Aluminum foil waist-shaped hole cutting device and use method thereof
Through the design of rotating outer roller and fixed inner roller, combined with suction and push plate mechanism, the problem of waste paper adhesion and scattering during the cutting of waist-shaped holes in aluminum foil is solved, and efficient waste paper collection and production environment cleaning are achieved.
Patent Information
- Application Number
- CN202311004563.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-10
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2043-08-10
AI Technical Summary
During the process of cutting waist-shaped holes in aluminum foil, waste paper easily adheres to the cutter roller, affecting the cutting quality and scattering everywhere, resulting in an unclean production environment.
The rotatable outer roller and fixed inner roller structure are adopted, combined with the suction mechanism and the push plate mechanism, to achieve negative pressure suction and directional discharge of waste paper, avoiding waste paper adhesion and scattering.
It improves cutting stability and product quality, keeps the production environment clean, and ensures effective collection of waste paper.
Smart Images

Figure CN117001763B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cigarette making equipment, and in particular to a device for cutting waist-shaped holes in aluminum foil and a method for using the device. Background Art
[0002] Popping bead cigarettes are cigarettes with a small liquid bead inside the filter. The liquid inside this small bead can make the cigarette more fragrant during the sucking process, enhancing the aroma or characteristics, making the smoker have a more comfortable experience. To make it easier for both buyers and sellers to judge the specific flavor of popping bead cigarettes, corresponding waist-shaped holes are cut into the aluminum foil between the cigarette box and the popping bead cigarettes. Through the waist-shaped holes, the location of the popping bead inside the cigarette can be observed, and the flavor of the popping bead cigarette can be determined by observing the color of the location. In the actual production process of the aluminum foil used for popping bead cigarettes, it is necessary to use a cutting roller and a pressure roller to rotate relative to each other to cut and punch the aluminum foil during transmission.
[0003] Patent application number CN202222892526.8 discloses a device for cutting aluminum foil into special shapes. The device comprises a frame, which is composed of a base and vertical plates mounted on both sides above the base. The vertical plates are provided with guide rollers, pressure rollers, and cutter rollers in sequence from top to bottom. The vertical plates on both sides are provided with side plates via positioning pins, and the side plates are rotatable relative to the positioning pins. One end of the side plate is connected to a distance adjustment assembly, and the other end is connected to the end of the pressure roller. The distance adjustment assembly is mounted on the frame. The above technical solution realizes the cutting operation of aluminum foil by counter-rotating the cutter roller and the pressure roller, and then using a waist-shaped cutter. At the same time, the steel roller and the rubber roller cooperate to achieve accurate guidance of the aluminum foil. A cross-shaped groove is provided on the rotating shaft and corresponds to the cross-shaped protrusion on the cutter plate, which can realize quick disassembly and precise positioning during operation. The inclination of the side plates can be changed by the distance adjustment assembly, thereby realizing the adjustment of the distance between the pressure roller and the cutter roller. However, the above solution has the following technical problems:
[0004] 1. Waste paper generated during the cutting and punching process of waist-shaped holes is easy to adhere to the cutter and cutter roller, which has an adverse effect on the continuous cutting and punching of the cutter roller and ultimately affects the product quality;
[0005] 2. The waste paper generated during the cutting and punching process of the waist-shaped holes is light in weight and easily scatters as the cutter roller rotates, affecting the cleanliness of the production environment. Summary of the Invention
[0006] To solve the above technical problems, the present invention provides an aluminum foil paper waist-shaped hole cutting device, comprising a cutter roller and a pressure roller that can rotate relative to each other to punch holes in the aluminum foil paper, the cutter roller comprising a rotating outer roller and a fixed inner roller that are sealed and rotatable, the rotating outer roller being provided with a first waist-shaped hole, the first waist-shaped hole being provided with a waist-shaped cutter, the fixed inner roller being provided with an inner roller cavity, and a second waist-shaped hole corresponding to the first waist-shaped hole being provided on the top, the inner roller cavity being connected to a discharge pipe connected to a waste paper box, the inner roller cavity being provided with a suction mechanism, the suction mechanism sucking waste paper from the cutter into the inner roller cavity, and finally discharging the waste paper into the waste paper box.
[0007] Preferably, the cutter roller and the pressure roller are installed on a frame, and the frame is provided with a first motor that drives the cutter roller to rotate and a second motor that drives the pressure roller to rotate, the pressure roller is located obliquely above the cutter roller, and guide rollers are provided upstream and downstream of the cutter roller and the pressure roller respectively, and a third motor drives the guide rollers to rotate, and aluminum foil paper is fed from below the abutment point of the cutter roller and the pressure roller, and discharged from above the abutment point of the cutter roller and the pressure roller.
[0008] Preferably, the rotating outer roller has a circular outer roller cavity, one end of the rotating outer roller is open and provided with an annular sealing cover, and the other end is provided with an outer roller shaft, the annular sealing cover is sealed and rotatably connected to the fixed inner roller, and the outer roller shaft is connected to the first motor; the fixed inner roller has a rectangular inner roller cavity, one end of the fixed inner roller is open and provided with a circular sealing cover, and the other end is provided with a connecting shaft, the circular sealing cover is provided with an inner roller shaft, and the connecting shaft is rotatably connected to the outer roller cavity of the rotating outer roller.
