (223) arranged in the middle of the top surface of the vibration table plate (222), a plurality of roller grooves (224) arranged at intervals on the bottom surface of the formwork frame groove (223), and rollers (225) placed on each of the roller grooves (224). A clamping groove (226) and an anti-collision strip (227) are respectively arranged on the left side surface of the vibration table plate (222).

2. The pouring device for making the non-burning and non-demolition template for muck according to claim 1, wherein: The pouring formwork frame assembly (23) includes a formwork frame (231), a positioning frame cover (232) movably sleeved on the top surface of the formwork frame (231), a plurality of connecting seat positioning ports (233) arranged on the positioning frame cover (232), and a plurality of clamping blocks (234) arranged on the side of the positioning frame cover (232). A connecting seat support rod (235) is sleeved beside each of the connecting seat positioning ports (233).

3. The casting device for making the non-burning and non-dismantling formwork for muck according to claim 2, characterized in that: The pouring pipe moving assembly (24) includes a pouring support (241), a slideway (242) arranged horizontally on the pouring support (241), a sliding seat (243) movably sleeved on the slideway (242), an extension plate (244) longitudinally connected to the front side surface of the sliding seat (243), a pouring pipe sleeve port (245) arranged at the front end of the extension plate (244), and a pull rod (246) arranged on the front side surface of the extension plate (244). A stop slider (247) is arranged at the left tail of the slideway (242).

4. The pouring device for manufacturing the non-burning and non-dismantling template for muck according to claim 3, characterized in that: The mold pushing mechanism (25) is composed of a mold pushing base (251), a telescopic device (252) and a pushing block (253).

5. The pouring device for making the non-burning and non-dismantling formwork for muck, according to claim 4, is characterized in that: The mold moving frame mechanism (26) includes a moving chassis (261), a roller frame (262) arranged on the top surface of the moving chassis (261), a stop slide plate (263) and a hand pull handle (265) respectively arranged on the left side of the top surface of the roller frame (262), and a plurality of protective fences (264) symmetrically arranged on the front and rear sides of the roller frame (262). One of the right sides of each of the protective fences (264) is hinged with a fence door (266), and a plurality of casters (267) are arranged at the bottom of the moving chassis (261).

6. A process for producing a non-fired and non-demolished template for muck using a pouring device according to claim 5, characterized in that: It also includes the following production process steps: S1: First, place the mold frame (231) on each roller (225) in the mold frame groove (223) of the high-frequency vibration mechanism (22). Then, by pulling the pull rod (246) on the pouring pipe moving assembly (24), move the external pouring pipe left and right above the mold frame (231) to pour the muck concrete raw material. The synchronous vibrator (221) is started to make the mold frame (231) perform high-frequency micro-vibration on the vibration table board (222), so that the muck concrete raw material is quickly leveled in the mold frame (231). Then, place the reinforcement frame (13) on the top surface of the muck concrete raw material and quickly sink it into the middle of the muck concrete raw material under the action of high-frequency micro-vibration. Then, pause the vibrator (221), put the positioning frame cover (232) on the top surface of the mold frame (231), and then press each connecting seat into the corresponding connecting seat positioning port (233) in turn. Then, through the movable insertion of the connecting seat support rod (235) and the insertion hole (124), fix the height of each connecting seat. Then, turn on the vibrator (221) again to make the top end of the muck concrete raw material and each connecting seat adhere evenly, completing the pouring production; S2: First, turn off the vibrator (221), then push the mold moving frame mechanism (26) to the clamping groove (226) and the anti-collision strip (227). Then, step on the brake of the fixed caster (267). At this time, the fence door (266) is in the open state. Then, the telescopic device (252) on the mold pushing mechanism (25) extends to the left, and the pushing block (253) is pushed to push the mold frame (231) on each roller (225) towards the mold moving frame mechanism (26) until the mold frame (231) is pushed to the middle part of the roller frame (262). Then, the mold pushing mechanism (25) returns to its original position. Then, the brake of the fixed caster (267) is released, and the mold moving frame mechanism (26) is pulled out of the clamping groove (226). Then, close the fence door (266). Finally, push the mold moving frame mechanism (26) to the external environment for air drying to complete the mold frame moving operation; S3: When the mold moving frame mechanism (26) is in the external environment, first open the fence door (266), then remove the mold frame (231) from the roller frame (262), and then wait for air drying. When the air drying time is reached, first pull out the insertion of the connecting seat support rod (235) and the insertion hole (124), then open the positioning frame cover (232), and finally demold the mold frame (231) to finally obtain the muck free-burning and free-disassembling formwork.

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