A magnetic separator for convenient collection

By designing a magnetic separator with control, follower, and collection components, the problems of filter clogging and quantitative feeding in carbon black production were solved, achieving efficient screening and automatic iron filings cleaning, and improving the overall performance of the magnetic separator.

CN116967007BActive Publication Date: 2026-03-20FENGCHENG HEIBAO CARBON BLACK
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-09
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing magnetic separators cannot effectively prevent filter clogging and achieve quantitative feeding in carbon black production, resulting in reduced screening efficiency and quality, and they cannot automatically clean iron filings from the magnetic plates.

Method used

A magnetic separator comprising a control component, a driven component, and a collection component was designed. The motor drives a rotating rod to move a disc and an arc rod to achieve quantitative feeding. The driven component has a striking block to strike the filter plate to prevent clogging. The collection component uses a scraper and a brush to automatically clean iron filings from the magnetic plate and reminds users to clean it with a bell.

Benefits of technology

It achieves quantitative feeding, avoids clogging, improves screening efficiency and quality, and realizes automatic collection of iron filings and reminders for cleaning, thus improving the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of magnetic separators, and discloses a magnetic separator facilitating collection, which comprises a base, a fixed column is fixedly installed on the surface of the base, a conveying belt is arranged on the surface of the fixed column, a magnetic attraction plate is fixedly installed on the surface of the conveying belt, and a T-shaped frame is fixedly installed on the surface of the base. The magnetic separator facilitating collection is provided with a control assembly, the output shaft of a motor drives a rotating rod to rotate, the disc fixed on the surface of the rotating rod rotates on the surface of the T-shaped frame, in the rotating process of the disc, the supporting block abuts against the inner wall of the arc-shaped rod, when the arc-shaped rod is stressed and abuts against the force, the horizontal rod fixed on the surface of the arc-shaped rod moves under the limitation of the limiting block, the L-shaped rod fixed on the surface of the horizontal rod drives the vertical rod to move, the sliding block fixed on the surface of the vertical rod slides on the surface of the sliding rail, and the baffle is moved out from the bottom of the feeder, so that quantitative feeding is realized, and the efficiency and quality of iron scrap screening are prevented from being affected by accumulation.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of magnetic separators, in particular to a magnetic separator facilitating collection. BACKGROUND

[0002] With the development of carbon black industry, the popularization of new process equipment, and the increasing demand of product industry for carbon black residue, the carbon black residue required by high-end products in product industry needs to reach 100 PPM of 325 mesh or even higher. In the production process of carbon black, due to the complex composition of carbon black flue gas, corrosion, high temperature, high pressure, humidity and other actual working conditions, it is inevitable to bring the iron substances on the inner wall of the iron container into the carbon black. In addition, due to vibration, impact, conveying and other reasons in the production process, small iron powder is mixed into the carbon black, which increases the carbon black residue and ash content, and affects the product quality. Such iron impurities are usually removed by a magnetic separator device.

[0003] In the process of screening carbon black products, due to too much material of the feeding, it is easy to cause filter hole blockage in the process of removing larger impurities in the material, thereby affecting the speed of discharging. Meanwhile, the existing device cannot quantitatively discharge the material, and the material not uniformly discharged is easy to accumulate, thereby affecting the efficiency and quality of the screened iron filings. Moreover, the existing device is manually cleaned by a worker, and cannot automatically clean and collect the iron filings on the magnetic plate. In view of this problem, the present application provides a magnetic separator facilitating collection. SUMMARY

[0004] The present application aims to provide a magnetic separator facilitating collection to solve the problems in the background.