[0009] Preferably, the inner roller cavity is sealed and separated from top to bottom into a suction cavity and a discharge cavity by a partition group, and the partition group includes an inclined partition, a flip partition and a horizontal partition, the inclined partition is fixed at one end away from the circular sealing cover, the horizontal partition is fixed at one end close to the circular sealing cover, the flip partition can be rotatably arranged between the inclined partition and the horizontal partition and can be flipped 180° under the control of the flip driving mechanism, the second waist-shaped hole is located above the inclined partition, the suction mechanism is provided at one end of the suction cavity close to the circular sealing cover, and a push plate mechanism is provided at one end of the discharge cavity away from the circular sealing cover, and the other end is connected to the discharge pipe, and the push plate mechanism can push the waste paper in the discharge cavity into the discharge pipe.
[0010] Preferably, the circular sealing cover includes an inner circular cover and an outer circular cover arranged at intervals, the inner circular cover blocks the inner roller cavity, the outer circular cover is rotatably connected to the annular sealing cover, the inner roller shaft passes through the outer circular cover and is fixedly connected to the inner circular cover, and the discharge pipe seal passes through the inner circular cover and the outer circular cover.
[0011] Preferably, the suction mechanism includes a ring gear, a large gear, a small gear and an impeller, the ring gear is fixed to the inner ring wall of the rotating outer roller, the large gear meshing with the ring gear and the small gear meshing with the large gear can be rotatably installed in the gap between the inner circular cover and the outer circular cover, the rotating shaft seal of the small gear can be rotated through the inner circular cover and then connected to the impeller, the suction end of the impeller is fixed with a filter plate for blocking waste paper, and an exhaust channel is provided in the side wall of the fixed inner roller, one end of the exhaust channel is connected to the exhaust end of the impeller, and the other end is connected to the discharge chamber away from the end of the discharge pipe.
[0012] Preferably, the flipping drive mechanism includes a horizontal cylinder fixed on the fixed inner roller, a first bidirectional memory metal strip and a first spring are horizontally fixed in the horizontal cylinder, the first bidirectional memory metal strip is connected to the wire, and can extend when powered and heated, and shorten after heating is stopped, the free ends of the first bidirectional memory metal strip and the first spring are connected to the sliding rod, the sliding rod can slide horizontally in the horizontal cylinder, the free end of the sliding rod is provided with a threaded groove, the flippable partition includes a partition body, a driving shaft is provided at one end of the partition body facing the sliding rod, and a driven shaft is provided at the other end, the driving shaft is provided with a thread corresponding to the threaded groove, and the driven shaft is rotatably connected to the horizontal partition.
[0013] Preferably, sealing strips are provided on both sides of the partition body abutting against the inner wall of the inner roller cavity; an annular gap is provided between the rotating outer roller and the fixed inner roller, and a connecting ring is fixedly sleeved on the outer ring wall of the fixed inner roller and is sealed and rotatably connected to the rotating outer roller, and a third waist-shaped hole corresponding to the second waist-shaped hole is provided on the connecting ring.
[0014] Preferably, the push plate mechanism includes a rectangular push plate that can slide horizontally along the discharge chamber, an air chamber is provided inside the rectangular push plate, a plurality of air outlet holes are provided at one end facing the discharge pipe, and the other end is respectively connected to the push plate driving mechanism and the telescopic tube, one end of the telescopic tube is sealed and connected to the exhaust channel, and the other end is sealed and connected to the air chamber, the push plate driving mechanism includes a hydraulic cylinder, a piston is provided in the hydraulic cylinder, one end of the piston is connected to a second bidirectional memory metal strip and a second spring, and the other end is filled with pressurized liquid and connected to a horizontal sealed telescopic sleeve, the free end of the sealed telescopic sleeve is connected to the rectangular push plate, the second bidirectional memory metal strip is connected to a wire, and can extend when powered on and heated, and shorten after the heating is stopped.
[0015] The present invention provides a method for using a device for cutting waist-shaped holes in aluminum foil, comprising the following steps:
[0016] Step S100, starting the device, the suction mechanism sucks the inner roller cavity of the fixed inner roller, and the rotating outer roller and the pressure roller of the cutter roller rotate relative to each other to punch and cut the aluminum foil;
[0017] Step S200: After cutting is completed, the waste paper enters the first waist-shaped hole of the rotating outer roller from the cutter. The rotating outer roller continues to rotate until it connects with the second waist-shaped hole above the fixed inner roller. The waste paper in the first waist-shaped hole is sucked into the inner roller cavity.
[0018] Step S300: After a certain period of cutting time, the waste paper in the inner roller cavity is discharged from the discharge pipe into the waste paper box, completing the collection of the waste paper.
