A straight plug connector structure for testing a corrugated tube radio frequency coaxial cable
By designing a combination of inner and outer contact springs and a stepped outer shell, the installation of the connector for testing corrugated RF coaxial cables is simplified, solving the problems of complex installation and high cost in the existing technology, and achieving efficient and low-cost testing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU TRIGIANT TECH
- Filing Date
- 2022-04-25
- Publication Date
- 2026-06-09
AI Technical Summary
Existing corrugated RF coaxial cable testing connectors are complex to install, troublesome to disassemble, and prone to damage, resulting in high testing costs and low efficiency.
A direct-insertion connector structure for testing corrugated radio frequency coaxial cables was designed. It adopts an inner and outer contact spring body coaxially with the mating cable, combined with a stepped shell and positioning parts to simplify the installation process, and improves the elastic contact effect by using silver-plated or gold-copper alloy materials.
This reduces the complexity of connector installation, improves testing efficiency and data stability, and lowers testing costs.
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Figure CN116995462B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of corrugated radio frequency coaxial cable testing accessories, and in particular to a straight-insertion connector structure for corrugated radio frequency coaxial cable testing. Background Technology
[0002] Corrugated RF coaxial cables are one of the main signal transmission media in the field of mobile communication. Due to the limitation of their production length, a large number of connectors need to be installed during the production process to perform performance testing on each section of the cable. The existing corrugated RF coaxial cable test connectors generally use commercially available connectors for installation. The installation process is complicated, requires a variety of tools, and is troublesome to disassemble. The connectors are easily damaged during disassembly, resulting in high testing costs. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a corrugated RF coaxial cable testing direct-insertion connector structure that reduces the complexity and repetitive installation of connectors during the testing process, improves testing efficiency while ensuring the stability and accuracy of testing data, and reduces the labor cost of testing.
[0004] The technical solution adopted by this invention to solve its technical problem is: a direct-insertion connector structure for testing corrugated radio frequency coaxial cables, a connector body used in conjunction with a mating cable, the connector body including a shell and pins, the inner cavity of the shell being a stepped ring structure, with the left ring segment being smaller and the right ring segment being larger, and the pins installed in the inner cavity of the shell; an insulator is installed in the middle ring segment of the inner cavity of the shell, and the insulator holds the pin tightly, an inner contact spring is installed at the end of the pin facing the mating cable, the inner contact spring is inserted into the inner conductor of the mating cable; an outer contact spring is installed in the right ring segment of the inner cavity of the shell, and is positioned by a positioning element, the outer contact spring cooperates with the outer conductor of the mating cable; the inner contact spring and the outer contact spring are coaxially arranged, the inner contact spring and the outer contact spring are inserted into the mating cable, and form elastic contact with the mating cable, completing the installation of the cable testing connector.
[0005] Furthermore, the inner contact spring body is made of silver-plated or gold-copper alloy. The inner contact spring body is a tapered cone that tapers downwards. The tapered end of the inner contact spring body has a central shaft hole, in which the pin is inserted. Several axially extending shrinkage grooves are evenly formed on the side of the inner contact spring body. The bottom of the shrinkage groove is an open end, and the other end is a closed end. The shrinkage grooves divide the inner contact spring body into several slotted spring pieces.
[0006] Furthermore, the outer contact spring body is made of silver-plated or gold-copper alloy, the cross-sectional shape of the outer contact spring body is "I" shaped, the outer contact spring body is a hollow structure, and several contact grooves extending axially are evenly opened on the side wall of the outer contact spring body. Both ends of the contact grooves are closed ends, and the contact grooves divide the outer contact spring body into several contact springs.
[0007] Furthermore, the left end face of the right annular segment cavity within the outer shell serves as the positioning reference surface W.
[0008] Furthermore, the effective contact length L1 of the contact spring is greater than the pitch dimension L2 of the mating cable, and the effective contact length L1 of the contact spring is less than the maximum diameter D of the outer conductor of the mating cable.
