Electronic detonator production device
By designing a fully automated electronic detonator production device, including multiple automated processes and transmission belts, the problem of low production efficiency in the existing technology is solved and efficient electronic detonator production is achieved.
Patent Information
- Application Number
- CN202310768287.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-27
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2043-06-27
AI Technical Summary
The existing electronic detonator production devices can only achieve partial automation, with low production efficiency and cannot achieve fully automated production.
An electronic detonator production device is designed, including wire laying, winding, stripping, splitting, twisting, and installing lower covers. Combined with rubber plug injection molding, chip riveting, basic pipe assembly, upper cover and folding lines and bagging processes, it realizes fully automated production through multiple conveyor belts and material tray lifting devices.
The fully automated production of electronic detonators has been realized and the production efficiency has been improved.
Smart Images

Figure CN117006901B_ABST
Abstract
Description
Technical Field
[0001] The present invention mainly relates to the field of mechanical automation, and in particular to an electronic detonator production device. Background Art
[0002] The electronic detonator is a commonly used detonator that is easy to control. One end of the wire is the base tube that detonates the detonator through the electronic chip, and the other end is a waterproof wire clamp, which is used to connect to the external control wire. The current electronic detonators can only achieve partial automatic production. For example, the patent with the application number of the prior art 202022767417.4 discloses a carrier chain conveyor for an electronic detonator production line, including a bracket, on which two groups of chain sprocket assemblies arranged in parallel in the horizontal direction are arranged, and one end of the bracket is slidably mounted with a slide that can move toward or away from the chain sprocket assembly in the horizontal direction, and the slide is located between the two groups of chain sprocket assemblies. The bracket is also equipped with a power device for driving the slide; the slide is equipped with a lifting assembly; the A wire carrier is stacked on top of the lifting assembly; teeth are formed at both ends of the lower part of the wire carrier, and the two teeth can respectively engage with the chains of the two sets of chain sprocket assemblies. Patent application number 202022782991.7 discloses a carrier reversing mechanism for an electronic detonator production line, including a mounting plate, a support plate, a lifting assembly, a rotating assembly and a plurality of carriers. The lifting assembly is mounted on the mounting plate, the rotating assembly is mounted on the output shaft of the lifting assembly, the support plate is mounted on the rotating assembly, and the carriers are evenly mounted on both ends of the support plate. In the present invention, the lifting assembly and the rotating assembly drive the carrier to lift up and down and rotate to transport it to the corresponding processing station, which can process multiple products and effectively improve production efficiency. Patent application number 202022745594.2 discloses a loading mechanism for an electronic detonator reel. This invention can be used for assembling wire coils. When the wire coil needs to be assembled on a rack, it is transported to a lifting plate. When the lifting plate is in its lowest position, the fixed port on the wire coil is below the side fixture. The lifter is activated to lift the lifting plate, thereby transporting the wire coil upward until the wire coil is transported to the fixed port and can be docked and fixed with the side fixture. The side fixture is then used to fix the wire coil, thus completing the assembly of the wire coil. The lifter can use a lifting cylinder, and the lifting end of the lifter can move up and down to control the up and down movement of the lifting plate. The side fixture mainly serves to fix the wire coil. Patent application number 202221185590.6 discloses a new type of automatic wire splitting mechanism for electronic detonator leg wires. It is installed on the rack and includes a positioning module, a wire twisting module, and a wire splitting module. The positioning module is provided with a wire splitting jig, and the wire twisting module is provided with a wire twisting jig. The wire splitting module can drive the wire splitting jig to move. The present invention can realize automatic thread twisting of a plurality of foot threads by setting a plurality of matching line dividing jigs and line twisting jigs, cooperating with the fourth driving device and the fifth driving device; by setting the first groove and the second groove on the line dividing jig, and setting the line twisting jig on the line twisting jig;
[0003] The third groove is arranged to facilitate the rapid placement of the foot line, and can reduce the friction of the wire rubbing plate and the wire dividing plate on the core wire during the wire rubbing process, increase the contact area between the core wire and the wire rubbing plate and the wire dividing plate, improve the wire rubbing efficiency, and reduce the wear on the core wire. Application number 202022758923.7 discloses an electronic detonator foot line serial loading gantry manipulator, including a combined gantry frame, on which are provided two first beams extending along the X direction, a second beam extending along the Y direction, and a synchronization rod extending along the Y direction, and the two first beams and the second beam are provided with a grabbing assembly. The present invention is capable of simultaneously feeding three line bodies or processing equipment by arranging wire grabbing assemblies in the three directions of the gantry, and matching the driving and transmission devices that can independently drive each wire grabbing assembly to move in the X / Y direction and the Z direction, and through the independent movement of each wire grabbing assembly, the three line bodies can be connected in series to achieve the purpose of linkage feeding for the entire production line; the overall structure of the manipulator is simple, the loading efficiency is high, and it takes up less space. Summary of the Invention
[0004] In order to solve the above technical problems, the present invention provides an electronic detonator production device, which is achieved through the following technical solutions:
[0005] An electronic detonator production device, comprising:
[0006] A wire-unwinding device, a wire-winding device, a wire-stripping device, a wire-dividing device, a wire-twisting device, and a lower-covering device are sequentially arranged on the first conveyor belt; the wire-unwinding device is used to release the wire material to the wire-winding device; the wire-winding device is used to wind the wire so that both ends of the wire extend out; the wire-winding device places the wire on a material tray through a manipulator and conveys the wire to the wire-stripping device, so that both ends of the wire extend out of the material tray; the wire-stripping device is used to strip the outer sheath of the wire at the end of the wire that extends out; the wire-dividing device is used to separate the two core wires that have been stripped of the outer sheath; the wire-twisting device is used to twist the two separated core wires together with the root of the cable; and the lower-covering device is used to clamp the two core wires separated at one end into the copper sheet slot of the lower cover;
[0007] A rubber plug injection molding device, a chip riveting device, a first isolating device, a base tube assembly device, a cover installation device, a second isolating device, and a folding line and bagging device are sequentially arranged on the second conveyor belt. The cover installation device and the base tube assembly device are located in the explosion-proof room. The rubber plug injection molding device is used to inject glue into the two core wires of the two-core wire separated at the other end of the wire and the twisted wire at the root of the cable to form a rubber plug. The chip riveting device is used to rivet the chip to the wire with the rubber plug. The first isolating device and the second isolating device are arranged at the inlet and outlet of the explosion-proof room. The first isolating device and the second isolating device are arranged on the second conveyor belt, and the inlet and outlet of the first isolating device and the second isolating device are closed when one end is open; the base tube assembly device is used to fix the base tube on the chip. The cover installation device is used to install the upper cover on the lower cover at the other end of the wire. The folding line and bagging device are used to bend the two ends of the cover body and the base tube protruding from the material tray inward and put them into the bag body.
[0008] The first conveyor belt and the second conveyor belt are arranged in parallel, and the first conveyor belt and the second conveyor belt are used to transmit the material tray; a material tray lifting device is provided between the outlet of the first conveyor belt and the inlet of the second conveyor belt, and a third conveyor belt for connecting the two is provided underground between the outlet of the first conveyor belt and the inlet of the second conveyor belt.
[0009] Preferably, the tray lifting device includes: a vertical lifting guide rail, the vertical lifting guide rail is arranged on the outside of the third conveyor belt, a fixed plate is provided on the slider of the vertical lifting guide rail, and a tray clamping cylinder is provided on the fixed plate. The tray clamping cylinder is used to control the downwardly extended tray clamp to retract or open inward so as to grab or release the tray; a plurality of flying saucer guide wheels for carrying the tray are provided at the bottom corresponding to the fixed plate, and a pushing cylinder is provided on the side of the flying saucer guide wheel, and the pushing cylinder is used to push the tray onto the third conveyor belt.
[0010] Preferably, the wire stripping device comprises:
[0011] base;
[0012] The wire fixing mechanism is arranged on the base; the wire fixing mechanism includes a bottom wire pressing mechanism and a top wire pressing mechanism. The bottom guide plate of the bottom wire pressing mechanism can be movably arranged on the base by a vertically arranged guide rail and is driven by a bottom wire pressing cylinder. The bottom guide plate is provided with a plurality of bottom V-shaped clamping jaws; the top wire pressing mechanism is provided with a wire pressing fixing frame, and a top wire pressing cylinder is provided on the wire pressing fixing frame. The top wire pressing cylinder is connected to the top guide plate to drive the top guide plate to move up and down. The top guide plate is provided with a plurality of top V-shaped clamping jaws corresponding to the bottom V-shaped clamping jaws; the bottom V-shaped clamping jaws and the top V-shaped clamping jaws cooperate to fix the wire;
[0013] The peeling and cutting device includes a base, a lower blade cylinder is fixed at the bottom of the base, the lower blade cylinder is used to drive the lower blade seat to move up and down, and the lower blade seat is provided with a number of lower blades corresponding to the bottom V-shaped clamping jaw and the top V-shaped clamping jaw; an upper blade cylinder is fixed at the top of the base, the upper blade cylinder is used to drive the upper blade seat to move up and down, and the upper blade seat is provided with a number of upper blades corresponding to the bottom V-shaped clamping jaw and the top V-shaped clamping jaw; the upper blade and the lower blade are configured to have a blade notch for peeling in the middle, and the outer sides of the blade notch are used for cutting the wire; a top support block is provided at the bottom of the base, and the top support block The block is driven by the top support cylinder to move to the bottom of the lower blade seat and out; the base is arranged on the base transverse guide rail, the bottom of the base transverse guide rail is fixed on the longitudinal fixed plate, the bottom of the longitudinal fixed plate is provided with a longitudinal guide rail, and the bottom of the longitudinal guide rail is fixed on the base; a transverse translation cylinder is fixed on the edge of the longitudinal fixed plate, and the transverse translation cylinder is used to control the transverse movement of the base located on the longitudinal fixed plate; a peeling and pulling cylinder for pushing the longitudinal fixed plate to move forward and backward is fixed on the base, as well as a fixed-length cylinder that can be extended and abutted on the longitudinal fixed plate to limit the forward and backward movement distance of the base body.
[0014] Preferably, the wire twisting device comprises:
[0015] base;
[0016] The wire clamping unit is arranged on one side of the base; the wire clamping unit includes a wire clamping fixing seat, which is fixed to the base; a vertical guide rail is provided on the wire clamping fixing seat, and the slider of the vertical guide rail is fixed to the fixing plate, and the fixing plate is controlled in height by a vertical lifting cylinder fixed to the base; a plurality of wire clamping cylinders are provided on the fixing plate, and a wire clamping claw is provided on the wire clamping cylinder. The wire clamping cylinder is used to control the opening or closing of the wire clamping claw, and the wire clamping claw is used to fix the main body of the wire;
[0017] The wire twisting unit is arranged on the other side of the base; the wire twisting unit includes a base, the base is provided with a horizontal guide rail, the base is arranged on the horizontal guide rail, and the distance between the base and the wire clamping unit is controlled by a horizontal pushing cylinder; a plurality of rotatable wire twisting cylinders are provided on the base, the tail of the wire twisting cylinder is fixed with a rotating shaft rod, the end of the wire twisting cylinder is provided with a wire twisting claw, the wire twisting cylinder is used to control the opening or closing of the wire twisting claw, and the wire twisting claw is used to fix the two-core wires in the wire body; a pulley is fixed on the rotating shaft rod, and the pulleys of each rotating shaft rod are connected in parallel through a belt; a motor is provided on the base, and the motor provides rotational power for the belt, thereby driving the main body of the wire twisting cylinder to rotate; the rotating shaft rod is configured to have an inner cavity, and the tail end of the rotating shaft rod is connected to the air source through a rotary joint, and an air source outlet is provided on the main body of the rotating shaft rod, and the air source outlet is connected to the wire twisting cylinder.
[0018] Preferably, the cover-installing device comprises:
[0019] delivery devices and guidewire loading devices;
[0020] The conveying device includes a vibrating plate, which is used to convey the lower cover of the waterproof wire clamp to the front of the feeding track, and push the lower cover of the waterproof wire clamp into the feeding track through the pushing mechanism;
[0021] The wire loading device includes a frame, a lifting cylinder is fixed at the bottom of the frame, the lifting cylinder is used to lift the carrying platform, a bottom wire bayonet is provided at the front of the carrying platform, and the carrying platform is used to carry the lower cover of the waterproof wire clamp transported by the feeding track; extension arms are provided on both sides of the carrying platform, a fixed plate is provided on the top of the extension arm, a vertical motion cylinder is fixed on the fixed plate, the vertical motion cylinder is used to control the second fixed plate to move in the vertical direction, a horizontal push cylinder is fixed at the bottom of the second fixed plate, the horizontal push cylinder is used to control the feeding and wire guide arm to move forward and backward; the feeding and wire guide arm has a card column, The column is used to push the lower cover of the waterproof wire clamp from the feeding track to the bearing platform from the rear. A vertical notch is provided on the front of the clamping column, which is used to limit the wire. A downward pressure cylinder is fixed on the top of the frame. The downward pressure cylinder is used to drive the top wire clamp corresponding to the bottom wire clamp and the wire loading punch corresponding to the wire clamp of the lower cover of the waterproof wire clamp located in the bearing platform to move downward. The wire loading punch can be extended into the vertical notch, and the wire is fixed to the wire port of the lower cover of the waterproof wire clamp through the top wire clamp. At the same time, the two core wires of the wire are clamped into the copper sheet clamp in the lower cover of the waterproof wire clamp through the wire loading punch.
