A rotary body lug finishing device and a processing method

Abstract

The present invention provides a finishing device and a processing method for a rotary body lug, belonging to the field of manufacturing and processing of fiber composite material products. The rear head of the gas cylinder of the processing device is placed on the base of the lower fixed protective frame, and the positioning shaft of the upper processing positioning frame penetrates into the nozzle hole of the front joint. The positions of the upper processing positioning frame, the gas cylinder and the lower fixed protective frame are adjusted, and the finishing device for the rotary body lug is fixed through connecting bolts and nuts. The finishing of the lugs on the gas cylinder is realized through the lug positioning and processing holes of the upper processing positioning frame. The finishing device and method for the rotary body lug not only realize the finishing of the lugs with any installation position requirements on the gas cylinder, but also avoid the damage to the interface between the metal components and the composite material during the machining process, ensuring the structural performance and safety of the product. The structural design of the finishing device for the rotary body lug is flexible, the installation and disassembly are simple and convenient, and the cost is low. It can meet the machining requirements of metal parts with any installation position on the rotary body, is easy to process, and has a high utilization rate.

Description

Technical Field

[0001] The present invention belongs to the field of manufacturing and processing of fiber composite products, and particularly relates to a finishing device and processing method for a rotary body lug. Background Art

[0002] Fiber composite gas cylinders are increasingly used in various industries due to their excellent characteristics of light weight, high strength, and corrosion resistance. With the development of fields such as rail transit, new energy, and automobiles, in order to improve energy storage and achieve the best energy efficiency, the application demand for storing compressed gas is increasing. Fiber composite gas cylinders often need to be assembled and fixed to the equipment they carry to ensure the safety and stable performance of the gas cylinders during use. Especially for gas cylinders with high-pressure performance requirements or equipment with limited installation space, it is more necessary to ensure the accuracy of the gas cylinder assembly.

[0003] Whether it is a cylindrical, spherical, or annular gas cylinder, they all have a rotary body structure. In order to ensure the continuity of the fiber and the high performance and safety of the gas cylinder, an integrated molding design of continuous winding and embedded metal lugs is currently adopted. However, during the winding molding process and the curing process of the embedded metal lugs, the installation position will be affected by the winding tension and curing stress and undergo micro-displacements, which will affect the assembly accuracy and even make it impossible to assemble. This poses a design requirement for how to achieve and ensure the accuracy of the assembly interface of gas cylinders with high-precision assembly requirements without causing damage to the interface between the lugs and the gas cylinders. Summary of the Invention

[0004] In view of this, in order to solve the technical problems mentioned in the above background art, the present invention proposes a finishing device and processing method for a rotary body lug.

[0005] To achieve the above object, the present invention adopts the following technical solutions: A finishing method for a rotary body lug, specifically including the following steps:

[0006] (1) Place the support block of the lower fixed protective frame on the operation platform, place the rear head of the gas cylinder on the base of the lower fixed protective frame, so that the exposed metal part of the rear joint is placed in the rear joint placement groove of the lower fixed protective frame, place the composite rear head on the rear head protection plate of the lower fixed protective frame, place the lug of the gas cylinder on the bottom support plate, and adjust the position of the gas cylinder so that the lug corresponds to the lug processing protection hole of the lower fixed protective frame;

[0007] (2) Insert the positioning shaft of the upper processing positioning frame into the nozzle hole of the front joint of the front joint. Place the earpiece positioning surface on the earpiece. The fit between the positioning shaft and the nozzle hole of the front joint ensures the axial consistency between the rotary body earpiece finishing device and the gas cylinder. Adjust the position of the upper processing positioning frame so that the earpiece positioning processing hole on the upper processing positioning frame corresponds to the earpiece, and the connection hole on the upper processing positioning frame corresponds to the connection hole on the lower fixed protection frame. Insert the connection bolt through the lower connection hole of the upper processing positioning frame into the upper connection hole of the lower fixed protection frame. Adjust the position of the gas cylinder so that the middle scale line on the earpiece of the gas cylinder is consistent with the positioning scale line on the lower fixed protection frame. The middle scale line on the earpiece and the positioning scale line on the lower fixed protection frame ensure the circumferential position consistency between the gas cylinder and the rotary body earpiece finishing device. Tighten the connection nut to complete the fixed connection between the upper processing positioning frame and the lower fixed protection frame;

[0008] (3) Machine the earpiece through the earpiece positioning processing hole on the upper processing positioning frame. After machining, remove the connection nut, take out the connection bolt, remove the upper processing positioning frame, and take out the gas cylinder to complete the finish machining of the earpiece mounting hole of the gas cylinder.