[0019] Compared with the prior art, the present invention has the following beneficial technical effects:
[0020] 1. The present invention realizes the cutting and punching of aluminum foil by the cutter roller and the negative pressure suction storage of waste paper by the rotatably sleeved rotating outer roller and fixed inner roller. On the one hand, it prevents the waste paper generated during cutting and punching from adhering to the cutter and affecting the normal cutting of the cutter, thereby improving cutting stability and product quality. On the other hand, it prevents the waste paper from being scattered irregularly and improves the cleanliness of the production environment.
[0021] 2. The inner roller cavity of the fixed inner roller is sealed and separated from top to bottom by a partition group into a suction chamber and a discharge chamber. A suction mechanism is set in the suction chamber to suck in waste paper, and a push plate mechanism is set in the discharge chamber to discharge waste paper, further improving the suction and discharge effects of waste paper;
[0022] 3. The suction mechanism can directly convert the rotational force of the rotating outer roller into suction force, with a compact structure;
[0023] 4. By utilizing the length change of the first bidirectional memory metal strip at different deformation temperatures, and combining it with the threaded connection between the drive shaft of the reversible partition and the threaded groove of the slide rod as the driving structure, the reversible partition can be quickly flipped a second time, ensuring that all waste paper in the intake chamber is discharged into the discharge chamber.
[0024] 5. The second bidirectional memory metal strip changes length at different temperatures, and is paired with a hydraulically driven sealed telescopic sleeve as the driving structure of the rectangular push plate. At the same time, the air in the exhaust channel enters the air cavity of the rectangular push plate through the telescopic tube and is blown out from the air outlet. The airflow from the air outlet, combined with the push of the rectangular push plate, can quickly and completely discharge the waste paper in the discharge cavity into the discharge pipe.
[0025] In summary, the aluminum foil waist-shaped hole cutting device provided by the present invention can effectively prevent waste paper generated during the cutting and punching process of the waist-shaped holes from adhering to the cutter and the cutter roller, thereby improving process stability and product quality, and can prevent waste paper from scattering everywhere, thereby improving the cleanliness of the production environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In the drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the present invention, but not all. It is clear that those skilled in the art can derive other drawings from these drawings without inventive effort.
[0027] Figure 1 It is a structural schematic diagram of the present invention;
[0028] Figure 2 It is the front view of the present invention;
[0029] Figure 3 for Figure 2 AA cross-sectional view;
[0030] Figure 4 It is a three-dimensional structural cross-sectional view of the cutting roller;
[0031] Figure 5 Schematic diagram of the three-dimensional structure of the cutter;
[0032] Figure 6 Schematic diagram of the three-dimensional structure of the circular sealing cover;
[0033] Figure 7 Schematic diagram of the three-dimensional structure of the suction mechanism;
[0034] Figure 8 It is the right side view of the cutter roller;
[0035] Figure 9 for Figure 5 BB cross-sectional view;
[0036] Figure 10 for Figure 6 A partial enlarged view of middle A;
[0037] Figure 11 Schematic diagram of the three-dimensional structure of the reversible partition;
[0038] Figure 12 A perspective view of the exhaust passage in the fixed inner roller.
[0039] Explanation of reference numerals: 1. frame; 2. cutter roller; 21. rotating outer roller; 211. first waist-shaped hole; 212. cutter; 213. outer roller cavity; 214. annular sealing cover; 215. outer roller shaft; 22. fixed inner roller; 221. second waist-shaped hole; 222. inner roller cavity; 2221. suction chamber; 2222. discharge chamber; 223. circular sealing cover; 2231. inner circular cover; 2232. outer circular cover; 224. connecting shaft; 225. inner roller shaft; 226. exhaust channel; 23. suction mechanism; 231. gear ring; 232. large gear; 233. small gear; 234. impeller; 235. filter plate; 24. discharge pipe; 25. partition assembly; 251. tilted partition; 252. reversible partition; 2521. partition body; 2522, driving shaft; 2523, driven shaft; 2524, sealing strip; 253, horizontal partition; 26, flip drive mechanism; 261, horizontal cylinder; 262, first two-way memory metal strip; 263, sliding rod; 2631, threaded groove; 264, first spring; 27, push plate mechanism; 271, rectangular push plate; 2711, air cavity; 2712, air outlet; 272, push plate driving mechanism; 2721, hydraulic cylinder; 2722, piston; 2723, second two-way memory metal strip; 2724, second spring; 2725, sealing telescopic sleeve; 273, telescopic tube; 28, connecting ring; 281, third waist-shaped hole; 3, pressure roller; 4, first motor; 5, second motor; 6, waste paper box; 7, guide roller pair; 8, third motor. DETAILED DESCRIPTION
[0040] The specific implementation of the present invention is described below with reference to the accompanying drawings and embodiments:
[0041] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should fall within the scope of the technical content disclosed in the present invention without affecting the efficacy and purpose that can be achieved by the present invention.
[0042] At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships should be regarded as the scope of implementation of the present invention without substantially changing the technical content.