[0005] In order to achieve the above object, the present application provides the following technical scheme: A convenient collection magnetic separator, including base, the surface of the base is fixedly installed with fixed column, the surface of the fixed column is provided with conveying belt, the surface of the conveying belt is fixedly installed with magnetic attraction plate, the surface of the base is fixedly installed with T-shaped frame, the surface of the T-shaped frame is fixedly installed with feeding machine, the inner wall of the feeding machine is fixedly installed with filter plate, the surface of the T-shaped frame is fixedly installed with conveying plate, the surface of the T-shaped frame is provided with control assembly and driven assembly, the surface of the base is provided with collection assembly, the control assembly comprises: disc, the surface of the disc is rotatably connected with the surface of T-shaped frame, the surface of the disc is fixedly connected with the surface of rotating rod, the rotating rod is fixedly connected with the output shaft of motor, the motor is fixedly installed on the surface of T-shaped frame, the surface of the disc is fixedly installed with supporting block, arc-shaped rod, the inner wall of the arc-shaped rod is attached to the surface of supporting block, the surface of the arc-shaped rod is fixedly installed with cross bar, the cross bar is slidably connected with the inner wall of limiting block, the limiting block is fixedly installed on the surface of T-shaped frame, moving part, the control assembly further comprises moving part, the bottom of the feeding machine is no longer shielded by the baffle, thereby realizing quantitative feeding, and avoiding the influence of accumulation on the efficiency and quality of scrap iron screening.

[0006] Preferably, the moving part comprises: L-shaped rod, the L-shaped rod is fixedly installed on the surface of cross bar, the surface of the L-shaped rod is fixedly connected with the surface of vertical rod, the surface of the vertical rod is fixedly installed with sliding block, the surface of the sliding block is slidably connected with the surface of T-shaped frame, the surface of the sliding block is fixedly installed with baffle, the baffle is attached to the bottom of the feeding machine, in the moving process of the sliding block, the bottom of the feeding machine is no longer shielded by the baffle.

[0007] Preferably, the surface of the T-shaped frame is provided with sliding rail, the sliding rail can guarantee that the sliding block moves in a straight line.

[0008] Preferably, the cross section shape of the sliding block is concave type, the design of the concave type can make the surface of the sliding block more attached to the surface of the sliding rail.

[0009] Preferably, the driven assembly comprises: fixed rod, the fixed rod is fixedly installed on the surface of L-shaped rod, the surface of the fixed rod is attached to the surface of triangular rod, the triangular rod is fixedly installed on the surface of flat rod, the flat rod is hingedly connected with round rod, the round rod is fixedly installed on the surface of T-shaped frame, the surface of the flat rod is fixedly installed with knocking block, the surface of the filter plate is knocked by the knocking block.

[0010] Preferably, the collecting assembly comprises a fixed plate fixedly installed on the surface of the base, the surface of the fixed plate is provided with a brush cylinder, the surface of the fixed plate is attached to the surface of the collecting plate, the surface of the collecting plate is fixedly connected with one end of the telescopic rod, the other end of the telescopic rod is fixedly installed on the surface of the base, and the surface of the collecting plate is fixedly installed with a scraper.

[0011] Preferably, the surface of the telescopic rod is hingedly connected with one end of the push rod, the other end of the push rod is hingedly connected with the surface of the moving block, the surface of the moving block is slidingly connected with the surface of the base, the surface of the base is fixedly connected with one end of the rubber rope, the other end of the rubber rope penetrates through the bell and is fixedly installed on the surface of the base, and the surface of the base is provided with a collecting box.

[0012] Preferably, the section shape of the triangular rod is a parallelogram, and the section design of the parallelogram can make the triangular rod move upward when being pressed.

[0013] Preferably, the moving piece and the driven assembly are provided with two groups, and the two groups of moving pieces and driven assemblies are symmetrically arranged with the longitudinal center line of the T-shaped frame as the axis of symmetry.

