A suspension mixing device for the production of diuron wettable powder

Abstract

This invention discloses a suspension mixing device for the production of diuron wettable powder, relating to the technical field of mixing devices. Powder mixing has poorer fluidity compared to liquid mixing, thus requiring a high-power drive device to overcome friction and adhesion between powders, which consumes a large amount of energy, resulting in high energy consumption. This invention, with the addition of high-speed gas, blows the powder inside, causing it to fly around, and in conjunction with the rotation of the stirring blade, mixes the powder internally. When the high-speed flowing gas is blown into the upper part of the stirring blade, it provides power for the rotation of the stirring blade, making the rotation of the stirring blade easier. Based on this, the load on the stirring motor can be reduced, extending the service life of the stirring motor. Powder mixing can be achieved with lower power and reduced energy consumption, resulting in a better mixing effect than traditional mixing devices and lower energy consumption.

Description

Technical Field

[0001] This invention relates to the field of mixing device technology, specifically a suspension mixing device for the production of diuron wettable powder. Background Technology

[0002] Diuron is a long-acting, broad-spectrum, and low-toxicity herbicide suitable for weed control in crops such as cotton, rice, sugarcane, corn, pineapple, and fruit trees. Diuron wettable powder is one of the main raw materials for herbicides. In the production and preparation of diuron, its powder needs to be stirred to mix the materials. Therefore, the stirring device is one of the key pieces of equipment in the production and preparation of diuron.

[0003] In response, Chinese patent application number CN115121165A discloses a mixing device and method for producing diuron wettable powder. The device includes a quantitative dispensing mechanism, which comprises a fixed plate. Several material tanks are mounted on the upper end of the fixed plate (four tanks in total). An electric drive plate is mounted on the outside of each material tank. A quantitative pump is mounted on the lower end of each material tank, and a dispensing pipe is mounted on the lower end of the pump. This mixing device's quantitative dispensing mechanism automatically dispenses powder additives, diuron technical grade, and fillers. The dispensed powder is then conveyed by a screw conveyor and enters the mixing mechanism. The screw conveyor performs initial mixing of the materials, while the rotating mixing tanks perform secondary mixing, ensuring mixing quality. After mixing, diuron wettable powder is obtained. The solenoid valve opens, and the diuron wettable powder enters the grinding and filtering mechanism through the discharge pipe.

[0004] In response, Chinese patent application number CN208244621U discloses a noodle processing device, specifically a powder mixing device, including a frame, a mixing box mounted on the frame, a mixing rod installed inside the mixing box, a feed inlet on the mixing box, and a cover mounted on the frame for sealing the feed inlet. The mixing box is rotatably connected to the frame. Material enters the mixing box through the feed inlet for mixing, and is discharged through the feed inlet by tilting the mixing box. Using the same feed inlet for both feeding and discharging allows flour that has settled at the bottom to be further mixed during the discharge process, resulting in a more uniform mixture and eliminating dead zones. Furthermore, since there is no outlet at the bottom, the mixing rod can make more thorough contact with the bottom, making it easier to carry flour up and achieve more complete mixing.

[0005] A mixing device typically consists of a stirring system, a suspension system, a drive unit, and a control system. Suspension mixing devices are widely used in processes such as liquid mixing, dissolution reactions, or suspension of suspended matter in industries such as chemical, pharmaceutical, and food processing. In powder mixing, due to differences in particle size, shape, and density, the powder has poor flowability relative to the liquid. Therefore, a high-power drive unit is required for mixing. For example, mixing powders like diuron requires a relatively high-power drive unit to overcome friction and adhesion between the powder particles, which consumes a significant amount of energy, resulting in high energy consumption.

