A filter stack

By designing an integrated filter assembly and locking structure, the problem of time-consuming and labor-intensive cleaning of stacked filter screens has been solved, enabling the overall disassembly and installation of the filter screen, thus improving cleaning efficiency and ease of installation.

CN224292669UActive Publication Date: 2026-05-29JIANGSU SHITUO NEW MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SHITUO NEW MATERIAL TECH CO LTD
Filing Date
2025-04-28
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Stacked filters have many filter layers, making cleaning more troublesome, time-consuming, and labor-intensive.

Method used

An integrated filter assembly was designed, which uses an inner bolt, outer bolt, hexagonal nut and O-ring locking structure, combined with guide rod and pressure ring handle, to achieve overall hoisting and disassembly of the filter assembly, making it easy to clean.

Benefits of technology

It improves cleaning efficiency, saves replacement time, and simplifies the installation and removal process of the filter.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224292669U_ABST
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Abstract

The utility model relates to filter technology field, concretely is a kind of stack filter.The utility model is composed of bottom disc, bottom pin, ear plate, filter screen group, guide rod, connecting plate, gland etc., filter screen group includes the bottom disc and the gland of the filter cavity top at the filter cavity bottom position, bottom disc and the gland are all discoid, and the filter disc of several pieces equidistant settings is arranged between bottom disc and the gland coaxial center, the filter disc of the utility model is stacked to bottom disc, and overall stacking is to bottom disc, the filter screen group of stack filter is set to detachable integrated structure, can the filter screen overall hoisting disassembly or installation, carries out integrated cleaning to filter screen, improves cleaning efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of filter technology, specifically a stacked filter. Background Technology

[0002] Filters are an indispensable device in pipelines transporting media, typically installed at the inlet end of pressure reducing valves, pressure relief valves, level control valves, and other equipment. A filter consists of a cylinder, a stainless steel filter screen, a drain section, a transmission device, and an electrical control system. When water passes through the filter cylinder, impurities are blocked. Cleaning is simple: just remove the removable filter cylinder, clean it, and reinstall it. Therefore, use and maintenance are extremely convenient.

[0003] A stacked filter consists of multiple plates and frames, each containing a filter medium. Different levels of filtration can be achieved by using filter media of varying precision.

[0004] For example, Chinese Patent Publication No. CN105833581A discloses a heat-insulated stacked plate and frame filter, including a shell, an inner cavity, stacked filter screens, filter frames, a central hanger, and a base. The shell is provided with a moisture-retaining layer. The inner cavity includes a raw liquid chamber and a qualified liquid chamber. The raw liquid chamber is connected to the inlet, and the qualified liquid chamber is connected to the outlet. The stacked filter screens and filter frames are respectively provided with matching double-line groove I and double-line groove II. An air inlet is provided on the upper part of one side of the shell. The shell and the base are locked together with quick-release screws. Flanges are provided at the inlet of the raw liquid chamber and the outlet of the qualified liquid chamber.

[0005] This stacked filter features heat preservation and heating functions, can filter a variety of liquids, and boasts advantages such as small overall footprint, large filtration area, good pressure resistance, fast speed, large flow rate, and high filtration efficiency.

[0006] However, cleaning is quite troublesome, requiring the internal filter screens to be disassembled and cleaned layer by layer. Since stacked filters have a large number of filter screens, cleaning takes a lot of time and manpower.

[0007] To address the aforementioned problems, this invention provides a stacked filter. Utility Model Content

[0008] The purpose of this invention is to provide a stacked filter to solve the problems mentioned in the background art.

[0009] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0010] A stacked filter includes a support, a tank mounted on the support, a filter chamber formed inside the tank, and a filter mounted on the tank.

[0011] The feed inlet is connected to the side of the tank and to an external feeding device;

[0012] The discharge port is connected to the bottom of the tank and is used to discharge the filtered material.

[0013] A filter assembly, housed within a filter chamber and shaped to fit the filter chamber, is used to filter materials.

[0014] The filter assembly includes a base plate located at the bottom of the filter chamber and a pressure ring at the top of the filter chamber. Both the base plate and the pressure ring are disc-shaped, and several filter discs are coaxially arranged at equal intervals between the base plate and the pressure ring.

[0015] The chassis, several filter discs, and pressure ring are fixed together by internal bolts running through the central axis.

[0016] Several handles for lifting the filter assembly are integrally formed at the top of the pressure ring.

[0017] In a more optimized manner, the outer edge of the filter assembly is provided with external bolts for assisting in fixing the chassis, filter disc and pressure ring. The chassis edge is fixed with ear plates and bottom pins, and the pressure ring edge is provided with connecting plates for assisting in the installation, positioning and fixing of the external bolts and filter assembly.

