A full-automatic mother and daughter buckle machine
By designing a fully automatic snap fastener machine, the coordinated operation of the linkage mechanism and the conveyor belt enables the automated assembly of snap fasteners, solving the problems of time-consuming, labor-intensive, and inefficient processes in existing technologies, and improving production efficiency and product quality consistency.
Patent Information
- Application Number
- CN202311030546.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-16
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-08-16
AI Technical Summary
In existing technologies, the assembly process of snap fasteners is time-consuming, labor-intensive, inefficient, and results in inconsistent product quality.
A fully automatic snap fastener machine was designed, including a film feeding device and a snap fastener plastic sheet feeding device. Through the coordinated operation of the linkage mechanism and the conveyor belt, the automated assembly of the film and snap fastener plastic sheet is realized.
It enables automated assembly of male and female fasteners, reducing the labor intensity of operators, improving work efficiency, and reducing the failure rate of material feeding.
Smart Images

Figure CN116922802B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of snap fastener production, and specifically to a fully automatic snap fastener machine. Background Technology
[0002] In existing technologies, such as Figure 10 and Figure 11 As shown, the snap fastener includes a snap fastener plastic sheet and a film. Assembly of the snap fastener mainly involves bonding the plastic sheet and the film together. The plastic sheet has a front and a back, with the front having a raised portion. When assembling the snap fastener, the plastic sheet needs to be coated with adhesive and then bonded to the film. However, manual assembly of snap fasteners is time-consuming, labor-intensive, inefficient, and results in inconsistent product quality. Therefore, the existing technology needs further development. Summary of the Invention
[0003] The purpose of this invention is to overcome the above-mentioned technical deficiencies and provide a fully automatic snap fastener machine. To achieve the above-mentioned technical objective, this invention adopts the following technical solution: A fully automatic snap fastener machine is provided, including a frame, a conveyor chain arranged on the frame for cyclic transmission, and a film feeding device and a snap fastener plastic sheet feeding device arranged sequentially along the transmission direction of the conveyor chain. The conveyor chain is provided with a plurality of tooling for completing snap fastener assembly. During the transmission process of the conveyor chain, the film feeding device delivers film sheets one by one to the tooling at the film feeding position, and the snap fastener plastic sheet feeding device completes the application of glue to the snap fastener plastic sheet one by one and delivers it to the tooling at the snap fastener plastic sheet feeding position.
[0004] Furthermore, the film loading device includes a film storage device, a gripping mechanism for gripping film from the outlet of the film storage device, and a swinging mechanism for moving the gripping mechanism from the outlet of the film storage device to the film placement position. The film storage device is equipped with a conveyor belt for moving the film towards the outlet. The conveyor belt is driven by a drive shaft connected to the conveyor belt. The swinging mechanism is linked to the drive shaft through a linkage mechanism. The movement of the swinging mechanism is transmitted and converted into the driving force of the drive shaft through the linkage mechanism. The linkage mechanism includes a first linkage rod, and the swinging mechanism includes a swing shaft and a first swing arm. The first swing arm is fixedly connected to the swing shaft. One end of the first linkage rod is connected to the swing shaft, and the swinging of the first linkage rod at this end is driven by the movement of the swing shaft. The other end of the first linkage rod is connected to the drive shaft, and the swinging of the first linkage rod at this end drives the rotation of the drive shaft. During the reciprocating movement of the gripping mechanism between the film gripping position and the film placement position, the drive shaft maintains linkage with the swinging mechanism under the action of the linkage mechanism. The drive shaft rotates under the push of the linkage mechanism, thereby moving the film on the conveyor belt.
[0005] Further, the linkage mechanism comprises a first swing block arranged on the swing shaft, the first swing block is fixedly connected with the swing shaft, the first swing block swings with the swing shaft, and one end of the first linkage rod is hingedly connected to the first swing block to realize the connection with the swing shaft; the linkage mechanism further comprises a second swing block arranged on the driving shaft, the other end of the first linkage rod is hingedly connected to the second swing block, the swing of the first linkage rod drives the swing of the second swing block, and the second swing block is connected with the driving shaft through a reverse bearing, so that the swing action of the second swing block drives the one-way rotation of the driving shaft; the first swing block swings in the radial plane of the swing shaft, and the second swing block swings in the radial plane of the driving shaft, wherein the distance from the hinged point of the first linkage rod and the first swing block to the center of the swing shaft is less than the distance from the hinged point of the first linkage rod and the second swing block to the center of the driving shaft.
[0006] Further, a pressing plate for aligning the upper end of the film is arranged at the outlet of the film storage device, the pressing plate is located above the film and can move up and down to apply pressure to the film, the linkage mechanism further comprises a second linkage rod, one end of the second linkage rod is hingedly connected with the second swing block, and the other end of the second linkage rod is hingedly connected with the pressing plate, the second swing block drives the second linkage rod to swing through the swing, and in turn drives the pressing plate to move up and down.
[0007] Further, the child-mother buckle plastic sheet feeding device comprises a feeding device, a gluing device and a child-mother buckle plastic sheet feeding grabbing device, the feeding device comprises a feeding track for realizing the one-by-one queuing feeding of the child-mother buckle plastic sheets, the child-mother buckle plastic sheet feeding grabbing device is arranged at the end of the feeding track to grab the child-mother buckle plastic sheet at the end of the feeding track for feeding, and the gluing device is arranged on the moving path of the child-mother buckle plastic sheet feeding grabbing device, the child-mother buckle plastic sheet feeding grabbing device moves to the gluing device after grabbing the child-mother buckle plastic sheet at the end of the feeding track to complete the gluing action and then feeds.
