A manufacturing device for cutting grinding wheels used in the foundry industry

By manufacturing grinding wheels for the foundry industry using specific materials and processes, combined with automatic clamping and multiple drying methods, the problems of rapid grinding wheel wear and low drying efficiency are solved, wear resistance and drying uniformity are achieved, and production efficiency and quality are improved.

CN117001556BActive Publication Date: 2025-09-23ZHEJIANG SAND GRINDING TECH CO LTD
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Patent Information

Application Number
CN202211228902.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-09
Publication Date
2025-09-23
Estimated Expiration
2042-10-09

AI Technical Summary

Technical Problem

The existing foundry industry grinding wheels have problems such as rapid wear, easy cracking, low and uneven drying efficiency during the production process, which affects the cutting effect and quality.

Method used

The grinding wheels are manufactured using a combination of materials such as corundum, CBN, C3N4, tungsten carbide powder, metal powder, ceramic powder, talc powder, silicone particles and adhesives in a specific ratio through high-temperature melting, mixing, calcining, molding, drying and sintering processes. Automatic clamping, conveying and various drying methods are used to accelerate the drying process.

Benefits of technology

It improves the wear resistance and drying efficiency of the grinding wheel, reduces manual operation, ensures drying uniformity, and improves production efficiency and grinding wheel quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of grinding wheel technology, and in particular to a manufacturing device for cutting grinding wheels for the foundry industry, comprising the following selected materials: such as corundum, CBN, C3N4, tungsten carbide powder, metal powder, ceramic powder, talcum powder, silicone particles, adhesive, and wetting agent. The cutting grinding wheel for the foundry industry and its manufacturing device, by providing a conveying device, can automatically convey the grinding wheel blank, facilitating the drying of the grinding wheel blank. The grinding wheel blank can be supported by the extension and contraction of the support strips on the support sleeve. At the same time, the gaps between the grinding wheel blanks can facilitate the drying of the grinding wheel. The rotation of the support sleeve facilitates the uniform drying of the grinding wheel, thus solving the existing technical problem of needing to stack the grinding wheels, which easily causes uneven drying of the grinding wheels and affects the quality of the grinding wheels. By providing a drying device, the drying speed can be accelerated, and the efficiency of grinding wheel production can be increased.
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Description

Technical Field

[0001] The invention relates to the technical field of grinding wheels, in particular to a manufacturing device for cutting grinding wheels in the foundry industry. Background Art

[0002] Grinding wheels, also known as bonded abrasives, are made by bonding ordinary abrasives into a specific shape (mostly round with a central hole) with a certain strength. They are generally composed of abrasives, a bond, and pores, which are often referred to as the three elements of a bonded abrasive.

[0003] The existing grinding wheels used in the casting industry require high hardness, and the existing grinding wheels are usually made of diamond as an abrasive. After long-term use, the grinding wheels are prone to wear, which affects the cutting effect. In severe cases, the grinding wheels will crack and cause injuries from grinding wheel fragments. In addition, during production, the existing grinding wheels are dried naturally in a natural environment or artificially dried by heating. Drying in a natural environment has a slow drying efficiency for the grinding wheels and requires the grinding wheels to be stacked, which easily causes uneven drying of the grinding wheels and affects the quality of the grinding wheels. Drying by heating requires manual stacking of the grinding wheels in a drying room for drying, which increases labor and is inefficient. Summary of the Invention

[0004] Based on the technical problems that the existing grinding wheel production is carried out through natural drying and heating drying, the grinding wheels need to be manually stacked and transported, which has a slow drying efficiency. At the same time, the grinding wheels need to be stacked, which easily causes uneven drying of the grinding wheels and affects the quality of the grinding wheels, the present invention proposes a manufacturing equipment for cutting grinding wheels in the foundry industry.

[0005] The present invention provides a manufacturing device for cutting grinding wheels for the foundry industry, comprising the following selected materials: such as corundum, CBN, C3N4, tungsten carbide powder, metal powder, ceramic powder, talcum powder, organic silicon particles, adhesive, and wetting agent.

[0006] Preferably, the mass percentage contents of the components are: 30-40 parts of corundum, 15-20 parts of CBN, 20-30 parts of C3N4, 5-10 parts of nano-tungsten carbide powder, 10-15 parts of metal powder, 5-10 parts of ceramic powder, 10-15 parts of talc powder, 3-5 parts of organosilicon particles, and 20-30 parts of binder;

[0007] The metal powder is a mixture of 10-25 parts of titanium powder, 10-25 parts of zirconium powder, 10-25 parts of iron powder, and 10-25 parts of magnesium powder;

[0008] The binder is a nickel-based binder.