[0022] Preferably, the chip riveting device comprises:
[0023] A seat body having a bottom bearing portion and a top bearing portion;
[0024] A rivet head having two protruding pointed tops corresponding to a pair of conductive sheets to be riveted, and a plurality of rivet heads are provided and fixed to the bottom bearing portion by a rivet head fixing plate;
[0025] The punching head has a pair of grooves corresponding to the pointed top, and a plurality of rivet heads are provided and fixed on the punching connecting plate; the top bearing part is provided with a punching cylinder, and the movable rod of the punching cylinder is fixed to the punching connecting plate and drives the rivet head to move closer to or away from the rivet head;
[0026] A fixing fixture is used to fix the material transported from the conveyor chain to the space between the riveting head and the punching head; the fixing fixture includes a guide rail vertically arranged on the bottom bearing part, a fixture cross plate is provided on the guide rail, and a first height guide rail and a second height guide rail that are laterally movable are provided on the fixture cross plate, the first height guide rail and the second height guide rail are respectively connected to the first height clamp plate and the second height clamp plate, the first height clamp plate and the second height clamp plate are respectively provided with the first clamp and the second clamp, and the first cylinder and the second cylinder are respectively provided on the clamp cross plate, the first cylinder and the second cylinder control the lateral movement of the first height clamp plate and the second height clamp plate respectively to control the opening or closing of the first clamp and the second clamp; a lifting cylinder is fixed on the bottom bearing part, the lifting cylinder is used to drive the clamp cross plate to move in the vertical direction to move the material between the riveting head and the punching head to the riveting head.
[0027] Preferably, the basic pipe assembly device includes a transmission device and an assembly device, the transmission device includes: a basic pipe grabbing device, the basic pipe grabbing device is configured with a set of Y-axis guide rails, an X-axis guide rail is provided on the Y-axis guide rail, and the Y-axis guide rail and the X-axis guide rail are controlled to move by a motor; a downwardly extending gripper fixing plate is provided on the X-axis guide rail, a lifting cylinder is provided on the gripper fixing plate, a gripper cylinder is fixed to a movable rod of the lifting cylinder, a basic pipe gripper is provided on the gripper cylinder, and the basic pipe gripper is used to grab the basic pipe box located on the conveying track;
[0028] The foundation pipe lifting device has a foundation pipe lifting guide rail controlled by a motor, and a foundation pipe fixing plate is provided on the foundation pipe lifting guide rail. The foundation pipe fixing plate is used to carry the foundation pipe box grasped by the foundation pipe grasping device;
[0029] The basic pipe distributing device has a transverse translation guide rail controlled by a motor, and a basic pipe distributing device lifting cylinder is provided on the transverse translation guide rail, and a basic pipe box body clamping cylinder is fixed on the movable rod of the basic pipe distributing device lifting cylinder, and a basic pipe box body clamping cylinder is provided with a basic pipe box body clamping cylinder, and the basic pipe lifting device lifts the basic pipe fixing plate to the height of the basic pipe box body clamping cylinder, and the basic pipe box body clamping cylinder is used to clamp the basic pipe box; a basic pipe conveyor belt and an empty box conveyor belt are respectively provided on both sides of the basic pipe lifting device, and the basic pipe box body clamping claw moves the basic pipe box located on the basic pipe fixing plate to the basic pipe conveyor belt or moves the empty basic pipe box located on the empty box conveyor belt to the basic pipe fixing plate, and the empty basic pipe box moves downward to the bottom through the basic pipe lifting device and then moves to the conveying track through the basic pipe grabbing device;
[0030] The assembly device includes:
[0031] A seat body having a bottom bearing portion and a top bearing portion;
[0032] An electronic detonator fixing device includes a bottom rubber plug cylinder and a bottom chip cylinder fixed to the bottom bearing portion, and a top rubber plug cylinder and a top chip cylinder fixed to the top bearing portion. The bottom rubber plug cylinder and the bottom chip cylinder are respectively used to push the bottom rubber plug fixing seat and the bottom chip seat to rise, and the top rubber plug cylinder and the top chip cylinder are respectively used to push the top rubber plug fixing seat and the top chip seat to fall, so as to fix the relative positions of the serially connected rubber plugs and chips.
[0033] The bottom moving platform is provided with a moving plate, which is arranged on the bottom bearing portion through a guide rail. The moving plate is controlled by a platform moving motor to move the plate closer to or away from the electronic detonator fixing device;
[0034] The base tube conveying device is arranged on the bottom movable platform, and the base tube conveying device includes a base tube bearing part, and the trough body of the base tube bearing part is configured as a through trough for receiving the base tube, and the interior of the through trough has a folding cavity for carrying the base tube; the base tube bearing part is configured on the base body through a rotating shaft, and the base tube bearing part is controlled to rotate vertically upward or horizontally by a tilting cylinder; a base tube auxiliary plate is provided at the front of the base tube bearing part, and an auxiliary bearing groove and an inner cavity connected to the auxiliary bearing groove are provided on the base tube auxiliary plate, and the top of the auxiliary bearing groove allows the base tube bearing part to rotate horizontally and then the base tube is loaded into the auxiliary bearing groove; a pushing cylinder is fixed on the movable plate, and the pushing cylinder is used to drive a pushing rod to enter the through trough of the base tube bearing part that moves horizontally, and push the base tube forward until the base tube is inserted into the rubber plug and chip fixed by the electronic detonator fixing device;
[0035] The basic tube extrusion and fixing device is arranged on the bottom moving platform. The basic tube extrusion and fixing device includes a chuck device. The chuck device is arranged between the inner cavity of the basic tube auxiliary plate and the bottom rubber plug fixing seat and the bottom chip seat. After passing through the chuck device, the basic tube is inserted into the rubber plug and the chip fixed by the electronic detonator fixing device; the chuck device includes a sleeve and a chuck. The sleeve is fixed on the sleeve fixing plate. The chuck has a conical head expanding outward. The sleeve is sleeved on the chuck. The interior of the chuck is used to pass the basic tube. The chuck is arranged on the chuck fixing plate. A spring is arranged between the sleeve fixing plate and the chuck fixing plate. The sleeve fixing plate pushes the sleeve forward through the booster cylinder to shrink the chuck, thereby squeezing and deforming the basic tube sleeved on the rubber plug to fix the basic tube on the rubber plug.
[0036] Preferably, the covering means comprises:
[0037] The seat body comprises a bottom bearing portion and a top bearing portion, wherein the bottom bearing portion and the top bearing portion are connected by side walls on both sides;
[0038] An upper cover pressing cylinder is provided on the top bearing portion, and a movable rod of the upper cover pressing cylinder passes through the top bearing portion;
[0039] The upper cover grabbing device is fixed on the movable rod of the upper cover pressing cylinder and is driven by the upper cover pressing device to move up and down as a whole; the upper cover grabbing device includes a top fixed plate fixed to the movable rod, a horizontal pushing cylinder is fixed to the bottom of the top fixed plate, a horizontal movable plate is provided at the bottom of the top fixed plate, a movable guide rail is provided between the horizontal movable plate and the top fixed plate, and the horizontal pushing cylinder is used to push the horizontal movable plate to move forward and backward; a vertical movable cylinder is fixed to the bottom of the horizontal movable plate, and the vertical movable cylinder is used to drive the gripper movable plate to move up and down, and a plurality of gripper cylinders are fixed on the gripper movable plate, and the gripper cylinders are used to grab the upper cover of the waterproof wire clamp located on the conveying track;
[0040] The lower cover fixing device includes a lower cover holding groove, an extrusion side wall is provided on one side of the lower cover holding groove, the extrusion side wall is provided on a transverse movable rod, and an extrusion cylinder is provided on the side of the lower cover holding groove, and the extrusion cylinder is used to control the extrusion side wall to fix the lower cover of the waterproof wire clamp located in the lower cover holding groove; a laterally movable push rod is provided at a position corresponding to the rotating shaft of the lower cover of the waterproof wire clamp, and the push rod is L-shaped, and a spring is provided between the push rod and the outer wall of the lower cover holding groove to keep the push rod in a pop-up position; a vertically arranged fixing device cylinder is fixed to the bottom bearing portion, and the fixing device cylinder is used to control the upper and lower movement of the lower cover holding groove; an extension plate is fixed on the fixing device cylinder, and a pad is provided on the extension plate, which can be moved to the bottom of the lower cover holding groove and moved out by the pad cylinder;
[0041] A fixed beam is fixed between the side walls on both sides, and a movable shaft extrusion cylinder is provided on the fixed beam, and the movable shaft extrusion cylinder is used to drive the extrusion piece to extrude the ejector rod; an upper cover pre-compression cylinder is provided on the outer side of the side wall, and the end of the upper cover pre-compression cylinder is set on the side wall through a pin shaft, and the movable rod of the upper cover pre-compression cylinder is set at one end of a strip through a pin shaft, and the other end of the strip is fixed to the pre-compression pin shaft; the pre-compression pin shaft is rotatably provided on the side wall, and a pre-compression block is provided on the pre-compression pin shaft, and the pre-compression block is driven to rotate by the upper cover pre-compression cylinder to pre-compress the lower cover of the waterproof wire clamp located in the lower cover holding groove
[0042] Preferably, the folding line and bagging device comprises:
[0043] The bag placing and moving device includes a bag placing device, a bag making device, a bag pulling device and a bag supporting device; the bag placing device releases the rolled bag on the air-inflating shaft to the bag making device through the unwinding motor; the bag making device clamps the bag body through the roller and runs forward, and is provided with a heating seal at the rear of the roller and a cutter at the front of the roller. After the heating seal seals the bottom of the bag body, the bag body moves forward over the cutter and is cut off by the cutter; the bag pulling device is located in the front of the bag making device, and the bag pulling device has a moving guide rail, on which are provided The upper and lower vacuum suction cups are respectively arranged on the upper and lower bag opening cylinders, and the upper and lower vacuum suction cups can be opened or closed; the upper and lower vacuum suction cups move to the bag opening of the bag body, suck the bag body from the upper and lower directions, and then the upper and lower vacuum suction cups move up and down respectively to open the bag opening; the bag opening device has a transverse moving guide rail and left and right support plates, the left and right support plates move to the open bag opening and enter the bag opening through the transverse moving guide rail, the left and right support plates move left and right through the bag opening cylinder to open the bag opening, and then the bag body is moved to the second direction through the transverse moving guide rail;
[0044] A folding line mechanism, wherein the outlet of the folding line mechanism is located in the second direction of the bag-supporting device; the folding line mechanism includes a bottom plate for carrying the wire body, a first guide rail is provided on both sides of the bottom plate, a wire pushing plate is provided on the first guide rail, the wire pushing plate is driven by a cylinder to push the wire body to the middle position, a wire clamping groove is provided at the end of the wire pushing plate, and the wire clamping groove is used to fix the position where the cable needs to be bent; a pushing block is provided on the wire pushing plate, vertical guide rails are provided on both sides of the pushing block, and a folding line plate is provided on the vertical guide rail, the pushing block pushes the folding line plate forward by the pushing cylinder, and drives the pushing plate downward by the wire pressing cylinder to complete the bending of the cable;
[0045] The wire pushing mechanism pushes the bent wire on the wire folding mechanism into the bag body of the bag-supporting device through the pushing plate and then pushes it forward into the bag-sealing mechanism;
[0046] The bag sealing mechanism includes an upper and lower vacuum pumping mechanism and a bag body vacuum pumping mechanism. The upper and lower vacuum pumping mechanisms are used to suck the upper and lower sides of the bag body and open the bag body. The upper and lower vacuum pumping mechanisms can move up and down to open or close; the bag body vacuum pumping mechanism is driven by the cylinder to extend and move forward into the bag body. The upper and lower vacuum pumping mechanisms are closed so that the vacuum nozzle of the bag body vacuum pumping mechanism is located in the bag body to vacuum the bag body containing the bent cable.
[0047] Preferably, a chip transmission device is further included, for providing chips to the chip riveting device, including:
[0048] A fixing seat, the fixing seat having a bottom bearing portion and a top bearing portion;
[0049] A vertical lifting device includes a vertical lifting guide rail and a tray; the vertical lifting guide rail is used to lift the tray and move the tray from the bottom bearing portion to the top bearing portion; the tray is used to carry the chip material frame;
[0050] The bottom conveying double-speed chain track is arranged on the bottom bearing part, and the bottom conveying double-speed chain track extends to both sides of the tray so as to convey the chip material frame to the top of the tray that stays at the bottom bearing height;
[0051] The top conveying double-speed chain track is arranged on the top bearing part, and the top conveying double-speed chain track extends to the front of the pallet;
[0052] The pushing robot is arranged at the height of the top load-bearing part. The pushing robot is used to push the chip material frame on the tray at the height of the top load-bearing part to the top conveying speed chain track.