[0014] Compared with the prior art, the magnetic separator provided by the application has the following advantages:

[0015] 1. The magnetic separator provided by the application has the following advantages: the control assembly is arranged, the output shaft of the motor drives the rotating rod to rotate, the disc fixed on the surface of the rotating rod rotates on the surface of the T-shaped frame, the support blocks abut against the inner wall of the arc-shaped rod during the rotation of the disc, the horizontal rod fixed on the surface of the arc-shaped rod moves under the limitation of the limiting blocks when the arc-shaped rod is stressed and abuts, the L-shaped rod fixed on the surface of the horizontal rod drives the vertical rod to move, and the sliding block fixed on the surface of the vertical rod slides on the surface of the sliding rail.

[0016] 2. The magnetic separator provided by the application has the following advantages: the driven assembly is arranged, the fixed rod moves synchronously when the L-shaped rod moves, the fixed rod abuts against the inclined surface of the triangular rod, the triangular rod is stressed to press one end of the horizontal rod, the other end of the horizontal rod sinks due to the hinging of the horizontal rod and the circular rod, and the knocking block knocks the surface of the filter plate, so that the surface of the filter plate vibrates, the screening efficiency of the filter plate is improved, and blockage is avoided.

[0017] 3、The convenient collection magnetic separator, through the collection assembly, the conveying belt rotates the magnetic plate to the lower side, the scraper scrapes the iron filings on the surface of the magnetic plate, the iron filings are accumulated on the surface of the collection plate, the brush cylinder cleans the magnetic plate after scraping the iron filings, when the iron filings in the collection plate are collected to a certain degree, the telescopic rod is extruded, the telescopic rod is contracted, the push rod connected with the surface of the telescopic rod can push the moving block to move, the moving block knocks the bell, the bell makes a sound, thereby reminding the staff to quickly clean the iron filings. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the front view structural schematic diagram of the application;

[0019] Figure 2 It is the left view structural schematic diagram of the application;

[0020] Figure 3 It is the top view structural schematic diagram of the application;

[0021] Figure 4 It is the control assembly structural schematic diagram of the application;

[0022] Figure 5 It is the A structure of the application; Figure 4

[0023] Figure 6 It is the local assembly structural schematic diagram of the application.

[0024] In the drawing: 1, base; 2, conveying belt; 3, fixed column; 4, magnetic plate; 5, T-shaped frame; 6, feeding machine; 7, conveying plate; 8, filter plate; 9, control assembly; 91, motor; 92, rotating rod; 93, disc; 94, supporting block; 95, arc-shaped rod; 96, cross rod; 97, limiting block; 98, moving piece; 981, L-shaped rod; 982, vertical rod; 983, sliding block; 984, baffle; 10, driven assembly; 101, fixed rod; 102, triangular rod; 103, flat rod; 104, round rod; 105, knocking block; 11, collection assembly; 111, fixed plate; 112, brush cylinder; 113, collection plate; 114, telescopic rod; 115, scraper; 116, push rod; 117, moving block; 118, rubber rope; 119, bell; 1110, collection box. DETAILED DESCRIPTION

[0025] As Figures 1-6 ​As shown, the present application provides a technical scheme: a convenient collection magnetic separator, including base 1, the surface of base 1 is fixedly installed with fixed column 3, the surface of fixed column 3 is provided with conveying belt 2, the surface of conveying belt 2 is fixedly installed with magnetic plate 4, the surface of base 1 is fixedly installed with T-shaped frame 5, the surface of T-shaped frame 5 is fixedly installed with feeding machine 6, the inner wall of feeding machine 6 is fixedly installed with filter plate 8, the surface of T-shaped frame 5 is fixedly installed with conveying plate 7, the surface of T-shaped frame 5 is provided with control assembly 9 and driven assembly 10, the surface of base 1 is provided with collection assembly 11.