[0006] To address the aforementioned issues, a suspension mixing device for the production of diuron wettable powder is proposed. Summary of the Invention

[0007] The purpose of this invention is to provide a suspension stirring device for the production of diuron wettable powder, which solves the problem of high energy consumption of high-power drive in the prior art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a suspension stirring device for the production of diuron wettable powder, comprising a support base, an encapsulation chamber installed on the upper surface of the support base, a hydraulic push rod fixedly connected to the upper surface of the encapsulation chamber, an installation frame connected to the output end of the hydraulic push rod, a positioning slide rod provided at the top of the encapsulation chamber, and a drive assembly provided at the top of the encapsulation chamber;

[0009] The drive assembly includes a mounting shaft, the top of the package compartment is connected to the mounting shaft, the top of the mounting shaft is connected to a material cylinder, the outer surface of the material cylinder is connected to a driven gear ring, the support stand is embedded with a drive motor, the output end of the drive assembly is connected to a drive gear, and one side of the drive gear meshes with the driven gear ring.

[0010] The material cylinder has a circulation component embedded inside. The circulation component includes a blower. The blower has an air guide groove inside. A blower pipe is installed on one side of the blower. The end of the blower pipe is embedded in the air guide groove. An air outlet is opened on the inner wall of the blower. A guide plate is installed on the inner wall of the blower. The guide plate and the air outlet correspond one-to-one.

[0011] A stirring motor is mounted on the bottom surface of the mounting frame, a stirring assembly is mounted on the output end of the stirring motor, and a sealing cap is covered on the top of the blower.

[0012] Preferably, the driven gear ring and the drive gear are both embedded inside the packaging chamber, and the bottom end of the material cylinder is embedded inside the packaging chamber and rotates inside the packaging chamber.

[0013] Preferably, the material cylinder is fixedly connected to the mounting shaft, and the bottom end of the mounting shaft is rotatably connected to the support stand.

[0014] Preferably, the output end of the stirring motor penetrates through the interior of the sealing cover and is embedded in the interior of the blower. The sealing cover and the blower are connected by a screw thread, and a sealing gasket is filled at the connection between the sealing cover and the blower.

[0015] Preferably, the outer wall of the blower is attached to the inner wall of the material cylinder, and the air guide groove inside the blower is connected to the blower pipe and the air outlet.

[0016] Preferably, the guide plate is located on one side of the air outlet, and the guide plate is inclinedly arranged on the inner wall of the blower.

[0017] Preferably, the stirring assembly includes a mounting sleeve, the output end of the stirring motor is connected to the mounting sleeve, the mounting sleeve is wrapped around the output end of the stirring motor, and stirring blades are evenly distributed on the surface of the mounting sleeve.

[0018] Preferably, the mounting sleeve and the stirring blade are movably connected by a hinge, and the stirring blade is designed as a curved surface structure with one side bent.

[0019] Preferably, a return spring is connected to the top of the stirring plate, and the end of the return spring away from the stirring plate is connected to the mounting sleeve.

[0020] Preferably, a front limiting plate is fixedly connected to the outer surface of the mounting sleeve, and a rear limiting plate is also connected to the outer surface of the mounting sleeve. When the stirring plate is not under force, the reset spring is in the reset state, and the front limiting plate is attached to one side wall of the stirring plate. When the stirring plate is under force, the other side wall of the stirring plate is attached to the rear limiting plate.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] 1. The present invention provides a suspension mixing device for the production of diuron wettable powder. High-speed gas is delivered into the air duct via a blower pipe. The high-speed gas agitates the powder inside, causing it to swirl and mix with the rotation of the mixing blades. This reduces the load on the mixing motor, extending its service life. Powder mixing can be achieved with lower power and reduced energy consumption. Compared to traditional mixing devices, this provides superior mixing results and lower energy consumption. The high-speed gas blowing into the upper part of the mixing blades provides power for their rotation, making rotation easier. Thus, by fully utilizing kinetic energy, energy consumption is reduced and mixing efficiency is improved. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a cross-sectional structural diagram of the parcel compartment of the present invention;

[0025] Figure 3 This is a schematic diagram of the material cylinder and packaging chamber of the present invention;

[0026] Figure 4 This is a schematic diagram of the structure of the blower and material cylinder of the present invention;

[0027] Figure 5 This is a schematic diagram of the mounting sleeve and return spring of the present invention;

[0028] Figure 6 This is a schematic diagram of the sealing cap and air guide groove of the present invention;

[0029] Figure 7 This is a schematic diagram of the air outlet and guide plate of the present invention.