[0009] Preferably, the step 1: ingredients: weighing the required raw materials according to the mass percentage requirements of each component;

[0010] Step 2: Mixing: Add corundum, CBN, C3N4, and nano tungsten carbide powder into a high-speed mixer and mix for 20 minutes to prepare the mixture A.

[0011] Step 3: Melting: Add the metal powder into a high-temperature furnace and melt it at a temperature of 1300-1500°C for 20 minutes. Add talcum powder and organic silicon particles and stir and mix them. Remove the scum and prepare the mixture B.

[0012] Step 4: Mixing: Mix the mixture A, mixture B and adhesive into a blender, stir evenly and pour into a calcining furnace for calcination at a temperature of 1200-1500°C for 1-1.5 hours, then cool, crush and sieve to obtain a calcined material;

[0013] Step 5: Molding: After adding the calcined material into the mold, use a press to press the molding material into the required shape of the grinding wheel blank;

[0014] Step 6: Drying: Dry the obtained grinding wheel blank through drying equipment;

[0015] Step 7: Firing: Transfer the dried grinding wheel blank to a high-temperature sintering furnace for sintering at a temperature of 600-900°C for 2-2.5 hours. After sintering, allow it to cool naturally.

[0016] Step 8: Processing: Use a lathe or grinder to process the outer circle, plane and aperture of the fired grinding wheel blank to obtain the finished grinding wheel.

[0017] Preferably, the six drying devices in the steps include a bracket, a pallet conveyor line, a material rack installed on the pallet conveyor line, a clamping device, a conveying device and a drying device;

[0018] The pallet conveying line is located on one side of the bracket and automatically conveys the grinding wheel blank on the material rack;

[0019] A clamping device, the clamping device is arranged on one side of the bracket and clamps and conveys the grinding wheel blank on the material rack, the clamping device includes an adjustment mechanism, a distance adjustment mechanism and a clamping mechanism, the adjustment mechanism includes a movable platform for adjusting the position, the movable platform adjusts the position of the clamping mechanism, the distance adjustment mechanism includes a distance adjustment screw, the distance adjustment screw adjusts the distance between the clamping mechanisms, the clamping mechanism includes a clamping claw, and the clamping claw clamps the grinding wheel blank on the material rack;

[0020] A conveying device, the conveying device is arranged on the outer surface of the bracket, the conveying device conveys the grinding wheel blank clamped by the clamping device, the conveying device includes an annular conveying guide rail, a supporting mechanism and a rotating mechanism, the supporting mechanism includes a supporting bar for supporting, the supporting bar supports the grinding wheel blank, the rotating mechanism includes a U-shaped rack, and the U-shaped rack drives the grinding wheel blank to rotate;

[0021] The drying device includes an air duct for drying. The drying device is arranged on the outer surface of the conveying device, and the air duct dries the grinding wheel blank conveyed by the conveying device.

[0022] Preferably, the mobile platform is arranged on one side of the bracket, an adjusting shell is fixedly installed on the outer surface of the slider of the mobile platform, an adjusting motor is fixedly installed on the inner wall of the adjusting shell, the outer surface of the adjusting shell is rotatably connected to a telescopic hydraulic cylinder, and the output shaft of the adjusting motor drives the telescopic hydraulic cylinder to perform steering action through a gear set.

[0023] Through the above technical solution, the steering motor drives the telescopic hydraulic cylinder to rotate, which can drive the clamped grinding wheel blank to turn, and transform it from a state parallel to the ground to a state perpendicular to the ground, which can be easily placed on the conveying device.

[0024] Preferably, the distance adjusting mechanism also includes a distance adjusting frame, one end of the distance adjusting frame is fixedly mounted to one end of the piston rod of the telescopic hydraulic cylinder, a distance adjusting motor is fixedly mounted on the outer surface of the distance adjusting frame, one end of the conveying shaft of the distance adjusting motor is fixedly mounted to one end of the distance adjusting screw, the other end of the distance adjusting screw is fixedly mounted to the outer surface of the distance adjusting frame through a bearing, a fixing frame is slidably inserted into the inner surface of the distance adjusting frame, the fixing frames located at both ends of the distance adjusting screw are threadedly connected to the outer surface of the distance adjusting screw, and a scissors frame component is fixedly mounted on the outer surface of the fixing frame.

[0025] Through the above technical solution, the fixed frames at both ends can be driven to move horizontally by rotating the pitch-adjusting screw rod, and the remaining fixed frames can be driven to move at equal distances by the scissors frame component, thereby realizing the spacing adjustment of the grinding wheel blank clamped by the clamping claws, making it easier to place the grinding wheel blank on the support bar.