[0043] Example 1
[0044] Combined with attachment Figures 1 to 12This embodiment provides a device for cutting waist-shaped holes in aluminum foil, comprising a cutter roller 2 and a pressure roller 3 that rotate relative to each other to perforate aluminum foil. The cutter roller 2 comprises a rotating outer roller 21 and a fixed inner roller 22, which are sealed and rotatably sleeved. The rotating outer roller 21 is provided with a first waist-shaped hole 211, which is equipped with a waist-shaped cutter 212. The fixed inner roller 22 is provided with an inner roller cavity 222, with a second waist-shaped hole 221 at its top corresponding to the first waist-shaped hole 211. The inner roller cavity 222 is connected to a discharge pipe 24 connected to a waste paper bin 6. A suction mechanism 23 is provided within the inner roller cavity 222, which draws waste paper from the cutter 212 into the inner roller cavity 222, ultimately discharging it into the waste paper bin 6. In the above technical solution, the suction mechanism 23 can be any structure with a suction function, including but not limited to a vacuum pump or a fan, as long as it can generate a negative pressure within the inner roller cavity 222.
[0045] In a specific structure, the cutter roller 2 and the pressure roller 3 are mounted on a frame 1. The frame 1 is provided with a first motor 4 for driving the cutter roller 2 to rotate and a second motor 5 for driving the pressure roller 3 to rotate. The pressure roller 3 is located obliquely above the cutter roller 2. A pair of guide rollers 7 are provided upstream and downstream of the cutter roller 2 and the pressure roller 3, respectively. A third motor 8 drives the pair of guide rollers 7 to rotate. Aluminum foil paper is fed from below the abutment point between the cutter roller 2 and the pressure roller 3 and discharged from above the abutment point between the cutter roller 2 and the pressure roller 3. In the above technical solution, the pressure roller 3 is located obliquely above the cutter roller 2, that is, the two cut the aluminum foil paper at the abutment point obliquely above the cutter roller 2, which can prevent waste paper remaining in the cutter 212 from falling outside the cutter roller 2 after cutting.
[0046] In a specific structure, the rotating outer roller 21 has a circular outer roller cavity 213, one end of the rotating outer roller 21 is open and provided with an annular sealing cover 214, and the other end is provided with an outer roller shaft 215, the annular sealing cover 214 is sealed and rotatably connected to the fixed inner roller 22, and the outer roller shaft 215 is connected to the first motor 4; the fixed inner roller 22 has a rectangular inner roller cavity 222, one end of the fixed inner roller 22 is open and provided with a circular sealing cover 223, and the other end is provided with a connecting shaft 224, the circular sealing cover 223 is provided with an inner roller shaft 225, and the connecting shaft 224 is rotatably connected to the outer roller cavity 213 of the rotating outer roller 21.
[0047] The working principle and working process of this embodiment are as follows: the device is started, the suction mechanism 23 sucks the inner roller cavity 222 of the fixed inner roller 22, the rotating outer roller 21 and the pressure roller 3 of the cutter roller 2 rotate relative to each other, and the aluminum foil is punched and cut. When the cutting is completed, the waste paper enters the first waist-shaped hole 211 of the rotating outer roller 21 from the cutter 212, and the rotating outer roller 21 continues to rotate until it is connected with the second waist-shaped hole 221 above the fixed inner roller 22. The waste paper in the first waist-shaped hole 211 is sucked into the inner roller cavity 222 and then discharged from the discharge pipe 24 connected to the inner roller cavity 222 into the waste paper box 6, completing the collection of the waste paper.
[0048] In this embodiment, the cutter roller 2 cuts and punches aluminum foil and vacuum-sucks and stores waste paper by using the rotatable outer roller 21 and the fixed inner roller 22. On the one hand, this prevents waste paper generated during cutting and punching from adhering to the cutter 212 and affecting the normal cutting of the cutter 212, thereby improving cutting stability. On the other hand, this prevents the random scattering of waste paper and improves the cleanliness of the production environment.
[0049] Example 2
[0050] Combined with attachment Figures 1 to 12 This embodiment provides a device for cutting waist-shaped holes in aluminum foil. Based on Example 1, the structure of the inner roller cavity 222 is optimized to further improve the suction and discharge effect of waste paper. The specific technical solution is as follows:
[0051] The inner roller cavity 222 is sealed and separated from top to bottom by a partition group 25 into a suction cavity 2221 and a discharge cavity 2222. The partition group 25 includes an inclined partition 251, a reversible partition 252 and a horizontal partition 253. The inclined partition 251 is fixed at one end away from the circular sealing cover 223, the horizontal partition 253 is fixed at one end close to the circular sealing cover 223, and the reversible partition 252 is rotatably arranged between the inclined partition 251 and the horizontal partition 253. It is capable of rotating 180° under the control of the reversing drive mechanism 26. The second waist-shaped hole 221 is located above the inclined partition 251. The suction mechanism 23 is provided at one end of the suction chamber 2221 near the circular sealing cover 223. A push plate mechanism 27 is provided at one end of the discharge chamber 2222, away from the circular sealing cover 223, with the other end connected to the discharge pipe 24. The push plate mechanism 27 is capable of pushing waste paper in the discharge chamber 2222 into the discharge pipe 24. In the above technical solution, the inclined partition 251 facilitates the waste paper from sliding and collecting toward the reversible partition 252, preventing it from being left behind. When the reversible partition 252 is rotated under the control of the reversing drive mechanism 26, it can transport the waste paper accumulated in the suction chamber 2221 into the discharge chamber 2222. The push plate mechanism 27 then pushes the waste paper into the discharge pipe 24. The push plate mechanism 27 can adopt any structure with push-pull function, including but not limited to a cylinder with a rectangular push plate 271, which can push the waste paper into the discharge pipe 24 and can achieve reset.