[0009] Furthermore, the outer contact spring body is divided into a left ring body, a middle ring body, and a right ring body in sequence. The cross-sectional shape of the left ring body and the right ring body in the axial direction is "L" shaped. Several contact grooves are opened on the ring wall of the middle ring body. The inner wall connection between the left ring body, the right ring body, and the middle ring body is set with a rounded transition.
[0010] Furthermore, several anti-slip grooves are provided on the outer surface of the casing to increase the grip friction and facilitate the installation of connecting cables.
[0011] Furthermore, a positioning ring groove is provided at the right edge of the outer shell, and a positioning element is installed in the positioning ring groove and abuts against the outer contact spring body. The diameter of the positioning ring groove is larger than the diameter of the right ring section cavity of the outer shell. The positioning element includes a first positioning block, a sealing ring, and a second positioning block that are sequentially embedded in the positioning ring groove.
[0012] The beneficial effects of this invention are that it solves the defects existing in the prior art, reduces the complexity of connector installation in the testing process, improves testing efficiency and reduces testing costs while ensuring the stability and accuracy of testing data. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This is a schematic diagram of a preferred embodiment of the present invention;
[0015] Figure 2 This is a perspective view of the present invention;
[0016] Figure 3 This is an assembly diagram of the present invention;
[0017] Figure 4 This is a schematic diagram of the assembled structure of the present invention;
[0018] Figure 5 This is a front view of the outer contact spring body in this invention;
[0019] Figure 6 This is a perspective view of the outer contact spring body in this invention;
[0020] Figure 7 This is a perspective view of the inner contact spring body in this invention;
[0021] Figure 8 This is a cross-sectional view of the inner contact spring body in this invention from another direction;
[0022] Figure 9 This is a schematic diagram of the structure of the connecting cable in this invention;
[0023] In the diagram: 1. Pin, 2. Insulator, 3. Outer contact spring body, 4. Inner contact spring body, 5. First positioning block, 6. Sealing ring, 7. Second positioning block, 8. Central shaft hole, 9. Shrinkage groove, 10. Slotted spring, 11. Contact groove, 12. Contact spring, 13. Left ring body, 14. Middle ring body, 15. Right ring body, 16. Anti-slip groove, 17. Connecting cable, 18. Outer shell, 19. Inner conductor, 20. Outer conductor. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.
[0025] like Figures 1-9 The diagram shows a corrugated RF coaxial cable testing direct-insertion connector structure, with a connector body used in conjunction with the mating cable 17, such as... Figure 9 As shown, the connecting cable 17 includes an inner conductor 19 and an outer conductor 20. The outer conductor 20 is covered on the outer surface of the inner conductor 19. An insulation layer is provided between the outer conductor 10 and the inner conductor 19. The outer conductor 10 is also covered with a sheath.
[0026] The connector body includes a housing 18 and a pin 1. The inner cavity of the housing 18 is a stepped ring structure. The inner cavity of the housing 18 has a smaller left ring segment and a larger right ring segment. The inner cavity of the housing 18 is designed according to the required standard interface for the left ring segment and according to the required cable size for the right ring segment. At the same time, the diameter of the cable will affect the diameter of the right ring segment. Therefore, the right ring segment is not necessarily larger. The pin 1 is installed in the inner cavity of the housing 18.
[0027] An insulator 2 is installed in the middle ring section of the inner cavity of the outer casing 18, and the insulator 2 hugs the pin 1. An inner contact spring body 4 is installed at the end of the pin 1 facing the mating cable 17, and the inner contact spring body 4 is inserted into the inner conductor 19 of the mating cable 17.
[0028] An outer contact spring 3 is installed in the right annular cavity of the inner cavity of the outer casing 18 and is positioned by a positioning component. The outer contact spring 3 is in conjunction with the outer conductor 20 of the connecting cable 17.
