A treatment process for ceramic tile after glazing

Abstract

The present invention relates to the technical field of post-glaze treatment of ceramic tiles, and specifically to a post-glaze treatment process for ceramic tiles, comprising a support column, a mounting plate, and a position adjustment mechanism, wherein four support columns are provided and vertically arranged on the ground, and the mounting plate is slidably connected between the four support columns, and the position adjustment mechanism comprises a fixed rail, a first screw rod, a movable block, a first square plate, a first motor, a second square plate, a connecting block, and a rotating block, wherein the three fixed rails are fixedly connected to the surface of the mounting plate, and the fixed rails are all arranged at the edge of the mounting plate, and each of the fixed rails is rotatably connected to a first screw rod, and a first motor is installed at the end of each of the fixed rails, and the output end of the first motor is fixedly connected to the first screw rod. The present invention can enable the grinding assembly to apply force evenly to the ceramic tiles through the action of the lifting assembly provided, thereby ensuring the uniformity of grinding.

Description

Technical Field

[0001] The invention relates to the technical field of post-glaze treatment of ceramic tiles, in particular to a post-glaze treatment process for ceramic tiles. Background Art

[0002] Spray glazing involves using a glaze sprayer to atomize the glaze and apply it to the surface of the ceramic tile. Multiple sprays can be performed to create multiple glaze colors and a thicker glaze layer. Many tile factories use this method for glazing. Glazing improves the surface properties of ceramic products, making them smoother and less susceptible to staining. The glaze layer reduces the ceramic tile's water absorption and prevents the permeation of liquids and gases. It also increases the product's mechanical strength and extends its lifespan. However, glazed tiles may have uneven or rough glaze surfaces.

[0003] Therefore, it is necessary to use grinding equipment to grind the glazed tiles. The existing grinding process is generally to grind the tile surface with a manual handheld grinder. In this process, multiple grinding wheels with inconsistent coarseness and fineness are needed to grind the tiles. Due to the problem of inconsistent force applied by the manual handheld grinder on the tiles, the grinding surface is uneven. In addition, multiple grinding processes are required to complete the grinding of the tiles, which is time-consuming and labor-intensive. Summary of the Invention

[0004] Aiming at the technical problems existing in the application of the existing treatment process for ceramic tiles after glazing, the present invention provides a treatment process for ceramic tiles after glazing.

[0005] A ceramic tile post-glazing treatment process uses a ceramic tile post-glazing treatment device, including a support column, a mounting plate, and a position adjustment mechanism. The method for treating ceramic tiles post-glazing using the ceramic tile post-glazing treatment device is as follows:

[0006] S1: Preparation: Make sure the tile surface is clean and the work area is sufficiently clean. Use a brush or cleaning cloth to wipe the tile surface to remove surface dust and dirt.

[0007] S2: Choose the right material: Choose the right grinding material according to your needs. For rougher glazes, you can choose a grinding wheel or grinding disc with coarser particles. For smoother glazes, you can choose a grinding disc or grinding stone with finer particles.

[0008] S3: Perform preliminary grinding: At the beginning, you can choose a coarser grinding wheel or grinding disc, and use manual or electric grinding tools to grind rhythmically along the surface of the tile according to the needs of the tile surface. Apply force evenly during grinding to ensure that the surface is evenly treated.

[0009] S4: Medium-fine grinding: If there are still defects or unevenness after the initial grinding, use a finer grinding wheel, grinding disc or grinding stone to continue medium-fine grinding until the desired flatness and gloss are achieved.

[0010] S5: Cleaning and finishing: After finishing the grinding, rinse the tile surface with clean water to remove the dust and residue generated during grinding, and then wipe the tile surface with a clean dry cloth to ensure that the surface is dry and clean.

[0011] There are four support columns and they are vertically arranged on the ground. The mounting plate is slidably connected between the four support columns. The position adjustment mechanism includes a fixed rail, a first screw rod, a moving block, a first square plate, a first motor, a second square plate, a connecting block and a rotating block.