[0008] Further, the feeding device comprises a vibrating sieve plate, which comprises a spiral upward queuing track for realizing queuing and conveying of the snap fastener plastic pieces one by one and a screening track for screening the posture of the queuing and conveying snap fastener plastic pieces, the end of the queuing track is connected with the starting end of the screening track, and a turnover structure for realizing the change of the posture of the snap fastener plastic pieces from a lying posture to a standing posture is arranged at the connection position of the end of the queuing track and the starting end of the screening track, the end of the queuing track is arranged at one side of the turnover structure and connected with the top of the turnover structure, and the starting end of the screening track is arranged at the other side of the turnover structure and connected with the bottom of the turnover structure; the screening track is composed of an inner track and an outer track, and a walking gap for conveying the snap fastener plastic pieces in a standing posture is formed between the inner track and the outer track, wherein the top end of the inner track is higher than the top end of the outer track, and the width of the walking gap is greater than the thickness of the body of the snap fastener plastic piece and less than the thickness of the convex part and the whole body of the snap fastener plastic piece; the turnover structure is composed of an arc surface plate arranged at the inner side and a baffle plate arranged at the outer side, the bottom of the arc surface plate and the bottom of the baffle plate gradually approach each other to form a flared structure, the bottom of the arc surface plate is connected with the starting end of the inner track of the screening track, and the bottom of the baffle plate is connected with the starting end of the outer track of the screening track.
[0009] Further, a screening rod for screening the snap fastener plastic pieces in different standing states on the screening track is further arranged above the screening track, the bottom end of the screening rod is arranged close to the inner track, the top end of the screening rod extends from the bottom end to the outer side of the screening track, and the extending degree exceeds the position of the outer track, wherein the distance between the screening rod and the outer track is less than the length of the body of the snap fastener plastic piece and greater than the width of the body of the snap fastener plastic piece.
[0010] Further, the feeding track comprises a distributor for realizing the transmission of the snap fastener plastic pieces in different tracks, the distributor comprises a number of distribution tracks which is twice the number of the feeding tracks and a distribution mechanism for distributing the snap fastener plastic pieces to the distribution tracks, the inlet of the distribution track is connected with the end of the screening track, and the distribution mechanism is arranged at the inlet of the distribution track.
[0011] Further, the snap fastener plastic piece loading and grabbing device comprises a support frame, a first driving mechanism for driving the reciprocating sliding of the support frame between a gluing position and a loading position, a first snap fastener plastic piece grabbing mechanism and a second snap fastener plastic piece grabbing mechanism arranged on both sides of the support frame along the arrangement direction of the loading position, the first snap fastener plastic piece grabbing mechanism and the second snap fastener plastic piece grabbing mechanism are driven to move up and down by a second driving mechanism arranged on the support frame, in the reciprocating sliding process of the support frame, the first snap fastener plastic piece grabbing mechanism grabs the snap fastener plastic piece at the end of the feeding track to the gluing device, and the second snap fastener plastic piece grabbing mechanism grabs the snap fastener plastic piece in the gluing device to the loading position.
[0012] Further, the gluing device comprises a gluing plate and a glue injection structure for injecting glue into the gluing plate, the gluing plate is provided with a glue groove matched with the shape of the plastic sheet of the hook and eye fastener, the glue injection structure injects glue into the glue groove, and the plastic sheet of the hook and eye fastener feeding grabbing device grabs the plastic sheet of the hook and eye fastener output by the feeding device into the glue groove of the gluing device to realize gluing.
[0013] Beneficial effects:
[0014] 1. The full-automatic hook and eye fastener machine does not need an operator, the whole process is more simple, automation is realized, the glue sheet feeding device and the plastic sheet of the hook and eye fastener feeding device work cooperatively, the assembly of the hook and eye fastener can be realized automatically, and the labor intensity of the operator is reduced.
[0015] 2. The plastic sheet of the hook and eye fastener feeding device can screen the conveying posture of the plastic sheet of the hook and eye fastener, so that the plastic sheet of the hook and eye fastener is conveyed uniformly, is matched with the gluing device and the feeding grabbing device, and the feeding failure rate is reduced.
[0016] 3. The glue sheet feeding device has only one driving device for driving the first swing arm to swing, the first swing arm is connected with the driving shaft through the first linkage rod, the first swing arm drives the swing shaft to move once, the driving shaft rotates correspondingly, the grabbing of the glue sheet at the outlet of the glue sheet storage device is matched with the movement of the glue sheet in the glue sheet storage device, and the pressure plate is arranged at the outlet of the glue sheet storage device, the pressure plate is connected with the second linkage rod, the upper surface of the glue sheet is aligned, the first swing arm swings once, the glue sheet moves a certain distance in front of the outlet of the glue sheet storage device, and the pressure plate extrudes the upper end surface of the glue sheet once, so that the whole process is more simple, and the labor intensity of the operator is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural schematic view of the full-automatic hook and eye fastener machine;
[0018] Figure 2 is a structural schematic view of the glue sheet feeding device;
[0019] Figure 3 is a structural schematic view of the linkage mechanism;
[0020] Figure 4 is a structural schematic view of the plastic sheet of the hook and eye fastener feeding device;
[0021] Figure 5 is a structural schematic view of the plastic sheet of the hook and eye fastener feeding grabbing device and the distributor;
[0022] Figure 6 is a structural schematic view of the plastic sheet of the hook and eye fastener feeding grabbing device;
[0023] Figure 7 is a structural diagram of the vibrating sieve plate;
[0024] Figure 8 is a top view of the vibrating sieve plate;
[0025] Figure 9 is a structural diagram of the discharging device;
[0026] Figure 10 is a structural diagram of the female buckle;
[0027] Figure 11 is a structural diagram of the male buckle;
[0028] Among the above drawings, the following reference signs are included:
[0029] 1, frame; 11, conveying chain; 2, film feeding device; 21, film storage device; 22, swing mechanism; 221, swing shaft; 222, first swing arm; 223, support; 224, swing support; 225, grabbing mechanism; 23, linkage mechanism; 231, first linkage rod; 232, first swing block; 233, second swing block; 234, second linkage rod; 24, conveying belt; 25, driving shaft; 26, pressing plate; 27, driving device; 28, connecting rod; 3, male and female buckle plastic sheet feeding device; 31, feeding device; 311, vibrating sieve plate; 3111, queuing track; 3112, screening track; 312, distributor; 3121, distribution track; 3122, distribution mechanism; 32, male and female buckle plastic sheet feeding grabbing device; 321, support frame; 3211, second sliding rail; 3212, second sliding block; 322, first driving mechanism; 323, second driving mechanism; 324, second male and female buckle plastic sheet grabbing mechanism; 325, first male and female buckle plastic sheet grabbing mechanism; 33, overturning structure; 331, arc plate; 332, baffle; 341, inner track; 342, outer track; 35, screening rod; 36, gluing device; 4, discharging device; 41, second swing arm; 42, third linkage rod; 43, support structure. DETAILED DESCRIPTION
[0030] In order for those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should fall within the scope of protection of the present application.