[0026] Preferably, the clamping mechanism also includes a double-headed screw, the outer surface of the double-headed screw is rotatably connected to the outer surface of the fixed frame through a bearing, the outer surface of the clamping jaw is threadedly connected to the outer surface of the double-headed screw, one end of the clamping jaw is slidably inserted into the outer surface of the fixed frame, and the outer surface of the distance adjusting frame is fixedly installed with a clamping motor on the outer surface of the distance adjusting frame through a bearing, and the other end of the transmission rod is fixedly installed with the outer surface of the fixed frame located in the middle through a bearing. One end of the output shaft of the clamping motor drives the rotation of the transmission rod through a belt and a pulley, and the outer surface of the transmission rod drives the rotation of the double-headed screw through a bevel gear set. The bevel gear set is composed of two bevel gears, and the two bevel gears are respectively fixedly mounted on one end of the double-headed screw and the outer surface of the fixed frame through bearings, and the bevel gear located on the fixed frame is slidably inserted into the outer surface of the transmission rod.

[0027] Through the above technical solution, the clamping motor drives the transmission rod to rotate through the belt and pulley, and one end of the transmission rod is fixed to the middle fixed frame, so that the two middle fixed frames cannot move, thereby reaching the limit. The transmission rod drives the rotation of the double-headed screw through the bevel gear set, which can drive the relative clamping jaws to move relative or oppositely. At the same time, a bevel gear is slidably connected to the transmission rod, which does not affect the distance adjustment between the clamping jaws. The clamping jaws can clamp multiple grinding wheel blanks for movement.

[0028] Preferably, the annular conveying guide rail is fixedly mounted on the outer surface of the bracket, a support sleeve is mounted on the outer surface of the slider on the outer surface of the annular conveying guide rail through a bearing, a driving rod is mounted on the inner wall of the support sleeve through a bearing, a driving disk is fixedly mounted on the outer surface of the driving rod, and limiting grooves distributed at equal distances are fixedly mounted on the inner wall of the support sleeve, the inner wall of the limiting groove is slidably plugged into the outer surface of the support bar, and one end of the support bar is slidably plugged into the inner wall of the arc-shaped groove of the driving disk through a column;

[0029] The outer surface of the driving rod is fixedly mounted with a driving gear, the outer surface of the supporting sleeve is hinged with an insert with a torsion spring through a pin shaft, the outer surface of the insert is slidingly plugged into the inner wall of the tooth groove of the driving gear, the outer surface of the bracket is fixedly mounted with a pressing block, the outer surface of the pressing block is slidingly plugged into one end of the insert, the outer surface of the bracket is fixedly mounted with a moving hydraulic cylinder, one end of the piston rod of the moving hydraulic cylinder is fixedly mounted with a moving motor through a supporting plate, and one end of the output shaft of the moving motor drives the rotation of the driving gear through a gear.

[0030] Through the above technical solution, the rotation of the driving disk can drive the support bar in the support groove to expand and contract, thereby supporting the grinding wheel. The central through hole of the grinding wheel can be located on the support bar through the support sleeve. The expansion and contraction of the support bar can facilitate the passage of the grinding wheel blank. The insertion bar can limit the driving gear to prevent the driving gear from rotating on its own and driving the support bar to move. The torsion spring can reset the insertion bar after the pressing block presses it. After the gear on the output shaft of the mobile motor is engaged with the driving gear, the rotation of the driving disk can be driven.

[0031] Preferably, the outer surface of the bracket is fixedly mounted to the outer surface of the U-shaped rack, and a gear ring is fixedly mounted on the outer surface of the support sleeve, and the outer surface of the gear ring is meshed with the outer surface of the U-shaped rack.

[0032] Through the above technical solution, the engagement of the gear ring and the U-shaped rack can drive the support sleeve to rotate, so that the grinding wheel blank on the support sleeve can be rotated during the transportation process, which is convenient for uniform drying.

[0033] Preferably, the drying device further comprises a drying shell, the inner wall of the drying shell is fixedly mounted to the outer surface of the annular conveying guide rail, a fan is fixedly mounted on the upper surface of the drying shell, the air outlet end of the fan is fixedly mounted to the outer surface of the air duct through a connecting pipe, the outer surface of the air duct is fixedly mounted to the inner wall of the drying shell, and an electric heating wire is fixedly mounted on the inner wall of one side of the drying shell.

[0034] Through the above technical solution, the heat generated by the electric heating wire is blown through the air duct, which facilitates the drying of the grinding wheel. The transported grinding wheel can be electrically heated and dried along the annular conveying guide rail, dried naturally, and then dried by air blown by the air duct. Multiple drying processes accelerate the drying speed of the grinding wheel.