[0030] In the diagram: 1. Support stand; 2. Hydraulic jack; 3. Mounting frame; 4. Positioning slide bar; 5. Drive assembly; 51. Material cylinder; 52. Driven gear ring; 53. Drive motor; 54. Drive gear; 55. Mounting shaft; 56. Encapsulation chamber; 6. Mixing motor; 7. Circulation assembly; 71. Blower; 72. Sealing cover; 73. Blower pipe; 74. Air guide trough; 75. Air outlet; 76. Guide plate; 8. Mixing assembly; 81. Mounting sleeve; 82. Mixing blade; 83. Return spring; 84. Front limit plate; 85. Rear limit plate. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] To further understand the content of this invention, a detailed description of the invention will be provided in conjunction with the accompanying drawings.

[0033] Combination Figures 1-7This invention discloses a suspension mixing device for producing diuron wettable powder, comprising a support base 1, an encapsulation chamber 56 mounted on the upper surface of the support base 1, a hydraulic push rod 2 fixedly connected to the upper surface of the encapsulation chamber 56, an output end of the hydraulic push rod 2 connected to a mounting frame 3, a positioning slide rod 4 provided at the top of the encapsulation chamber 56, and a drive assembly 5 provided at the top of the encapsulation chamber 56. In the production and preparation of diuron powder, the mixing device allows for more uniform mixing of materials. During the mixing of diuron, when the internal stirring rod is not rotating, the material cylinder 51 rotates, causing the cylinder to carry the material to impact the upper end of the stirring rod. This method also achieves material mixing. The specific operation is as follows:

[0034] The drive assembly 5 includes a mounting shaft 55. The top end of the package compartment 56 is connected to the mounting shaft 55, and the top end of the mounting shaft 55 is connected to a material cylinder 51. The material cylinder 51 is fixedly connected to the mounting shaft 55, and the bottom end of the mounting shaft 55 is rotatably connected to the support stand 1. A driven gear ring 52 is connected to the outer surface of the material cylinder 51. A drive motor 53 is embedded inside the support stand 1. The output end of the drive assembly 5 is connected to a drive gear 54. One side of the drive gear 54 meshes with the driven gear ring 52. Both the driven gear ring 52 and the drive gear 54 are embedded in the package compartment. Inside the packaging chamber 56, the bottom end of the material cylinder 51 is embedded in the packaging chamber 56 and rotates inside the packaging chamber 56. When the drive motor 53 starts working, it drives the drive gear 54 to rotate. Since the drive gear 54 and the driven gear ring 52 mesh with each other, the rotation of the drive gear 54 drives the rotation of the driven gear ring 52. The driven gear ring 52 and the material cylinder 51 are fixedly connected, thus forcing the material cylinder 51 to rotate inside the packaging chamber 56. When the material cylinder 51 rotates, it cooperates with the stirring assembly 8 to have a certain stirring effect.

[0035] A stirring assembly 8 is installed at the output end of the stirring motor 6. The stirring assembly 8 includes a mounting sleeve 81. The output end of the stirring motor 6 is connected to the mounting sleeve 81, which wraps around the output end of the stirring motor 6. Stirring blades 82 are evenly distributed on the surface of the mounting sleeve 81. The mounting sleeve 81 and the stirring blades 82 are movably connected by a hinge. The stirring blades 82 are designed as curved surfaces with one side bent. A return spring 83 is connected to the top of the stirring blades 82. The end of the return spring 83 away from the stirring blades 82 is connected to the mounting sleeve 81. When the stirring motor 6 drives the mounting sleeve 81 to rotate, the powder material inside is stirred and mixed by the stirring blades 82. The concave curved surface on one side of the stirring blades 82 is the working surface. The material is mixed by this surface. When stirring and mixing the powder material inside, the front limiting plate 84 supports one side of the stirring blades 82, restricting the position of the stirring blades 82 so that the stirring blades 82 can be better subjected to force.