[0053] Beneficial effects of the present invention: The electronic detonator production device provided by the present invention can realize fully automated production of electronic detonators with high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] Figure 1 Shows the overall structural diagram of the electronic detonator production device;
[0055] Figure 2 A schematic structural diagram of a wire stripping device from a front view is shown;
[0056] Figure 3 Shows a schematic diagram of the structure of the wire stripping device;
[0057] Figure 4 A schematic diagram showing the structure of a wire stripping device from a side view is shown;
[0058] Figure 5 A schematic structural diagram of the wire stripping device from a rear perspective is shown;
[0059] Figure 6 Shows a schematic structural diagram of the upper blade and the lower blade;
[0060] Figure 7 A schematic diagram of the structure of the wire twisting device from a rear side view is shown;
[0061] Figure 8 A schematic diagram of the structure of the wire twisting device from the front side is shown;
[0062] Figure 9 A schematic diagram of the structure of the wire twisting device from the front perspective is shown;
[0063] Figure 10 shows a schematic diagram of the structure inside the twisting unit;
[0064] Figure 11 Shows a schematic structural diagram of the wire clamping claw;
[0065] Figure 12 Shows a schematic structural diagram of the wire twisting clamp;
[0066] Figure 13 A schematic cross-sectional view of the rotating shaft rod is shown;
[0067] Figure 14 A schematic structural diagram of a conveying device for loading a lower cover device is shown;
[0068] Figure 15 A schematic structural diagram showing a front view of a wire loading device with a lower cover device installed;
[0069] Figure 16 A schematic structural diagram showing a rear view of the wire loading device with the cover device installed;
[0070] Figure 17 A schematic diagram of the internal structure of the wire loading device with the lower cover device installed from the front view and a partially enlarged view are shown;
[0071] Figure 18 Shows a schematic structural diagram of the lower cover of the waterproof wire clamp;
[0072] Figure 19 It shows a schematic diagram of the structure after the lower cover of the waterproof wire clamp is installed with the conductor and the copper sheet is clamped into the core wire;
[0073] Figure 20 Shows a schematic structural diagram of a chip riveting device;
[0074] Figure 21 Shows a schematic diagram of the structure of the chip riveting device with the fixing fixture hidden;
[0075] Figure 22 A schematic structural diagram of a fixing fixture of a chip riveting device (from a rear side perspective) is shown;
[0076] Figure 23 A schematic diagram of the structure of the chip riveting device with the fixing fixture (rear side view) hidden is shown;
[0077] Figure 24 Shows a schematic structural diagram of the riveting head and punching head of the chip riveting device;
[0078] Figure 25 A schematic structural diagram of a transmission device from a first perspective is shown;
[0079] Figure 26 A schematic structural diagram showing another perspective of the transmission device;
[0080] Figure 27A schematic diagram of a practical state of the assembly device is shown;
[0081] Figure 28 A schematic structural diagram showing a front view of the assembly device;
[0082] Figure 29 A schematic diagram showing a rear perspective of the assembly device;
[0083] Figure 30 A schematic diagram showing the structure of the assembly device when the rubber plug and the chip are located on the feeding tray;
[0084] Figure 31 A schematic structural diagram of an electronic detonator fixing device of an assembly device is shown;
[0085] Figure 32 It shows a schematic structural diagram of the basic pipe conveying device of the assembly device;
[0086] Figure 33 A schematic structural diagram showing a front view of a basic tube extrusion fixture of an assembly device;
[0087] Figure 34 A schematic structural diagram showing a rear perspective view of a basic tube extrusion fixture of an assembly device;
[0088] Figure 35 A schematic structural diagram of the chuck and the jacket of the assembly device is shown;
[0089] Figure 36 A schematic structural diagram of the cover installation device from the front view is shown;
[0090] Figure 37 A schematic structural diagram showing the back view of the cover device is shown;
[0091] Figure 38 It shows a schematic structural diagram of the lower cover fixing device for installing the upper cover device;
[0092] Figure 39 It shows a schematic diagram of the structure after the lower cover fixing device of the upper cover device is installed and part of the structure is hidden;
[0093] Figure 40 It shows a schematic diagram of the structure of the gripper cylinder of the cover device;
[0094] Figure 41 It shows a schematic structural diagram of the waterproof wire clamp after the upper cover and lower cover of the upper cover device are installed;
[0095] Figure 42 Shows a schematic structural diagram of the folding line and bagging device;
[0096] Figure 43A schematic diagram showing the structure of the bag placing and moving devices of the folding line and bag filling device from a first perspective;
[0097] Figure 44 A schematic diagram showing the second perspective of the composition of the folding line and the bag placing and moving devices of the bagging device;
[0098] Figure 45 A schematic structural diagram showing a folding line and a folding mechanism and a bag sealing mechanism of a bagging device from a first perspective;
[0099] Figure 46 A schematic structural diagram showing a folding line and a folding mechanism and a bag sealing mechanism of a bagging device from a second perspective;
[0100] Figure 47 It shows the structural schematic diagram of the line pushing mechanism of the folding line and bagging device;
[0101] Figure 48 It shows the structural diagram of the folding line and the pressing plate of the bagging device and the bag body vacuuming mechanism;
[0102] Figure 49 shows a schematic structural diagram of a chip transmission device;
[0103] Figure 50 A schematic diagram showing the structure of the hidden part of the chip transmission device;
[0104] Figure 51 A schematic structural diagram of a tray of a chip transfer device is shown;
[0105] Figure 52 A schematic structural diagram showing a chip material frame of a chip transfer device from a bottom-up perspective is shown;
[0106] Figure 53 A schematic structural diagram of a chip material frame of a chip transmission device is shown;
[0107] Figure 54 A schematic structural diagram of a blocking cylinder of a chip transfer device is shown;
[0108] Figure 55 A schematic diagram showing the structure of a chip transfer device pushing robot from the front side;
[0109] Figure 56 A schematic diagram showing the structure of a chip transfer device from a rear perspective of a push robot;
[0110] Figure 57 Shown is a structural schematic diagram of the tray lifting device. DETAILED DESCRIPTION
[0111] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0112] An electronic detonator production device, such as Figure 1 Shown include:
[0113] The unwinding device 1, the winding device 2, the stripping device 3, the dividing device 4, the twisting device 5 and the lower cover device 6 are arranged in sequence on the first conveyor belt 7; the unwinding device 1 is used to release the wire material to the winding device, which is similar to the prior art in the background technology and will not be repeated here, the winding device 2 is used to wrap the wire and the two ends of the wire extend out, the winding device 2 places the wire on the material tray through a manipulator and conveys it to the stripping device 3, the winding device 2 is similar to the prior art in the background technology and will not be repeated here, the two ends of the wire extend from the material tray, the stripping device 3 is used to strip the wire sheath at the end of the wire that extends out, the dividing device 4 is used to separate the two core wires that have been stripped of the sheath, the dividing device 4 is similar to the prior art in the background technology and will not be repeated here, the twisting device 5 is used to tangle the separated two core wires with the root of the cable, and the lower cover device 6 is used to clamp the two core wires separated at one end into the copper sheet bayonet of the lower cover;
[0114] The rubber plug injection molding device 9, the chip riveting device 10, the first isolation device 11, the basic tube assembly device 12, the cover device 13, the second isolation device 14 and the folding line and bagging device 15 are arranged in sequence on the second conveyor belt 8. The cover device 13 and the basic tube assembly device 12 are located in the explosion-proof room; the rubber plug injection molding device 9 is used to inject glue into the two core wires of the two core wires separated at the other end of the wire and the twisted wire at the root of the cable to form a rubber plug, which is similar to the existing injection molding method and will not be repeated here. The chip riveting device 10 is used to rivet the chip on the wire with the rubber plug. The first isolation device The first isolation device 11 and the second isolation device 14 are arranged at the entrance and exit of the explosion-proof room. The first isolation device 11 and the second isolation device 14 are arranged on the second conveyor belt 8. When one end of the entrance and exit of the first isolation device 11 and the second isolation device 14 is opened, the other end is closed, ensuring that the isolation room is sealed from the outside and ensuring safety; the base tube assembly device 12 is used to fix the base tube on the chip, the cover installation device 13 is used to install the upper cover on the lower cover at the other end of the wire, and the folding line and bagging device 15 is used to bend the two ends of the cover and base tube extending from the material tray inward and place them into the bag body;
[0115] The first conveyor belt 7 and the second conveyor belt 8 are arranged parallel to each other and are used to transport trays. A tray lifter 16 is installed between the exit of the first conveyor belt 7 and the entrance of the second conveyor belt 8. A third conveyor belt 17 is installed underground between the exit of the first conveyor belt 7 and the entrance of the second conveyor belt 8 to connect the two. The tray lifter 16 lowers the first conveyor belt 7 from the upper position to the underground third conveyor belt 17, and then the tray lifter 16 lifts the trays onto the second conveyor belt 8. This underground location of the third conveyor belt 17 ensures easy access for personnel.
[0116] Wire stripping device 3 Figures 2 to 6 Shown, including:
[0117] like Figures 2 to 6 Shown, including:
[0118] Base 3-1;
[0119] The wire fixing mechanism 3-2 is arranged on the base 3-1; the wire fixing mechanism 3-2 includes a bottom wire pressing mechanism and a top wire pressing mechanism. The bottom guide plate 3-3 of the bottom wire pressing mechanism can be movably arranged up and down on the base 3-1 through a vertically arranged guide rail 3-4 and the bottom guide plate 3-3 is driven by the bottom wire pressing cylinder 3-5. Specifically, it can be fixed to the base 3-1 through an L-shaped fixing plate, and the guide rail 3-4 is vertically arranged on the L-shaped fixing plate. The slider of the guide rail 3-4 is fixed to the bottom guide plate 3-3. The bottom guide plate 3-3 is provided with a plurality of bottom V-shaped clamps 3-6; the top wire pressing mechanism is provided with a wire pressing fixed frame 3-7, and the wire pressing fixed frame 3-7 is provided with a top wire pressing cylinder 3-8. The top wire pressing cylinder 3-8 is connected to the top guide plate 3-9 to drive the top guide plate 3-9 to move up and down. Specifically, the wire pressing fixed frame 3-7 is provided with a downwardly extending fixed plate 3-10, and the fixed plate 3-10 and the top guide plate 3-9 are connected and matched by a vertically arranged guide rail. The top guide plate 3-9 is provided with a plurality of top V-shaped clamps 3-11 corresponding to the bottom V-shaped clamps 3-6; the bottom V-shaped clamps 3-6 and the top V-shaped clamps 3-11 cooperate to fix the wire; the bottom V-shaped clamps 3-6 and the top V-shaped clamps 3-11 are arranged in a comb shape that can be inserted into each other, so that the wire can be firmly fixed. The wire pressing fixing frame 3-7 is fixed on the base 3-1 through a column (not shown in the figure), and the bottom wire pressing cylinder 3-5 and the top wire pressing cylinder 3-8 of the wire fixing mechanism 3-2 can control the bottom V-shaped clamping jaw 3-6 and the top V-shaped clamping jaw 3-11 to fully open, allowing the feeding mechanism located on the track to feed the wire between the bottom V-shaped clamping jaw 3-6 and the top V-shaped clamping jaw 3-11, and then fix the relative position of the wire by the bottom wire pressing cylinder 3-5 and the top wire pressing cylinder 3-8.
[0120] The peeling and cutting device comprises a base 3-12, wherein the base 3-12 has a bottom fixing plate and a top fixing plate, which are connected by two side plates. A lower blade cylinder 3-13 is fixed to the bottom of the base 3-12, and the lower blade cylinder 3-13 is used to drive the lower blade seat 3-14 to move up and down, and the lower blade seat 3-14 is provided with a number of lower blades 3-15 corresponding to the bottom V-shaped jaw 3-6 and the top V-shaped jaw 3-11; an upper blade cylinder 3-16 is fixed to the top of the base 3-12, and the upper blade cylinder 3-16 is used to drive the upper blade seat 3-17 to move up and down, and the upper blade seat 3-17 is provided with a number of upper blades 3-18 corresponding to the bottom V-shaped jaw 3-6 and the top V-shaped jaw 3-11; the upper blade 3-18 and the lower blade 3-15 have the same structure, and are both configured with a blade notch 3-19 in the middle for stripping, and the blade bodies 3-20 on both sides of the outer side of the blade notch 3-19 are used for cutting wires. Guide rails 3-21 can be set on the side panels on both sides of the base 3-12, and the lower blade seat 3-14 and the upper blade seat 3-17 are both set on the guide rails 3-21. A supporting block 3-22 is set at the bottom of the base 3-12. The supporting block 3-22 can be moved to the bottom of the lower blade seat 3-14 and removed by the supporting cylinder 3-23. Specifically, the supporting cylinder 3-23 is fixed to the bottom of the base 3-12, and the supporting block 3-22 is set on the guide rails. When the supporting cylinder 3-23 is extended, the supporting block 3-22 is located at the bottom of the lower blade seat 3-12, supporting the lower blade seat 3-12. The above-mentioned upper blade seat 3-17, lower blade seat 3-17 and support block 3-22 and corresponding blades and cylinders are all fixed on the base 3-12 and move together with the base. The base 3-12 can move back and forth to strip the wire, and move to move the wire in the blade notch 3-19 to the blade edges 3-20 on both sides of the blade to cut off the inner core wire of the stripped wire at one time, and cut the inner core wire to a fixed length.
[0121] The base 3-12 is set on the base transverse guide rail 3-24, the bottom of the base transverse guide rail 3-24 is fixed on the longitudinal fixing plate 3-25, the bottom of the longitudinal fixing plate 3-25 is provided with a longitudinal guide rail 3-26, and the bottom of the longitudinal guide rail 3-26 is fixed on the base 3-1; the edge of the longitudinal fixing plate 3-25 is fixed with a transverse translation cylinder 3-27, and the transverse translation cylinder 3-27 is used to control the transverse movement of the base 3-12 located on the longitudinal fixing plate 3-25; the base 3-1 is fixed with a peeling and pulling cylinder 3-28 for pushing the longitudinal fixing plate 3-25 to move forward and backward, and a fixed-length cylinder 3-29 that can extend and abut on the longitudinal fixing plate 3-25 to limit the forward and backward movement distance of the base body. A spring column 3-30 is provided on the base 3-12, and a spring 3-31 is provided between the base 3-1 and the base 3-12. The spring 3-31 is in a stretched state, so that the base 3-12 is continuously subjected to a pulling force away from the wire fixing mechanism 3-2.