[0052] The working principle and working process of this embodiment are as follows: the device is started, the suction mechanism 23 sucks the suction chamber 2221, the rotating outer roller 21 of the cutter roller 2 and the pressure roller 3 rotate relative to each other, punching and cutting the aluminum foil, and the cut waste paper enters the suction chamber 2221. After a certain cutting time (this time parameter is determined by the cutting speed and the volume of the suction chamber 2221), the flip drive mechanism 26 drives the flip partition 252 to quickly flip 180°. At this time, the waste paper in the suction chamber 2221 falls into the discharge chamber 2222. The push plate mechanism 27 pushes the waste paper in the discharge chamber 2222 into the discharge pipe 24, and the waste paper enters the waste paper box 6 through the discharge pipe 24.
[0053] Example 3
[0054] Combined with attachment Figures 1 to 12 This embodiment provides a device for cutting waist-shaped holes in aluminum foil. Based on Example 2, the structure of the suction mechanism 23 is optimized so that the suction mechanism 23 can directly convert the rotational force of the rotating outer roller 21 into a suction force. The specific technical solution is as follows:
[0055] The circular sealing cover 223 includes an inner circular cover 2231 and an outer circular cover 2232 that are arranged at intervals. The inner circular cover 2231 blocks the inner roller cavity 222. The outer circular cover 2232 is rotatably connected to the annular sealing cover 214. The inner roller shaft 225 passes through the outer circular cover 2232 and is fixedly connected to the inner circular cover 2231. The discharge pipe 24 seals and passes through the inner circular cover 2231 and the outer circular cover 2232.
[0056] In a specific structure, the suction mechanism 23 includes a ring gear 231, a large gear 232, a small gear 233 and an impeller 234. The ring gear 231 is fixed to the inner ring wall of the rotating outer roller 21. The large gear 232 meshing with the ring gear 231 and the small gear 233 meshing with the large gear 232 can be rotatably installed in the gap between the inner circular cover 2231 and the outer circular cover 2232. The rotating shaft seal of the small gear 233 can be rotatably passed through the inner circular cover 2231 and then connected to the impeller 234. The suction end of the impeller 234 is fixed with a filter plate 235 for blocking waste paper. An exhaust channel 226 is provided in the side wall of the fixed inner roller 22. One end of the exhaust channel 226 is connected to the exhaust end of the impeller 234, and the other end is connected to the discharge chamber 2222 away from the end of the discharge pipe 24.
[0057] The working principle and working process of this embodiment are as follows: the device is started, the rotating outer roller 21 of the cutter roller 2 and the pressure roller 3 rotate relative to each other, and the aluminum foil is punched and cut; the ring gear 231 on the rotating outer roller 21 is sequentially driven by the meshing transmission of the large gear 232 and the small gear 233 to increase the speed and then drive the impeller 234 to rotate. When the impeller 234 rotates, axial airflow is generated to achieve suction of the suction chamber 2221. The filter plate 235 blocks the waste paper approaching the impeller 234. The airflow at the exhaust end of the impeller 234 enters the discharge chamber 2222 through the exhaust channel 226, and the airflow is blown out from the end of the discharge chamber 2222 away from the discharge pipe 24 toward the discharge pipe 24. The airflow cooperates with the push plate mechanism 27 to send the waste paper into the discharge pipe 24, so that the waste paper is discharged more thoroughly.
[0058] Example 4
[0059] Combined with attachment Figures 1 to 12 This embodiment provides a device for cutting waist-shaped holes in aluminum foil. Based on Example 3, the structure of the flipping drive mechanism 26 is optimized to enable it to quickly perform a second flip and completely discharge the waste paper in the suction chamber 2221 into the discharge chamber 2222. The specific technical solution is as follows:
[0060] The flipping drive mechanism 26 includes a horizontal cylinder 261 fixed on the fixed inner roller 22, and a first bidirectional memory metal strip 262 and a first spring 264 are horizontally fixed in the horizontal cylinder 261. The first bidirectional memory metal strip 262 is connected to the wire and can extend when powered and heated, and shorten after the heating is stopped. The free ends of the first bidirectional memory metal strip 262 and the first spring 264 are connected to the sliding rod 263, and the sliding rod 263 can slide horizontally in the horizontal cylinder 261. The free end of the sliding rod 263 is provided with a thread groove 2631 (the thread is not shown). The flip partition 252 includes a partition body 2521, and the partition body 2521 is provided with a driving shaft 2522 at one end facing the sliding rod 263, and a driven shaft 2523 at the other end. The driving shaft 2522 is provided with a thread corresponding to the thread groove 2631 (not shown in the figure), and the driven shaft 2523 is rotatably connected to the horizontal partition 253. In the above technical solution, the horizontal guide sliding structure of the slide rod 263 in the horizontal cylinder 261 includes but is not limited to a guide sliding structure in which the slide groove and slider cooperate and a guide sliding structure in which the spline and the spline sleeve cooperate, which can ensure that the slide rod 263 slides linearly along the horizontal cylinder 261 without rotating.
