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681results about "Casting plants" patented technology

Optical reflector for reducing radiation heat transfer to hot engine parts

A high temperature gas turbine component for use in the gas flow path that comprises a specular optical reflector coating system. A thin specular optical reflector coating system is applied to the gas flow path of the component, that is, the surface of the component that forms a boundary for hot combustion gases. The component typically includes a thermal barrier coating overlying the high temperature metallic component that permits the component to operate at elevated temperatures. The thermal barrier coating must be polished in order to provide a surface that can suitably reflect the radiation into the gas flow path. The thin reflector coating system comprises a thin high temperature and corrosion resistant refractory stabilizing layer, which is applied over a thin reflective metal layer, which is applied over a thin high temperature and corrosion resistant refractory sealing layer. The coating system is applied over the polished thermal barrier coating by a process that can adequately adhere the reflector to the polished surface without increasing the roughness of the surface. The coating system reflects radiation back into the hot gas flow path or into the atmosphere. The reflected radiation is not focused onto any other hardware component. The design of the component is such that the radiation is returned to the gas flow path or sent to the atmosphere rather than absorbed into a component that only serves to increase the temperature of such a component.
Owner:GENERAL ELECTRIC CO

Non die-casting type digitalization fast manufacturing method

The invention discloses a casting manufacturing method for general sand casting, which pertains to a digital-driven rapid manufacturing casting technology. The steps of the process are: the establishment of a model, the establishment of a casting system, the simulation of the casting process, the evaluation and the optimization; a molding sand with a certain proportion is mixed for preparation according to the requirements of the performance of a cast, thus preparing a sand billet; a procedure code is compiled according to the shape of a processing cavity, and the procedure code is input to a sand numerical control machine tool; the cast and a core are processed; the cast is cleared and detected; the core setting and the assembly of the cast are carried out; and the casting is carried out to form the cast. The casting manufacturing method adopts the casting and the cutting machining technologies for organic combination, which is a new cast production method. The numerical control cutting technology is adopted for processing the complicated large cast directly, which can not only eliminate the chain for manufacturing the mold, but can also improve the processing precision of the cast, reduce the thickness of the cast, improve the rigidity and reduce the weight; furthermore, the method has the green advantages of saving materials and reducing energy consumption.
Owner:ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH

CNC instructions for solidification fixturing of parts

A customer transmits their 3D CAD file for a part to be total profile machined. Computer analysis of the transmitted CAD file produces CNC machining instructions, which are transmitted back to an address defined by the customer. The customer can then use the transmitted CNC machining instructions to total profile machine their own part using their own CNC mill at the location where the part is likely needed. The transmitted instructions include not only the tool paths for CNC machining of the total profile of the part, but also for additional features formed into the encircling portion of a material block from which the part is to be total profile machined. For instance, the CNC machining instructions transmitted back to the customer can define a registration recess and / or channels or undercuts for fluid support material on an A-side of a material block. After the A-side of the block is machined, the customer adds and solidifies fluid support material into the machined recess. The CNC mill is then used to machine a support surface into a portion of the solidified support material surface. A registration fixture is applied into contact with the support surface CNC machining on the B-side of the material block is then performed while the part is supported by the solidified support material, substantially separating the part from the encircling block of material. The support material is then removed, such as by dissolving, freeing the part from the encircling block of material.
Owner:PROTOLABS INC

Manufacturing method of titanium compressor wheel

The present invention provides a manufacturing method of high precision titanium compressor wheel in which by removing pads attached on an entire surface entirely as a machining allowance in manufacturing process, dimensional accuracy at the time of manufacturing is intensified, and correction work of dynamic balance (rotation balance) is simplified or omitted so as to improve yield of products and suppress boosting of manufacturing cost. The outer peripheral face of a front cast boss portion of a cast titanium product is fixed with a chuck of lathe. A plurality of receiving plates projecting from the lathe are positioned between respective cast blades and front ends thereof are pressed against a disc-like large-diameter front end face formed on a rear half portion of a cast core portion. With a large-diameter front end face of the cast core portion and the outer peripheral face of the front cast boss portion as reference plane, the cast titanium product is held by the chuck and receiving plates and rotated. By turning the end face and outer peripheral face of a rear cast boss portion, the rear face and outer peripheral face of the cast core portion and trailing edges of cast full blades and cast splitter blades, portions corresponding to the pads at these portions are removed from the cast titanium product.
Owner:AIKOKU ALPHA