[0122] During operation, the relative position of the conductor is fixed by the conductor fixing mechanism 3-2. The stripping back cylinder 3-28 then extends, pushing the entire base 3-12 forward. The conductor aligns with the notches 3-19 of the upper blade 3-18 and lower blade 3-15. The upper blade cylinder 3-16 and lower blade cylinder 3-13 are then controlled to cut the outer sheath of the conductor. The spring 3-31 is now in a stretched state, releasing the gas in the stripping back cylinder 3-28. This pulls the spring 3-31 backward, causing the base 3-12 and the blades to move backward, stripping the outer sheath of the conductor. The upper and lower blades then return to their original positions. The fixed-length cylinder 3-29 then extends, positioning the base 3-12 at the desired position. This allows the inner core of the conductor and the portion exposed above the outer sheath to be fixed to length. The lateral translation cylinder 3-27 then operates to laterally shift the base, shifting the initial alignment of the blade notches 3-19 with the conductor to the alignment of the main blade edges. At this time, the lower blade seat 3-14 is lifted so that the inner core of the wire is located on the blade, and the top support block 3-22 is moved to the bottom of the lower blade seat 3-14. In this way, the cutting accuracy is ensured by abutting, and the cutting is prevented from being out of place due to the impact of the cylinder. At this time, the upper blade cylinder 3-16 is controlled to press the upper blade 3-18 downward to complete the cutting of the inner core of the wire.
[0123] Wire twisting device 5 Figures 7 to 13 Shown, including:
[0124] Base 5-1; the main body of base 5-1 is a plane.
[0125] The wire clamping unit 5-2 is arranged on one side of the base 5-1; the wire clamping unit 5-2 includes a wire clamping fixed seat 5-3, which is fixed to the base 5-1; a vertical guide rail 5-4 is provided on the wire clamping fixed seat 5-3, and the slider of the vertical guide rail 5-4 is fixed to the fixed plate 5-5, and the height of the fixed plate 5-5 is controlled by a vertical lifting cylinder 5-6 fixed to the base 5-1; a plurality of wire clamping cylinders 5-7 are provided on the fixed plate 5-5, and a wire clamping claw 5-8 is provided on the wire clamping cylinder 5-7. The wire clamping cylinder 5-7 is used to control the opening or closing of the wire clamping claw 5-8, and the wire clamping claw 5-8 is used to fix the main body of the wire. Especially on an automated production line, the wire is fixed by a feed tray and sent to the wire clamping unit 5-2. At this time, the vertical lifting cylinder 5-6 controls the entire wire clamping claw 5-8 to be located at the bottom of the wire. After reaching the position, the open wire clamping claw 5-8 is lifted. After reaching the position, the wire clamping cylinder 5-7 controls the closing of the wire clamping claw 5-8. The wire clamping claw 5-8 is lifted to a height corresponding to the twisting wire clamping claw. The two claw bodies of the wire clamping claw 5-8 are in the shape of comb teeth that can be inserted into each other, so that the main body of the wire can be fixed more firmly.
[0126] The wire twisting unit 5-9 is arranged on the other side of the base 5-1; the wire twisting unit 5-9 includes a base 5-10, the base 5-1 is provided with a horizontal guide rail 5-11, the base 5-10 is arranged on the horizontal guide rail 5-11, and the distance between the base 5-10 and the wire clamping unit 5-2 is controlled by a horizontal push cylinder 5-12; a plurality of rotatable wire twisting cylinders 5-13 are provided on the base 5-10, the tail of the wire twisting cylinder 5-13 is fixed with a rotating shaft rod 5-14, and the end of the wire twisting cylinder 5-13 is provided with a wire twisting clamp 5-15, and the wire twisting cylinder 5-13 is used to control the wire twisting clamp 5-1 5 is opened or closed, and the wire twisting clamp 5-15 is used to fix the two-core wires in the wire body; a pulley 5-16 is fixed on the rotating shaft rod 5-14, and the pulley 5-16 is fixed by the key slot of the rotating shaft rod 5-14 and two pulleys 5-16 can be set, and the pulleys 5-16 of each rotating shaft rod 5-14 are connected in parallel through a belt 5-17; the wire twisting cylinder 5-13 is rotatably set on the base 5-10 through a bearing, and specifically a fixed cylinder can be set, and the wire twisting cylinder 5-13 is fixed in the fixed cylinder, and the rotating shaft rod 5-14 can be fixed on the wire twisting cylinder 5-13 or the fixed cylinder. The base 5-10 is provided with a motor 5-18, which provides rotational power to the belt 5-17, thereby driving the main body of the wire twisting cylinder 5-13 to rotate. The rotating shaft 5-14 is provided with an inner cavity 5-19. The tail end of the rotating shaft 5-14 is connected to the air source via a rotary joint 5-20. The main body of the rotating shaft 5-14 is provided with an air source outlet 5-21, which is connected to the wire twisting cylinder 5-13. The rotary joint 5-20 is a conventional joint that can follow the rotating shaft 5-14 while maintaining airtightness. In this way, the main body of the wire twisting cylinder 5-13 can rotate while continuously providing a power source for the wire twisting clamp 5-15. For automated production, the two-core wires at the ends of the wires entering the twisting unit 5-9 are already forked, similar to a Y-shape, and need to be twisted at the root of the Y-shape, i.e., the bifurcation of the two-core wires. Therefore, the twisting clamp 5-15 is configured to have two clamping grooves corresponding to the two-core wires. At the same time, the two claws of the twisting clamp 5-15 are configured to be comb-shaped and can be inserted into each other, so that the bifurcated two-core wires can be fixed more tightly. After the clamping unit 5-2 fixes the position of the wire body, the horizontal pushing cylinder 5-12 can push the twisting clamp 5-15 forward to clamp the two-core wires again. Of course, if the twisting clamp 5-15 is opened too wide, it can avoid the position of the two-core wires, allowing the two-core wires to enter laterally between the two claws of the twisting clamp 5-15. At this time, the horizontal pushing cylinder 5-12 can be used to fine-tune the position of the twisting clamp 5-15.
[0127] Install the cover device 6, as Figures 14 to 19 include:
[0128] delivery devices and guidewire loading devices;
[0129] The conveying device includes a vibrating plate 6-1, which screens the copper sheet of the lower cover of the waterproof wire clamp with the copper sheet facing upward. Finally, the lower cover 6-3 of the waterproof wire clamp is conveyed to the front of the feed track 6-4 via the conveying track 6-2, and the lower cover 6-3 of the waterproof wire clamp is pushed into the feed track 6-4 via a pushing mechanism. Specifically, the pushing mechanism includes a pushing cylinder 6-5, which pushes a number of insert blocks 6-6. The insert blocks 6-6 can be inserted into the conveying track 6-2 to push the lower cover 6-3 of the waterproof wire clamp into the feed track 6-4. The feed track 6-4 can advance the lower cover 6-3 of the waterproof wire clamp located therein through the insert blocks 6-6, or a conveyor belt 6-7 can be set at the bottom of the feed track 6-4, and the conveyor belt 6-7 drives the lower cover 6-3 of the waterproof wire clamp in the feed track 6-4 to advance through a motor. The outlet of the feeding track 6-4 is provided with a blocking spring piece 6-8, which prevents the lower cover 6-3 of the waterproof wire clamp from sliding into the bearing platform, making the process uncontrollable.
[0130] The wire loading device includes a frame 6-9, with a lifting cylinder 6-10 fixed to its bottom. This cylinder is used to raise a carrying platform 6-11. A bottom wire clip 6-12 is located in front of the carrying platform 6-11. A baffle 6-13 is fixed in front of the bottom wire clip 6-12 of the frame 6-9 to position the wires entering the frame 6-9. The carrying platform 6-11 supports the lower cover of the waterproof wire clamp delivered by the feed track 6-4. Extension arms 6-14 are installed on both sides of the carrying platform 6-11, which are attached to the frame 6-9 via vertical guide rails 6-17. A fixed plate 6-15 is provided on the top of the extension arm 6-14, and a vertical motion cylinder 6-16 is fixed on the fixed plate 6-15. The vertical motion cylinder 6-16 is used to control the vertical movement of the second fixed plate 18. Specifically, the second fixed plate 6-18 can be movably arranged on the fixed plate 6-15 up and down through a vertical guide rail 6-19. A horizontal push cylinder 6-20 is fixed on the bottom of the second fixed plate 6-18. The horizontal push cylinder 6-20 is used to control the feeding and the forward and backward movement of the wire guide arm. Specifically, the feeding and There are several pairs of wire guide arms, the number of which is the same as the number of feeding tracks 6-4; the feeding and wire guide arms have a clamping column 6-21, which is used to push the lower cover 6-3 of the waterproof wire clamp from the feeding track 6-4 to the supporting platform 6-11 from the rear, and a vertical notch 6-22 is provided at the front of the clamping column. The vertical notch 6-22 is used to limit the wire and guide the two separated core wires in the wire to enter the lower cover 6-3 of the waterproof wire clamp from the top, and the vertical notch 6-22 is consistent with the clamping direction of the core wire.
[0131] A downward pressure cylinder 6-23 is fixed to the top of the frame 6-9. The downward pressure cylinder 6-23 is used to drive the top wire clamp 6-24 corresponding to the bottom wire clamp 6-12 and the wire insertion punch 6-25 corresponding to the wire insertion hole of the lower cover 6-3 of the waterproof wire clamp located inside the support platform to move downward. The wire insertion punch 6-25 can extend into the vertical notch 6-22 and fix the wire to the wire opening 6-26 of the lower cover of the waterproof wire clamp through the top wire clamp 6-24. At the same time, the wire insertion punch 6-25 inserts the two core wires of the wire into the copper sheet clamp 6-27 in the lower cover 6-3 of the waterproof wire clamp. The wire insertion punch 6-25 is provided with a copper sheet clamping groove corresponding to the lower cover 6-3 of the waterproof wire clamp.
[0132] During operation, in this patent, the wire entering the device is a wire with two core wires inside after the end is stripped from the main body. The wire is located between the bearing platform 6-11 and the wire loading punch 6-25 through the baffle 6-13. The lower cover 6-3 of the waterproof wire clamp moves downward through the vertical motion cylinder 6-16 to drive the feeding and wire guide arm, so that the clamping column 6-21 is located at the rear of the lower cover 6-3 of the waterproof wire clamp. At this time, the vertical notch 6-22 is aligned with the copper sheet of the lower cover 6-3 of the waterproof wire clamp, and then the horizontal push cylinder 6-20 pushes forward to drive the feeding and wire guide arm, and pushes the lower cover 6-3 of the waterproof wire clamp forward into the bearing platform 6-11. At this time, the lifting cylinder 6-10 lifts the carrying platform 6-11 upward. The carrying platform 6-11 and the feeding and wire guide arm move upward together. That is, the feeding and wire guide arm still presses the lower cover 6-3 of the waterproof wire clamp into the carrying platform 6-11. During the upward lifting process, the bottom wire clamp 6-12 is aligned with the main body of the wire. The two core wires at the end of the wire align with the vertical notch 6-22 and enter the vertical notch. At this time, the bottom wire clamp 6-12 positions the main body of the wire and aligns it with the wire opening 6-26 on the lower cover 6-3 of the waterproof wire clamp. The core wires align with the copper plate clamp 6-27. At this time, the downward pressure cylinder 6-23 is controlled to press the top wire clamp 6-24 and the wire insertion punch 6-25 downward, pressing the wire into the wire opening 6-26. The wire insertion punch 6-25 extends into the vertical notch 6-22 and simultaneously presses the two core wires into the copper plate clamp 6-27 to achieve electrical connection. Then the feeding and wire guide arm returns to its position, the lower cover 6-3 of the waterproof wire clamp is loosened, the top wire bayonet 6-24 and the wire loading punch 6-25 return to their positions, and finally the carrying platform 6-11 falls back to its position. At this time, the feeding and wire guide arm is located at the exit of the feeding track 6-4, and this is repeated to achieve automatic operation.
[0133] Chip riveting device 10, such as Figures 20 to 24 Shown, including:
[0134] The base body has a bottom support portion 10-1 and a top support portion 10-2, connected by sidewalls. The front of the sidewalls has a relief to allow for laterally moving wire stubs to enter. The wire stubs electrically connect the wires to the conductive pads. The junction between the conductive pads and the wires is protected by injection molding and secures the relative position of the conductive pads.
[0135] Riveted joints 10-3, which have two protruding pointed tops corresponding to the pair of conductive sheets to be riveted. Several riveted joints 10-3 are provided and fixed to the bottom bearing portion 10-1 through riveted joint fixing plates 10-4;
[0136] Punching head 10-5 has a pair of grooves corresponding to the pointed top. Punching head 10-5 is provided with several grooves and is fixed to punching connecting plate 10-6. Top bearing portion 10-2 is provided with a punching cylinder 10-7. A movable rod 10-8 of punching cylinder 10-7 is fixed to punching connecting plate 10-6 and drives rivet head 10-3 toward or away from rivet head 10-3. The pointed top of rivet head 10-3 is used to align with the two conductive pads of the wire rubber head. Punching connecting plate 10-6 is provided with guide posts 10-20, and the rivet head fixing plate is provided with guide openings to ensure accurate alignment of rivet head 10-3 and punching head 10-5.