[0035] The beneficial effects of the present invention are:

[0036] 1. By setting up a clamping device, the grinding wheel blank can be automatically clamped and transported, reducing the input of labor. The clamping jaws can clamp multiple grinding wheel blanks on the material rack, and can transport multiple grinding wheel blanks at a time, speeding up the drying speed. At the same time, the spacing between the clamping jaws is adjustable, which can adapt to the spacing between the distributed support bars on the support sleeve. The grinding wheel blank can be transported on two support sleeves through one clamping jaw.

[0037] 2. By setting up a conveying device, the grinding wheel blank can be automatically conveyed, which is convenient for drying the grinding wheel blank. The grinding wheel blank can be supported by the extension and contraction of the support bar on the support sleeve. At the same time, the gap between the grinding wheel blanks can facilitate the drying of the grinding wheel. The rotation of the support sleeve makes it easy for the grinding wheel to be dried evenly, which solves the existing technical problem of needing to stack the grinding wheels, which easily causes uneven drying of the grinding wheels and affects the quality of the grinding wheels.

[0038] 3. By setting up a drying device, the drying speed can be accelerated. Drying can be carried out through various drying methods such as heating drying, natural drying and wind drying, thereby accelerating the drying speed and increasing the efficiency of grinding wheel production. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 A schematic diagram of a manufacturing device for cutting grinding wheels for the foundry industry proposed by the present invention;

[0040] Figure 2 A perspective view of a pallet conveyor line structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0041] Figure 3 A perspective view of a mobile platform structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0042] Figure 4 A perspective view of a fixed frame structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0043] Figure 5 A perspective view of a clamping structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0044] Figure 6 A three-dimensional diagram of a double-ended screw structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0045] Figure 7 A three-dimensional diagram of a support sleeve structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0046] Figure 8 A perspective view of a mobile motor structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0047] Figure 9 A perspective view of a driving rod structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0048] Figure 10 A perspective view of a driving gear structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0049] Figure 11 A perspective view of a drive disc structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention;

[0050] Figure 12 This is a three-dimensional diagram of the air duct structure of a manufacturing device for cutting grinding wheels in the foundry industry proposed by the present invention.

[0051] In the figure: 1. Bracket; 11. Pallet conveyor line; 12. Material rack; 2. Mobile platform; 21. Adjustment shell; 22. Adjustment motor; 23. Telescopic hydraulic cylinder; 3. Pitch-adjusting frame; 31. Pitch-adjusting motor; 32. Pitch-adjusting screw; 33. Fixed frame; 34. Scissor frame component; 4. Double-headed screw; 41. Clamping claw; 42. Clamping motor; 43. Transfer rod; 5. Annular conveyor guide rail; 51. Support sleeve; 52. Drive rod; 53. Drive disk; 54. Limiting groove; 55. Support bar; 56. Drive gear; 57. Insert strip; 58. Press block; 6. Mobile hydraulic cylinder; 61. Mobile motor; 7. U-shaped rack; 71. Gear ring; 8. Drying shell; 81. Fan; 82. Air duct; 83. Electric heating wire. DETAILED DESCRIPTION

[0052] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0053] A manufacturing device for cutting grinding wheels for the foundry industry comprises the following selected materials: corundum, CBN, C3N4, tungsten carbide powder, metal powder, ceramic powder, talcum powder, organic silicon particles, adhesive, and wetting agent.

[0054] The mass percentage content of each component is: 30-40 parts of corundum, 15-20 parts of CBN, 20-30 parts of C3N4, 5-10 parts of nano-tungsten carbide powder, 10-15 parts of metal powder, 5-10 parts of ceramic powder, 10-15 parts of talc powder, 3-5 parts of organic silicon particles, and 20-30 parts of binder;

[0055] The metal powder is a mixture of 10-25 parts of titanium powder, 10-25 parts of zirconium powder, 10-25 parts of iron powder, and 10-25 parts of magnesium powder;

[0056] The binder is a nickel-based binder.

[0057] Step 1: Ingredients: Weigh the required raw materials according to the mass percentage of each component;

[0058] Step 2: Mixing: Add corundum, CBN, C3N4, and nano tungsten carbide powder into a high-speed mixer and mix for 20 minutes to prepare the mixture A.

[0059] Step 3: Melting: Add the metal powder into a high-temperature furnace and melt it at a temperature of 1300-1500°C for 20 minutes. Add talcum powder and organic silicon particles and stir and mix them. Remove the scum and prepare the mixture B.

[0060] Step 4: Mixing: Mix the mixture A, mixture B and adhesive into a blender, stir evenly and pour into a calcining furnace for calcination at a temperature of 1200-1500°C for 1-1.5 hours, then cool, crush and sieve to obtain a calcined material;

[0061] Step 5: Molding: After adding the calcined material into the mold, use a press to press the molding material into the required shape of the grinding wheel blank;

[0062] Step 6: Drying: Dry the obtained grinding wheel blank through drying equipment;

[0063] Step 7: Firing: Transfer the dried grinding wheel blank to a high-temperature sintering furnace for sintering at a temperature of 600-900°C for 2-2.5 hours. After sintering, allow it to cool naturally.