Casting production line

The invention provides a casting production line. The casting production line comprises a modeling line, a casting line, a first engine driven conveying roller line, a second engine driven conveying roller line, a first reversing machine, a first box pushing machine, a second reversing machine, a second box pushing machine, a third reversing machine, a third box pushing machine, a fourth reversing machine and a fourth box pushing machine. The first engine driven conveying roller line is connected between the output end of the modeling line and the input end of the casting line, and accordingly a sand box can be conveyed to the casting line. The second engine driven conveying roller line is connected between the output end of the casting line and the input end of the modeling line, and accordingly the sand box can be conveyed to the modeling line. The casting line, the first engine driven conveying roller line, the casting line and the second engine driven conveying roller line which are sequentially connected end to end are combined to form the casting production line, under the action of the two engine driven conveying roller lines, the production line can still operate normally when the sand box lacks, the modeling line and the casting line can operate in a crossed mode, a complementary function is achieved, and therefore production efficiency is improved.
Owner:NINGGUO ZHICHENG MACHINERY MFG

Production system and production technology for pressure casting

The invention provides a production system and a production technology for a pressure casting, and belongs to the technical field of pressure casting production. The production system for the pressure casting comprises a die casting machine, a heat preserving furnace, an automatic ladle feeder, a coating machine, a piece fetching machine hand and a control system, wherein the die casting machine comprises a die-casting mold, a mold closing mechanism and an injection mechanism; the heat preserving furnace is used for fusing metal raw materials and preserving the heat of the metal raw materials; the automatic ladle feeder is used for adding molten metal in the heat preserving furnace into the injection mechanism; the coating machine is used for coating the die-casting mold; the piece fetching machine hand is used for clamping and putting the pressure casting; the control system is used for controlling the actions of the die casting machine, the automatic ladle feeder, the coating mechanism and the piece fetching machine hand. The invention further provides the production technology for the pressure casting, and the production system for the pressure casting is adopted. According to the production system and the production technology for the pressure casting provided by the invention, the production for the pressure casting is more automated, the adoption of manual operation is avoided, the manpower is saved, the production cost is reduced, and the production efficiency is improved.
Owner:SICHUAN GRAND ROYAL TECH COMPANY

Transfer system of molten iron

The invention relates to the technical field of molten iron transfer, in particular to a transfer system of molten iron. The system comprises a front furnace transfer rail, a plurality of melting furnaces are arranged on one side of the front furnace transfer rail along the length direction of the furnace front transfer rail, the other side is provided with a plurality of middle transfer rails which are arranged to be perpendicular to the the furnace front transfer rail, and at least one front transfer trolley used for receiving the molten iron in the melting furnaces is arranged on the frontfurnace transfer rail; middle transfer trolleys are arranged on the middle transfer rails, spheroidizing stations are arranged at the tail ends of the middle transfer rails, the spheroidizing stationsare connected with lifting tilting turning rails, and the tail ends of the lifting tilting turning rails are provided with ground rotation rails; and the ground rotating rails are connected with casting rails, casting machines are arranged at the tail ends of the casting rails, lifting tilting turning trolleys are arranged on the lifting tilting turning rails. The lifting tilting turning trolleysare used for receiving casting ladles in the spheroidizing stations, and the lifting tilting turning trolleys are used for travelling on the lifting tilting turning rails, the ground rotation rails and the casting rails to transfer the molten iron in the casting ladles into the casting machines.
Owner:山东杰创机械有限公司

Novel casting technique of semitrailer brake drum

The invention relates to a novel casting technique of a semitrailer brake drum. The novel casting technique of the semitrailer brake drum comprises the following steps of: manufacturing an inner mold shell and a pouring cup; regulating the temperature of an iron mold, covering with sands, and modeling; checking by turning over a mold; assembling a shell mold; filling iron shots; pouring and cooling; turning over the mold, discharging elements, assembling the elements, and recovering; carrying out magnetic separation, and screening; dedusting and cleaning. No deformation of the brake drum is ensured fully; the steel shots are filled in an internal mold sand shell; poured steel liquids generate pressure inward; firstly, because of the 'arch bridge principle', the internal mold sand shell has great support force; and then the steel shots also can block the pressure by steel liquids, and the internal mold sand shell cannot be cracked or deformed absolutely. Before cast elements are condensed and contracted, the internal mold sand shell is scattered, the filled steel shots are at the scattered state, the deformability of the cast elements in contraction is ensured fully, so that free contraction instead of hindered contraction is formed; a bottom-pouring-type pouring mode is adopted, air is discharged smoothly; the cracking possibility at the crossed part is reduced; air holes of the cast elements caused by dampness of a sand mold are prevented; the novel casting technique of the semitrailer brake drum is an environment-friendly casting technique.
Owner:FUDI PRECISION CASTING