[0012] The three fixed rails are fixedly connected to the surface of the mounting plate, and the fixed rails are all arranged at the edge part of the mounting plate, each of the fixed rails is rotatably connected to a first screw rod, and a first motor is installed at the end of each fixed rail, and the output end of the first motor is fixedly connected to the first screw rod, and the movable block is arranged in the fixed rail and is threadedly connected to the first screw rod, wherein two of the movable blocks are fixedly connected to the first square plate, wherein a square block is fixedly connected between the two fixed rails, the square block is rotatably connected to the second square plate, the second square plate is rotatably connected to one of the movable blocks, the connecting block is slidably connected to the overlapping part of the two first square plates, the rotating block is rotatably connected to the connecting block, and the rotating block is slidably connected in the second square plate.

[0013] Furthermore, the surface of the rotating block is fixedly connected to the transmission box, and a reciprocating transmission assembly is provided in the transmission box, and the reciprocating transmission assembly includes a moving frame, an incomplete gear, a second motor, a connecting column, a mounting box and a limit plate. The moving frame is slidably connected in the transmission box, and the incomplete gear is rotatably connected in the transmission box. A strip opening is opened on the surface of the moving frame, and the incomplete gear is located in the strip opening, and a bar tooth is fixedly connected on the inner wall of the strip opening, and the incomplete gear and the bar tooth are meshed, and the second motor is installed on the surface of the transmission box, and the output end of the second motor is fixedly connected to the incomplete gear. One side of the moving frame is set to an arc surface that undulates up and down, and a strip groove is opened on the arc surface, one end of the connecting column is slidably connected to the strip groove, and the other end of the connecting column is fixedly connected to the mounting box, and the limit plate is fixedly connected to the opposite surface of the transmission box, and the mounting box and the limit plate are slidably connected.

[0014] Furthermore, two installation boxes are provided and are located at both ends of the transmission box. A third motor is installed in the installation box. The output end of the third motor is fixedly connected to a grinding wheel, and the grinding wheel is located outside the installation box.

[0015] Furthermore, a positioning assembly is commonly provided between the plurality of support columns, and the positioning assembly includes a horizontal plate, a vertical plate, a fourth motor, a second screw rod, a connecting plate and a clamping block. The horizontal plate is provided with two and fixedly connected to the support column on the same side, the vertical plate is fixedly connected between the two horizontal plates, the fourth motor is installed on the horizontal plate, the output end of the fourth motor is fixedly connected to the second screw rod, a sliding groove is provided at both ends of the vertical plate, the clamping block is slidably connected in the sliding groove, the connecting plate is fixedly connected between the two clamping blocks, and the second screw rod and the connecting plate are threadedly connected.

[0016] Furthermore, one end of the support column is fixedly connected to a pad, and the pad is in contact with the ground, and the other end of the support column is fixedly connected to a fixing plate, and a lifting assembly is commonly provided between the fixing plate and the mounting plate, and the lifting assembly includes a fifth motor, a third screw rod, a threaded block, a slide rail, a rotating rod, a spring and a circular plate, the fifth motor is mounted on the side wall of the fixing plate, the output end of the fifth motor is fixedly connected to the third screw rod, the slide rail is fixedly connected to the surface of the fixing plate, the third screw rod is rotatably connected in the slide rail, the two threaded blocks are slidably connected in the slide rail and are symmetrical about the center of the slide rail, the two threaded blocks are respectively threadedly connected to the third screw rod in opposite directions, and the rotating rod is rotatably connected between the threaded block and the mounting plate.

[0017] Furthermore, the spring is arranged inside the support column, the circular plate is slidably connected inside the support column and fixedly connected to the spring, and the mounting plate is fixedly connected to the circular plate.

[0018] The beneficial effects of the present invention are as follows: 1. When grinding glazed ceramic tiles, the lifting assembly can be used to make the grinding assembly apply uniform force to the ceramic tiles, thereby ensuring the uniformity of grinding, and there will be no uneven grinding force causing the ceramic tile surface to be uneven. The rotation of the fifth motor further drives the third screw to rotate, and finally drives the rotating rod to push the mounting plate and the grinding component to move. The mounting plate and the grinding component overcome the decline in the spring elastic force and contact the ceramic tiles. In this process, since the elastic force of the spring is constant, the contact force between the grinding component and the ceramic tile is consistent, thereby avoiding the problem of uneven force application that may occur when manually holding the grinding component for grinding.