[0137] The fixing fixture 10-9 is used to fix the material transported from the conveyor chain to the space between the riveting head 10-3 and the punching head 10-5; the fixing fixture 10-9 includes a guide rail 10-10 vertically arranged on the bottom bearing portion 10-1, the guide rail 10-10 is arranged on both sides of the bottom bearing portion 10-1, a fixture cross plate 10-11 is arranged on the guide rail 10-10, and a first height guide rail 10-12 and a second height guide rail 10-13 that are laterally movable are arranged on the fixture cross plate 10-11, the first height guide rail 10-12 and the second height guide rail 10-13 are connected to the first height clamp plate 10-14 and the second height clamp plate 10-14 respectively. The first clamp 10-16 and the second clamp 10-17 are respectively provided on the head plate 10-15, the first height clamp plate 10-14 and the second height clamp plate 10-15, and the first cylinder 10-18 and the second cylinder 10-19 are provided on the clamp cross plate 10-11. The first cylinder 10-18 and the second cylinder 10-19 respectively control the lateral movement of the first height clamp plate 10-14 and the second height clamp plate 10-15 to control the opening or closing of the first clamp 10-16 and the second clamp 10-17; after the first clamp 10-16 and the second clamp 10-17 are closed, there is a circular opening in the middle, which is used to clamp and fix the wire rubber head. A lifting cylinder 10-21 is fixed on the bottom bearing part 10-1, and the lifting cylinder 10-21 is used to drive the clamp cross plate 10-11 to move in the vertical direction, thereby moving the material located between the riveting head 10-3 and the punching head 10-5 to the riveting head 10-3.
[0138] During operation, the wire glue head is transported to between the rivet head 10-3 and the punching head 10-5 by the feeding clamp located on the conveyor chain. At this time, the chip PCB board transported by the robot from the other side corresponding to the conveyor chain has been placed on the rivet head 10-3. The metal conductive sheet of the chip PCB board is located on the rivet head 10-3. At this time, the fixing clamp 10-9 is lifted and clamped by the first clamp 10-16 and the second clamp 10-17 to hold the wire glue head, and then it descends to superimpose the metal conductive sheet of the wire glue head on the metal conductive sheet of the chip PCB board from the other side, and then the rivet head 10-3 falls to rivet the two metal conductive sheets together.
[0139] The basic pipe assembly device 12 includes a transmission device and an assembly device. The transmission device includes:
[0140] like Figure 25 and 26As shown, a basic pipe grabbing device is provided, and the basic pipe grabbing device is equipped with a set of Y-axis guide rails 12a-1, and an X-axis guide rail 12a-2 is arranged on the Y-axis guide rail 12a-1, and the Y-axis guide rail and the X-axis guide rail are moved by a motor; a downwardly extending grab fixing plate 12a-3 is provided on the X-axis guide rail 12a-2, and a lifting cylinder 12a-4 is provided on the grab fixing plate 12a-3, and a grab cylinder 12a-5 is fixed to the movable rod of the lifting cylinder 12a-4, and a basic pipe grabber 12a-6 is provided on the grabber cylinder 12a-5, and the basic pipe grabber 12a-6 is used to grab the basic pipe box located on the conveying track; the basic pipe box is generally placed in the basic pipe box, and the conveying track as a whole is located below the basic pipe grabbing device.
[0141] The base pipe lifting device has a base pipe lifting guide rail 12a-7 controlled by a motor, and a base pipe fixing plate 12a-8 is provided on the base pipe lifting guide rail 12a-7. The base pipe fixing plate 12a-8 is used to carry the base pipe box grasped by the base pipe grasping device; the base pipe lifting device is arranged between the Y-axis guide rails 12a-1 to ensure that the base pipe grasping device can place the base pipe box on the base pipe fixing plate 12a-8.
[0142] The basic pipe distributing device has a transverse translation guide rail 12a-9 controlled by a motor, and a basic pipe distributing device lifting cylinder 12a-10 is provided on the transverse translation guide rail 12a-9. A basic pipe box body clamping cylinder 12a-11 is fixed to the movable rod of the basic pipe distributing device lifting cylinder 12a-10, and a basic pipe box body clamping cylinder 12a-12 is provided on the basic pipe box body clamping cylinder 12a-11. The basic pipe lifting device lifts the basic pipe fixing plate 12a-8 to the height of the basic pipe box body clamping claw 12a-12. The basic tube box body gripper is used to pick up the basic tube box. A basic tube conveyor belt 12a-13 and an empty box conveyor belt 12a-14 are respectively provided on either side of the basic tube lifting device. The basic tube box body gripper 12a-12 moves the basic tube box located on the basic tube fixing plate 12a-8 onto the basic tube conveyor belt 12a-13, or moves an empty basic tube box located on the empty box conveyor belt 12a-14 onto the basic tube fixing plate 12a-8. The empty basic tube box is then moved downward to the bottom by the basic tube lifting device and then moved to the conveying track by the basic tube grabbing device. The basic tube conveyor belt 12a-13 and the empty box conveyor belt 12a-14 are provided with a number of isolation plates controlled by isolation cylinders 12a-15 to ensure that only one basic tube box is transported at a time.
[0143] During operation, the base tube gripper 12a-6 of the base tube grabbing device moves to the base tube box, then moves downward, grabs, and lifts it under cylinder control, and then moves it to the base tube fixing plate 12a-8 of the base tube lifting device. The base tube fixing plate 12a-8 rises and moves to the base tube dispensing device. The base tube box body clamp 12a-12 moves horizontally under cylinder control downward, grabs, and lifts it, and then moves it to the base tube conveyor belt 12a-13. The base tube box body clamp 12a-12 then moves to the empty box conveyor belt 12a-14, moving the empty base tube box on the empty box conveyor belt 12a-14 to the base tube fixing plate 12a-8. At this time, the base tube gripper 12a-6 grabs the base tube box and places it on the conveyor track for transportation. In this way, the base tube box is transported to the elevated base tube conveyor belt 12a-13, and the empty base tube box on the empty box conveyor belt 12a-14 is transported to the ground conveyor track.
[0144] Assembly device such as Figures 27 to 35 Shown, including:
[0145] The seat body has a bottom bearing portion 12b-1 and a top bearing portion 12b-2; the two are fixed together by two side walls.
[0146] The electronic detonator fixing device 12b-3 includes a bottom rubber plug cylinder 12b-4 and a bottom chip cylinder 12b-5 fixed to the bottom bearing portion 12b-1, and a top rubber plug cylinder 12b-6 and a top chip cylinder 12b-7 fixed to the top bearing portion 12b-2. The bottom rubber plug cylinder 12b-4 and the bottom chip cylinder 12b-5 are used to push the bottom rubber plug fixing seat 12b-8 and the bottom chip seat 12b-9 to lift, respectively. The top rubber plug cylinder 12b -6 and top chip cylinder 12b-7 are used to push the top rubber plug fixing seat 12b-10 and top chip seat 12b-11 downward respectively to fix the relative positions of the series-connected rubber plug 12b-12 and chip 12b-13; the rubber plug 12b-12 and chip 12b-13 are connected in series via a metal conductive sheet. In order to ensure accurate insertion of the base tube, the rubber plug 12b-12 and chip 12b-13 need to be fixed separately and aligned horizontally with the base tube opening. The bottom rubber plug fixing seat 12b-8 and the bottom chip seat 12b-9, as well as the top rubber plug fixing seat 12b-10 and the top chip seat 12b-11, are connected on both sides by guide rails. The ends of the bottom rubber plug fixing seat 12b-8 and the top rubber plug fixing seat 12b-10 can be connected to the side wall via the guide rails, allowing the two to move vertically relative to each other while saving space and ensuring accurate movement.
[0147] The bottom mobile platform is provided with a mobile plate 12b-14, which is arranged on the bottom bearing portion 12b-1 through a guide rail 12b-15. The mobile plate 12b-14 is controlled by a platform moving motor 12b-16 to move the mobile plate 12b-14 closer to or away from the electronic detonator fixing device;
[0148] The basic pipe conveying device is arranged on the movable plate 12b-14 of the bottom movable platform. The basic pipe conveying device includes a basic pipe bearing part 12b-17. The groove body of the basic pipe bearing part 12b-17 for accommodating the basic pipe 12b-18 is set as a through groove. The interior of the through groove has a folding cavity to carry the basic pipe 12b-18, that is, the tail of the through groove is slightly smaller than the front; the basic pipe bearing part 12b-17 is set on the seat body 12b-19 through a rotating shaft, and the basic pipe bearing part 12b-17 is controlled by the flipping cylinder 12b-20 to rotate vertically upward or horizontally; one end of the flipping cylinder 12b-20 is fixed to the movable plate 12b-17 by a pin shaft, and the other end is connected to a strip through a pin shaft. The other end of the strip is fixed to the rotating shaft, so that the basic pipe bearing part 12b-17 is rotated in a form similar to a rocker arm. In this way, the base pipe can be transported from the top into the base pipe support part 12b-17, and then the base pipe support part 12b-17 rotates forward to proceed to the next action. A base pipe auxiliary plate 12b-21 is provided at the front of the base pipe support part 12b-17. The base pipe auxiliary plate 12b-21 is provided with an auxiliary support groove 12b-22 and an inner cavity 12b-23 connected to the auxiliary support groove 12b-22. The top of the auxiliary support groove 12b-22 allows the base pipe 12b-18 to be loaded into the auxiliary support groove 12b-22 after the base pipe support part 12b-17 rotates to the horizontal position. A push cylinder 12b-24 is fixed to the movable plate 12b-14. The pushing cylinder 12b-24 is used to drive the pushing rod 12b-25 into the through groove of the base tube bearing part 12b-17 that moves to the horizontal position, and pushes the base tube 12b-18 forward until the base tube 12b-18 is inserted into the rubber plug 12b-12 and chip 12b-13 fixed by the electronic detonator fixing device; specifically, the pushing rod 12b-25 is fixed on the fixing frame, and the two ends of the fixing frame are mounted on the guide rails 12b-26 on both sides, and the pushing cylinder 12b-24 drives the fixing frame to move forward and backward.
[0149] The basic tube extrusion fixing device is arranged on the movable plate 12b-14 of the bottom movable platform. The basic tube extrusion fixing device includes a clamping device 12b-27. The clamping device 12b-27 is arranged between the inner cavity 12b-23 of the basic tube auxiliary plate and the bottom rubber plug fixing seat 12b-8 and the bottom chip seat 12b-9, or between the electronic detonator fixing device. After passing through the clamping device, the basic tube 12b-18 is inserted into the rubber plug 12b-12 and the chip 12b-13 fixed by the electronic detonator fixing device. In this patent, the chip 12b-13 mainly refers to the PCB board of the ignition chip. The chuck device includes a sleeve 12b-27 and a chuck 12b-28. The sleeve 12b-27 is fixed on the sleeve fixing plate 12b-29. The chuck 12b-28 has a conical head that expands outward and is composed of several small strips with a certain spacing. The sleeve 12b-27 is sleeved on the chuck 12b-28 and can be moved backward. The interior of the chuck 12b-28 is used to pass the base pipe. The chuck 12b-28 is set on the chuck fixing plate 12b-30. A spring 12b-31 is provided between the sleeve fixing plate 12b-29 and the chuck fixing plate 12b-30. The interior of the chuck 12b-28 is aligned with the inner cavity 12b-23 connected to the auxiliary bearing groove 12b-22. The chuck fixing plate 12b-30 is fixed on the movable plate 12b-14, and the jacket fixing plate 12b-29 pushes the jacket 12b-27 forward through the booster cylinder 12b-32, causing the chuck 12b-28 to shrink, thereby squeezing and deforming the base pipe sleeved on the plug 12b-12, so that the base pipe is fixed on the plug.
[0150] During operation, the plug 12b-12 and the chip 12b-13 move to their proper positions, the bottom plug fixing seat 12b-8 rises, the top plug fixing seat 12b-10 descends to clamp the plug 12b-12, and then the bottom chip seat 12b-9 rises, the top chip seat 12b-11 descends to clamp the chip 12b-13, so that the plug 12b-12 and the chip 12b-13 are concentric with the interior of the chuck 12b-28 and the inner cavity 12b-23 of the base tube auxiliary plate; the flip cylinder 12b-20 controls the base tube bearing portion 12b-17 to rotate to the horizontal, so that the base tube 12b-18 is horizontally aligned with the plug 12b-12 and the chip 12b-13, and then the push cylinder 12b-24 drives the push rod 12b-25 forward to enter the base tube bearing portion After the through groove of the part 12b-17 pushes the base tube into the base tube auxiliary plate 12b-21 and extends from the inner cavity 12b-23 into the interior of the chuck 12b-28 and finally inserted into the chip 12b-13, the bottom chip holder 12b-9 and the top chip holder 12b-11 are loosened to allow the base tube to continue forward until it is plugged into the plug 12b-12, and then the bottom moving platform controls the overall forward movement, even if the base tube squeezes the fixing device forward, thereby moving the chuck 12b-28 forward to the base tube position corresponding to the plug 12b-12, and then the booster cylinder pushes the jacket 12b-27 forward quickly, the jacket 12b-27 squeezes the chuck 12b-28, and the chuck contracts to squeeze and shape the base tube, thereby fixing the base tube on the plug 12b-12.