[0061] In one specific configuration, sealing strips 2524 are provided on both sides of the partition body 2521 where it abuts the inner wall of the inner roller cavity 222. An annular gap is provided between the rotating outer roller 21 and the fixed inner roller 22. A connecting ring 28 is fixedly mounted on the outer annular wall of the fixed inner roller 22 and is rotatably and sealingly connected to the rotating outer roller 21. The connecting ring 28 is provided with a third waist-shaped hole 281 corresponding to the second waist-shaped hole 221. In the above technical solution, seals are preferably also provided at the abutment points between the partition body 2521 and the inclined partition 251 and the horizontal partition 253 to further enhance sealing. The annular gap between the rotating outer roller 21 and the fixed inner roller 22 reduces friction between them, concentrating friction on the rotating outer roller 21 and the connecting ring 28, which have a smaller contact area.
[0062] The working principle and working process of this embodiment are as follows: when the reversible partition 252 needs to be reversed, the first two-way memory metal strip 262 is electrically heated to raise its temperature above the deformation temperature, the first two-way memory metal strip 262 extends, and pushes the slide bar 263 to move toward the driving shaft 2522 of the reversible partition 252. The first spring 264 is stretched, accumulating elastic force, and the driving shaft 2522, which is threadedly engaged with the thread groove 2631 of the slide bar 263, rotates rapidly 180 degrees under the drive of the thread, driving the reversible partition 252. The driving shaft 2522 drives the partition body 2521 to quickly flip once. After the first flip is completed, the heating of the first two-way memory metal strip 262 is stopped to reduce its temperature below the deformation temperature. The first two-way memory metal strip 262 shortens, and the first spring 264 pulls the slide bar 263 to return to its original position. The driving shaft 2522 rotates 180 degrees again, driving the partition body 2521 to quickly flip a second time. After two rapid flips, all the waste paper in the suction chamber 2221 can be discharged into the discharge chamber 2222.
[0063] Example 5
[0064] Combined with attachment Figures 1 to 12 This embodiment provides a device for cutting waist-shaped holes in aluminum foil. Based on Example 4, the structure of the push plate mechanism 27 is optimized to further improve the discharge efficiency of waste paper. The specific technical solution is as follows:
[0065] The push plate mechanism 27 includes a rectangular push plate 271 that can slide horizontally along the discharge chamber 2222. An air chamber 2711 is provided inside the rectangular push plate 271, and a plurality of air outlet holes 2712 are provided at one end facing the discharge pipe 24, and the other end is respectively connected to the push plate driving mechanism 272 and the telescopic tube 273. One end of the telescopic tube 273 is sealed and connected to the exhaust channel 226, and the other end is sealed and connected to the air chamber 2711. The push plate driving mechanism 272 includes a hydraulic cylinder 2721, and a piston 2722 is provided in the hydraulic cylinder 2721. One end of the piston 2722 is connected to a second bidirectional memory metal strip 2723 and a second spring 2724, and the other end is filled with pressurized liquid and connected to a horizontal sealed telescopic sleeve 2725. The free end of the sealed telescopic sleeve 2725 is connected to the rectangular push plate 271. The second bidirectional memory metal strip 2723 is connected to a wire and can extend when powered on and heated, and shorten after heating is stopped. In the above technical solution, the telescopic tube 273 can be a soft bellows or a telescopic sleeve structure, as long as it can adapt to the displacement of the rectangular push plate 271.
[0066] The working principle and working process of this embodiment are as follows: when it is necessary to discharge waste paper, the second two-way memory metal strip 2723 is electrically heated to raise its temperature above the deformation temperature, the second two-way memory metal strip 2723 extends, pushing the piston 2722 upward, the second spring 2724 is stretched, accumulating elastic force, the pressure liquid in the hydraulic cylinder 2721 continuously enters the sealed telescopic sleeve 2725, and drives the sealed telescopic sleeve 2725 to continuously extend, at the same time, the air flow in the exhaust channel 226 enters the air cavity 2711 of the rectangular push plate 271 through the telescopic tube 273, and is discharged from the exhaust channel 226. The airflow from the air outlet holes 2712, combined with the push of the rectangular push plate 271, can quickly and completely discharge the waste paper in the discharge chamber 2222 into the discharge pipe 24. After the waste paper is completely discharged, the heating of the second two-way memory metal strip 2723 is stopped to reduce its temperature below the deformation temperature. The second two-way memory metal strip 2723 contracts, and the second spring 2724 pulls the piston 2722 to return to its original position. The pressurized liquid in the sealing telescopic sleeve 2725 returns to the hydraulic cylinder 2721 under the action of negative pressure. The sealing telescopic sleeve 2725 contracts, driving the rectangular push plate 271 to return to its original position.