[0036] A front limiting plate 84 is fixedly connected to the outer surface of the mounting sleeve 81, and a rear limiting plate 85 is also connected to the outer surface of the mounting sleeve 81. When the stirring blade 82 is not under force, the return spring 83 is in the reset state, and the front limiting plate 84 is attached to one side wall of the stirring blade 82. When the stirring blade 82 is under force, the other side wall of the stirring blade 82 is attached to the rear limiting plate 85. When it cooperates with the rotation of the material cylinder 51, the powder material can be pushed to a position away from the center of the material cylinder 51. The specific operation is as follows:

[0037] The rotation of the material cylinder 51 and the rotation of the stirring blade 82 do not occur simultaneously. The rotation directions of the material cylinder 51 and the stirring blade 82 are consistent, with counterclockwise rotation being the example. When the material cylinder 51 rotates, the powder material will move along the bottom wall of the material cylinder 51. When the material comes into contact with the outward protruding side of the stirring blade 82, which is an outer arc surface, the material will resist the stirring blade 82, causing the stirring blade 82 to be deflected to a certain degree. After the side wall of the stirring blade 82 touches the rear limiting plate 85, it can no longer deflect. Guided by the arc surface, the material can move outward along this surface, allowing the material to move away from the center of the material cylinder 51. In this way, the fluidity of the material is better in the later mixing process, and the mixing effect can also be improved to a certain extent.

[0038] The material cylinder 51 is embedded with a circulation component 7, which includes a blower 71. The blower 71 is embedded inside the material cylinder 51. An air guide groove 74 is opened inside the blower 71. A blower pipe 73 is installed on one side of the blower 71. The end of the blower pipe 73 is embedded in the air guide groove 74. An air outlet 75 is opened on the inner wall of the blower 71. The outer wall of the blower 71 is attached to the inner wall of the material cylinder 51. The air guide groove 74 inside the blower 71 is connected to the blower pipe 73 and the air outlet 75. A guide plate 76 is installed on the inner wall of the blower 71. The guide plate 76 corresponds one-to-one with the air outlet 75. The guide plate 76 is located on one side of the air outlet 75 and is inclined on the inner wall of the blower 71.

[0039] A stirring motor 6 is mounted on the bottom surface of the mounting frame 3. A sealing cap 72 covers the top of the blower 71. The output end of the stirring motor 6 passes through the interior of the sealing cap 72 and is embedded inside the blower 71. The sealing cap 72 and the blower 71 are connected by a screw thread, and a sealing gasket is filled at the connection between the sealing cap 72 and the blower 71. The covering of the blower 71 and the sealing cap 72 ensures an internal seal, preventing dust from overflowing during stirring.

[0040] In the stirring of powders, the powder itself has poorer flowability than liquids. Therefore, the load on the motor-driven stirring device is also greater. If the powder clumps together, the stirring will consume more power and energy.

[0041] To address the aforementioned issues, high-speed gas is introduced into the air guide trough 74 via the blower 73. After entering the air guide trough 74, the gas is finally discharged through the blower 75. The addition of high-speed gas agitates the powder inside, causing it to fly around. This, combined with the rotation of the stirring plate 82, mixes the powder. The flying powder contributes to the mixing process, and the reduced amount of powder in contact with the stirring plate 82 makes it easier to rotate. This reduces the load on the stirring motor 6, extending its service life. Powder mixing can be achieved with lower power and reduced energy consumption, resulting in a superior mixing effect compared to traditional stirring devices and lower energy consumption.