[0019] 2. When grinding ceramic tiles, first fix the tiles with the positioning components to ensure that the tiles will not move during the grinding process. The reciprocating moving parts are set up so that two grinding wheels of different coarsenesses grind the tiles in turn, thereby completing the grinding of the tiles at one time without the need for multiple grinding procedures, which significantly improves work efficiency and achieves the effect of one machine with multiple uses. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the process of the present invention.

[0021] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 3 It is a schematic cross-sectional view of the support column of the present invention.

[0023] Figure 4 It is a partial structural diagram of the lifting assembly of the present invention.

[0024] Figure 5 It is a partial structural diagram of the position adjustment mechanism of the present invention.

[0025] Figure 6 It is a schematic diagram of the local structure of the present invention.

[0026] Figure 7 It is a partial structural diagram of the reciprocating transmission component of the present invention.

[0027] Figure 8 It is a partial structural diagram of the reciprocating transmission component of the present invention.

[0028] Figure 9 It is a cross-sectional view of the transmission case of the present invention.

[0029] : Figure numerals: 1. support column; 2. mounting plate; 301. fixed rail; 302. first screw rod; 303. moving block; 304. first square plate; 305. first motor; 306. second square plate; 307. connecting block; 308. rotating block; 4. transmission box; 501. moving frame; 502. incomplete gear; 503. second motor; 504. connecting column; 505. mounting box; 506. limit plate; 507. strip groove; 6. third motor; 601. grinding wheel; 7. fixed plate; 801. horizontal plate; 802. vertical plate; 803. fourth motor; 804. second screw rod; 805. connecting plate; 806. clamping block; 901. fifth motor; 902. third screw rod; 903. threaded block; 904. slide rail; 905. rotating rod; 906. spring; 907. circular plate. Implementation Method

[0030] The present invention will be described in further detail below with reference to the accompanying drawings and specific examples. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described to better illustrate the principles of the invention and its practical application, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as appropriate for specific applications.

[0031] like Figure 1 、 Figure 4 、 Figure 5 As shown, a ceramic tile post-glazing treatment process uses a ceramic tile post-glazing treatment device, including a support column 1, a mounting plate 2, and a position adjustment mechanism. The method for treating ceramic tiles after glazing using the ceramic tile post-glazing treatment device is as follows:

[0032] S1: Preparation: Make sure the tile surface is clean and the working area is clean enough. Use a brush or cleaning cloth to wipe the tile surface to remove surface dust and dirt.

[0033] S2: Choose the right material: Choose the right grinding material according to your needs. For a rougher glaze surface, you can choose a grinding wheel 601 or a grinding disc with coarser particles. For a smoother glaze surface, you can choose a grinding disc or a grinding stone with finer particles.

[0034] S3: Perform preliminary grinding: At the beginning, you can choose a coarser grinding wheel 601 or grinding disc, use manual or electric grinding tools, and grind rhythmically along the surface of the tile according to the needs of the tile surface; apply force evenly during grinding to ensure uniform surface treatment.

[0035] S4: Medium-fine grinding: If there are still defects or unevenness after the initial grinding, use a finer grinding wheel 601, grinding disc or grinding stone to continue medium-fine grinding until the required flatness and gloss are achieved.

[0036] S5: Cleaning and finishing: After finishing the grinding, rinse the tile surface with clean water to remove the dust and residue generated during grinding, and then wipe the tile surface with a clean dry cloth to ensure that the surface is dry and clean.

[0037] There are four support columns 1 and they are vertically arranged on the ground. The mounting plate 2 is slidably connected between the four support columns 1. The position adjustment mechanism includes a fixed rail 301, a first screw rod 302, a moving block 303, a first square plate 304, a first motor 305, a second square plate 306, a connecting block 307 and a rotating block 308.