[0009] A processing device applied to a rotary body earpiece finishing method, including an upper processing positioning frame, a lower fixed protection frame, and a nozzle hole of the front joint. The upper processing positioning frame and the lower fixed protection frame are connected at the earpiece. The gas cylinder is located in the cavity formed by the upper processing positioning frame and the lower fixed protection frame. The upper processing positioning frame abuts against the nozzle hole of the front joint of the gas cylinder tooling, and the lower fixed protection frame is used to protect the rear head of the gas cylinder.

[0010] Furthermore, the upper processing positioning frame includes a positioning shaft and a rib plate. The rib plate is trapezoidal, and the positioning shaft runs horizontally through the top. The fit between the positioning shaft and the nozzle hole of the front joint of the gas cylinder tooling ensures the axial consistency between the rotary body earpiece finishing device and the gas cylinder.

[0011] Furthermore, the upper processing positioning frame further includes an earpiece positioning surface, an earpiece positioning processing hole, and a lower connection hole. The bottom sides of the rib plate are provided with earpiece positioning surfaces, and the earpiece positioning surfaces are provided with earpiece positioning processing holes and lower connection holes.

[0012] Furthermore, the lower fixed protection frame includes a bottom support plate, a base, a rear head protection plate, a rear joint placement groove, a support block, and a support rib. Two support ribs are vertically installed at one end of the base, and a support block is installed at the other end. Each support rib is vertically installed with a bottom support plate. The base is provided with a concave arc surface, and a rear head protection plate is provided on the concave arc surface. The rear head protection plate cooperates with the rear head of the gas cylinder, and a placement groove is provided on the rear head protection plate for placing the rear joint on the lower fixed protection frame in a non-contact manner.

[0013] Furthermore, the rear head protection plate is a hard rubber pad.

[0014] Furthermore, the lower fixed protective frame further includes lug machining protective holes, upper connection holes, and positioning engraved lines. The bottom support plate is provided with lug machining protective holes, upper connection holes, and positioning engraved lines. The lug protective holes are larger than the lug positioning machining holes on the upper machining positioning frame.

[0015] Furthermore, the middle engraved line on the lug and the positioning engraved line on the lower fixed protective frame ensure the circumferential position consistency between the gas cylinder and the rotary body lug finishing device.

[0016] Furthermore, the upper machining positioning frame, the lug, and the lower fixed protective frame are fixedly connected by connecting bolts and connecting nuts, ensuring the axial and circumferential position consistency between the gas cylinder and the rotary body lug finishing device.

[0017] Compared with the prior art, the beneficial effects of the rotary body lug finishing device and the processing method of the present invention are as follows:

[0018] (1) The rotary body lug finishing device and method of the present invention not only achieve the finish machining of lugs with arbitrary installation position requirements on the gas cylinder, but also avoid damage to the interface between metal components and composite materials during the machining process, ensuring the structural performance and safety of the product.

[0019] (2) The structural design of the rotary body lug finishing device of the present invention is flexible, the installation and disassembly are simple and convenient, and the cost is low. It can meet the machining requirements of metal parts at any installation position of the rotary body, is easy to process, and has a high utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0021] Figure 1 is a cross-sectional structure diagram of the rotary body lug finishing device of the present invention;

[0022] Figure 2 is the front view of the gas cylinder of the rotary body lug finishing device of the present invention;

[0023] Figure 3 is the side view of the rotary body lug finishing device of the present invention;

[0024] Figure 4 is the front view of the lower fixed protective frame of the rotary body lug finishing device of the present invention;

[0025] Figure 5It is the A-A sectional view structure diagram of the lower fixed protective frame of the rotary body lug finishing device of the present invention;

[0026] Figure 6 It is the front view of the upper processing positioning frame of the rotary body lug finishing device of the present invention;

[0027] Figure 7 It is the B-B sectional view structure diagram of the upper processing positioning frame of the rotary body lug finishing device of the present invention.