[0067] Example 6
[0068] Combined with attachment Figures 1 to 12 This embodiment provides a method for using a device for cutting waist-shaped holes in aluminum foil, comprising the following steps:
[0069] Step S100, starting the device, the suction mechanism 23 sucks the inner roller cavity 222 of the fixed inner roller 22, and the rotating outer roller 21 of the cutter roller 2 and the pressure roller 3 rotate relative to each other to punch and cut the aluminum foil;
[0070] Step S200: After cutting is completed, the waste paper enters the first waist-shaped hole 211 of the rotating outer roller 21 through the cutter 212. The rotating outer roller 21 continues to rotate until it connects with the second waist-shaped hole 221 above the fixed inner roller 22. The waste paper in the first waist-shaped hole 211 is sucked into the inner roller cavity 222.
[0071] Step S300: After a certain period of cutting time, the waste paper in the inner roller cavity 222 is discharged from the discharge pipe 24 into the waste paper box 6, completing the collection of the waste paper.
[0072] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the statement "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0073] The above is a further detailed description of the present invention in conjunction with specific preferred embodiments, and the specific embodiments of the present invention should not be considered to be limited to these descriptions. For those skilled in the art to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, and all of these should be considered to fall within the scope of protection of the present invention.
Claims
1. A device for cutting waist-shaped holes in aluminum foil, comprising a cutter roller (2) and a pressure roller (3) that can rotate relative to each other to punch holes in the aluminum foil, characterized in that: The cutter roller (2) comprises a rotating outer roller (21) and a fixed inner roller (22) which are rotatably sleeved in a sealed manner. The rotating outer roller (21) is provided with a first waist-shaped hole (211), and the first waist-shaped hole (211) is provided with a waist-shaped cutter (212). The fixed inner roller (22) is provided with an inner roller cavity (222), and a second waist-shaped hole (221) corresponding to the first waist-shaped hole (211) is provided on the top. The inner roller cavity (222) is connected to a discharge pipe (24) connected to a waste paper box (6). A suction mechanism (23) is provided in the inner roller cavity (222), and the suction mechanism (23) sucks waste paper from the cutter (212) into the inner roller cavity (222), and finally discharges the waste paper into the waste paper box (6). The cutter roller (2) and the pressure roller (3) are mounted on a frame (1); a first motor (4) for driving the cutter roller (2) to rotate and a second motor (5) for driving the pressure roller (3) to rotate are provided on the frame (1); the pressure roller (3) is located obliquely above the cutter roller (2); a pair of guide rollers (7) are provided upstream and downstream of the cutter roller (2) and the pressure roller (3); a third motor (8) drives the pair of guide rollers (7) to rotate; aluminum foil paper is fed from below the abutment point between the cutter roller (2) and the pressure roller (3), and is discharged from above the abutment point between the cutter roller (2) and the pressure roller (3); The rotating outer roller (21) has a circular outer roller cavity (213), one end of the rotating outer roller (21) is open and provided with an annular sealing cover (214), and the other end is provided with an outer roller shaft (215), the annular sealing cover (214) is sealed and rotatably connected to the fixed inner roller (22), and the outer roller shaft (215) is connected to the first motor (4); the fixed inner roller (22) has a rectangular inner roller cavity (222), one end of the fixed inner roller (22) is open and provided with a circular sealing cover (223), and the other end is provided with a connecting shaft (224), the circular sealing cover (223) is provided with an inner roller shaft (225), and the connecting shaft (224) is rotatably connected to the outer roller cavity (213) of the rotating outer roller (21).
2. The device for cutting waist-shaped holes in aluminum foil according to claim 1, characterized in that: The inner roller cavity (222) is sealed and separated from top to bottom by a partition plate group (25) into a suction cavity (2221) and a discharge cavity (2222). The partition plate group (25) includes an inclined partition plate (251), a reversible partition plate (252) and a horizontal partition plate (253). The inclined partition plate (251) is fixedly arranged at an end away from the circular sealing cover (223), the horizontal partition plate (253) is fixedly arranged at an end close to the circular sealing cover (223), and the reversible partition plate (252) is rotatably arranged on the inclined partition plate (251) and the horizontal partition plate (253). The second waist-shaped hole (221) is located above the inclined partition (251), and the suction mechanism (23) is provided at one end of the suction chamber (2221) close to the circular sealing cover (223). The discharge chamber (2222) is provided with a push plate mechanism (27) at one end away from the circular sealing cover (223), and the other end is connected to the discharge pipe (24). The push plate mechanism (27) can push the waste paper in the discharge chamber (2222) into the discharge pipe (24).