[0064] Step 8: Processing: Use a lathe or grinder to process the outer circle, plane and aperture of the fired grinding wheel blank to obtain the finished grinding wheel.

[0065] Reference Figure 1-12 As shown, the drying equipment in step six includes a bracket 1, a pallet conveyor line 11, a material rack 12 installed on the pallet conveyor line 11, a clamping device, a conveying device and a drying device.

[0066] like Figure 2 As shown, the pallet conveyor line 11 is located on one side of the bracket 1 and automatically conveys the grinding wheel blanks on the material rack 12. The pallet on the pallet conveyor line 11 can stop moving at a set position to facilitate the clamping device to clamp the grinding wheel blanks on the material rack 12. The pallet conveyor line 11 is U-shaped and can convey the material rack 12 with the grinding wheel blanks and then convey the empty material rack 12 to the other side, so that the dried grinding wheel can be removed by the clamping device and then conveyed.

[0067] like Figure 3-6As shown, the clamping device is arranged on one side of the bracket 1 and clamps and conveys the grinding wheel blank on the material rack 12. The clamping device includes an adjusting mechanism, a distance adjusting mechanism and a clamping mechanism. The adjusting mechanism includes a movable platform 2 for adjusting the position. The movable platform 2 adjusts the position of the clamping mechanism. The distance adjusting mechanism includes a distance adjusting screw 32. The distance adjusting screw 32 adjusts the distance between the clamping mechanisms. The clamping mechanism includes a clamping claw 41. The clamping claw 41 clamps the grinding wheel blank on the material rack 12.

[0068] In order to facilitate the automatic adjustment of the direction of the clamped grinding wheel blank, the mobile platform 2 is arranged on one side of the bracket 1. The outer surface of the slider of the mobile platform 2 is fixedly installed with an adjusting shell 21, and the inner wall of the adjusting shell 21 is fixedly installed with an adjusting motor 22. The outer surface of the adjusting shell 21 is rotatably connected to the telescopic hydraulic cylinder 23, and the output shaft of the adjusting motor 22 drives the telescopic hydraulic cylinder 23 to perform steering action through a gear set.

[0069] The cam 32 is fixed to the workbench 31 so that the cam 32 can move relative to the workbench 31 and move relative to the workbench 31.

[0070] In order to clamp the grinding wheel blank in the material rack 12, the clamping mechanism also includes a double-headed screw 4, the outer surface of the double-headed screw 4 is rotatably connected to the outer surface of the fixed frame 33 through a bearing. In order to drive the clamping jaw 41 to move relative or oppositely, the outer surface of the clamping jaw 41 is threadedly connected to the outer surface of the double-headed screw 4. The arc-shaped clamping block on the clamping jaw 41 is detachable, which is convenient for replacing the grinding wheel according to different gears. One end of the clamping jaw 41 is slidably plugged into the outer surface of the fixed frame 33.

[0071] The two bevel gears are respectively fixed on one end of the double-headed screw 4 and the outer surface of the fixed frame 33 through bearings. In order not to affect the spacing adjustment of the clamping jaws 41, the bevel gear located on the fixed frame 33 is slidably inserted into the outer surface of the transmission rod 43.

[0072] like Figure 7-11 As shown, the conveying device is arranged on the outer surface of the bracket 1, and the conveying device conveys the grinding wheel blank clamped by the clamping device. The conveying device includes an annular conveying guide rail 5, a supporting mechanism and a rotating mechanism. The supporting mechanism includes a support bar 55 for supporting, and the support bar 55 supports the grinding wheel blank. The rotating mechanism includes a U-shaped rack 7, and the U-shaped rack 7 drives the grinding wheel blank to rotate.

[0073] In order to realize the transportation of grinding wheel blanks, the annular conveying guide rail 5 is fixedly installed on the outer surface of the bracket 1. The outer surface of the outer surface of the slider of the annular conveying guide rail 5 is installed with a support sleeve 51 through a bearing. The center of the grinding wheel passes through the support sleeve 51. In order to drive the support bar 55 to retract and retract, the inner wall of the support sleeve 51 is installed with a driving rod 52 through a bearing. The outer surface of the driving rod 52 is fixedly installed with a driving disk 53 with an arc groove. The arc grooves are distributed in an annular array. The inner wall of the support sleeve 51 is fixedly installed with a limiting groove body 54 distributed at equal distances. In order to drive the support bar 55 to retract and retract in the limiting groove body 54, the inner wall of the limiting groove body 54 is slidably plugged into the outer surface of the support bar 55, and one end of the support bar 55 is slidably plugged into the inner wall of the arc groove of the driving disk 53 through a column.