[0028] Wherein, 1 - upper processing positioning frame, 2 - lower fixed protective frame, 3 - gas cylinder, 4 - lug, 5 - front joint gas nozzle hole, 6 - rear joint, 7 - front joint, 8 - connecting bolt, 9 - connecting nut, 10 - front head of gas cylinder, 11 - rear head of gas cylinder, 12 - bottom support plate, 13 - base, 14 - rear head protection plate, 15 - rear joint placement groove, 16 - support block, 17 - lug processing protection hole, 18 - support rib, 19 - positioning shaft, 20 - rib plate, 21 - lug positioning surface, 22 - lug positioning processing hole, 23 - lug mounting hole, 24 - upper connecting hole, 25 - lower connecting hole, 26 - positioning line. Specific implementation mode

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. It should be noted that, without conflict, the embodiments and features in the embodiments of the present invention can be combined with each other. The described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0030] See Figure 1-7 In this embodiment, a rotary body lug finishing device includes an upper processing positioning frame 1, a lower fixed protective frame 2 and a front joint gas nozzle hole 5. The upper processing positioning frame 1 and the lower fixed protective frame 2 are connected at the lug 3. The gas cylinder 3 is located in the cavity formed by the upper processing positioning frame 1 and the lower fixed protective frame 2. The upper processing positioning frame 1 abuts against the front joint gas nozzle hole 5 of the gas cylinder tooling, and the lower fixed protective frame 2 is used to protect the rear head 11 of the gas cylinder 3.

[0031] On the upper processing positioning frame 1, there are designed a positioning shaft 19, a rib plate 20, an ear piece positioning surface 21, an ear piece positioning and processing hole 22, a lower connection hole 25, and a positioning scribed line 26. The rib plate 20 is trapezoidal, and the positioning shaft 19 runs horizontally through the top. The cooperation between the positioning shaft 19 and the front joint air nozzle hole 5 ensures the axial consistency between the rotary body ear piece finishing device and the gas cylinder 3. The middle scribed line on the gas cylinder ear piece 4 and the scribed line 26 on the lower fixed protective frame 2 ensure the circumferential position consistency between the gas cylinder 3 and the rotary body ear piece finishing device. The length of the rib plate 20 is designed according to the installation position of the ear piece on the gas cylinder. While meeting the ear piece installation dimensions, the hollow design is conducive to observing the state of the gas cylinder and performing machining operations. On both sides of the bottom of the rib plate 20, there are installed ear piece positioning surfaces 21, and on the ear piece positioning surfaces 21, there are provided ear piece positioning and processing holes 22 and lower connection holes 25.

[0032] On the lower fixed protective frame 2, there are designed a bottom support plate 12, a base 13, a rear head protective plate 14, a rear joint placement groove 15, a support block 16, an ear piece processing protective hole 17, a support rib 18, and an upper connection hole 24. At one end of the base 13, two support ribs 18 are vertically installed, and at the other end, a support block 16 is installed. On each support rib 18, a bottom support plate 12 is vertically installed. The base 13 is provided with a concave arc surface, and on the concave arc surface, there is provided a rear head protective plate 14. The rear head protective plate 14 cooperates with the rear head 11 of the gas cylinder 3. The placement groove 15 designed on the rear head protective plate 14 can place the rear joint 6 on the lower fixed protective frame 2 in a non-contact manner, and during the process of moving and processing the gas cylinder, it will not cause damage to the externally exposed metal rear joint 6. The rear head protective plate 14 is a hard rubber pad, which will not cause damage to the gas cylinder when moving the gas cylinder and can buffer and dampen vibration during machining the gas cylinder.

[0033] The length of the support rib 18 is designed according to the installation position of the ear piece on the gas cylinder. While meeting the ear piece installation dimensions, it supports and protects the gas cylinder, bears the machining force, and avoids damage between the metal parts and the composite material interface during the machining process. On the bottom support plate 12, there are provided an ear piece processing protective hole 17, an upper connection hole 24, and a positioning scribed line 26. The ear piece protective hole 17 is larger than the ear piece positioning and processing hole 22 on the upper processing positioning frame 1, and it will not affect the operation and movement of the machining tool during machining.

[0034] Adjust the positions of the ear piece positioning and processing hole 22 on the upper processing positioning frame 1, the gas cylinder 3, the middle scribed line on the gas cylinder ear piece 4, and the scribed line 26 on the lower fixed protective frame 2 to be consistent. Fix and connect the upper processing positioning frame 1, the gas cylinder 3, and the lower fixed protective frame 2 through the connecting bolt 8 and the connecting nut 9 to ensure the axial and circumferential position consistency between the gas cylinder and the rotary body ear piece finishing device. Machine process the ear piece installation hole 23 through the ear piece positioning and processing hole 22 to achieve the finish machining of the ear piece of the gas cylinder 3.