[0031] According to the embodiments of the present application, a full-automatic male and female buckle machine is provided, please refer to Figures 1 to 9 , specifically as Figure 1As shown, the full-automatic carabiner machine comprises a rack 1, a transmission chain 11 arranged on the rack 1 for circulating transmission, a plastic sheet feeding device 2 and a carabiner plastic sheet feeding device 3 arranged in sequence along the transmission direction of the transmission chain 11, and a plurality of toolings arranged on the transmission chain 11 for completing the assembly of the carabiner. During the transmission of the transmission chain 11, the plastic sheet feeding device 2 delivers the plastic sheets one by one to the toolings at the plastic sheet feeding position, and the carabiner plastic sheet feeding device 3 completes the gluing and delivery of the plastic sheets one by one to the toolings at the plastic sheet feeding position. The full-automatic carabiner machine does not need to be operated by an operator, the whole process is more simple, and automation is realized. The plastic sheet feeding device 2 and the carabiner plastic sheet feeding device 3 work cooperatively to automatically realize the assembly of the carabiner, thereby reducing the labor intensity of the operator.
[0032] As shown in the drawings, Figure 2 and Figure 3 As shown, the plastic sheet feeding device 2 comprises a plastic sheet storage device 21, a grabbing mechanism 225 for grabbing the plastic sheets from the outlet of the plastic sheet storage device 21, and a swing mechanism 22 for driving the grabbing mechanism 225 to move from the outlet of the plastic sheet storage device 21 to the plastic sheet placement position. The plastic sheet storage device 21 is provided with a transmission belt 24 for driving the plastic sheets to move towards the outlet. The transmission of the transmission belt 24 is driven by a driving shaft 25 connected with the transmission belt 24. The swing mechanism 22 is connected with the driving shaft 25 through a linkage mechanism 23 to realize linkage. The action of the swing mechanism 22 is transmitted and converted into the driving force of the driving shaft 25 through the linkage mechanism 23. The linkage mechanism 23 comprises a first linkage rod 231. The swing mechanism 22 comprises a swing shaft 221 and a first swing arm 222. The first swing arm 222 is fixedly connected with the swing shaft 221. One end of the first linkage rod 231 is connected with the swing shaft 221. The swing of the first linkage rod 231 at this end is driven by the action of the swing shaft 221. The other end of the first linkage rod 231 is connected with the driving shaft 25. The swing of the first linkage rod 231 at this end drives the rotation of the driving shaft 25. During the reciprocating movement of the swing mechanism 22 and the grabbing mechanism 225 at the plastic sheet grabbing position and the placement position, the driving shaft 25 is linked with the action of the swing mechanism 22 under the action of the linkage mechanism 23. The driving shaft 25 rotates under the action of the linkage mechanism 23, thereby driving the plastic sheets on the transmission belt 24 to move. Through the linkage of the first swing arm 222 and the driving shaft 25 through the first linkage rod 231, the first swing arm 222 swings once, and the driving shaft 25 rotates correspondingly, thereby realizing the grabbing of the plastic sheets at the outlet of the plastic sheet storage device 21 and matching the movement of the plastic sheets in the plastic sheet storage device 21, and improving the work efficiency. After the grabbing mechanism 225 of the plastic sheet feeding device 2 grabs the plastic sheets, the transmission belt 24 immediately moves the plastic sheets on the transmission belt 24 by a certain distance, thereby ensuring that the grabbing mechanism 225 grabs the plastic sheets at the outlet of the plastic sheet storage device 21 next time.
[0033] As shown in the drawings, Figure 3As shown, the linkage mechanism 23 comprises a first swing block 232 arranged on the swing shaft 221, the first swing block 232 is fixedly connected with the swing shaft 221, the first swing block 232 swings with the swing shaft 221, and one end of the first linkage rod 231 is hinged to the first swing block 232 to realize the connection with the swing shaft 221; the linkage mechanism 23 further comprises a second swing block 233 arranged on the driving shaft 25, the other end of the first linkage rod 231 is hinged to the second swing block 233, the swing of the second swing block 233 is driven by the swing of the first linkage rod 231, and the second swing block 233 is connected with the driving shaft 25 through a reverse bearing, so that the swing action of the second swing block 233 drives the driving shaft 25 to rotate in one direction; the first swing block 232 swings in the radial plane of the swing shaft 221, and the second swing block 233 swings in the radial plane of the driving shaft 25, wherein the distance from the hinging point of the first linkage rod 231 and the first swing block 232 to the axis of the swing shaft 221 is less than the distance from the hinging point of the first linkage rod 231 and the second swing block 233 to the axis of the driving shaft 25. Specifically, the two ends of the first linkage rod 231 are respectively provided with the first swing block 232 and the second swing block 233, and the linkage amplitude between the swing shaft 221 and the driving shaft 25 is conveniently controlled through the first swing block 232 and the second swing block 233, because the film feeding device 2 is a plurality of parts that act cooperatively, therefore, the rotation angle or swing amplitude of each part is accurately matched to jointly complete the feeding of the film. The reverse bearing functions to drive the driving shaft 25 to rotate in only one direction, thereby driving the film on the transmission belt 24 to move towards the outlet of the film storage device 21. In addition, the moving distance of the film transported by the transmission belt 24 to the outlet of the film storage device 21 is very small, therefore, the rotation angle of the driving shaft 25 is also smaller than the rotation angle of the swing shaft 221, accordingly, the rotation angle of the driving shaft 25 is adjusted through the first swing block 232 and the second swing block 233, further, when the grabbing mechanism 225 grabs a film, the driving shaft 25 drives the transmission belt 24 to move forward by a distance of one film thickness, and the grabbing of the film and the forward supply of the film are matched.