[0018] In a more optimized configuration, both the inner and outer bolts are secured to the top surface of the pressure ring using hexagonal nuts and O-rings.

[0019] In a more optimized manner, a gasket is provided between the bottom surface of the filter assembly and the bottom surface of the filter chamber, and a pressure cap is provided between the O-ring and the pressure ring.

[0020] In a more optimized manner, guide rods for assisting in the positioning and installation of the filter assembly are fixed at the side edges of the chassis and the pressure ring.

[0021] In a more optimized configuration, a top cover is provided on the top of the tank to seal it, and the top cover is connected to the tank via a flange.

[0022] In a more optimized configuration, a rotating shaft is integrally formed on the side of the tank, and the rotating shaft is rotatably connected to the support, which is used to drive the tank to rotate when needed.

[0023] In a more optimized configuration, a hydraulic cylinder and a connecting rod are mounted on the bracket. One end of the connecting rod is hinged to the output shaft of the hydraulic cylinder, and the other end is fixed to the rotating shaft.

[0024] Ideally, the rotation angle of the tank is 0° to 45°.

[0025] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0026] (1) In this utility model, the filter screen group of the stacked filter is set as a detachable integrated structure, which can lift, disassemble or install the filter screen as a whole, and clean the filter screen as a whole, thereby improving cleaning efficiency.

[0027] (2) In this utility model, during installation, the integrated filter screen group is positioned and placed in the guide rod. After it is placed to the bottom, the bottom connecting plate presses down the bottom pin to fix it. The cover is put on and the nut is tightened. It can then be used for normal filtration, saving replacement time. When disassembling, the filter screens are taken out one by one, cleaned, and stacked back into the filter tray for the next replacement. Attached Figure Description

[0028] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0029] Figure 1 This is an overall structural diagram of Example 1;

[0030] Figure 2 This is a schematic diagram of the rotation of the tank in Example 1;

[0031] Figure 3 This is a diagram showing the installation structure of the filter assembly in Example 1.

[0032] The components are as follows: 1. Pressure ring; 2. Filter disc; 3. Base; 4. Internal screw; 5. Hex bolt; 6. Washer; 7. Pressure cap; 8. O-ring; 9. External screw; 10. Tank body; 11. Pressure ring handle; 12. Connecting plate; 13. Ear plate; 14. Bottom pin; 15. Guide rod; 16. Gasket; 17. Feed inlet; 18. Discharge outlet; 19. Top cover; 20. Rotating shaft; 21. Hydraulic cylinder; 22. Connecting rod; 23. Support. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] A stacked filter, such as Figure 1 and Figure 2 As shown, the filter includes a support 23 fixed to the ground, which forms a rectangular frame structure to support the filter tank 10. The tank 10 is rotatably connected to the support 23. The tank 10 is cylindrical in shape, and a rotating shaft 20 is integrally formed on its outer side. The rotating shaft 20 is mounted on the top of the support 23 and rotatably connected to the support 23, so the entire filter can rotate on the support 23.

[0035] A hydraulic cylinder 21 is hinged to the bracket 23. A connecting rod 22 connects the hydraulic cylinder 21 to the rotating shaft 20. One end of the connecting rod 22 is fixed to the rotating shaft 20, and the other end is hinged to the output shaft of the hydraulic cylinder 21. When the output shaft of the hydraulic cylinder 21 extends, the hydraulic cylinder 21 rotates, which drives the connecting rod 22 to move, thereby driving the rotating shaft 20 to rotate the tank 10. In this embodiment, the rotation angle of the tank 10 is between 0° and 45°. In addition, during the cleaning process of the tank 10, the hydraulic cylinder 21 can also cause the tank 10 to vibrate, thereby improving the cleaning effect.

[0036] The tank body 10 has a feed inlet 17 connected to its side. The feed inlet 17 is located at the position of the rotating shaft 20 and is connected to an external feeding device. The tank body 10 has a discharge outlet 18 connected to its bottom. After the material is filtered, it is discharged from the discharge outlet 18 at the bottom. When the hydraulic cylinder 21 drives the tank body 10 to rotate, it can facilitate the discharge of material from the discharge outlet 18, reducing the residue of material in the tank body 10.

[0037] A filter chamber is formed inside the tank body 10, and the top of the tank body 10 is sealed by a top cover 19. The top cover 19 and the tank body 10 are connected and fixed by a flange.

[0038] like Figure 3 As shown, a filter assembly is installed inside the filter chamber, and the overall size of the filter assembly matches the size of the filter chamber. The filter assembly consists of three parts: a pressure ring 1 at the top, several identical and equidistant filter discs 2 in the middle, and a circular base 3 at the bottom. Both the base 3 and the pressure ring 1 are disc-shaped. An internal screw 4 is provided on the central axis of the pressure ring 1. The internal screw 4 passes through the pressure ring 1 and several filter discs 2 in sequence, and is threaded onto the base 3, fixing the three parts into a complete filter assembly.