[0035] The method for finish machining the earpiece of the rotary body specifically includes the following steps:

[0036] (1) Place the support block 16 of the lower fixed protective frame 2 on the operating platform, place the rear head 11 of the gas cylinder 3 on the base 13 of the lower fixed protective frame 2, so that the exposed metal part of the rear joint 6 is placed in the rear joint placement groove 15 of the lower fixed protective frame 2. The designed placement groove 15 on the rear head protective plate 14 can place the rear joint 6 on the lower fixed protective frame 2 in a non-contact manner, and will not cause damage to the externally exposed metal rear joint 6 during the process of moving and machining the gas cylinder. The rear head protective plate 14 is a hard rubber pad, which will not cause damage to the gas cylinder when moving the gas cylinder and can buffer and absorb shock during machining the gas cylinder. Place the composite rear head 11 on the rear head protective plate 14 of the lower fixed protective frame 2, place the earpiece 4 of the gas cylinder 3 on the bottom support plate 12, and the length of the support rib 18 is designed according to the installation position of the earpiece on the gas cylinder. While meeting the earpiece installation dimensions, it supports and protects the gas cylinder, bears the machining force, and avoids damage between the metal parts and the composite material interface during the machining process. Adjust the position of the gas cylinder 3 so that the earpiece 4 of the gas cylinder corresponds to the earpiece machining protection hole 17 of the lower fixed protective frame 2. The earpiece protection hole 17 is larger than the earpiece positioning machining hole 22 on the upper machining positioning frame 1, and will not affect the operation and movement of the machining tools during machining.

[0037] (2) Insert the positioning shaft 19 of the upper machining positioning frame 1 into the front joint nozzle hole 5 of the front joint 7, place the earpiece positioning surface 21 on the earpiece 4, and the length of the rib plate 20 is designed according to the installation position of the earpiece on the gas cylinder. The cooperation between the positioning shaft 19 and the front joint nozzle hole 5 ensures the axial consistency of the rotary body earpiece finish machining device and the gas cylinder. While the rib plate 20 meets the earpiece installation dimensions, the hollow design is conducive to observing the state of the gas cylinder and performing machining operations. Adjust the position of the upper machining positioning frame 1 so that the earpiece positioning machining hole 22 on the upper machining positioning frame 1 corresponds to the earpiece 4 of the gas cylinder, and make the connection hole 25 of the upper machining positioning frame 1 correspond to the connection hole 24 of the lower fixed protective frame 2. Insert the connection bolt 8 through the connection hole 25 of the upper machining positioning frame 1 into the connection hole 24 of the lower fixed protective frame 2, adjust the position of the gas cylinder 3 so that the middle engraved line on the earpiece 4 of the gas cylinder is consistent with the engraved line 26 on the lower fixed protective frame 2. The middle engraved line on the earpiece 4 of the gas cylinder and the engraved line 26 on the lower fixed protective frame 2 ensure the circumferential position consistency of the gas cylinder and the rotary body earpiece finish machining device. Tighten the connection nut 9 to complete the fixed connection between the upper machining positioning frame 1 and the lower fixed protective frame 2.

[0038] (3) The machining of the cylinder lug 4 is carried out by positioning the machining hole 22 through the lug on the upper machining positioning frame 1. After the machining is completed, the connecting nut 9 is removed, the connecting bolt 8 is taken out, the upper machining positioning frame 1 is removed, and the cylinder 3 is taken out, completing the machining of the installation hole 23 of the cylinder lug, and realizing the finish machining of the cylinder lug of the cylinder 3.

[0039] The embodiments of the present invention disclosed above are only used to help illustrate the present invention. The embodiments do not describe all the details in detail, nor limit the invention to the specific embodiments described. According to the content of this specification, many modifications and variations can be made. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention.

Claims

1. A finishing method for the lugs of a revolving body, characterized in that: Specifically, it includes the following steps: (1) Place the support block (16) of the lower fixed protective frame (2) on the operating platform, place the rear head (11) of the gas cylinder (3) on the base (13) of the lower fixed protective frame (2), so that the metal exposed part of the rear joint (6) is placed in the rear joint placement groove (15) of the lower fixed protective frame (2), place the composite material rear head (11) on the rear head protective plate (14) of the lower fixed protective frame (2), place the lug (4) of the gas cylinder (3) on the bottom support plate (12), and adjust the position of the gas cylinder (3) so that the lug (4) corresponds to the lug machining protective hole (17) of the lower fixed protective frame (2); (2) Insert the positioning shaft (19) of the upper machining positioning frame (1) into the front joint nozzle hole (5) of the front joint (7), place the lug positioning surface (21) on the lug (4), and the cooperation between the positioning shaft (19) and the front joint nozzle hole (5) ensures the axial consistency between the rotary body lug finishing device and the gas cylinder; adjust the position of the upper machining positioning frame (1) so that the lug positioning machining hole (22) on the upper machining positioning frame (1) corresponds to the lug (4), and make the lower connection hole (25) of the upper machining positioning frame (1) correspond to the upper connection hole (24) of the lower fixed protective frame (2). Insert the connecting bolt (8) from the lower connection hole (25) of the upper machining positioning frame (1) into the upper connection hole (24) of the lower fixed protective frame (2), adjust the position of the gas cylinder (3) so that the middle engraved line on the gas cylinder lug (4) is consistent with the positioning engraved line (26) on the lower fixed protective frame (2). The middle engraved line on the lug (4) and the positioning engraved line (26) on the lower fixed protective frame (2) ensure the circumferential position consistency between the gas cylinder and the rotary body lug finishing device. Tighten the connecting nut (9) to complete the fixed connection between the upper machining positioning frame (1) and the lower fixed protective frame (2); (3) Machine the lug (4) through the lug positioning machining hole (22) on the upper machining positioning frame (1). After machining, remove the connecting nut (9), take out the connecting bolt (8), remove the upper machining positioning frame (1), and take out the gas cylinder (3) to achieve the finish machining of the gas cylinder lug (4).