[0029] The inner contact spring 4 and the outer contact spring 3 are coaxially arranged. The inner contact spring 4 and the outer contact spring 3 are inserted into the mating cable 17 and form elastic contact with the mating cable 17, thus completing the installation of the cable testing connector.
[0030] like Figure 3 As shown, the left end face of the right annular segment cavity in the inner cavity of the outer shell 18 is the positioning reference surface W.
[0031] Figures 7-8 As shown, the inner contact spring body 4 is made of silver-plated or gold-copper alloy, preferably copper alloy with a high elastic recovery coefficient. The inner contact spring body 4 is a tapered cone that tapers downwards. The cone end of the inner contact spring body 4 has a central shaft hole 8, in which the pin 1 is inserted. Several axially extending shrinkage grooves 9 are evenly provided on the side of the inner contact spring body 4. The cone bottom end of the shrinkage groove 9 is an open end, and the other end is a closed end. The shrinkage groove 9 divides the inner contact spring body 4 into several slotted spring pieces 10. The design of the slotted spring piece 10 needs to be designed according to the structure of the inner conductor 19. The elastic contact normal pressure between the slotted spring piece 10 and the inner conductor 19 can be adjusted to control the insertion and extraction force of the mating cable 17.
[0032] like Figures 5-6 As shown, the material of the outer contact spring body 3 is silver-plated or gold-copper alloy, preferably copper alloy with a high elastic recovery coefficient. The cross-sectional shape of the outer contact spring body 3 is "I" shaped. The outer contact spring body 3 has a hollow structure. Several contact grooves 11 extending axially are evenly opened on the side wall of the outer contact spring body 3. Both ends of the contact grooves 11 are closed ends. The contact grooves 11 divide the outer contact spring body 3 into several contact springs 12. Adjusting the effective contact diameter of the slotted spring 31 can control the insertion and extraction force of the mating cable 9.
[0033] like Figure 1 and Figure 3 As shown, the effective contact length L1 of the contact spring 12 is greater than the pitch dimension L2 of the mating cable 17, and the effective contact length L1 of the contact spring 12 is less than the maximum diameter D of the outer conductor of the mating cable 17. Adjusting the effective contact length of the contact spring 12 can control the insertion and extraction force of the mating cable 17.
[0034] The outer contact spring body 3 is divided into a left ring body 13, a middle ring body 14 and a right ring body 15 in sequence. The cross-sectional shape of the left ring body 13 and the right ring body 15 in the axial direction is "L" shaped. Several contact grooves 11 are opened on the ring wall of the middle ring body 14. The inner wall connection between the left ring body 13, the right ring body 15 and the middle ring body 14 is set with a rounded transition.
[0035] The outer casing 18 has a positioning ring groove at the right edge. A positioning element is installed in the positioning ring groove and abuts against the outer contact spring 3 to prevent the outer contact spring 3 from sliding out. The diameter of the positioning ring groove is larger than the diameter of the right ring cavity of the outer casing 18. The positioning element includes a first positioning block 5, a sealing ring 6, and a second positioning block 7 that are sequentially embedded in the positioning ring groove.
[0036] In addition, several anti-slip grooves 16 are provided on the outer surface of the housing 18 to increase the grip friction and facilitate the installation of the connecting cable 17.
[0037] Work process:
[0038] Step 1: Process the mating cable 9 so that the dimensions of the inner conductor 19 and the outer conductor 20 meet the requirements for contact between the outer contact spring 3 and the inner contact spring 4;
[0039] Step 2: As Figure 3 As shown, the outer conductor 20 is inserted into the outer contact spring 3, and the inner contact spring 4 is simultaneously inserted into the inner conductor 19, until the left end face of the mating cable 17 contacts the positioning reference surface W, as shown. Figure 4 As shown, this completes the installation of the through-hole connector for testing the corrugated RF coaxial cable;
[0040] Step 3: After testing the mating cable 9, simply unplug it. The connector can be reused.