3. The device for cutting waist-shaped holes in aluminum foil according to claim 2, characterized in that: The circular sealing cover (223) includes an inner circular cover (2231) and an outer circular cover (2232) that are spaced apart. The inner circular cover (2231) blocks the inner roller cavity (222). The outer circular cover (2232) is rotatably connected to the annular sealing cover (214). The inner roller shaft (225) passes through the outer circular cover (2232) and is then fixedly connected to the inner circular cover (2231). The discharge pipe (24) seals and passes through the inner circular cover (2231) and the outer circular cover (2232).
4. The device for cutting waist-shaped holes in aluminum foil according to claim 3, characterized in that: The suction mechanism (23) includes a ring gear (231), a large gear (232), a small gear (233) and an impeller (234). The ring gear (231) is fixed to the inner ring wall of the rotating outer roller (21). The large gear (232) meshing with the ring gear (231) and the small gear (233) meshing with the large gear (232) are both rotatably mounted in the gap between the inner circular cover (2231) and the outer circular cover (2232). The shaft seal of the wheel (233) can rotate through the inner circular cover (2231) and then be connected to the impeller (234). A filter plate (235) for blocking waste paper is fixedly provided at the suction end of the impeller (234). An exhaust channel (226) is provided in the side wall of the fixed inner roller (22). One end of the exhaust channel (226) is connected to the exhaust end of the impeller (234), and the other end is connected to the end of the discharge chamber (2222) away from the discharge pipe (24).
5. The device for cutting waist-shaped holes in aluminum foil according to claim 4, characterized in that: The flip drive mechanism (26) includes a horizontal cylinder (261) fixed on the fixed inner roller (22), a first bidirectional memory metal strip (262) and a first spring (264) are fixed horizontally in the horizontal cylinder (261), the first bidirectional memory metal strip (262) is connected to a wire and can be extended when heated by electricity and shortened when heating stops, the free ends of the first bidirectional memory metal strip (262) and the first spring (264) are connected to a slide bar (263), and the slide bar (263) can be adjusted between the horizontal cylinder and the fixed inner roller (22). The cylinder (261) is horizontally guided and slides, and the free end of the slide rod (263) is provided with a thread groove (2631). The flippable partition (252) includes a partition body (2521). The partition body (2521) is provided with a driving shaft (2522) at one end facing the slide rod (263), and a driven shaft (2523) at the other end. The driving shaft (2522) is provided with a thread corresponding to the thread groove (2631). The driven shaft (2523) is rotatably connected to the horizontal partition (253).
6. The device for cutting waist-shaped holes in aluminum foil according to claim 5, characterized in that: Sealing strips (2524) are respectively provided on both sides of the partition body (2521) abutting against the inner wall of the inner roller cavity (222); an annular gap is provided between the rotating outer roller (21) and the fixed inner roller (22); a connecting ring (28) is fixedly sleeved on the outer ring wall of the fixed inner roller (22) and is sealed and rotatably connected to the rotating outer roller (21); a third waist-shaped hole (281) corresponding to the second waist-shaped hole (221) is provided on the connecting ring (28).
7. The device for cutting waist-shaped holes in aluminum foil according to claim 6, characterized in that: The push plate mechanism (27) includes a rectangular push plate (271) that can slide horizontally along the discharge cavity (2222), an air cavity (2711) is provided inside the rectangular push plate (271), a plurality of air outlet holes (2712) are provided at one end facing the discharge pipe (24), and the other end is respectively connected to the push plate driving mechanism (272) and the telescopic tube (273), one end of the telescopic tube (273) is sealed and connected to the exhaust channel (226), and the other end is sealed and connected to the air cavity (2711), and the push plate driving mechanism (271) is provided with a plurality of air outlet holes (2712) at one end facing the discharge pipe (24). 2) It comprises a hydraulic cylinder (2721), wherein a piston (2722) is provided in the hydraulic cylinder (2721), one end of the piston (2722) is connected to a second bidirectional memory metal strip (2723) and a second spring (2724), and the other end is filled with pressure liquid and connected to a horizontal sealing telescopic sleeve (2725), the free end of the sealing telescopic sleeve (2725) is connected to the rectangular push plate (271), and the second bidirectional memory metal strip (2723) is connected to a wire and can be extended when heated by electricity and shortened when heating stops.
8. The method for using the aluminum foil waist-shaped hole cutting device according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step S100, starting the device, the suction mechanism (23) sucks the inner roller cavity (222) of the fixed inner roller (22), and the rotating outer roller (21) and the pressure roller (3) of the cutter roller (2) rotate relative to each other to punch and cut the aluminum foil; Step S200: After the cutting is completed, the waste paper enters the first waist-shaped hole (211) of the rotating outer roller (21) from the cutter (212); the rotating outer roller (21) continues to rotate until it is connected with the second waist-shaped hole (221) above the fixed inner roller (22); and the waste paper in the first waist-shaped hole (211) is sucked into the inner roller cavity (222); Step S300: After a certain period of cutting, the waste paper in the inner roller cavity (222) is discharged from the discharge pipe (24) into the waste paper box (6), completing the collection of the waste paper.
Citation Information
Patent Citations
Aluminum-foil paper special-shaped cutting device
CN218365022U
Punching device for packaging corrugated paper
CN219255796U