[0026] Control assembly 9 includes: disc 93, the surface of disc 93 is rotatably connected with the surface of T-shaped frame 5, the surface of disc 93 is fixedly connected with the surface of rotating rod 92, rotating rod 92 is fixedly connected with the output shaft of motor 91, motor 91 is fixedly installed on the surface of T-shaped frame 5, the surface of disc 93 is fixedly installed with supporting block 94; Arc-shaped rod 95, the inner wall of arc-shaped rod 95 is attached to the surface of supporting block 94, the surface of arc-shaped rod 95 is fixedly installed with cross rod 96, cross rod 96 is slidably connected with the inner wall of limiting block 97, limiting block 97 is fixedly installed on the surface of T-shaped frame 5; Moving part 98, control assembly 9 further includes moving part 98, the output shaft of motor 91 drives rotating rod 92 to rotate, the disc 93 fixedly connected with the surface of rotating rod 92 rotates on the surface of T-shaped frame 5, in the process of rotating, the supporting block 94 fixedly connected with the surface of disc 93 abuts against the inner wall of arc-shaped rod 95, arc-shaped rod 95 is extruded, the cross rod 96 fixedly connected with the surface of arc-shaped rod 95 moves left and right under the limitation of limiting block 97, in the process of moving, the L-shaped rod 981 fixedly connected with the surface of cross rod 96 can move synchronously, the vertical rod 982 fixedly connected with the surface of L-shaped rod 981 drives the sliding block 983 to move on the surface of slide rail, in the process of moving, the baffle 984 no longer shields the bottom of feeding machine 6, so as to realize quantitative feeding, and avoid accumulation affecting the efficiency and quality of iron filings screening.

[0027] Moving part 98 includes: L-shaped rod 981, L-shaped rod 981 is fixedly installed on the surface of cross rod 96, the surface of L-shaped rod 981 is fixedly connected with the surface of vertical rod 982, the surface of vertical rod 982 is fixedly installed with sliding block 983, sliding block 983 is slidably connected with the surface of T-shaped frame 5, the surface of sliding block 983 is fixedly installed with baffle 984, baffle 984 is attached to the bottom of feeding machine 6, the L-shaped rod 981 fixedly connected with the surface of cross rod 96 can move synchronously, the vertical rod 982 fixedly connected with the surface of L-shaped rod 981 drives the sliding block 983 to move on the surface of slide rail, in the process of moving, the baffle 984 no longer shields the bottom of feeding machine 6.

[0028] The surface of T-shaped frame 5 is provided with slide rail, the setting of slide rail can guarantee that the sliding block 983 moves in a straight line.

[0029] The sliding block 983 is in the shape of a concave letter, which can make the sliding block 983 more closely fit the surface of the sliding rail.

[0030] The driven assembly 10 comprises a fixed rod 101 fixedly installed on the surface of the L-shaped rod 981, the surface of the fixed rod 101 closely fits the surface of a triangular rod 102, the triangular rod 102 is fixedly installed on the surface of a flat rod 103, the flat rod 103 is hingedly connected with a round rod 104, the round rod 104 is fixedly installed on the surface of the T-shaped bracket 5, the surface of the flat rod 103 is fixedly installed with a knocking block 105, the fixed rod 101 abuts against the inclined surface of the triangular rod 102, the triangular rod 102 is stressed to extrude one end of the flat rod 103, since the flat rod 103 is hingedly connected with the round rod 104, the other end of the flat rod 103 will sink and knock the surface of the filter plate 8 through the knocking block 105.

[0031] The collecting assembly 11 comprises a fixed plate 111 fixedly installed on the surface of the base 1, the surface of the fixed plate 111 is provided with a brush cylinder 112, the surface of the fixed plate 111 closely fits the surface of a collecting plate 113, the surface of the collecting plate 113 is fixedly connected with one end of an extension rod 114, the other end of the extension rod 114 is fixedly installed on the surface of the base 1, the surface of the collecting plate 113 is fixedly installed with a scraping plate 115, the scraping plate 115 can scrape the iron filings on the surface of the magnetic plate 4 to make the iron filings fall and accumulate on the surface of the collecting plate 113.