2. A processing device applied to the finish machining method of the rotary body lug according to claim 1, characterized in that: (It) includes an upper machining positioning frame (1), a lower fixed protective frame (2), and a front joint nozzle hole (5). The upper machining positioning frame (1) and the lower fixed protective frame (2) are connected at the lug (4). The gas cylinder (3) is located in the cavity formed by the upper machining positioning frame (1) and the lower fixed protective frame (2). The upper machining positioning frame (1) abuts against the front joint nozzle hole (5) of the gas cylinder tooling, and the lower fixed protective frame (2) is used to protect the rear joint (6) of the gas cylinder tooling.

3. The processing device applied to the finish machining method of the rotating body lug according to claim 2, characterized in that: The upper machining positioning frame (1) includes a positioning shaft (19) and a rib plate (20). The rib plate (20) is trapezoidal, and the positioning shaft (19) runs horizontally through the top. The cooperation between the positioning shaft (19) and the front joint nozzle hole (5) of the gas cylinder tooling ensures the axial consistency between the rotary body lug finishing device and the gas cylinder (3).

4. The processing device applied to the finish machining method of the rotary body lug according to claim 3, characterized in that: The upper processing positioning frame (1) further includes an ear piece positioning surface (21), an ear piece positioning and processing hole (22), and a lower connection hole (25). The ear piece positioning surfaces (21) are installed on both sides of the bottom of the rib plate (20), and the ear piece positioning and processing hole (22) and the lower connection hole (25) are provided on the ear piece positioning surface (21).

5. The processing device applied to the finish machining method of the rotary body lug according to claim 4, characterized in that: The lower fixed protection frame (2) includes a bottom support plate (12), a base (13), a rear head protection plate (14), a rear joint placement groove (15), a support block (16), and a support rib (18). Two support ribs (18) are vertically installed at one end of the base (13), and a support block (16) is installed at the other end. The bottom support plate (12) is vertically installed on each support rib (18). The base (13) is provided with a concave arc surface, and the rear head protection plate (14) is provided on the concave arc surface. The rear head protection plate (14) cooperates with the rear head (11) of the gas cylinder (3). The rear joint placement groove (15) is provided on the rear head protection plate (14) for placing the rear joint (6) on the lower fixed protection frame (2) in a non-contact manner.

6. The processing device applied to the finish machining method of the rotary body lug according to claim 5, characterized in that: The rear head protection plate (14) is a hard rubber pad.

7. The processing device applied to the finish machining method of the rotary body lug according to claim 5, characterized in that: The lower fixed protection frame (2) further includes an ear piece processing protection hole (17), an upper connection hole (24), and a positioning line (26). The ear piece processing protection hole (17), the upper connection hole (24), and the positioning line (26) are provided on the bottom support plate (12). The ear piece processing protection hole (17) is larger than the ear piece positioning and processing hole (22) on the upper processing positioning frame (1).

8. The processing device applied to the finish machining method of the rotating body lug according to claim 7, characterized in that: The middle line on the ear piece (4) and the positioning line (26) on the lower fixed protection frame (2) ensure the circumferential position consistency between the gas cylinder and the rotary body ear piece finishing device.

9. The processing device applied to the finishing method of the rotating body lug according to claim 1, characterized in that: The upper processing positioning frame (1), the ear piece (4), and the lower fixed protection frame (2) are fixedly connected by connection bolts (8) and connection nuts (9) to ensure the axial and circumferential position consistency between the gas cylinder (3) and the rotary body ear piece finishing device.

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