[0038] The three fixed rails 301 are fixedly connected to the surface of the mounting plate 2, and the fixed rails 301 are all arranged at the edge part of the mounting plate 2, each of the fixed rails 301 is rotatably connected to a first screw rod 302, and a first motor 305 is installed at the end of each fixed rail 301, and the output end of the first motor 305 is fixedly connected to the first screw rod 302, the movable block 303 is arranged in the fixed rail 301 and is threadedly connected to the first screw rod 302, two of the movable blocks 303 are fixedly connected to the first square plate 304, and a square block is fixedly connected between the two fixed rails 301, the square block is rotatably connected to the second square plate 306, the second square plate 306 is rotatably connected to one of the movable blocks 303, the connecting block 307 is slidably connected to the overlapping part of the two first square plates 304, the rotating block 308 is rotatably connected to the connecting block 307, and the rotating block 308 is slidably connected in the second square plate 306.

[0039] After glazing, ceramic tiles need to be polished or ground to smooth the surface, eliminate glaze defects or improve the overall appearance. The position adjustment mechanism can be used to drive the polishing component to move to any position of the ceramic tile, thereby polishing the surface of the ceramic tile. The existing technology usually uses a manual handheld grinder for polishing. During this process, it is impossible to control the grinder to apply force evenly, resulting in uneven polishing force and uneven surface. The specific use process of the position adjustment mechanism is to start the three first motors 305 to drive the three first screw rods 302 to rotate synchronously. The rotation of the first screw rod 302 drives the moving block 303 and the first square plate 304 to move, thereby driving the connecting block 307 to move. The connecting block 307 drives the rotating block 308 connected to it to move synchronously. The polishing component connected to the rotating block 308 can be moved to any position on the plane.

[0040] like Figure 6 、 Figure 7 、 Figure 8As shown, the surface of the rotating block 308 is fixedly connected to the transmission box 4, and a reciprocating transmission assembly is provided in the transmission box 4. The reciprocating transmission assembly includes a moving frame 501, an incomplete gear 502, a second motor 503, a connecting column 504, a mounting box 505 and a limit plate 506. The moving frame 501 is slidably connected to the transmission box 4, and the incomplete gear 502 is rotatably connected to the transmission box 4. A strip opening is opened on the surface of the moving frame 501, and the incomplete gear 502 is located in the strip opening. A strip gear is fixedly connected to the inner wall of the strip opening. The incomplete gear 502 is meshed with the bar teeth, the second motor 503 is installed on the surface of the transmission box 4, and the output end of the second motor 503 is fixedly connected to the incomplete gear 502, one side of the movable frame 501 is set as an arc surface that undulates up and down, and a strip groove 507 is opened on the arc surface, one end of the connecting column 504 is slidably connected to the strip groove 507, and the other end of the connecting column 504 is fixedly connected to the installation box 505, and the limit plate 506 is fixedly connected to the opposite surface of the transmission box 4, and the installation box 505 and the limit plate 506 are slidably connected.

[0041] The reciprocating transmission assembly is used to drive the two polishing parts to reciprocate and polish the tiles. By starting the second motor 503, the incomplete gear 502 is driven to rotate, and the incomplete gear 502 drives the moving frame 501 to move through the bar teeth. Since the arc surface and the connecting column 504 set on the moving frame 501 are slidingly connected, as the moving frame 501 moves, different positions of the arc surface contact the connecting column 504, thereby changing the height of the installation box 505. At the same time, the limit plate 506 has a horizontal limit on the installation box 505, thereby ensuring that the installation box 505 is always stationary in the horizontal direction and only moves in the vertical direction. When the low point of the arc surface contacts the connecting column 504, the installation box 505 as a whole is at the lowest point. At this time, the polishing assembly in the installation box 505 contacts the tiles, thereby polishing the tiles.

[0042] like Figure 7 As shown, there are two installation boxes 505 located at both ends of the transmission box 4 , a third motor 6 is installed in the installation box 505 , and a grinding wheel 601 is fixedly connected to the output end of the third motor 6 , and the grinding wheel 601 is located outside the installation box 505 .

[0043] Two grinding parts are used to make reciprocating contact with the tiles. One of the grinding parts uses coarse sand and the other uses fine sand. The coarse sand is used to grind the tiles first. After grinding once, the fine sand is used to grind the tiles again, so that the grinding operation is completed at one time. There is no need to use multiple grinding equipment to grind the tiles, which significantly improves the grinding efficiency and achieves the effect of one machine with multiple uses.