[0034] As Figure 2As shown, the outlet of the film storage device 21 is provided with a pressing plate 26 for aligning the upper end of the film, the pressing plate 26 is located above the film and can move up and down to apply pressure to the film, the linkage mechanism 23 further comprises a second linkage rod 234, one end of the second linkage rod 234 is hinged with the second swing block 233, the other end of the second linkage rod 234 is hinged with the pressing plate 26, the second swing block 233 drives the second linkage rod 234 to swing through the swing, and in turn drives the pressing plate 26 to move up and down. The outlet of the film storage device 21 is provided with a pressing plate 26 connected with the second linkage rod 234, which realizes the alignment of the upper surface of the film, the first swing arm 222 swings once, the film moves a certain distance in front of the outlet of the film storage device 21, and at the same time the pressing plate 26 extrudes the upper end surface of the film once, and each part cooperates with each other, so that the whole process is more convenient to operate and reduces the labor intensity of the operator.
[0035] The first linkage rod 231 comprises a rod body and a connecting ring sleeve arranged at both ends of the rod body, the first swing block 232 and the second swing block 233 are respectively provided with ball heads at the hinge points of the first linkage rod 231, and the connecting ring sleeves at both ends of the rod body are respectively sleeved on the ball heads. The arrangement of the ball head and the connecting ring sleeve firstly makes the connecting ring sleeve contact the ball head when the rod body is in action, has a certain angle adjustment space, and secondly makes the first linkage rod 231 convenient to disassemble.
[0036] The film feeding device further has a driving device 27, a connecting rod 28 is connected between the first swing arm 222 and the driving device 27 and realizes power connection through the connecting rod 28, and the driving device 27 drives the first swing arm 222 to swing through the connecting rod 28. The driving device 27 can be a motor, and the driving device 27 is the only power source of the film feeding device, without the need for an additional power mechanism to drive the transmission belt 24 to operate.
[0037] As shown in the figure, Figure 2 The swing mechanism 22 comprises a support 223 and a swing frame 224 pivoted with the free end of the first swing arm 222, the support 223 is provided with an axle hole through which the swing shaft 221 passes, the swing shaft 221 rotates around the axle hole, the grabbing mechanism 225 is arranged on the swing frame 224 and moves with the swing frame 224, at least one end of the swing frame 224 is provided with a first sliding rail, the support 223 is connected with a first sliding block corresponding to the first sliding rail, the first sliding block can rotate around the connection point, the first swing arm 222 drives the swing frame 224 to move, and the position of the grabbing mechanism 225 on the swing frame 224 is switched under the cooperation of the first sliding rail and the first sliding block. The swing mechanism 22 drives the grabbing mechanism 225 to reciprocate to complete the transfer from the outlet of the film storage device 21 to the film placement position. Specifically, the first swing arm 222 drives the swing frame 224, and at the same time the first sliding block slides back and forth on the first sliding rail, realizing the reciprocating movement of the swing frame 224.
[0038] As shown in the figure, Figures 4-6As shown, the snap buckle plastic sheet feeding device 3 comprises a feeding device 31, a gluing device 36 and a snap buckle plastic sheet feeding grabbing device 32. The feeding device 31 comprises a feeding track for realizing the one-by-one queuing feeding of the snap buckle plastic sheets. The snap buckle plastic sheet feeding grabbing device 32 is arranged at the end of the feeding track to grab the snap buckle plastic sheet at the end of the feeding track for feeding. The gluing device is arranged on the moving path of the snap buckle plastic sheet feeding grabbing device 32. After the snap buckle plastic sheet feeding grabbing device 32 grabs the snap buckle plastic sheet at the end of the feeding track, it moves to the gluing device 36 to complete the gluing action and then feeds. During the operation of the device, the feeding device 31, the gluing device 36 and the snap buckle plastic sheet feeding grabbing device 32 work together to realize the placement of the snap buckle plastic sheet to the feeding position. The whole process does not need the intervention of the operator. The feeding of the snap buckle plastic sheet can be unified and directional, which reduces the failure rate and improves the production efficiency.