[0074] In order to drive the driving rod 52 to rotate, a driving gear 56 is fixedly installed on the outer surface of the driving rod 52. In order to prevent the driving gear 56 from rotating on its own, the outer surface of the supporting sleeve 51 is hinged with a plug 57 with a torsion spring through a pin shaft. The torsion spring resets the plug 57, and the outer surface of the plug 57 is slidably plugged into the inner wall of the tooth groove of the driving gear 56. In order to drive the plug 57 to leave the tooth groove of the driving gear 56, a pressing block 58 is fixedly installed on the outer surface of the bracket 1. The outer surface of the pressing block 58 is slidably plugged into one end of the plug 57. In order to drive the driving rod 52 to rotate, a moving hydraulic cylinder 6 is fixedly installed on the outer surface of the bracket 1. A moving motor 61 is fixedly installed on one end of the piston rod of the moving hydraulic cylinder 6 through a support plate. One end of the output shaft of the moving motor 61 drives the rotation of the driving gear 56 through a gear.

[0075] In order to drive the support sleeve 51 to rotate so that the multi-layer grinding wheel blanks on the support sleeve 51 are dried evenly, the outer surface of the bracket 1 is fixedly installed with the outer surface of the U-shaped rack 7, and the outer surface of the support sleeve 51 is fixedly installed with a gear ring 71. The outer surface of the gear ring 71 is engaged with the outer surface of the U-shaped rack 7. As the support sleeve 51 moves, the gear ring 71 can rotate on the U-shaped rack 7.

[0076] like Figure 12 As shown, the drying device includes an air duct 82 for drying. The drying device is arranged on the outer surface of the conveying device, and the air duct 82 dries the grinding wheel blank conveyed by the conveying device.

[0077] In order to dry the grinding wheel blank, the drying device also includes a drying shell 8, the inner wall of the drying shell 8 is fixedly mounted on the outer surface of the annular conveying guide rail 5, and a fan 81 is fixedly mounted on the upper surface of the drying shell 8. The air outlet end of the fan 81 is fixedly mounted on the outer surface of the air duct 82 through a connecting pipe. The outer surface of the air duct 82 is fixedly mounted on the inner wall of the drying shell 8, and an electric heating wire 83 is fixedly mounted on the inner wall of one side of the drying shell 8.

[0078] Working principle: The grinding wheel blank to be dried is placed in the material rack 12, the pallet conveyor line 11 is started, and the material rack 12 is transported. After reaching the set position, the telescopic hydraulic cylinder 23 on the mobile platform 2 is started, driving the clamping jaws 41 to be located directly above the grinding wheel on the material rack 12. The mobile platform 2 controls the telescopic hydraulic cylinder 23 to descend, so that each set of clamping jaws 41 can be located on both sides of each grinding wheel. The clamping motor 42 on the adjustable distance frame 3 is controlled to start. The clamping motor 42 drives the transmission rod 43 to rotate through the cooperation of the belt and the pulley. The transmission rod 43 drives the double-headed screw 4 to rotate through the bevel gear group, so that the clamping jaws 41 approach the grinding wheel and clamp the grinding wheel.

[0079] After the clamping is completed, the mobile platform 2 drives the grinding wheel to rise, so that the grinding wheel leaves the material rack 12, the telescopic hydraulic cylinder 23 retracts, and the adjusting motor 22 in the adjusting housing 21 is started to drive the telescopic hydraulic cylinder 23 to rotate ninety degrees, so that the grinding wheel perpendicular to the ground can be parallel to the ground, keeping the center hole of the grinding wheel and the center line of the support sleeve 51 on the upper annular conveying guide rail 5 on the same horizontal line, the distance adjusting motor 31 on the distance adjusting frame 3 is started, driving the rotation of the distance adjusting screw rod 32, and the distance adjusting screw rod 32 drives the two fixed frames 33 threadedly connected thereto to move within the distance adjusting frame 3, and the movable fixed frame 33 pulls the remaining movable fixed frame 33 installed therewith through the scissors frame component 34 to move, and the movement of the fixed frame 33 drives the clamping claws 41 to adjust the spacing, so that the spacing between the grinding wheels is equal to the spacing between the support bars 55, the upper grinding wheel moves upward, and the lower grinding wheel moves downward, completing the spacing adjustment;