[0151] 8. The electronic detonator production device according to claim 1, characterized in that:
[0152] Install cover device 13 as Figures 36 to 41 Shown, including:
[0153] The base body has a bottom bearing portion 13-1 and a top bearing portion 13-2, and the bottom bearing portion 13-1 and the top bearing portion 13-2 are connected by side walls 13-3 on both sides;
[0154] The upper cover pressing cylinder 13-4 is arranged on the top bearing portion 13-2, and the movable rod of the upper cover pressing cylinder 13-4 passes through the top bearing portion 13-2;
[0155] The upper cover grabbing device is fixed on the movable rod of the upper cover pressing cylinder 13-4 and is driven by the upper cover pressing device to move up and down as a whole; the two sides of the upper cover grabbing device are set on the inner side of the two side walls 13-3 through vertical movable guide rails 13-5. The upper cover grabbing device includes a top fixed plate 13-6 fixed to the movable rod, a horizontal pushing cylinder 13-7 is fixed to the bottom of the top fixed plate 13-6, a horizontal movable plate 13-8 is set at the bottom of the top fixed plate 13-6, and a movable guide rail 13-9 is set between the horizontal movable plate 13-8 and the top fixed plate 13-6. The horizontal pushing cylinder 13-7 is used to push the horizontal movable plate 13-8 to move forward and backward, so that the upper cover grabbing device can move to the top of the upper cover of the waterproof wire clamp located on the conveyor belt to grab the waterproof The upper cover of the wire clamp; a vertical movable cylinder 13-10 is fixed to the bottom of the horizontal movable plate 13-8. The vertical movable cylinder 13-10 is used to drive the grabbing movable plate 13-11 to move up and down. Guide columns 13-12 are set on both sides of the grabbing movable plate 13-11 to assist in the up and down movement. The guide columns 13-12 are fixed to the horizontal movable plate 13-8; a number of grabbing cylinders 13-13 are fixed to the grabbing movable plate 13-11. The grabbing cylinders 13-13 are used to grab the upper cover of the waterproof wire clamp located on the conveyor track. The grabbing part of the grabbing cylinder 13-13 is provided with a fixed side clamping arm 13-14 and a movable clamping arm 13-15 that can move inward and release driven by the grabbing cylinder 13-13. The side clamping arm 13-14 and the movable clamping arm 13-15 form a roughly rectangular gripper to grab the upper cover of the waterproof wire clamp.
[0156] The lower cover fixing device 13-16 includes a lower cover holding groove 13-17, and an extrusion side wall 13-18 is provided on one side of the lower cover holding groove 13-17. The extrusion side wall 13-18 is provided on a transverse movable rod 13-19. An extrusion cylinder 13-20 is provided on the side of the lower cover holding groove 13-17. The extrusion cylinder 13-20 is used to control the extrusion side wall 13-18 to fix the lower cover of the waterproof wire clamp located in the lower cover holding groove 13-17; a laterally movable top rod 13-21 is provided at a position corresponding to the rotating shaft of the lower cover of the waterproof wire clamp, and the top rod 13-21 is L-shaped. A spring 13-22 or an elastic block is provided between the top rod 13-21 and the outer wall of the lower cover holding groove 13-17 to keep the top rod 13-21 in a state of rotation. In the pop-up position, when the outer side of the push rod 13-21 is squeezed, the push rod 13-21 is inserted inward, corresponding to the pivot position of the lower cover of the waterproof wire clamp; the bottom bearing part 13-1 is fixed with a vertically arranged fixing device cylinder 13-23, and the fixing device cylinder 13-23 is used to control the up and down movement of the lower cover holding groove 13-17; an extension plate 13-24 is fixed on the fixing device cylinder 13-23, and the extension plate 13-24 is provided with a pad 13-26 that can be moved to the bottom of the lower cover holding groove 13-17 and moved out by the pad cylinder 13-25; when the pad 13-26 moves to the lower cover holding groove 13-17, it can resist the lower cover holding groove 13-17, thereby ensuring accurate movement when the upper cover pressing cylinder 13-4 controls the upper cover grasping device to press down.
[0157] A fixed beam 13-27 is fixed between the side walls 3. A movable shaft extrusion cylinder 13-28 is mounted on the fixed beam 13-27. This cylinder drives an extrusion member 13-29 to compress a push rod 13-21. The extrusion member 13-29 is mounted on the fixed beam 13-27 via a guide rail. When the upper and lower covers of the waterproof cable clamp are squeezed and fastened together, the extrusion member 13-29 squeezes the outer sidewalls of the L-shaped push rod 13-21, pushing the push rod 13-21 against the pivot position of the upper and lower covers of the waterproof cable clamp, ensuring accurate installation of the pivot.
[0158] A lower cover pre-stressing cylinder 13-30 is provided on the outer side of the side wall 3, and the end of the lower cover pre-stressing cylinder 13-30 is set on the side wall 13-3 through a pin, and the movable rod of the lower cover pre-stressing cylinder 13-30 is set at one end of a strip through a pin, and the other end of the strip 13-31 is fixed to the pre-stressing pin 13-32; the pre-stressing pin 13-32 is rotatably provided on the side wall 13-3, and a pre-stressing block 13-33 is provided on the pre-stressing pin 13-32, and the pre-stressing block 13-33 is driven to rotate by the lower cover pre-stressing cylinder 13-30 to pre-stress the lower cover of the waterproof wire clamp located in the lower cover receiving groove 13-17.
[0159] During operation, the horizontal pushing cylinder 13-7 of the upper cover grabbing device pushes the horizontal movable plate 13-8 forward to move above the upper cover of the waterproof wire clamp of the conveyor belt, and the vertical movable cylinder 13-10 drives the grab cylinder 13-13 vertically downward, and the grab cylinder 13-13 grabs the upper cover of the waterproof wire clamp, and then the vertical movable cylinder 13-10 and the horizontal pushing cylinder 13-7 return to their original positions, lift the upper cover of the waterproof wire clamp and move it above the lower cover holding slot 13-17. The fixing device cylinder 13-23 lifts the lower cover holding groove 13-17. During the lifting process, the lower cover of the waterproof wire clamp enters the lower cover holding groove 13-17 (the lower cover is specifically completed by other conveying devices, and the lower cover can enter in any way). When it is lifted to a certain position, the pad cylinder 13-25 drives the pad 13-26 to penetrate into the bottom of the lower cover holding groove 13-17 so that it can be against the lower cover holding groove 13-17 when the upper cover and the lower cover are buckled. Then the lower cover pre-pressing cylinder 13-30 controls the pre-pressing pin 13-32 to rotate, so that the pre-pressing block 13-33 is pressed on the lower cover located in the lower cover holding groove 13-17 to ensure its accurate position. Then the horizontal movable rod 13-19 drives the extrusion side wall 13-18 to squeeze the lower cover of the waterproof wire clamp to fix the position of the lower cover. Then the lower cover pre-pressing cylinder 13-30 is released and returns to its original position. At this time, the upper cover pressing cylinder 13-4 drives the upper cover grabbing device to press down as a whole, buckling the upper and lower covers of the waterproof wire clamp together. After the pressing is completed, the movable shaft extrusion cylinder 13-28 extends the extrusion member 13-29 to squeeze the ejector rod 13-21, so that the rotating shafts of the upper and lower covers are installed in place. Then the upper cover pressing cylinder 13-4 releases the upper cover, and the upper cover pressing cylinder 13-4 and the movable shaft extrusion cylinder 13-28 return to their original positions to start the next cycle. This patent can install 13-10 upper covers at the same time, with high production efficiency.
[0160] Folding line and bagging device 15, such as Figures 42 to 48 Shown, including:
[0161] The bag placing and moving device 15-1 comprises a bag placing device 15-2, a bag making device 15-3, a bag pulling device 15-4, and a bag supporting device 15-5. The bag placing device 15-2 uses an unwinding motor to release a roll of bag 15-7 from an air-inflating shaft 15-6 to the bag making device 15-3. The roll of bag 15-7, a plastic bag with both sides sealed, passes through several tensioning rollers before entering the bag making device 15-3. The bag making device 15-3 clamps the bag with rollers 15-8 and moves forward. Behind rollers 15-8 is a heat sealer 15-9, which is driven by a cylinder 15-10 to periodically compress the bag, sealing the rear end. A cutter 15-11 is provided in front of the roller 15-8. After the heated sealer 15-9 seals the bottom of the bag, the tail seal of the bag passes forward over the cutter 15-11 and the bag is cut off by the cutter 15-11, thus forming an independent packaging bag with an opening at the front end; the bag pulling device 15-4 is provided in front of the bag making device 15-3. The bag pulling device 15-4 has a movable guide rail 15-12. Upper and lower vacuum suction cups 15-13 are provided on the movable guide rail 15-12. The upper and lower vacuum suction cups 15-13 move to the front end opening of the bag body through the movable guide rail 15-12. The upper and lower vacuum suction cups 15-13 are respectively arranged on the upper and lower bag opening cylinders 15-14. The upper and lower bag opening cylinders 15-14 control the upper and lower vacuum suction cups 15-13 to be open or closed; the upper and lower vacuum suction cups 15-13 move to the bag The bag opening of the bag body is sucked from the upper and lower directions and then the upper and lower vacuum suction cups 15-13 move up and down respectively to open the bag opening, and then the opened bag opening is withdrawn and inserted into the left and right support plates 15-16; the bag holding device 15-5 has a transverse moving guide rail 15-15 and left and right support plates 15-16, and the left and right support plates 15-16 move to the opened bag opening and enter the bag opening through the transverse moving guide rail 15-15, and the left and right support plates 15-16 are controlled by the bag holding cylinder 15-17 to move left and right to open, thereby opening the bag opening, at this time the upper and lower vacuum suction cups 15-13 are disconnected, and the bag opening is released, and at this time the bag body is opened by the left and right support plates 15-16, and the left and right support plates 15-16 carry the bag body through the transverse moving guide rail 15-15 to move the bag body to the second direction, and move the bag body to the other direction to prepare to put the finished electronic detonator into the bag body.
[0162] A folding line mechanism 15-18, the outlet of the folding line mechanism 15-18 is located in the second direction of the bag-supporting device 15-5; the folding line mechanism 15-18 includes a bottom plate 15-19 for carrying the wire body, and a first guide rail 15-20 is provided on both sides of the bottom plate 15-19. A wire pushing plate 15-21 is provided on the first guide rail 15-20. The wire pushing plate 15-21 is driven by a cylinder 15-22 to push the detonator wire body to the middle position corresponding to the position of the bag mouth. A wire clamping groove 15-23 is provided at the end of the wire pushing plate 15-20. The wire clamping groove 15-23 is used to fix the position where the cable needs to be bent; a pushing block 15-24 is provided on the wire pushing plate 15-20, and vertical guide rails 15-25 are provided on both sides of the pushing block 15-24. A folding line plate 15- 26, the pushing block 15-24 pushes the folding plate forward by the pushing cylinder 15-27, and drives the pushing plate 15-26 downward to complete the bending of the cable by the pressing cylinder 15-28; the pushing plate 15-26 has a bayonet, which corresponds to the bayonet of the wire clamping groove 15-23, and the pushing plate 15-26 is higher than the wire clamping groove 15-23. When the cable is placed on the folding mechanism 15-18, the extended cable passes through the wire clamping groove 15-23 and is upwardly mounted on the folding plate 15-26, so the folding plate 15-26 is pushed forward to bend the cable inward from the wire clamping groove 15-23, and the folding plate 15-26 is fixed on the pushing block 24 by the vertical guide rail 15-25. Therefore, the pushing plate 26 can be driven by the pressing cylinder 28 fixed to the bottom of the pushing block 24 to move forward and then move downward, thereby bending the cable. The wire clamping groove 23 is driven by the wire clamping cylinder 33 to move laterally so that the cable is aligned with the wire clamping groove 23 .
[0163] The wire pushing mechanism 15-28, via a push plate 15-29, pushes the bent cable located on the folding mechanism 15-18 into the bag of the bag-supporting device 15-5 and then forward into the bag-sealing mechanism 15-30. Driven by a long guide rail, the push plate 15-29 pushes the bent cable into the bag and then forward into the bag-sealing mechanism 15-30. To further compress the detonator cable, an auxiliary wire pressing device is located on the top of the wire pushing mechanism 15-28, corresponding to the folding mechanism 15-18. This auxiliary wire pressing device, via a cylinder 15-31, drives a pressing arm 15-32 downward, further squeezing the cable bent by the folding mechanism 15-18.
[0164] A bag bottom fixing device is provided at the bag opening located in the second direction of the bag-supporting device 15-5 for loading the electronic detonator with the folded line completed, and the bag bottom fixing device is provided with a pressing plate 15-34. The pressing plate 15-34 is arranged on the transition bridge 15-35 between the folding mechanism 15-18 and the bag sealing mechanism 15-30. The pressing plate 15-34 is controlled to move forward and backward by the transverse cylinder 15-36. A vertical moving cylinder 15-37 is fixed to the front end of the transverse cylinder 15-36. The vertical moving cylinder 15-37 is connected to the pressing plate 15-34, so that the cylinder controls the pressing plate 15-34 to extend upward from the transition bridge 15-35 or retract it, and controls the pressing plate 15-34 to extend forward to the edge of the bag opening of the bag body through the cylinder, and finally presses the bag opening downward, so that the electronic detonator cable with the folded line completed can enter the bag body to prevent it from scratching the bag opening and damaging the plastic bag.