[0039] As Figures 7-8As shown, the feeding device 31 comprises a vibrating sieve tray 311, which comprises a spiral upward queuing track 3111 for realizing the one-by-one queuing conveying of the snap hook plastic sheets and a screening track 3112 for screening the posture of the queuing conveyed snap hook plastic sheets, the end of the queuing track 3111 is connected with the starting end of the screening track 3112, and a turnover structure 33 for realizing the turning of the snap hook plastic sheets from the lying posture to the standing posture is arranged at the connection position of the end of the queuing track 3111 and the starting end of the screening track 3112, the end of the queuing track 3111 is arranged on one side of the turnover structure 33 and connected with the top of the turnover structure 33, and the starting end of the screening track 3112 is arranged on the other side of the turnover structure 33 and connected with the bottom of the turnover structure 33; the screening track 3112 is composed of an inner track 341 and an outer track 342, and a walking gap for conveying the snap hook plastic sheets in the standing posture is formed between the inner track 341 and the outer track 342, wherein the top end of the inner track 341 is higher than the top end of the outer track 342, and the width of the walking gap is greater than the thickness of the sheet body of the snap hook plastic sheet and less than the thickness of the convex part and the whole sheet body of the snap hook plastic sheet; the turnover structure 33 is composed of an arc panel 331 on the inner side and a baffle 332 on the outer side, the bottom of the arc panel 331 and the bottom of the baffle 332 gradually approach each other to form a flared structure, the bottom of the arc panel 331 is connected with the starting end of the inner track 341 of the screening track 3112, and the bottom of the baffle 332 is connected with the starting end of the outer track 342 of the screening track 3112. When working, the snap hook plastic sheets are located in the interior of the vibrating sieve tray 311, at this time, the snap hook plastic sheets are in a disordered state, first, the vibration of the vibrating sieve tray 311 drives the disordered snap hook plastic sheets to move upward along the queuing track 3111, the snap hook plastic sheets on the queuing track 3111 are in a lying posture, and the lying posture snap hook plastic sheets become standing posture snap hook plastic sheets through the turnover structure 33 when reaching the end of the queuing track 3111. Specifically, the queuing track 3111 and the screening track 3112 are not in the same horizontal plane, the top of one side of the turnover structure 33 is connected with the queuing track 3111, and the bottom of the other side of the turnover structure 33 is connected with the screening track 3112, so as to realize the turnover of the snap hook plastic sheets from the queuing track 3111 to the screening track 3112, at this time, the lying posture snap hook plastic sheets become standing posture snap hook plastic sheets after turnover, and the excess or not standing posture snap hook plastic sheets will fall off from the screening track 3112.The standing posture of the buckle plastic piece enters the starting end of the screening track 3112, and the convex part of the buckle plastic piece is directed outward or inward of the vibrating screen disc 311. The buckle plastic piece with the convex part directed outward of the vibrating screen disc 311 is forwarded on the walking gap, and the back of the buckle plastic piece is just fitted to the inner track 341. The end of the buckle plastic piece is clamped into the walking gap to stably forward, and the buckle plastic piece with the convex part directed inward of the vibrating screen disc 311 is dropped when forwarded on the walking gap, and the screening is completed. When the buckle plastic piece slides off the arc panel 331, the buckle plastic piece is touched by the baffle 332, and the buckle plastic piece is changed to the standing posture when turned over due to the resistance of the baffle 332. Further, the bottom of the arc panel and the bottom of the baffle 332 gradually approach to the flared structure, and the bottom of the arc panel 331 is connected to the starting end of the inner track 341 of the screening track 3112 to avoid the buckle plastic piece from falling when turned over, so that the buckle plastic piece can accurately enter the screening track 3112 in the standing posture. The connection between the arc panel 331 and the starting end of the inner track 341 is located at the outer 2 / 3 of the middle line of the final queuing track 3111. The top end of the baffle 332 is higher than the top of the arc panel 331, and the end of the baffle 332 protrudes from the end of the arc panel 331, which further improves the accuracy of screening and ensures that the buckle plastic piece efficiently enters the screening track 3112 for forwarding.
[0040] The screening rail 3112 is further provided with a screening rod 35 for screening the mother and child buckle plastic pieces in different standing states on the screening rail 3112. The bottom end of the screening rod 35 is arranged close to the inner rail 341, and the top end of the screening rod 35 extends from the bottom end to the outside of the screening rail 3112, and the extending degree exceeds the position of the outer rail 342. The distance between the screening rod 35 and the outer rail 342 is less than the length of the mother and child buckle plastic piece body and greater than the width of the mother and child buckle plastic piece body. The long edges of some mother and child buckle plastic piece bodies in the standing state on the screening rail 3112 are located in the walking gap, and the wide edges of some mother and child buckle plastic piece bodies are located in the walking gap. The present scheme selects the mother and child buckle plastic pieces with the long edges of the piece bodies located in the walking gap. Therefore, the screening rod 35 is arranged on the screening rail 3112, and the distance between the screening rod 35 and the outer rail 342 is set. When the distance between the screening rod 35 and the outer rail 342 is less than the length of the mother and child buckle plastic piece body and greater than the width of the mother and child buckle plastic piece body, the mother and child buckle plastic pieces with the wide edges of the piece bodies located in the walking gap are automatically stripped from the screening rail 3112 by the screening rod 35 due to the standing posture height being higher than the screening rod 35. The mother and child buckle plastic pieces with the long edges of the piece bodies located in the walking gap can stand through the screening rod 35 and continue to be conveyed forward to complete the secondary screening. The screened mother and child buckle plastic pieces are matched with the gluing device 36 and the feeding device, and do not need to be adjusted by the operator to automatically feed.
[0041] As shown in Figure 5 The feeding rail includes a distributor 312 for realizing the split rail transmission of the mother and child buckle plastic pieces. The distributor 312 includes a number of distribution rails 3121 which is twice the number of the feeding rails, and a distribution mechanism for distributing the mother and child buckle plastic pieces to the distribution rails 3121. The inlet of the distribution rail 3121 is connected to the end of the screening rail 3112, and the distribution mechanism is arranged at the inlet of the distribution rail 3121. The mother and child buckle plastic pieces screened at the end of the screening rail 3112 enter each distribution rail 3121 through the distributor 312. On the one hand, it prevents the accumulation of mother and child buckle plastic pieces at the end of the screening rail 3112, and on the other hand, it is matched with the gluing device 36 and the feeding and grabbing device. The mother and child buckle plastic pieces output at the end of the distribution rail 3121 can be grabbed by the mother and child buckle plastic piece feeding and grabbing device at the same time, greatly improving the work efficiency.
[0042] Specifically, the distribution mechanism comprises a distribution plate and a distribution cylinder for driving the distribution plate to move, the distribution track 3121 is provided with a distribution space for accommodating the distribution plate at the connection with the screening track 3112, the distribution plate can move left and right along the distribution space, the bottom of the distribution plate is provided with a pushing structure, after the mother and daughter buckle plastic sheet conveyed by the screening track 3112 enters the distribution space, the distribution plate moves under the driving of the distribution cylinder and pushes the mother and daughter buckle plastic sheet in the distribution space to move to a position corresponding to the inlet of a certain distribution track 3121 by the pushing structure.
[0043] Specifically, the distribution track 3121 is four, the four distribution tracks 3121 are arranged side by side and inclined downward, and the distribution mechanism distributes the mother and daughter buckle plastic sheet at the end of the screening track 3112 to the inlets of the four distribution tracks 3121. Two vibrating screens 311 are arranged, at this time the distribution track 3121 is four, and the distribution mechanism moves left and right along the distribution space of the four distribution tracks 3121 under the driving of the external distribution motor.
