Down jacket manufacturing and processing device and use method thereof

Abstract

The present invention discloses a down jacket production and processing device and method, and relates to the technical field of down jacket production. The device comprises a frame, a storage box is fixedly connected to the top of the frame, a scattering device is fixedly connected to the top of the storage box, a discharge device is installed at the discharge end of the storage box, a diversion pipe is installed at one end of the discharge device, and a weighing device is installed on the inner wall of the diversion pipe. The present invention moves the down inside the storage box to the weighing device position through the discharge device. When the weighing platform displays overweight, the electric ball valve is started, the telescopic end of the No. 1 telescopic part moves, and a mechanical claw is used to grab part of the down. The ball of the electric ball valve rotates in the opposite direction, and the No. 2 fan is started, thereby moving the down on the mechanical claw to the scattering box. Through the recovery device, it can effectively avoid the situation where there is too much down during quantitative measurement and the amount cannot be reduced, thereby ensuring the feasibility and practicality of the down jacket production and processing device.

Description

Technical Field

[0001] The present invention relates to the technical field of down jacket production, in particular to a down jacket production and processing device and method. Background Art

[0002] A down jacket is a top filled with down, with a large and round shape. Generally, duck down accounts for more than half of the down jacket, and some small feathers can be mixed in. The duck down is cleaned, sterilized at high temperature, and then filled into the clothes to make a down jacket. Down jackets have the best warmth retention and are therefore widely used. The production of down jackets has become factory-based and mechanized. Various processing equipment is needed to complete the production of down jackets. Filling down between the fabrics of down jackets is also an important process in the production of down jackets.

[0003] As disclosed in the application number "202210652088.X", "An automatic down filling device for down jacket processing and its filling method" includes a weighing and discharging tray, which is arranged inside the quantitative filling cylinder; a pressure sensor, which is arranged on the inner side of the inner wall of the quantitative filling cylinder; a discharging shaft, which is arranged inside the weighing and discharging tray, and the weighing and discharging tray is welded to the discharging shaft, the pressure sensor is rotatably connected to the discharging shaft through a bearing, a support seat is installed on one side of the quantitative filling cylinder, and the support seat and the quantitative filling cylinder are fixedly connected by bolts, a first motor is installed above the support seat, and a first reducer is installed on one side of the first motor.

[0004] During the use of the above-mentioned device, its quantitative conveyor does not have a quantitative function during the conveying process. Although it can accurately control the feeding speed, the sealing inside the down component is not uniform, which easily leads to excessive or insufficient feeding. Excessive feeding can be solved by the quantitative conveyor, but excessive feeding is not easy to solve by the above-mentioned device. In order to solve this problem, a down jacket production and processing device and method were invented. Summary of the Invention

[0005] The object of the present invention is to provide a down jacket manufacturing and processing device and method to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a down jacket manufacturing and processing device, comprising a frame, a storage box fixedly connected to the top of the frame, a dispersing device fixedly connected to the top of the storage box, a discharging device installed at the discharging end of the storage box, a diverter pipe installed at one end of the discharging device, a weighing device installed on the inner wall of the diverter pipe, a recovery device installed inside the diverter pipe, a removal device installed at one end of the diverter pipe, a discharging pipe fixedly connected to the discharging end of the diverter pipe, and an air guide hole installed inside the discharging pipe;

[0007] The recovery device includes a No. 1 telescopic part, which is fixedly installed on the diversion pipe. An electric-controlled ball valve is fixedly installed inside the diversion pipe. The telescopic end of the No. 1 telescopic part is fixedly connected to a mechanical claw. One end of the diversion pipe is fixedly connected to a No. 2 fan, and one end of the diversion pipe is fixed to the breaking up device.

[0008] Furthermore, the scattering device includes a scattering box, which is fixedly installed on the top of the storage box. A sealing plate is slidably connected between the bottom end of the scattering box and the top end of the storage box. The top inside the storage box is fixedly connected to a No. 2 telescopic member, one end of the No. 2 telescopic member is fixed to the bottom end of the sealing plate, one side of the scattering box is fixedly connected to a No. 1 motor, and the output end of the No. 1 motor passes through one side of the scattering box and is fixedly connected to a scattering rod.

[0009] Furthermore, one end of the breaking up rod is fixedly connected to a cleaning piece, one end of the breaking up box is fixedly connected to an air outlet, and a sealing cover is installed on the top of the breaking up box.