[0032] The surface of the extension rod 114 is hingedly connected with one end of a push rod 116, the other end of the push rod 116 is hingedly connected with the surface of a moving block 117, the surface of the moving block 117 is slidingly connected with the surface of the base 1, the surface of the base 1 is fixedly connected with one end of a rubber rope 118, the other end of the rubber rope 118 penetrates through a bell 119 and is fixedly installed on the surface of the base 1, the surface of the base 1 is placed with a collecting box 1110, when the extension rod 114 is contracted, the push rod 116 hingedly connected with the surface of the extension rod 114 can push the moving block 117 to move, the moving block 117 knocks the bell 119 to make the bell 119 emit a sound, thereby reminding the staff to quickly clean the iron filings.

[0033] The triangular rod 102 is in the shape of a parallelogram, which can make the triangular rod 102 move upward when it is extruded.

[0034] The moving part 98 and the driven assembly 10 are provided with two groups, and the two groups of moving parts 98 and driven assemblies 10 are symmetrically arranged with the longitudinal center line of the T-shaped bracket 5 as the axis of symmetry, the arrangement of the two groups of moving parts 98 and driven assemblies 10 can realize the quantitative feeding of the material and the uniform speed knocking of the filter plate 8.

[0035] When working, the carbon black product is placed into the feeding machine 6, the filter plate 8 performs preliminary filtration on the material, then the motor 91 on the surface of the T-shaped frame 5 is started, the output shaft of the motor 91 drives the rotating rod 92 to rotate, the disc 93 fixed on the surface of the rotating rod 92 rotates on the surface of the T-shaped frame 5, in the process of rotation, the supporting block 94 fixed on the surface of the disc 93 abuts against the inner wall of the arc-shaped rod 95, the arc-shaped rod 95 is extruded, the horizontal rod 96 fixed on the surface of the arc-shaped rod 95 moves left and right under the limitation of the limiting block 97, in the process of movement, the L-shaped rod 981 fixed on the surface of the horizontal rod 96 moves synchronously, the vertical rod 982 on the surface of the L-shaped rod 981 drives the sliding block 983 to move on the surface of the sliding rail, in the process of movement, the baffle 984 no longer shields the bottom of the feeding machine 6, at the same time, the fixed rod 101 moves synchronously when the L-shaped rod 981 moves, the fixed rod 101 abuts against the inclined surface of the triangular rod 102, the triangular rod 102 is extruded to press one end of the horizontal rod 103, since the horizontal rod 103 is hinged with the circular rod 104, the other end of the horizontal rod 103 will sink, and the knocking block 105 knocks the surface of the filter plate 8, so that the surface of the filter plate 8 vibrates, thereby the screening efficiency of the filter plate 8 can be accelerated, and clogging can be avoided, the material in the feeding machine 6 falls on the surface of the conveying plate 7 due to the unshielding of the baffle 984, the conveying plate 7 transmits the material to the surface of the magnetic absorption plate 4 on the surface of the conveyor belt 2, the magnetic absorption plate 4 absorbs the iron filings in the material, in the process of transmission of the conveyor belt 2, the materials of other materials will be transmitted along with the conveyor belt 2 and fall into the collecting box 1110, when the magnetic absorption plate 4 moves to the bottom, the scraper 115 scrapes the iron filings on the surface of the magnetic absorption plate 4, the iron filings are accumulated on the surface of the collecting plate 113, the brush cylinder 112 cleans the magnetic absorption plate 4 after scraping the iron filings, when the iron filings in the collecting plate 113 are collected to a certain degree, the telescopic rod 114 is extruded, the telescopic rod 114 is contracted, the push rod 116 hinged on the surface of the telescopic rod 114 can push the moving block 117 to move, the moving block 117 knocks the bell 119, so that the bell 119 emits sound, thereby reminding the staff to quickly clean the iron filings.

[0036] The above is a detailed description of the present application in general, but some modifications or improvements can be made on the basis of the present application, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the present application are within the protection scope of the present application.