[0044] As Figures 5-6As shown, the carabiner plastic sheet loading and grabbing device 32 comprises a support frame 321, a first driving mechanism 322 for driving the support frame 321 to reciprocally slide between the gluing position and the loading position, a first carabiner plastic sheet grabbing mechanism 325 and a second carabiner plastic sheet grabbing mechanism 324 arranged on both sides of the support frame 321 along the arrangement direction of the loading position, wherein the first carabiner plastic sheet grabbing mechanism 325 and the second carabiner plastic sheet grabbing mechanism 324 are driven by a second driving mechanism 323 arranged on the support frame 321 to move up and down, and in the reciprocating sliding process of the support frame 321, the first carabiner plastic sheet grabbing mechanism 325 grabs the carabiner plastic sheet at the end of the feeding track to the gluing device 36, and the second carabiner plastic sheet grabbing mechanism 324 grabs the carabiner plastic sheet in the gluing device 36 to the loading position. Specifically, the bottom of the support frame 321 is provided with a second sliding rail 3211 and a second sliding block 3212, the second sliding block 3212 is connected with the first driving mechanism 322, and the second sliding rail 3211 and the second sliding block 3212 are correspondingly arranged and cooperate to realize the reciprocating movement of the support frame 321. The first carabiner plastic sheet grabbing mechanism 325 and the second carabiner plastic sheet grabbing mechanism 324 are arranged on the support frame 321 at the same time, when the support frame 321 is located at the gluing position, the first carabiner plastic sheet grabbing mechanism 325 grabs the carabiner plastic sheet at the end of the feeding track, and the second carabiner plastic sheet grabbing mechanism 324 grabs the carabiner plastic sheet in the gluing device 36, when the support frame 321 slides from the gluing position to the loading position, at the loading position, the second carabiner plastic sheet grabbing mechanism 324 puts the grabbed carabiner plastic sheet in the gluing device 36 to the loading position, and the first carabiner plastic sheet grabbing mechanism 325 puts the grabbed carabiner plastic sheet at the end of the feeding track to the gluing device 36, and in the reciprocating movement process of the support frame 321, the first carabiner plastic sheet grabbing mechanism 325 grabs the carabiner plastic sheet at the end of the feeding track to the gluing device 36, and the second carabiner plastic sheet grabbing mechanism 324 grabs the carabiner plastic sheet in the gluing device 36 to the loading position.
[0045] The gluing device 36 comprises a gluing plate and a glue injection structure for injecting glue into the gluing plate, the gluing plate is provided with a gluing groove matched with the shape of the carabiner plastic sheet, the glue injection structure injects glue into the gluing groove, and the loading and grabbing device puts the carabiner plastic sheet output by the feeding device 31 into the gluing groove of the gluing device 36 to realize gluing. The gluing device 36 of the present scheme is simple and convenient, and the loading and grabbing device puts the carabiner plastic sheet into the gluing groove to realize gluing.
[0046] In addition, as shown in the drawings, Figure 9As shown, the full-automatic mother and daughter buckle machine further comprises a blanking device 4, the blanking device 4 comprising a second swing arm 41, a support structure 43 and a third linkage rod 42, the support structure 43 being provided with a first suction cup for grabbing the finished mother and daughter buckle, one end of the second swing arm 41 being fixed with the support structure 43, the other end being hinged to the rack 1, the second swing arm 41 being provided with a protruding arm at the middle part, the third linkage rod 42 being connected with the protruding arm, the second sliding block 3212 of the mother and daughter buckle plastic sheet feeding and grabbing device 32 driving the third linkage rod 42 to act, and then driving the second swing arm 41 to swing to realize the reciprocating grabbing of the first suction cup to the finished mother and daughter buckle. The blanking device 4 is linked with the second sliding block 3212 of the mother and daughter buckle plastic sheet feeding and grabbing device, further ensuring the smooth operation of the whole full-automatic mother and daughter buckle machine, and the number and speed of the mother and daughter buckle plastic sheet feeding are matched with the number and speed of the blanking of the blanking device 4.
[0047] The full-automatic mother and daughter buckle machine of the present application will be described in detail below in combination with the embodiments. After the machine is started, the film feeding device 2 and the mother and daughter buckle plastic sheet feeding device 3 work simultaneously.
[0048] Firstly, for the film feeding device 2, the driving device 27 of the film feeding device 2 is a driving motor, the driving motor drives the first swing arm 222 to swing through the connecting rod 28, the first swing arm 222 is fixedly connected with the swing shaft 221 to drive the swing shaft 221 to rotate, the swing shaft 221 is fixedly connected with the first swing block 232, thus the first swing block 232 swings with the rotation of the swing shaft 221, one end of the first linkage rod 231 is hinged to the first swing block 232 to realize the connection with the swing shaft 221, the other end of the first linkage rod 231 is hinged to the second swing block 233, the swing of the first linkage rod 231 drives the swing of the second swing block 233, the second swing block 233 is connected with the driving shaft 25 through the reverse bearing, so that the swing of the second swing block 233 drives the unidirectional rotation of the driving shaft 25, and then drives the film on the transmission belt 24 to move. One end of the second linkage rod 234 is hinged to the second swing block 233, the other end of the second linkage rod 234 is hinged to the pressing plate 26, the second swing block 233 drives the second linkage rod 234 to swing, and then drives the pressing plate 26 to move up and down to realize the alignment of the upper surface of the film. The driving motor drives the first swing arm 222 to swing through the connecting rod 28, the swing frame 224 is pivoted to the free end of the first swing arm 222, the first swing arm 222 drives the swing frame 224 to swing, and realizes the switching of the position of the second suction cup on the swing frame 224 under the cooperation of the first sliding rail and the first sliding block. The first swing arm 222 drives the second suction cup to complete the transfer from the outlet of the film storage device 21 to the film placement position reciprocally, simultaneously realizes the unidirectional movement of the transmission belt 24 driven by the driving shaft 25, and realizes the alignment of the upper surface of the film once for each time of grabbing the film.