[0039] When the internal screw 4 is connected, hexagonal bolts 5, washers 6, and O-rings 8 are also provided for auxiliary fixing. In addition, a pressure cap 7 is provided between the O-ring 8 and the pressure cap 7 to tighten the entire pressure ring 1. A gasket 16 is also provided between the bottom surface of the filter screen assembly and the bottom surface of the filter chamber to protect the filter screen assembly and improve the installation firmness.

[0040] The outer edge of the filter assembly is provided with external bolts for auxiliary fixing of the base plate 3, filter plate 2, and pressure ring 1. The external bolts are fixed in the same way as the internal bolts, using hexagonal bolts 5, washers 6, and O-rings 8 for auxiliary fixing. To ensure the firmness of the fixing and the accuracy of the positioning, ear plates 13 and bottom pins 14 are fixed on the edge of the base plate 3, and a connecting plate 12 is provided on the edge of the pressure ring 1. The cooperation of these three components facilitates the positioning and installation of the external bolts.

[0041] The top of the pressure ring 1 has several pressure ring handles 11 integrally formed for lifting the filter assembly. During installation and disassembly, the filter assembly can be lifted and disassembled as a whole through the pressure ring handles 11. In addition, guide rods 15 for auxiliary positioning and installation of the filter assembly are fixed at the side edges of the chassis 3 and the pressure ring 1. During installation, the guide rods 15 can help position the filter assembly, thus facilitating installation.

[0042] During installation, the integrated filter assembly is positioned and placed in the filter tray by the guide rod 15. After it is placed to the bottom, the bottom connecting plate 12 presses down on the bottom pin 14 to fix it. Then, the pressure cover 7 is put on and the nut is tightened. It can then be used for normal filtration, saving replacement time. When disassembling, the filter screens are taken out one by one, cleaned, and stacked back into the filter tray 2 for future use.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A stacked filter, comprising a support (23), characterized in that: The support (23) is provided with a tank (10), and a filter chamber is formed inside the tank (10). The tank (10) is provided with... The feed inlet (17) is connected to the side of the tank body (10) and is connected to the external feeding device; The discharge port (18) is connected to the bottom of the tank (10) and is used to discharge the filtered material. A filter assembly is housed within the filter chamber and its shape conforms to the filter chamber for material filtration. The filter assembly includes a base plate (3) located at the bottom of the filter chamber and a pressure ring (1) at the top of the filter chamber. Both the base plate (3) and the pressure ring (1) are disc-shaped. Several filter discs (2) are coaxially arranged between the base plate (3) and the pressure ring (1). The chassis (3), several filter discs (2), and the pressure ring (1) are fixed by internal bolts that pass through the central axis; The top of the pressure ring (1) has a plurality of pressure ring handles (11) integrally formed for lifting the filter screen assembly.

2. A stacked filter according to claim 1, characterized in that: The outer edge of the filter assembly is provided with external bolts for assisting in fixing the chassis (3), the filter disc (2) and the pressure ring (1). The chassis (3) is fixed with an ear plate (13) and a bottom pin (14). The edge of the pressure ring (1) is provided with a connecting plate (12) for assisting in the installation, positioning and fixing of the external bolts and the filter assembly.

3. A stacked filter according to claim 2, characterized in that: Both the inner bolt and the outer bolt are secured to the top surface of the pressure ring (1) by a hexagonal nut and an O-ring (8).

4. A stacked filter according to claim 3, characterized in that: A gasket (16) is provided between the bottom surface of the filter assembly and the bottom surface of the filter chamber, and a pressure cap (7) is provided between the O-ring (8) and the pressure ring (1).

5. A stacked filter according to claim 1, characterized in that: The chassis (3) and the pressure ring (1) are both fixed with guide rods (15) for assisting in positioning and installing the filter assembly.

6. A stacked filter according to claim 1, characterized in that: The top of the tank (10) is provided with a top cover (19) for sealing the tank (10), and the top cover (19) is connected to the tank (10) by a flange.

7. A stacked filter according to claim 1, characterized in that: A rotating shaft (20) is integrally formed on the side of the tank (10), and the rotating shaft (20) is rotatably connected to the bracket (23) for driving the tank (10) to rotate when needed.

8. A stacked filter according to claim 7, characterized in that: The bracket (23) is equipped with a hydraulic cylinder (21) and a connecting rod (22). One end of the connecting rod (22) is hinged to the output shaft of the hydraulic cylinder (21), and the other end is fixed to the rotating shaft (20).

9. A stacked filter according to claim 8, characterized in that: The rotation angle of the tank (10) is 0° to 45°.