[0044] like Figure 4 、5 As shown, a positioning assembly is commonly provided between the multiple support columns 1, and the positioning assembly includes a horizontal plate 801, a vertical plate 802, a fourth motor 803, a second screw rod 804, a connecting plate 805 and a clamping block 806. The horizontal plate 801 is provided with two and is fixedly connected to the support column 1 on the same side. The vertical plate 802 is fixedly connected between the two horizontal plates 801. The fourth motor 803 is installed on the horizontal plate 801. The output end of the fourth motor 803 is fixedly connected to the second screw rod 804. Slide grooves are provided at both ends of the vertical plate 802. The clamping block 806 is slidably connected in the slide groove. The connecting plate 805 is fixedly connected between the two clamping blocks 806. The second screw rod 804 and the connecting plate 805 are threadedly connected.

[0045] The positioning component is used to position the tiles, so as to ensure that the position of the tiles will not move during the grinding process, thereby ensuring a better grinding effect. Specifically, the fourth motor 803 is started to drive the second screw rod 804 to rotate, and the second screw rod 804 further drives the connecting plate 805 to move. The connecting plate 805 drives the clamping block 806 fixed to it to move synchronously, and finally the clamping block 806 clamps the tiles.

[0046] like Figure 1 As shown, one end of the support column 1 is fixedly connected to a pad, and the pad is in contact with the ground, and the other end of the support column 1 is fixedly connected to a fixing plate 7, and a lifting assembly is commonly provided between the fixing plate 7 and the mounting plate 2, and the lifting assembly includes a fifth motor 901, a third screw rod 902, a threaded block 903, a slide rail 904, a rotating rod 905, a spring 906 and a circular plate 907, and the fifth motor 901 is mounted on the side wall of the fixing plate 7, and the output end of the fifth motor 901 is fixedly connected to the third screw rod 902, and the slide rail 904 is fixedly connected to the surface of the fixing plate 7, and the third screw rod 902 is rotatably connected to the slide rail 904, and the two threaded blocks 903 are slidably connected to the slide rail 904 and are symmetrical about the center of the slide rail 904, and the two threaded blocks 903 are respectively threadedly connected to the third screw rod 902 in opposite directions, and the rotating rod 905 is rotatably connected between the threaded block 903 and the mounting plate 2.

[0047] The grinding component and the tile are contacted and separated by the provided lifting assembly, thereby avoiding the problem of inconsistent contact force between the grinding machine and the tile caused by manually holding the grinding machine. Specifically, the fifth motor 901 is started to drive the third screw rod 902 to rotate, and the third screw rod 902 further drives the threaded block 903 to move in the slide rail 904. As the threaded block 903 moves, the rotating rod 905 pushes the mounting plate 2 to move. At this time, the circular plate 907 moves synchronously, and the circular plate 907 pushes the spring 906. The spring 906 is compressed. The provided spring 906 is used to support the mounting plate 2 and the grinding component. When not grinding, the grinding component rises above the tile. When grinding, the lifting assembly overcomes the elastic force of the spring 906 to make the grinding component and the tile contact. In this process, due to the stability of the elastic force of the spring 906, the degree of contact between the grinding component and the tile is consistent, so the surface of the tile after grinding will be smoother.

[0048] like Figure 2 As shown, the spring 906 is arranged inside the support column 1, the circular plate 907 is slidably connected to the inside of the support column 1 and fixedly connected to the spring 906, and the mounting plate 2 is fixedly connected to the circular plate 907.

[0049] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Those skilled in the art may make various modifications or additions to the specific embodiments described, or replace them with similar methods, without departing from the spirit of the present invention or exceeding the scope defined by the appended claims. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art and related fields without creative work should fall within the scope of protection of the present invention.