Claims

1. A magnetic separator for convenient collection, comprising a base (1), characterized in that: A fixed column (3) is fixedly installed on the surface of the base (1). A conveyor belt (2) is provided on the surface of the fixed column (3). A magnetic suction plate (4) is fixedly installed on the surface of the conveyor belt (2). A T-shaped frame (5) is fixedly installed on the surface of the base (1). A feeder (6) is fixedly installed on the surface of the T-shaped frame (5). A filter plate (8) is fixedly installed on the inner wall of the feeder (6). A conveying plate (7) is fixedly installed on the surface of the T-shaped frame (5). A control component (9) and a driven component (10) are provided on the surface of the T-shaped frame (5). A collection component (11) is provided on the surface of the base (1). The control component (9) includes: The disc (93) is rotatably connected to the surface of the T-frame (5), the surface of the disc (93) is fixedly connected to the surface of the rotating rod (92), the rotating rod (92) is fixedly connected to the output shaft of the motor (91), the motor (91) is fixedly mounted on the surface of the T-frame (5), and a support block (94) is fixedly mounted on the surface of the disc (93). An arc-shaped rod (95) has its inner wall in contact with the surface of a support block (94). A crossbar (96) is fixedly installed on the surface of the arc-shaped rod (95). The crossbar (96) is slidably connected to the inner wall of a limiting block (97). The limiting block (97) is fixedly installed on the surface of a T-shaped frame (5). The control assembly (9) further includes a moving part (98), which includes: an L-shaped rod (981) fixedly mounted on the surface of a horizontal bar (96), the surface of the L-shaped rod (981) being fixedly connected to the surface of a vertical bar (982), a slider (983) fixedly mounted on the surface of the vertical bar (982), the slider (983) being slidably connected to the surface of a T-shaped frame (5), a baffle (984) fixedly mounted on the surface of the slider (983), the baffle (984) being attached to the bottom of the feeder (6), and the T-shaped frame... (5) has a slide rail on its surface. The cross-section of the slider (983) is U-shaped. The driven component (10) includes: a fixed rod (101), which is fixedly installed on the surface of the L-shaped rod (981). The surface of the fixed rod (101) is in contact with the surface of the triangular rod (102). The triangular rod (102) is fixedly installed on the surface of the flat rod (103). The flat rod (103) is hinged to the round rod (104). The round rod (104) is fixedly installed on the surface of the T-shaped frame (5). A knocking block (105) is fixedly installed on the surface of the flat rod (103).

2. The magnetic separator for convenient collection according to claim 1, characterized in that: The collecting assembly (11) includes: a fixing plate (111), which is fixedly installed on the surface of the base (1), and a brush cylinder (112) is provided on the surface of the fixing plate (111). The surface of the fixing plate (111) is in contact with the surface of the collecting plate (113). The surface of the collecting plate (113) is fixedly connected to one end of a telescopic rod (114), and the other end of the telescopic rod (114) is fixedly installed on the surface of the base (1). A scraper (115) is fixedly installed on the surface of the collecting plate (113).

3. A magnetic separator for convenient collection according to claim 2, characterized in that: The surface of the telescopic rod (114) is hinged to one end of the push rod (116), the other end of the push rod (116) is hinged to the surface of the moving block (117), the surface of the moving block (117) is slidably connected to the surface of the base (1), the surface of the base (1) is fixedly connected to one end of the rubber rope (118), the other end of the rubber rope (118) passes through the bell (119) and is fixedly installed on the surface of the base (1), and a collection box (1110) is placed on the surface of the base (1).

4. A magnetic separator for convenient collection according to claim 1, characterized in that: The cross-section of the triangular rod (102) is a parallelogram.

5. A magnetic separator for convenient collection according to claim 1, characterized in that: The moving part (98) and the driven component (10) are provided in two sets, and the moving part (98) and the driven component (10) in both sets are symmetrically arranged with the longitudinal center line of the T-shaped frame (5) as the axis of symmetry.

Citation Information

Patent Citations

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