[0049] Secondly, for the sub-mother buckle plastic sheet feeding device 3, the vibration of the vibrating sieve tray 311 drives the disordered sub-mother buckle plastic sheet to spiral upward along the queuing track 3111. The queuing track 3111 is not in the same horizontal plane as the screening track 3112. The top of one side of the turnover structure 33 is connected with the queuing track 3111, and the bottom of the other side of the turnover structure 33 is connected with the screening track 3112. The turnover structure 33 is composed of an arc surface plate 331 located on the inner side and a baffle 332 located on the outer side. The bottom of the arc surface plate and the bottom of the baffle 332 gradually approach to form a flared structure, and the bottom of the arc surface plate 331 is connected with the starting end of the inner track 341 of the screening track 3112. When the sub-mother buckle plastic sheet slides off the arc surface plate 331, it touches the baffle 332, and the sub-mother buckle plastic sheet becomes a standing posture due to the resistance of the baffle 332. When the standing posture sub-mother buckle plastic sheet enters the starting end of the screening track 3112, the protruding part of the sub-mother buckle plastic sheet is directed outward or inward from the vibrating sieve tray 311. The sub-mother buckle plastic sheet with the protruding part directed outward advances on the walking gap, and the back of the sub-mother buckle plastic sheet is just fitted to the inner track 341 for forward movement. The end of the sub-mother buckle plastic sheet body is clamped in the walking gap to stably forward, while the sub-mother buckle plastic sheet with the protruding part directed inward falls on the walking gap, and the screening is completed at this time. The screening track 3112 is further provided with a screening rod 35 for screening based on the different standing states of the sub-mother buckle plastic sheet on the screening track 3112. The distance between the screening rod 35 and the outer track 342 is set to be less than the length of the sub-mother buckle plastic sheet body and greater than the width of the sub-mother buckle plastic sheet body. When the width of the sub-mother buckle plastic sheet body is located in the walking gap, the standing posture height is higher than the screening rod 35, and the screening rod 35 automatically peels off the sub-mother buckle plastic sheet with the width of the body located in the walking gap from the screening track 3112. The sub-mother buckle plastic sheet with the length of the body located in the walking gap can stand through the screening rod 35 to continue to forward, and the secondary screening is completed. After the secondary screening is completed, the sub-mother buckle plastic sheet continues to advance, passes through the distribution mechanism from the end of the screening track 3112, and enters four inclined distribution tracks 3121. The distribution plate can move left and right along the distribution space. The bottom of the distribution plate is provided with a pushing structure. After the sub-mother buckle plastic sheet fed by the screening track 3112 enters the distribution space, the distribution plate moves under the drive of the distribution cylinder and pushes the sub-mother buckle plastic sheet in the distribution space to a position corresponding to the mouth of a certain distribution track 3121 through the pushing structure. The sub-mother buckle plastic sheet is grabbed by the first sub-mother buckle plastic sheet grabbing mechanism 325 at the end of the distribution track 3121.When the support frame 321 is located at the gluing position, the first sub-male buckle plastic sheet grabbing mechanism 325 grabs the sub-male buckle plastic sheet at the end of the feeding track, and the second sub-male buckle plastic sheet grabbing mechanism 324 grabs the sub-male buckle plastic sheet in the gluing device 36. When the support frame 321 slides from the gluing position to the feeding position, at the feeding position, the second sub-male buckle plastic sheet grabbing mechanism 324 places the grabbed sub-male buckle plastic sheet in the gluing device 36 to the feeding position, and the first sub-male buckle plastic sheet grabbing mechanism 325 places the grabbed sub-male buckle plastic sheet at the end of the feeding track to the gluing groove. During the reciprocating movement of the support frame 321, the first sub-male buckle plastic sheet grabbing mechanism 325 grabs the sub-male buckle plastic sheet at the end of the feeding track to the gluing groove, and the second sub-male buckle plastic sheet grabbing mechanism 324 grabs the sub-male buckle plastic sheet in the gluing groove to the feeding position.
[0050] The film feeding device 2 delivers the films one by one to the tools at the film feeding position, where four tools form a group, and the sub-male buckle plastic sheet feeding device 3 completes the gluing of the sub-male buckle plastic sheet one by one and delivers them to the tools at the sub-male buckle plastic sheet feeding position, thereby completing the combination of the film and the sub-male buckle plastic sheet, with the film below and the sub-male buckle plastic sheet above.
[0051] After the combination of the film and the sub-male buckle plastic sheet, the tools are sequentially transported to the curing device along the transmission chain 11 circulating on the rack 1, and after unloading, the sub-male buckle finished product falls into the finished product placement area. After unloading, the tools are brought back to the starting position by the transmission chain 11 for the next cycle of production.
[0052] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A fully automatic snap fastener machine, characterized in that, The device includes a frame, a conveyor chain that circulates on the frame, and a film feeding device and a snap fastener plastic sheet feeding device arranged sequentially along the conveyor chain. The conveyor chain is equipped with several tooling fixtures for completing snap fastener assembly. During the conveyor chain process, the film feeding device delivers film sheets one by one to the tooling fixture at the film feeding position, and the snap fastener plastic sheet feeding device completes the application of glue to the snap fastener plastic sheet one by one and delivers it to the tooling fixture at the snap fastener plastic sheet feeding position. The film loading device includes a film storage device, a gripping mechanism for gripping film from the outlet of the film storage device, and a swinging mechanism for moving the gripping mechanism from the outlet of the film storage device to the film placement position. The film storage device is equipped with a conveyor belt for moving the film towards the outlet. The conveyor belt is driven by a drive shaft connected to the conveyor belt. The swinging mechanism is linked to the drive shaft through a linkage mechanism. The movement of the swinging mechanism is transmitted and converted into the driving force of the drive shaft through the linkage mechanism. The linkage mechanism includes a first linkage rod, and the swinging mechanism includes a swing shaft and a first swing arm. The first swing arm is fixedly connected to the swing shaft. One end of the first linkage rod is connected to the swing shaft, and the swinging of the first linkage rod at this end is driven by the movement of the swing shaft. The other end of the first linkage rod is connected to the drive shaft, and the swinging of the first linkage rod at this end drives the rotation of the drive shaft. During the reciprocating movement of the gripping mechanism between the film gripping position and the film placement position, the drive shaft maintains linkage with the swinging mechanism under the action of the linkage mechanism. The drive shaft rotates under the push of the linkage mechanism, thereby moving the film on the conveyor belt. The snap fastener plastic sheet feeding device includes a feeding device, an adhesive coating device, and a snap fastener plastic sheet feeding and gripping device. The feeding device includes a feeding track for feeding snap fastener plastic sheets one by one in a queue. The snap fastener plastic sheet feeding and gripping device is located at the end of the feeding track to grip the snap fastener plastic sheets at the end of the feeding track for feeding. The adhesive coating device is located on the moving path of the snap fastener plastic sheet feeding and gripping device. After the snap fastener plastic sheet feeding and gripping device grips the snap fastener plastic sheet at the end of the feeding track, it moves to the adhesive coating device to complete the adhesive coating action before feeding.