[0042] In order to reduce the load on the stirring motor 6, the gas discharged through the air outlet 75 will be blown obliquely into the material cylinder 51 along the guide plate 76. When the high-speed flowing gas is blown into the upper end of the stirring blade 82, it provides power for the rotation of the stirring blade 82, making the rotation of the stirring blade 82 easier. Thus, by making full use of kinetic energy, energy consumption is reduced and the stirring effect is improved.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A suspension mixing device for the production of diuron wettable powder, comprising a support stand (1), characterized in that: The upper surface of the support base (1) is equipped with a package compartment (56), and a hydraulic push rod (2) is fixedly connected to the upper surface of the package compartment (56). The output end of the hydraulic push rod (2) is connected to a mounting bracket (3). A positioning slide rod (4) is also provided at the top of the package compartment (56), and a drive assembly (5) is provided at the top of the package compartment (56). The drive assembly (5) includes a mounting shaft (55), the top of the package compartment (56) is connected to the mounting shaft (55), the top of the mounting shaft (55) is connected to a material cylinder (51), the outer surface of the material cylinder (51) is connected to a driven gear ring (52), the inside of the support stand (1) is embedded with a drive motor (53), the output end of the drive assembly (5) is connected to a drive gear (54), one side of the drive gear (54) meshes with the driven gear ring (52); The material cylinder (51) is embedded with a circulation component (7), which includes a blower (71). The blower (71) is embedded inside the material cylinder (51). The blower (71) has an air guide groove (74) inside. A blower pipe (73) is installed on one side of the blower (71). The end of the blower pipe (73) is embedded in the air guide groove (74). An air outlet (75) is opened on the inner wall of the blower (71). A guide plate (76) is installed on the inner wall of the blower (71). The guide plate (76) and the air outlet (75) correspond one-to-one. A stirring motor (6) is installed on the bottom surface of the mounting bracket (3), a stirring assembly (8) is installed at the output end of the stirring motor (6), and a sealing cap (72) is covered on the top of the blower (71). The stirring assembly (8) includes a mounting sleeve (81). The output end of the stirring motor (6) is connected to the mounting sleeve (81). The mounting sleeve (81) covers the output end of the stirring motor (6). Stirring blades (82) are evenly distributed on the surface of the mounting sleeve (81). The mounting sleeve (81) and the stirring blades (82) are movably connected by a hinge. The stirring blades (82) are designed as curved surfaces bent on one side. A return spring (83) is connected to the top of the stirring blades (82). 83) The end away from the stirring blade (82) is connected to the mounting sleeve (81). A front limiting plate (84) is fixedly connected to the outer surface of the mounting sleeve (81). A rear limiting plate (85) is also connected to the outer surface of the mounting sleeve (81). When the stirring blade (82) is not under force, the reset spring (83) is in the reset state. The front limiting plate (84) is attached to one side wall of the stirring blade (82). When the stirring blade (82) is under force, the other side wall of the stirring blade (82) is attached to the rear limiting plate (85).

2. The suspension stirring device for producing diuron wettable powder according to claim 1, characterized in that: The driven gear ring (52) and the drive gear (54) are both embedded inside the packaging chamber (56), and the bottom end of the material cylinder (51) is embedded inside the packaging chamber (56) and rotates inside the packaging chamber (56).

3. The suspension stirring device for producing diuron wettable powder according to claim 1, characterized in that: The material cylinder (51) is fixedly connected to the mounting shaft (55), and the bottom end of the mounting shaft (55) is rotatably connected to the support stand (1).

4. The suspension stirring device for producing diuron wettable powder according to claim 1, characterized in that: The output end of the stirring motor (6) passes through the interior of the sealing cover (72) and is embedded in the interior of the blower (71). The sealing cover (72) and the blower (71) are connected by a screw thread. The connection between the sealing cover (72) and the blower (71) is also filled with a sealing gasket.

5. The suspension stirring device for producing diuron wettable powder according to claim 1, characterized in that: The outer wall of the blower (71) is attached to the inner wall of the material cylinder (51), and the air guide groove (74) inside the blower (71) is connected to the blower pipe (73) and the air outlet (75).

6. The suspension stirring device for producing diuron wettable powder according to claim 1, characterized in that: The guide plate (76) is located on one side of the air outlet (75), and the guide plate (76) is inclinedly arranged on the inner wall of the blower (71).

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