Full-automatic twelve-station centrifugal casting machine

The invention relates to an automatic centrifugal casting machine with 12 work-stations in a technical field of mechanical engineering. The machine of the invention comprises: a second motor, a reducer and a divided mechanism input end of a cam roller gear are connected through a coupling. A big plate is arranged on a main shaft, the shaft direction of which is fixed by a first lock bolt; a damping mechanism is also arranged on the main shaft; the main shaft is arranged on a front bearing seat and a back bearing seat, and the circle of the big plate is 12-sided boundaries used for arranging 12 centrifugal casting machines. The first motor is arranged on an end of the big plate and a pulley is arranged on a shaft between the tail part of the centrifugal machine and the shaft of the first motor. The power of the first motor is transmitted to the centrifugal casting machine through 3 triangle belts, and the power supply wire of the first motor goes to a ring-slipping mechanism through the inner holes of the main shaft, and the front part of the centrifugal casting machine is provided with a cylinder die. The automatic centrifugal casting machine with 12 work station greatly changes the working environment of the casting workers, reduces the working intensity of the workers, improves the safety factor of the heat working workers and meanwhile reduces the load of the staff and improves the quality and output of the products.
Owner:SHANGHAI JIAO TONG UNIV

All-direction wheel type movable heavy casting robot

The invention discloses an all-direction wheel type movable heavy casting robot. The all-direction wheel type movable heavy casting robot comprises a four-wheel drive movable platform, a slewer, a lifting device, an in-parallel working arm, a balance weight device, an end effector and a binocular visual system. The four-wheel drive movable platform adopts a four-wheel all-direction moving and four-corner stagnation point self-balancing supporting manner, long-distance flexible and stable walking and stagnation point self-balancing supporting are achieved, the supporting stability of the work is improved, and a robot body further has five freedoms of motion of three moving actions and two rotating actions. The slewer and the lifting device can achieve slewing adjusting and lifting adjusting correspondingly, the four-freedom-degree in-parallel working arm can carry out posture adjustment on the end effector, different end effectors can be replaced according to working requirements, requirements of different operations of core assembling, core discharging, pouring, carrying and the like of middle-large size castings are met, the working efficiency, the quality and the safety of the casting robot are improved, and the labor intensity of operators and the production cost are reduced.
Owner:ANHUI UNIV OF SCI & TECH

Sand-mould casting system

The invention discloses a sand-mould casting system, which comprises an iron type sand die and the like, wherein the iron mould sand die is combined by an upper die and a lower die to form a die cavity; an upper wall and a lower wall are respectively provided with a through hole communicated with the die cavity; a combined rail comprises a casting light rail, a die-compounding light rail and two parallel lateral light rails, wherein the casting light rail and the die-compounding light rail are in parallel; the two lateral light rails are respectively and vertically connected to two ends of the casting light rail and the die-compounding light rail; one side of the casting light rail is provided with a weighing and casting device; the iron mould sand die subjected to die compounding is arranged on the die-compounding light rail and enters the casting light rail after successively passing through the die-compounding light rail and one lateral light rail; the top of the through hole in the upper wall of the iron mould sand die just faces to the casting hole of the weighing and casting device; the casted iron mould sand die enters a die-splitting turnover device to separate the upper die from the lower die; one side of the die-splitting turnover device is provided with a die turnover ejection device used for ejecting out a workpiece in the die; then, the upper die and the lower die successively pass through a sand falling and vibrating device, a temperature control and sand ejecting and molding device and a turnover die-compounding device; and the turnover die-compounding device is positioned on one side of the die-compounding light rail.
Owner:HANGZHOU HUNING ELEVATOR PARTS CO LTD
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