[0165] The bag sealing mechanism 15-30 has an upper and lower vacuum pumping mechanism 15-37 and a bag body vacuum pumping mechanism. The upper and lower vacuum pumping mechanism 15-37 is used to suck the upper and lower sides of the bag body and open the bag body. The upper and lower vacuum pumping mechanism 15-37 can move up and down to open or close. Its structure is similar to the bag pulling device 15-4 through a cylinder. An avoidance port is provided on the upper and lower vacuum pumping mechanism 15-37, and the bag body vacuum pumping mechanism has an air suction nozzle 15-38 that cooperates with the avoidance port. When the air suction nozzle 15-38 enters the avoidance port, the upper and lower vacuum pumping mechanism 15-37 is closed to vacuum the bag body. The horizontal cylinder 15-39 of the bag vacuuming mechanism controls the forward and backward movement, and the front end of the horizontal cylinder 15-39 is fixed with a vertical moving cylinder 15-40, which is connected to the suction nozzle 15-38. Its control is similar to that of the pressure plate 15-34 structure. When suction is not needed, it can be retracted to the transition bridge 15-35 without affecting the passage of the bag. When suction is needed, the suction nozzle 15-38 is extended and forward into the bag by the cylinder, and the upper and lower vacuuming mechanisms 37 are closed so that the suction nozzle of the bag vacuuming mechanism is located in the bag to vacuum the bag containing the bent cable, and then the bag is sealed by a cutter and seal similar to the bag making device 15-3.
[0166] It also includes a chip transfer device 18, such as Figures 49 to 56 As shown, the chip transfer device 18 is used to provide chips to the chip riveting device, including:
[0167] A fixing seat, the fixing seat having a bottom bearing portion 18 - 1 and a top bearing portion 18 - 2 ;
[0168] Vertical lifting device, the vertical lifting device includes a vertical lifting guide rail 18-3 and a tray 18-4; the vertical lifting guide rail 18-3 is controlled by a motor and is used to move the tray 18-4 from the bottom bearing part 18-1 to the top bearing part 18-2; the tray 18-4 is used to carry the chip material frame 18-5; a fixed cylinder 18-6 is provided at the bottom of the tray 18-4, and the movable rod 18-7 of the fixed cylinder 18-6 can pass through the tray 18-4, and the bottom of the chip material frame 18-5 has a bayonet 18-8, and the movable rod 18-7 is used to be inserted into the bottom of the chip material frame 18-5.
[0169] The bottom conveying double-speed chain track 18-9 is set on the bottom bearing part 18-1, and the bottom conveying double-speed chain track 18-9 extends to both sides of the tray 18-4 so as to transport the chip material frame 18-5 to the top of the tray 18-4 that stays at the bottom bearing height; that is, when the tray 18-4 falls to the bottom, the bottom conveying double-speed chain track 18-9 is located on both sides of the tray 18-4, so that the chip material frame 18-5 can be moved directly to the top of the tray 18-4, so that the vertical lifting device can lift the chip material frame 18-5 located on the bottom conveying double-speed chain track 18-9 to the height of the top bearing part 18-2.
[0170] The top conveying speed chain track 18-10 is set on the top bearing part 18-2, and the top conveying speed chain track 18-10 extends to the front of the tray 18-4; since it is impossible to directly place the chip material frame 18-5 on the top conveying speed chain track 18-10 after the tray 18-4 is lifted, the top conveying speed chain track 18-10 can only extend to the front of the tray 18-4 and slide the chip material frame 18-5 on the tray 18-4 onto the top conveying speed chain track 18-10 through the pushing robot.
[0171] The bottom conveying speed chain track 18-9 and the top conveying speed chain track 18-10 are provided with a blocking cylinder 18-11 for blocking the chip material frame 18-5 at the position near the pallet 18-4. Due to the use of the speed chain, when the blocking cylinder 18-11 blocks, a chip material frame 18-5 located on the bottom conveying speed chain track 18-9 close to the pallet 18-4 can continue to move forward, while the other chip material frames 18-5 are blocked on the outside, ensuring that each pallet 18-4 can accurately enter a chip material frame 18-5. When the pallet 18-4 is lifted to the second height, the chip material frame 18-5 is pushed to the top conveying speed chain track 18-10 by the pushing robot. The blocking cylinder 18-11 on the top conveying speed chain track 18-10 prevents the top conveying speed chain track 18-10 from causing poor transportation due to external interference.
[0172] The push robot is located at the height of the top support section 18-2. It is used to push the chip material frame 18-5 on the tray 18-4 at the height of the top support section 18-2 onto the top conveyor double-speed chain track 18-10. The push robot is equipped with a push track 18-12 and a crossbeam 18-13. The crossbeam 18-13 is located between the two push tracks 18-12. One side of the track 18-12 is a slide rail that moves back and forth controlled by a motor, and the other side is an auxiliary guide rail. Two push arms 18-14 are fixed to the front end of the crossbeam 18-13. The push arms 18-14 are used to push the chip material frame 18-5 at the height of the top support section 18-2. The robot also includes a gripper with a jaw 18-15 configured to grip a tray 18-16 within a chip rack 18-5 positioned at the height of a top support portion 18-2. The jaw 18-15 is mounted on a push rod 18-20 configured to move the jaw 18-15 back and forth, thereby pulling out the tray 18-16 and then pushing the tray 18-16 back in after the chip gripper has removed the chip. The gripper can be mounted on a vertical guide rail to control the jaw 18-15 to position the tray 18-16 at different heights. The tray 18-16 can be partially pulled out from the material frame 18-5. The chip is fixed on the tray 18-16, and the chip can be grabbed by the chip robot. The chip robot is set on the back of the beam 18-13, which includes a vertical guide rail 18-17 and a gripper cylinder 18-18. The back of the beam 18-13 is provided with a transverse guide rail 18-19 controlled by a motor, so that the specific position of the entire chip robot can be controlled and the chip can be grabbed, and then the chip can be transported to the welding position through the track 18-12.
[0173] The tray lifting device 16, such as Figure 57 As shown, it includes: a vertical lifting guide rail 16-1, the vertical lifting guide rail 16-1 is arranged on the outside of the third conveyor belt 17, and a fixed plate 16-2 is provided on the slider of the vertical lifting guide rail 16-1, and a material tray clamping cylinder 16-3 is provided on the fixed plate 16-2. The material tray clamping cylinder 16-3 is provided with two and arranged in parallel. The material tray clamping cylinder 16-3 is used to control the downward extending material tray clamp 16-4 to retract or open inward so as to grab or release the material tray; a number of flying saucer guide wheels 16-5 for carrying the material tray are provided at the underground corresponding to the fixed plate 16-2. The flying saucer guide wheel 16-5 is a guide wheel similar to the Vientiane wheel. Of course, a guide wheel that slides unidirectionally to both sides can be used here, and a pushing cylinder 16-6 is provided on the side of the flying saucer guide wheel 16-5. The pushing cylinder 16-6 is used to push the material tray onto the third conveyor belt 17.
Claims
1. An electronic detonator production device, characterized by: include: A wire unwinding device, a wire winding device, a wire stripping device, a wire dividing device, a wire twisting device and a cover installing device are sequentially arranged on the first conveyor belt; The pay-off device is used to release the wire material to the winding device. The winding device is used to wind the wire and extend both ends of the wire. The winding device places the wire on a material tray through a manipulator and conveys it to the wire stripping device. The two ends of the wire extend from the material tray. The wire stripping device is used to strip the wire sheath at the end of the wire that has extended. The wire splitting device is used to separate the two core wires that have been stripped of the sheath. The wire twisting device is used to twist the separated two core wires together with the root of the cable. The lower cover installation device is used to clamp the two core wires separated at one end into the copper sheet slot of the lower cover. A rubber plug injection molding device, a chip riveting device, a first isolating device, a base tube assembly device, a cover installation device, a second isolating device, and a folding line and bagging device are sequentially arranged on the second conveyor belt. The cover installation device and the base tube assembly device are located in the explosion-proof room. The rubber plug injection molding device is used to inject glue into the two core wires of the two-core wire separated at the other end of the wire and the twisted wire at the root of the cable to form a rubber plug. The chip riveting device is used to rivet the chip to the wire with the rubber plug. The first isolating device and the second isolating device are arranged at the inlet and outlet of the explosion-proof room. The first isolating device and the second isolating device are arranged on the second conveyor belt, and the inlet and outlet of the first isolating device and the second isolating device are closed when one end is open; the base tube assembly device is used to fix the base tube on the chip. The cover installation device is used to install the upper cover on the lower cover at the other end of the wire. The folding line and bagging device are used to bend the two ends of the cover body and the base tube protruding from the material tray inward and put them into the bag body. The first conveyor belt and the second conveyor belt are arranged in parallel, and the first conveyor belt and the second conveyor belt are used to convey the material tray; a material tray lifting device is provided between the outlet of the first conveyor belt and the inlet of the second conveyor belt, and a third conveyor belt is provided underground between the outlet of the first conveyor belt and the inlet of the second conveyor belt for connecting the two; The tray lifting device includes: a vertical lifting guide rail, which is arranged on the outside of the third conveyor belt; a fixed plate is provided on the slider of the vertical lifting guide rail; a tray clamping cylinder is provided on the fixed plate; the tray clamping cylinder is used to control the inward contraction or opening of the tray clamp extending downward to grasp or release the tray; a plurality of flying saucer guide wheels for carrying the tray are provided at the bottom corresponding to the fixed plate; a pushing cylinder is provided on the side of the flying saucer guide wheel, and the pushing cylinder is used to push the tray onto the third conveyor belt; The cover installation device includes: delivery devices and guidewire loading devices; The conveying device includes a vibrating plate, which is used to convey the lower cover of the waterproof wire clamp to the front of the feeding track, and push the lower cover of the waterproof wire clamp into the feeding track through the pushing mechanism; The wire loading device includes a frame, a lifting cylinder is fixed at the bottom of the frame, the lifting cylinder is used to lift the carrying platform, a bottom wire bayonet is provided at the front of the carrying platform, and the carrying platform is used to carry the lower cover of the waterproof wire clamp transported by the feeding track; extension arms are provided on both sides of the carrying platform, a fixed plate is provided on the top of the extension arm, a vertical motion cylinder is fixed on the fixed plate, the vertical motion cylinder is used to control the second fixed plate to move in the vertical direction, a horizontal push cylinder is fixed at the bottom of the second fixed plate, the horizontal push cylinder is used to control the forward and backward movement of the feeding and wire guide arms; the feeding and wire guide arms have a card column, The column is used to push the lower cover of the waterproof wire clamp from the feeding track to the bearing platform from the rear. A vertical notch is provided on the front of the clamping column, which is used to limit the wire. A downward pressure cylinder is fixed on the top of the frame. The downward pressure cylinder is used to drive the top wire clamp corresponding to the bottom wire clamp and the wire loading punch corresponding to the wire clamp of the lower cover of the waterproof wire clamp located in the bearing platform to move downward. The wire loading punch can be extended into the vertical notch, and the wire is fixed to the wire port of the lower cover of the waterproof wire clamp through the top wire clamp. At the same time, the two core wires of the wire are clamped into the copper sheet clamp in the lower cover of the waterproof wire clamp through the wire loading punch.
2. The electronic detonator production device according to claim 1, characterized in that: The wire stripping device includes: base; The wire fixing mechanism is arranged on the base; the wire fixing mechanism includes a bottom wire pressing mechanism and a top wire pressing mechanism. The bottom guide plate of the bottom wire pressing mechanism can be movably arranged on the base by a vertically arranged guide rail and is driven by a bottom wire pressing cylinder. The bottom guide plate is provided with a plurality of bottom V-shaped clamping jaws; the top wire pressing mechanism is provided with a wire pressing fixing frame, and a top wire pressing cylinder is provided on the wire pressing fixing frame. The top wire pressing cylinder is connected to the top guide plate to drive the top guide plate to move up and down. The top guide plate is provided with a plurality of top V-shaped clamping jaws corresponding to the bottom V-shaped clamping jaws; the bottom V-shaped clamping jaws and the top V-shaped clamping jaws cooperate to fix the wire; The peeling and cutting device includes a base, a lower blade cylinder is fixed at the bottom of the base, the lower blade cylinder is used to drive the lower blade seat to move up and down, and the lower blade seat is provided with a number of lower blades corresponding to the bottom V-shaped clamping jaw and the top V-shaped clamping jaw; an upper blade cylinder is fixed at the top of the base, the upper blade cylinder is used to drive the upper blade seat to move up and down, and the upper blade seat is provided with a number of upper blades corresponding to the bottom V-shaped clamping jaw and the top V-shaped clamping jaw; the upper blade and the lower blade are configured to have a blade notch for peeling in the middle, and the outer sides of the blade notch are used for cutting the wire; a top support block is provided at the bottom of the base, and the top support block The block is driven by the top support cylinder to move to the bottom of the lower blade seat and out; the base is arranged on the base transverse guide rail, the bottom of the base transverse guide rail is fixed on the longitudinal fixed plate, the bottom of the longitudinal fixed plate is provided with a longitudinal guide rail, and the bottom of the longitudinal guide rail is fixed on the base; a transverse translation cylinder is fixed on the edge of the longitudinal fixed plate, and the transverse translation cylinder is used to control the transverse movement of the base located on the longitudinal fixed plate; a peeling and pulling cylinder for pushing the longitudinal fixed plate to move forward and backward is fixed on the base, as well as a fixed-length cylinder that can be extended and abutted on the longitudinal fixed plate to limit the forward and backward movement distance of the base body.