[0041] The above description is only a specific embodiment of the present invention. Various examples and illustrations do not constitute a limitation on the substantive content of the present invention. Those skilled in the art can make modifications or variations to the above-described specific embodiments after reading the specification without departing from the substance and scope of the invention.
Claims
1. A straight plug connector structure for use in the detection of corrugated RF coaxial cable, the connector body for use in conjunction with a mating cable (17), characterized by: The connector body includes a housing (18) and a pin (1). The inner cavity of the housing (18) is a stepped ring structure, and the pin (1) is installed in the inner cavity of the housing (18). An insulator (2) is installed in the middle ring section of the inner cavity of the outer shell (18), and the insulator (2) hugs the pin (1). An inner contact spring body (4) is installed at the end of the pin (1) facing the mating cable (17). The inner contact spring body (4) is a tapered cone that tapers downward. The tapered end of the inner contact spring body (4) has a central shaft hole (8). The pin (1) is inserted into the central shaft hole (8). Several shrinkage grooves (9) extending axially are evenly opened on the side of the inner contact spring body (4). The bottom of the tapered groove (9) is an open end and the other end is a closed end. The shrinkage groove (9) divides the inner contact spring body (4) into several slotted spring pieces (10). An outer contact spring body (3) is installed in the right annular cavity of the inner cavity of the outer shell (18) and is positioned by a positioning component. The outer contact spring body (3) is a hollow structure. Several contact grooves (11) extending axially are evenly provided on the side wall of the outer contact spring body (3). Both ends of the contact grooves (11) are closed ends. The contact grooves (11) divide the outer contact spring body (3) into several contact springs (12). The left end face of the right annular segment cavity in the inner cavity of the outer shell (18) is the positioning reference surface W; The inner contact spring body (4) and the outer contact spring body (3) are inserted into the mating cable (17) and form an elastic contact with the mating cable (17) to complete the installation of the cable test connector. After the mating cable (17) is tested, it can be pulled out directly and the connector can be reused.
2. A poke-in connector structure for a corrugated RF coaxial cable as set forth in claim 1, wherein: The inner contact spring body (4) is made of silver-plated or gold-copper alloy.
3. A poke-in connector structure for a corrugated RF coaxial cable as defined in claim 1, wherein: The material of the outer contact spring body (3) is silver-plated or gold-copper alloy, and the cross-sectional shape of the outer contact spring body (3) is "I".
4. The structure of a through-hole connector for testing a corrugated RF coaxial cable as described in claim 1, characterized in that: The effective contact length L1 of the contact spring (12) is greater than the pitch dimension L2 of the mating cable (17), and the effective contact length L1 of the contact spring (12) is less than the maximum diameter D of the outer conductor of the mating cable (17).
5. The structure of a through-hole connector for testing a corrugated RF coaxial cable as described in claim 1, characterized in that: The outer contact spring body (3) is divided into a left ring body (13), a middle ring body (14) and a right ring body (15) in sequence. The cross-sectional shape of the left ring body (13) and the right ring body (15) in the axial direction is "L" shaped. Several contact grooves (11) are opened on the ring wall of the middle ring body (14). The inner wall connection between the left ring body (13), the right ring body (15) and the middle ring body (14) is set with a rounded transition.
6. The structure of a through-hole connector for testing a corrugated RF coaxial cable as described in claim 1, characterized in that: The outer surface of the outer shell (18) is provided with several anti-slip grooves (16) to increase the grip friction and facilitate the installation of the connecting cable (17).
7. The structure of a through-hole connector for testing a corrugated RF coaxial cable as described in claim 1, characterized in that: The outer shell (18) is provided with a positioning ring groove at the right edge. A positioning element is installed in the positioning ring groove and abuts against the outer contact spring body (3). The diameter of the positioning ring groove is larger than the diameter of the right ring cavity of the outer shell (18). The positioning element includes a first positioning block (5), a sealing ring (6), and a second positioning block (7) that are sequentially embedded in the positioning ring groove.