Claims

1. A ceramic tile post-glazing treatment process, which uses a ceramic tile post-glazing treatment device, including a support column, a mounting plate, and a position adjustment mechanism, characterized in that: The method for treating ceramic tiles after glazing using the above ceramic tile glazing treatment device is as follows: S1: Preparation: Make sure the tile surface is clean and the working area is clean enough. Use a brush or cleaning cloth to wipe the tile surface to remove surface dust and dirt. S2: Choose the right material: Choose the right grinding material according to your needs. For a rougher glaze, choose a grinding wheel or disc with coarser grains; for a smoother glaze, choose a grinding disc or stone with finer grains. S3: Perform preliminary grinding: Select a coarser grinding wheel or grinding disc at the beginning, use manual or electric grinding tools, and grind rhythmically along the surface of the tile according to the needs of the tile surface. Apply force evenly during grinding to ensure uniform surface treatment; S4: Medium-fine grinding: If there are still defects or unevenness after the initial grinding, use a finer grinding wheel, grinding disc or grinding stone to continue medium-fine grinding until the desired flatness and glossiness are achieved; S5: Cleaning and finishing: After finishing the grinding, rinse the tile surface with clean water to remove the dust and residue generated during grinding, then wipe the tile surface with a clean dry cloth to ensure that the surface is dry and clean; There are four support columns and they are vertically arranged on the ground. The mounting plate is slidably connected between the four support columns. The position adjustment mechanism includes a fixed rail, a first screw rod, a moving block, a first square plate, a first motor, a second square plate, a connecting block, and a rotating block. The three fixed rails are fixedly connected to the surface of the mounting plate, and the fixed rails are all arranged at the edge of the mounting plate, each of the fixed rails is rotatably connected to a first screw rod, and a first motor is installed at the end of each fixed rail, and the output end of the first motor is fixedly connected to the first screw rod, and the movable block is arranged in the fixed rail and is threadedly connected to the first screw rod, wherein two of the movable blocks are respectively fixedly connected to two first square plates, wherein a square block is fixedly connected between the two fixed rails, the square block is rotatably connected to the second square plate, the second square plate is rotatably connected to one of the movable blocks, the connecting block is slidably connected to the overlapping part of the two first square plates, the rotating block is rotatably connected to the connecting block, and the rotating block is slidably connected in the second square plate; The transmission unit is a gear mounted on a gear train mounted on a pair of gears, the gear train being mounted on a pair of gears arranged in a cycle state and being adapted to rotate the gears in a cycle state.

2. The treatment process for ceramic tiles after glazing according to claim 1, characterized in that: The installation boxes are provided with two and are located at both ends of the transmission box. A third motor is installed in the installation box. The output end of the third motor is fixedly connected to a grinding wheel, and the grinding wheel is located outside the installation box.

3. The treatment process for ceramic tiles after glazing according to claim 1, characterized in that: A positioning assembly is commonly provided between the multiple support columns, and the positioning assembly includes a horizontal plate, a vertical plate, a fourth motor, a second screw rod, a connecting plate and a clamping block. The horizontal plate is provided with two and is fixedly connected to the support column on the same side. The vertical plate is fixedly connected between the two horizontal plates. The fourth motor is installed on the horizontal plate. The output end of the fourth motor is fixedly connected to the second screw rod. Slide grooves are provided at both ends of the vertical plate. The clamping block is slidably connected in the slide groove. The connecting plate is fixedly connected between the two clamping blocks, and the second screw rod and the connecting plate are threadedly connected.

4. The treatment process for ceramic tiles after glazing according to claim 1, characterized in that: One end of the support column is fixedly connected to a pad, and the pad is in contact with the ground, and the other end of the support column is fixedly connected to a fixing plate, and a lifting assembly is commonly provided between the fixing plate and the mounting plate, and the lifting assembly comprises a fifth motor, a third screw rod, a threaded block, a slide rail, a rotating rod, a spring and a circular plate, and the fifth motor is mounted on the side wall of the fixing plate, the output end of the fifth motor is fixedly connected to the third screw rod, the slide rail is fixedly connected to the surface of the fixing plate, the third screw rod is rotatably connected in the slide rail, the two threaded blocks are slidably connected in the slide rail and are symmetrical about the center of the slide rail, the two threaded blocks are respectively threadedly connected to the third screw rod in opposite directions, and the rotating rod is rotatably connected between the threaded block and the mounting plate.

5. The treatment process for ceramic tiles after glazing according to claim 4, characterized in that: The spring is arranged inside the supporting column, the circular plate is slidably connected inside the supporting column and fixedly connected to the spring, and the mounting plate is fixedly connected to the circular plate.

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