[0010] Furthermore, the removal device includes a No. 3 telescopic part, which is fixedly installed at the bottom end of the diversion pipe. The weighing device includes a weighing platform, which is fixedly installed at the telescopic end of the No. 3 telescopic part, and a ventilation hole is provided at the top of the weighing platform.

[0011] Furthermore, the electric-controlled ball valve includes a No. 3 motor, which is fixedly mounted on the outer wall of the diversion pipe. The output end of the No. 3 motor is fixedly connected to a ball component, and a circular hole is provided at the top of the ball component. The bottom end of the mechanical claw passes through the circular hole and penetrates the top of the ball component.

[0012] Furthermore, the discharging device includes a No. 1 fan, which is fixedly mounted on the diversion pipe. The outer wall of the diversion pipe is fixedly connected to a No. 2 motor. The output end of the No. 2 motor is fixedly connected to a turntable, and the outer wall of the turntable is adapted to the inner wall of the diversion pipe.

[0013] A down jacket manufacturing and processing method is carried out using the above-mentioned down jacket manufacturing and processing device, comprising the following steps:

[0014] Step 1: Open the sealing cover and pour the down into the scattering box. The scattering device scatters the down. After the scattering is completed, the telescopic end of the second telescopic member contracts, so that the down in the scattering box is moved to the storage box;

[0015] Step 2: Fan No. 1 starts, the turntable rotates, and the down moves to the top of the weighing device. The weighing device weighs the down. If the weight exceeds the set range, step 3 is performed. If the weight is less than the set range, the discharging device is started until the weight value is within the set range. When the weight value is within the set range, step 4 is performed.

[0016] Step 3: The electrically controlled ball valve is activated, and the ball rotates, connecting the top and bottom of the diverter pipe through the ball. The telescopic end of the No. 1 telescopic member moves, and the mechanical claw grabs the down. The electrically controlled ball valve is activated, closing the gap between the top and bottom of the diverter pipe. The No. 2 fan is activated, blowing the down on the mechanical claw into the scattering box.

[0017] Step 4: The telescopic end of the No. 3 telescopic part contracts, causing the weighing platform to move, and the No. 1 fan is started to blow the down on the weighing platform out of the diversion pipe. The down jacket fabric is set at the discharge pipe, and the discharge pipe feeds the fabric into the down jacket fabric.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention moves the down inside the storage box to the weighing device position through the discharge device. When the weighing platform displays overweight, the electric-controlled ball valve is started, the telescopic end of the No. 1 telescopic part moves, and a mechanical claw is used to grab part of the down. The ball part of the electric-controlled ball valve rotates in the opposite direction, and the No. 2 fan is started, thereby moving the down on the mechanical claw to the scattering box. Through the recovery device, the situation of excessive quantity during quantitative measurement and inability to reduce the quantity can be effectively avoided, thereby ensuring the feasibility and practicality of the down jacket manufacturing and processing device.

[0020] The down jacket manufacturing and processing device and the use method thereof are characterized in that the use of the No. 2 fan can not only move the down on the mechanical claw into the scattering box by starting the No. 2 fan, but also rotate the No. 1 motor to rotate the scattering rod. The start of the No. 1 fan can bring air into the scattering box, thereby improving the efficiency of the scattering device and enabling the down to reach the required fluffiness in a short time. The use of the No. 2 fan improves the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is an isometric view of the present invention;

[0022] Figure 2 It is an isometric view of the interior of the debonding device of the present invention;

[0023] Figure 3 It is a cross-sectional view of the breaking up device of the present invention;

[0024] Figure 4 is an isometric view of the shunt pipe of the present invention;

[0025] Figure 5 is a cross-sectional view of the shunt pipe of the present invention;

[0026] Figure 6 It is a cross-sectional view of the discharge pipe of the present invention.

[0027] In the figure: 1. Frame; 2. Storage box; 3. Breaking device; 301. Breaking box; 302. Sealing plate; 303. Telescopic part No. 2; 304. Motor No. 1; 305. Breaking rod; 4. Weighing device; 5. Recovery device; 501. Telescopic part No. 1; 502. Electric ball valve; 503. Mechanical claw; 504. Fan No. 2; 6. Removal device; 7. Diverter pipe; 8. Discharging device; 801. Fan No. 1; 802. Motor No. 2; 803. Turntable; 9. Discharging pipe. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] It should be noted that like numbers and letters represent similar items in the following figures, so once an item is defined or described in one figure, it will not need to be further discussed and described in detail in the description of the subsequent figures.