[0080] The movable platform 2 drives the distance adjusting frame 3 to rise, so that the grinding wheel can be sleeved on the support sleeve 51, and the upper end grinding wheel can be located above the support bar 55. The movable motor 61 is started, and the driving gear 56 is driven to rotate through the gear. The driving gear 56 drives the driving rod 52 in the support sleeve 51 to rotate, thereby driving the rotation of the driving disk 53. The driving disk 53 can drive the support bar 55 in the limiting groove body 54 to move outward of the support sleeve 51 through the arc groove to perform the expansion action. The support bar 55 can contact the lower surface of the grinding wheel to support the grinding wheel. Under the drive of the clamping motor 42, the double-headed screw 4 drives the clamping claw 41 to move outward to release the clamping of the grinding wheel. The grinding wheel is placed on the support bar 55, and the movable platform 2 drives the telescopic hydraulic cylinder 23 to descend, so that the distance adjusting frame 3 leaves the support sleeve 51.

[0081] The annular conveying guide rail 5 starts, drives the support sleeve 51 to move, and the insertion strip 57 on the support sleeve 51 leaves the pressing block 58 and is reset under the action of the torsion spring. One end of the insertion strip 57 is inserted into the tooth groove of the driving gear 56 to limit the driving gear 56, and the moving hydraulic cylinder 6 drives the moving motor 61 to rise. As the support sleeve 51 moves, the gear ring 71 on the support sleeve 51 rotates on the U-shaped rack 7, driving the support sleeve 51 to rotate, so that the rear support sleeve 51 enters the corresponding position. The insertion strip 57 on the rear support sleeve 51 is pressed after passing through the pressing block 58, and the insertion strip 57 leaves the fixation on the driving gear 56, and the moving hydraulic cylinder 6 pushes the gear on the moving motor 61 to mesh with the driving gear 56, so as to drive the rotation of the driving rod 52. The steering motor drives the spacing frame 3 to flip, so that the grinding wheel at the lower end can be located at the upper end, and the grinding wheel is placed on another support sleeve 51;

[0082] The support sleeve 51 drives the grinding wheel into the drying shell 8, and the air is sucked by the fan 81 and then transported into the air duct 82. After the electric heating wire 83 is turned on, hot air is blown to dry the grinding wheel. After the heated and dried grinding wheel leaves the drying shell 8, it is transported and can be naturally dried. Then it moves into the other side of the drying shell 8 and is air-dried. After drying is completed, it moves out of the drying shell 8, is clamped by the clamping claws 41 on the other side, and is placed on the material rack 12 above the pallet conveyor line 11.

[0083] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A drying device for cutting grinding wheels in the foundry industry, characterized by: The drying device comprises a bracket (1), a pallet conveyor line (11), a material rack (12) installed on the pallet conveyor line (11), a clamping device, a conveying device, and a drying device; A conveying device, the conveying device is arranged on the outer surface of the bracket (1), the conveying device conveys the grinding wheel blank clamped by the clamping device, the conveying device includes an annular conveying guide rail (5), a support mechanism and a rotating mechanism, the support mechanism includes a support bar (55) for supporting, the support bar (55) supports the grinding wheel blank, the rotating mechanism includes a U-shaped rack (7), and the U-shaped rack (7) drives the grinding wheel blank to rotate; The annular conveying guide rail (5) is fixedly mounted on the outer surface of the bracket (1); the outer surface of the slider of the annular conveying guide rail (5) is mounted with a support sleeve (51) via a bearing; the inner wall of the support sleeve (51) is mounted with a driving rod (52) via a bearing; the outer surface of the driving rod (52) is fixedly mounted with a driving disk (53); the inner wall of the support sleeve (51) is fixedly mounted with limiting grooves (54) distributed at equal distances; the inner wall of the limiting grooves (54) is slidably plugged into the outer surface of the support bar (55); one end of the support bar (55) is slidably plugged into the inner wall of the arc groove of the driving disk (53) via a column; A driving gear (56) is fixedly mounted on the outer surface of the driving rod (52); a strip (57) with a torsion spring is hingedly mounted on the outer surface of the supporting sleeve (51) via a pin shaft; the outer surface of the strip (57) is slidably plugged into the inner wall of the tooth groove of the driving gear (56); a pressing block (58) is fixedly mounted on the outer surface of the bracket (1); the outer surface of the pressing block (58) is slidably plugged into one end of the strip (57); a mobile hydraulic cylinder (6) is fixedly mounted on the outer surface of the bracket (1); a mobile motor (61) is fixedly mounted on one end of the piston rod of the mobile hydraulic cylinder (6) via a supporting plate; and one end of the output shaft of the mobile motor (61) drives the driving gear (56) to rotate via a gear.