2. The fully automatic snap fastener machine according to claim 1, characterized in that, The linkage mechanism includes a first swing block mounted on a swing shaft, the first swing block being fixedly connected to the swing shaft and swinging with the movement of the swing shaft. One end of the first linkage rod is hinged to the first swing block to achieve connection with the swing shaft. The linkage mechanism also includes a second swing block mounted on a drive shaft, the other end of the first linkage rod being hinged to the second swing block. The swinging of the first linkage rod drives the swinging of the second swing block. The second swing block is connected to the drive shaft through a reverse bearing, so that the swinging motion of the second swing block drives the drive shaft to rotate in one direction. The first swing block swings in the radial plane of the swing shaft, and the second swing block swings in the radial plane of the drive shaft. The distance from the hinge point between the first linkage rod and the first swing block to the axis of the swing shaft is less than the distance from the hinge point between the first linkage rod and the second swing block to the axis of the drive shaft.
3. The fully automatic snap fastener machine according to claim 2, characterized in that, The film storage device has a pressure plate at its outlet for aligning the top of the film. The pressure plate is located above the film and can move up and down to apply pressure to the film. The linkage mechanism also includes a second linkage rod. One end of the second linkage rod is hinged to a second swing block, and the other end of the second linkage rod is hinged to the pressure plate. The two swing blocks swing to drive the second linkage rod to swing, thereby driving the pressure plate to move up and down.
4. The fully automatic snap fastener machine according to claim 1, characterized in that, The feeding device includes a vibrating screen, which comprises a spirally upward queuing track for sequentially feeding the snap fastener plastic sheets and a screening track for screening the orientation of the fed plastic sheets. The end of the queuing track is connected to the beginning of the screening track. At the connection between the end of the queuing track and the beginning of the screening track, a flipping structure is provided to change the snap fastener plastic sheet from a lying to a standing position. The end of the queuing track is located on one side of the flipping structure and connected to the top of the flipping structure, while the beginning of the screening track is located on the other side of the flipping structure and connected to the bottom of the flipping structure. The screening track consists of an inner track and an outer track, with a walking gap between them for conveying the snap-fit plastic sheet in a standing position. The top of the inner track is higher than the top of the outer track, and the width of the walking gap is greater than the thickness of the snap-fit plastic sheet but less than the thickness of the protruding part and the overall thickness of the sheet. The flipping structure consists of an inner arc panel and an outer baffle. The bottom of the arc panel and the bottom of the baffle gradually approach each other to form a flared structure. The bottom of the arc panel is connected to the starting end of the inner track of the screening track, and the bottom of the baffle is connected to the starting end of the outer track of the screening track.
5. The fully automatic snap fastener machine according to claim 4, characterized in that, Above the screening track, there is also a screening rod for screening based on the different standing positions of the snap-on plastic sheets on the screening track. The bottom end of the screening rod is set close to the inner track, and the top end of the screening rod extends from the bottom end to the outside of the screening track, and the extension degree exceeds the position of the outer track. The distance between the screening rod and the outer track is less than the length of the snap-on plastic sheet and greater than the width of the snap-on plastic sheet.
6. The fully automatic snap fastener machine according to claim 1, characterized in that, The feeding track includes a distributor for transferring the snap-on plastic sheets separately. The distributor includes a number of distribution tracks twice the number of the feeding track and a distribution mechanism for distributing the snap-on plastic sheets onto the distribution tracks. The inlet of the distribution track is connected to the end of the screening track, and the distribution mechanism is located at the inlet of the distribution track.
7. The fully automatic snap fastener machine according to claim 1, characterized in that, The snap-on plastic sheet feeding and gripping device includes a support frame, a first drive mechanism that drives the support frame to reciprocate between the glue application position and the feeding position, and a first snap-on plastic sheet gripping mechanism and a second snap-on plastic sheet gripping mechanism arranged on both sides of the support frame along the material placement direction. The first snap-on plastic sheet gripping mechanism and the second snap-on plastic sheet gripping mechanism are driven by the second drive mechanism arranged on the support frame to move up and down. During the reciprocating sliding of the support frame, the first snap-on plastic sheet gripping mechanism grips the snap-on plastic sheet at the end of the feeding track to the glue application device, and the second snap-on plastic sheet gripping mechanism grips the snap-on plastic sheet in the glue application device to the feeding position.
8. The fully automatic snap fastener machine according to claim 1, characterized in that, The glue-applying device includes a glue-applying plate and a glue-injection structure for injecting glue into the glue-applying plate. The glue-applying plate is provided with a glue-applying groove that matches the shape of the snap fastener plastic sheet. The glue-injection structure injects glue into the glue-applying groove. The snap fastener plastic sheet feeding and gripping device grips the snap fastener plastic sheet output by the feeding device and puts it into the glue-applying groove of the glue-applying device to achieve glue application.
Citation Information
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