3. The electronic detonator production device according to claim 1, characterized in that: The wire twisting device includes: base; The wire clamping unit is arranged on one side of the base; the wire clamping unit includes a wire clamping fixing seat, which is fixed to the base; a vertical guide rail is provided on the wire clamping fixing seat, and the slider of the vertical guide rail is fixed to the fixing plate, and the fixing plate is controlled in height by a vertical lifting cylinder fixed to the base; a plurality of wire clamping cylinders are provided on the fixing plate, and a wire clamping claw is provided on the wire clamping cylinder. The wire clamping cylinder is used to control the opening or closing of the wire clamping claw, and the wire clamping claw is used to fix the main body of the wire; The wire twisting unit is arranged on the other side of the base; the wire twisting unit includes a base, the base is provided with a horizontal guide rail, the base is arranged on the horizontal guide rail, and the distance between the base and the wire clamping unit is controlled by a horizontal pushing cylinder; a plurality of rotatable wire twisting cylinders are provided on the base, the tail of the wire twisting cylinder is fixed with a rotating shaft rod, the end of the wire twisting cylinder is provided with a wire twisting claw, the wire twisting cylinder is used to control the opening or closing of the wire twisting claw, and the wire twisting claw is used to fix the two-core wires in the wire body; a pulley is fixed on the rotating shaft rod, and the pulleys of each rotating shaft rod are connected in parallel through a belt; a motor is provided on the base, and the motor provides rotational power for the belt, thereby driving the main body of the wire twisting cylinder to rotate; the rotating shaft rod is configured to have an inner cavity, and the tail end of the rotating shaft rod is connected to the air source through a rotary joint, and an air source outlet is provided on the main body of the rotating shaft rod, and the air source outlet is connected to the wire twisting cylinder.
4. The electronic detonator production device according to claim 1, characterized in that: The chip riveting device includes: A seat body having a bottom bearing portion and a top bearing portion; A rivet head having two protruding pointed tops corresponding to a pair of conductive sheets to be riveted, and a plurality of rivet heads are provided and fixed to the bottom bearing portion by a rivet head fixing plate; The punching head has a pair of grooves corresponding to the pointed top, and a plurality of rivet heads are provided and fixed on the punching connecting plate; the top bearing part is provided with a punching cylinder, and the movable rod of the punching cylinder is fixed to the punching connecting plate and drives the rivet head to move closer to or away from the rivet head; A fixing fixture is used to fix the material transported from the conveyor chain to the space between the riveting head and the punching head; the fixing fixture includes a guide rail vertically arranged on the bottom bearing part, a fixture cross plate is provided on the guide rail, and a first height guide rail and a second height guide rail that are laterally movable are provided on the fixture cross plate, the first height guide rail and the second height guide rail are respectively connected to the first height clamp plate and the second height clamp plate, the first height clamp plate and the second height clamp plate are respectively provided with the first clamp and the second clamp, and the first cylinder and the second cylinder are respectively provided on the clamp cross plate, the first cylinder and the second cylinder control the lateral movement of the first height clamp plate and the second height clamp plate respectively to control the opening or closing of the first clamp and the second clamp; a lifting cylinder is fixed on the bottom bearing part, the lifting cylinder is used to drive the clamp cross plate to move in the vertical direction to move the material between the riveting head and the punching head to the riveting head.
5. The electronic detonator production device according to claim 1, characterized in that: The basic pipe assembly device includes a transmission device and an assembly device. The transmission device includes: a basic pipe grabbing device, which is equipped with a set of Y-axis guide rails, an X-axis guide rail is provided on the Y-axis guide rail, and the Y-axis guide rail and the X-axis guide rail are controlled to move by a motor; a downwardly extending gripper fixing plate is provided on the X-axis guide rail, a lifting cylinder is provided on the gripper fixing plate, a gripper cylinder is fixed to the movable rod of the lifting cylinder, and a basic pipe gripper is provided on the gripper cylinder, and the basic pipe gripper is used to grab the basic pipe box located on the conveying track; The foundation pipe lifting device has a foundation pipe lifting guide rail controlled by a motor, and a foundation pipe fixing plate is provided on the foundation pipe lifting guide rail. The foundation pipe fixing plate is used to carry the foundation pipe box grasped by the foundation pipe grasping device; The basic pipe distributing device has a transverse translation guide rail controlled by a motor, and a basic pipe distributing device lifting cylinder is provided on the transverse translation guide rail, and a basic pipe box body clamping cylinder is fixed on the movable rod of the basic pipe distributing device lifting cylinder, and a basic pipe box body clamping cylinder is provided with a basic pipe box body clamping cylinder, and the basic pipe lifting device lifts the basic pipe fixing plate to the height of the basic pipe box body clamping cylinder, and the basic pipe box body clamping cylinder is used to clamp the basic pipe box; a basic pipe conveyor belt and an empty box conveyor belt are respectively provided on both sides of the basic pipe lifting device, and the basic pipe box body clamping claw moves the basic pipe box located on the basic pipe fixing plate to the basic pipe conveyor belt or moves the empty basic pipe box located on the empty box conveyor belt to the basic pipe fixing plate, and the empty basic pipe box moves downward to the bottom through the basic pipe lifting device and then moves to the conveying track through the basic pipe grabbing device; The assembly device includes: A seat body having a bottom bearing portion and a top bearing portion; An electronic detonator fixing device includes a bottom rubber plug cylinder and a bottom chip cylinder fixed to the bottom bearing portion, and a top rubber plug cylinder and a top chip cylinder fixed to the top bearing portion. The bottom rubber plug cylinder and the bottom chip cylinder are respectively used to push the bottom rubber plug fixing seat and the bottom chip seat to rise, and the top rubber plug cylinder and the top chip cylinder are respectively used to push the top rubber plug fixing seat and the top chip seat to fall, so as to fix the relative positions of the serially connected rubber plugs and chips. The bottom moving platform is provided with a moving plate, which is arranged on the bottom bearing portion through a guide rail. The moving plate is controlled by a platform moving motor to move the plate closer to or away from the electronic detonator fixing device; The base tube conveying device is arranged on the bottom movable platform, and the base tube conveying device includes a base tube bearing part, and the trough body of the base tube bearing part is configured as a through trough for receiving the base tube, and the interior of the through trough has a folding cavity for carrying the base tube; the base tube bearing part is configured on the base body through a rotating shaft, and the base tube bearing part is controlled to rotate vertically upward or horizontally by a tilting cylinder; a base tube auxiliary plate is provided at the front of the base tube bearing part, and an auxiliary bearing groove and an inner cavity connected to the auxiliary bearing groove are provided on the base tube auxiliary plate, and the top of the auxiliary bearing groove allows the base tube bearing part to rotate horizontally and then the base tube is loaded into the auxiliary bearing groove; a pushing cylinder is fixed on the movable plate, and the pushing cylinder is used to drive a pushing rod to enter the through trough of the base tube bearing part that moves horizontally, and push the base tube forward until the base tube is inserted into the rubber plug and chip fixed by the electronic detonator fixing device; The basic tube extrusion and fixing device is arranged on the bottom moving platform. The basic tube extrusion and fixing device includes a chuck device. The chuck device is arranged between the inner cavity of the basic tube auxiliary plate and the bottom rubber plug fixing seat and the bottom chip seat. After passing through the chuck device, the basic tube is inserted into the rubber plug and the chip fixed by the electronic detonator fixing device; the chuck device includes a sleeve and a chuck. The sleeve is fixed on the sleeve fixing plate. The chuck has a conical head expanding outward. The sleeve is sleeved on the chuck. The interior of the chuck is used to pass the basic tube. The chuck is arranged on the chuck fixing plate. A spring is arranged between the sleeve fixing plate and the chuck fixing plate. The sleeve fixing plate pushes the sleeve forward through the booster cylinder to shrink the chuck, thereby squeezing and deforming the basic tube sleeved on the rubber plug to fix the basic tube on the rubber plug.
6. The electronic detonator production device according to claim 1, characterized in that: The cover mounting device comprises: The seat body comprises a bottom bearing portion and a top bearing portion, wherein the bottom bearing portion and the top bearing portion are connected by side walls on both sides; An upper cover pressing cylinder is provided on the top bearing portion, and a movable rod of the upper cover pressing cylinder passes through the top bearing portion; The upper cover grabbing device is fixed on the movable rod of the upper cover pressing cylinder and is driven by the upper cover pressing device to move up and down as a whole; the upper cover grabbing device includes a top fixed plate fixed to the movable rod, a horizontal pushing cylinder is fixed to the bottom of the top fixed plate, a horizontal movable plate is provided at the bottom of the top fixed plate, a movable guide rail is provided between the horizontal movable plate and the top fixed plate, and the horizontal pushing cylinder is used to push the horizontal movable plate to move forward and backward; a vertical movable cylinder is fixed to the bottom of the horizontal movable plate, and the vertical movable cylinder is used to drive the gripper movable plate to move up and down, and a plurality of gripper cylinders are fixed on the gripper movable plate, and the gripper cylinders are used to grab the upper cover of the waterproof wire clamp located on the conveying track; The lower cover fixing device includes a lower cover holding groove, an extrusion side wall is provided on one side of the lower cover holding groove, the extrusion side wall is provided on a transverse movable rod, and an extrusion cylinder is provided on the side of the lower cover holding groove, and the extrusion cylinder is used to control the extrusion side wall to fix the lower cover of the waterproof wire clamp located in the lower cover holding groove; a laterally movable push rod is provided at a position corresponding to the rotating shaft of the lower cover of the waterproof wire clamp, and the push rod is L-shaped, and a spring is provided between the push rod and the outer wall of the lower cover holding groove to keep the push rod in a pop-up position; a vertically arranged fixing device cylinder is fixed to the bottom bearing portion, and the fixing device cylinder is used to control the upper and lower movement of the lower cover holding groove; an extension plate is fixed on the fixing device cylinder, and a pad is provided on the extension plate, which can be moved to the bottom of the lower cover holding groove and moved out by the pad cylinder; A fixed beam is fixed between the side walls on both sides, and a movable shaft extrusion cylinder is provided on the fixed beam, and the movable shaft extrusion cylinder is used to drive the extrusion piece to extrude the push rod; an upper cover pre-stressing cylinder is provided on the outer side of the side wall, and the end of the upper cover pre-stressing cylinder is set on the side wall through a pin, and the movable rod of the upper cover pre-stressing cylinder is set at one end of a strip through a pin, and the other end of the strip is fixed to the pre-stressing pin; the pre-stressing pin is rotatably provided on the side wall, and a pre-stressing block is provided on the pre-stressing pin, which is driven to rotate by the upper cover pre-stressing cylinder to pre-stress the lower cover of the waterproof wire clamp located in the lower cover receiving groove.
7. The electronic detonator production device according to claim 1, characterized in that: Folding line and bagging device includes: The bag placing and moving device includes a bag placing device, a bag making device, a bag pulling device and a bag supporting device; the bag placing device releases the rolled bag on the air-inflating shaft to the bag making device through the unwinding motor; the bag making device clamps the bag body through the roller and runs forward, and is provided with a heating seal at the rear of the roller and a cutter at the front of the roller. After the heating seal seals the bottom of the bag body, the bag body moves forward over the cutter and is cut off by the cutter; the bag pulling device is located in the front of the bag making device, and the bag pulling device has a moving guide rail, on which are provided The upper and lower vacuum suction cups are respectively arranged on the upper and lower bag opening cylinders, and the upper and lower vacuum suction cups can be opened or closed; the upper and lower vacuum suction cups move to the bag opening of the bag body, suck the bag body from the upper and lower directions, and then the upper and lower vacuum suction cups move up and down respectively to open the bag opening; the bag opening device has a transverse moving guide rail and left and right support plates, the left and right support plates move to the open bag opening and enter the bag opening through the transverse moving guide rail, the left and right support plates move left and right through the bag opening cylinder to open the bag opening, and then the bag body is moved to the second direction through the transverse moving guide rail; A folding line mechanism, wherein the outlet of the folding line mechanism is located in the second direction of the bag-supporting device; the folding line mechanism includes a bottom plate for carrying the wire body, a first guide rail is provided on both sides of the bottom plate, a wire pushing plate is provided on the first guide rail, the wire pushing plate is driven by a cylinder to push the wire body to the middle position, a wire clamping groove is provided at the end of the wire pushing plate, and the wire clamping groove is used to fix the position where the cable needs to be bent; a pushing block is provided on the wire pushing plate, vertical guide rails are provided on both sides of the pushing block, and a folding line plate is provided on the vertical guide rail, the pushing block pushes the folding line plate forward by the pushing cylinder, and drives the pushing plate downward by the wire pressing cylinder to complete the bending of the cable; The wire pushing mechanism pushes the bent wire on the wire folding mechanism into the bag body of the bag-supporting device through the pushing plate and then pushes it forward into the bag-sealing mechanism; The bag sealing mechanism includes an upper and lower vacuum pumping mechanism and a bag body vacuum pumping mechanism. The upper and lower vacuum pumping mechanisms are used to suck the upper and lower sides of the bag body and open the bag body. The upper and lower vacuum pumping mechanisms can move up and down to open or close; the bag body vacuum pumping mechanism is driven by the cylinder to extend and move forward into the bag body. The upper and lower vacuum pumping mechanisms are closed so that the vacuum nozzle of the bag body vacuum pumping mechanism is located in the bag body to vacuum the bag body containing the bent cable.
8. The electronic detonator production device according to claim 1, characterized in that: It also includes a chip transmission device for providing chips to the chip riveting device, including: A fixing seat, the fixing seat having a bottom bearing portion and a top bearing portion; A vertical lifting device includes a vertical lifting guide rail and a tray; the vertical lifting guide rail is used to lift the tray and move the tray from the bottom bearing portion to the top bearing portion; the tray is used to carry the chip material frame; The bottom conveying double-speed chain track is arranged on the bottom bearing part, and the bottom conveying double-speed chain track extends to both sides of the tray so as to convey the chip material frame to the top of the tray that stays at the bottom bearing height; The top conveying double-speed chain track is arranged on the top bearing part, and the top conveying double-speed chain track extends to the front of the pallet; The pushing robot is arranged at the height of the top load-bearing part. The pushing robot is used to push the chip material frame on the tray at the height of the top load-bearing part to the top conveying speed chain track.
Citation Information
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