2. The drying device for cutting grinding wheels in the foundry industry according to claim 1, characterized in that: The pallet conveying line (11) is located on one side of the bracket (1) and automatically conveys the grinding wheel blank on the material rack (12); A clamping device, the clamping device is arranged on one side of the bracket (1) and performs a clamping and conveying action on the grinding wheel blank on the material rack (12), the clamping device includes an adjustment mechanism, a distance adjustment mechanism and a clamping mechanism, the adjustment mechanism includes a movable platform (2) for adjusting the position, the movable platform (2) performs a position adjustment action on the clamping mechanism, the distance adjustment mechanism includes a distance adjustment screw (32), the distance adjustment screw (32) adjusts the distance between the clamping mechanisms, the clamping mechanism includes a clamping claw (41), and the clamping claw (41) performs a clamping action on the grinding wheel blank on the material rack (12); A drying device, comprising an air duct (82) for drying, the drying device being arranged on the outer surface of the conveying device, the air duct (82) performing a drying action on the grinding wheel blank conveyed by the conveying device.

3. The drying device for cutting grinding wheels in the foundry industry according to claim 2, characterized in that: The mobile platform (2) is arranged on one side of the bracket (1); an adjusting housing (21) is fixedly mounted on the outer surface of the slider of the mobile platform (2); an adjusting motor (22) is fixedly mounted on the inner wall of the adjusting housing (21); a telescopic hydraulic cylinder (23) is rotatably connected to the outer surface of the adjusting housing (21); and an output shaft of the adjusting motor (22) drives the telescopic hydraulic cylinder (23) through a gear set to perform a steering action.

4. The drying device for cutting grinding wheels in the foundry industry according to claim 3, characterized in that: The pitch adjustment mechanism further comprises a pitch adjustment frame (3), one end of the pitch adjustment frame (3) is fixedly mounted to one end of the piston rod of the telescopic hydraulic cylinder (23), a pitch adjustment motor (31) is fixedly mounted on the outer surface of the pitch adjustment frame (3), one end of the conveying shaft of the pitch adjustment motor (31) is fixedly mounted to one end of the pitch adjustment screw rod (32), the other end of the pitch adjustment screw rod (32) is fixedly mounted to the outer surface of the pitch adjustment frame (3) through a bearing, a fixing frame (33) is slidably inserted into the inner surface of the pitch adjustment frame (3), the fixing frames (33) located at both ends of the pitch adjustment screw rod (32) are threadedly connected to the outer surface of the pitch adjustment screw rod (32), and a scissors frame component (34) is fixedly mounted on the outer surface of the fixing frame (33).

5. The drying device for cutting grinding wheels in the foundry industry according to claim 4, characterized in that: The clamping mechanism further comprises a double-ended screw (4), the outer surface of the double-ended screw (4) being rotatably connected to the outer surface of the fixing frame (33) via a bearing, the outer surface of the clamping claw (41) being threadedly connected to the outer surface of the double-ended screw (4), one end of the clamping claw (41) being slidably plugged into the outer surface of the fixing frame (33), a clamping motor (42) being fixedly mounted on the outer surface of the distance adjusting frame (3), a transmission rod (43) being mounted on the outer surface of the distance adjusting frame (3) via a bearing, the other end of the transmission rod (43) being connected to the outer surface of the fixing frame (33) via a bearing. The outer surface of the fixing frame (33) is fixedly installed, one end of the output shaft of the clamping motor (42) drives the rotation of the transmission rod (43) through a belt and a pulley, and the outer surface of the transmission rod (43) drives the rotation of the double-headed screw (4) through a bevel gear set, and the bevel gear set is composed of two bevel gears, and the two bevel gears are fixedly installed on one end of the double-headed screw (4) and the outer surface of the fixing frame (33) through bearings, and the bevel gear located on the fixing frame (33) is slidably inserted into the outer surface of the transmission rod (43).

6. The drying device for cutting grinding wheels in the foundry industry according to claim 1, characterized in that: The outer surface of the bracket (1) is fixedly mounted to the outer surface of the U-shaped rack (7), and a gear ring (71) is fixedly mounted to the outer surface of the support sleeve (51), and the outer surface of the gear ring (71) is meshed with the outer surface of the U-shaped rack (7).

7. The drying device for cutting grinding wheels in the foundry industry according to claim 2, characterized in that: The drying device further comprises a drying shell (8), the inner wall of the drying shell (8) being fixedly mounted on the outer surface of the annular conveying guide rail (5), a fan (81) being fixedly mounted on the upper surface of the drying shell (8), an air outlet end of the fan (81) being fixedly mounted on the outer surface of the air duct (82) via a connecting pipe, the outer surface of the air duct (82) being fixedly mounted on the inner wall of the drying shell (8), and an electric heating wire (83) being fixedly mounted on the inner wall of one side of the drying shell (8).

Citation Information

Patent Citations

  • Preparation technology of diamond grinding wheel disc

    CN109500756A