[0030] A down jacket manufacturing and processing device, such as Figures 1-6 As shown, it includes a frame 1, a storage box 2 is fixedly connected to the top of the frame 1, a breaking device 3 is fixedly connected to the top of the storage box 2, a discharging device 8 is installed at the discharging end of the storage box 2, a diverter pipe 7 is installed at one end of the discharging device 8, a weighing device 4 is installed on the inner wall of the diverter pipe 7, a recovery device 5 is installed inside the diverter pipe 7, a removal device 6 is installed at one end of the diverter pipe 7, a discharging end of the diverter pipe 7 is fixedly connected to a discharging pipe 9, and an air guide hole is installed inside the discharging pipe 9;

[0031] The recovery device 5 includes a No. 1 telescopic part 501, which is fixedly installed on the diversion pipe 7. An electric-controlled ball valve 502 is fixedly installed inside the diversion pipe 7. The telescopic end of the No. 1 telescopic part 501 is fixedly connected to a mechanical claw 503. One end of the diversion pipe 7 is fixedly connected to a No. 2 fan 504. One end of the diversion pipe 7 is fixed to the breaking up device 3.

[0032] The scattering device 3 includes a scattering box 301, which is fixedly installed on the top of the storage box 2. A sealing plate 302 is slidably connected between the bottom end of the scattering box 301 and the top end of the storage box 2. The top inside the storage box 2 is fixedly connected to a No. 2 telescopic member 303. One end of the No. 2 telescopic member 303 is fixed to the bottom end of the sealing plate 302. One side of the scattering box 301 is fixedly connected to a No. 1 motor 304. The output end of the No. 1 motor 304 passes through one side of the scattering box 301 and is fixedly connected to a scattering rod 305.

[0033] The removing device 6 includes a No. 3 telescopic member, which is fixedly mounted on the bottom end of the diversion pipe 7. The weighing device 4 includes a weighing platform, which is fixedly mounted on the telescopic end of the No. 3 telescopic member. An air vent is provided on the top of the weighing platform.

[0034] The electric-controlled ball valve 502 includes a No. 3 motor, which is fixedly mounted on the outer wall of the diversion pipe 7. The output end of the No. 3 motor is fixedly connected to a ball component, and a circular hole is provided at the top of the ball component. The bottom end of the mechanical claw 503 passes through the top of the ball component through the circular hole.

[0035] The discharging device 8 includes a No. 1 fan 801, which is fixedly mounted on the diversion pipe 7. The outer wall of the diversion pipe 7 is fixedly connected to the No. 2 motor 802. The output end of the No. 2 motor 802 is fixedly connected to the turntable 803, and the outer wall of the turntable 803 is adapted to the inner wall of the diversion pipe 7.

[0036] One end of the breaking rod 305 is fixedly connected to a cleaning piece, one end of the breaking box 301 is fixedly connected to an air outlet, and a sealing cover is installed on the top of the breaking box 301.

[0037] A down jacket manufacturing and processing method is carried out using the above-mentioned down jacket manufacturing and processing device, comprising the following steps:

[0038] Step 1: Open the sealing cover and pour the down into the scattering box 301. The scattering device 3 scatters the down. After the scattering is completed, the telescopic end of the second telescopic member 303 contracts, so that the down in the scattering box 301 moves to the storage box 2.

[0039] Step 2: The No. 1 fan 801 is started, and the turntable 803 rotates, so that the down is moved to the top of the weighing device 4. The weighing device 4 weighs the down. If the weight exceeds the set range, step 3 is performed. If the weight is less than the set range, the discharging device 8 is started until the weight value is within the set range. When the weight value is within the set range, step 4 is performed.

[0040] Step 3: The electrically controlled ball valve 502 is activated, the ball rotates, and the top and bottom of the diverter pipe 7 are connected through the ball. The telescopic end of the first telescopic member 501 moves, and the mechanical claw 503 grabs the down. The electrically controlled ball valve 502 is activated, closing the gap between the top and bottom of the diverter pipe 7. The second blower 504 is activated, blowing the down on the mechanical claw 503 into the scattering box 301.

[0041] Step 4: The telescopic end of the No. 3 telescopic member contracts, causing the weighing platform to move, and the No. 1 fan 801 is started to blow the down on the weighing platform out of the diversion pipe 7. The down jacket fabric is set at the discharge pipe 9, and the discharge pipe 9 feeds the fabric into the down jacket fabric.

[0042] Open the sealing cover and pour down into the scattering box 301. The output end of the No. 1 motor 304 rotates, and the scattering rod 305 rotates, thereby scattering the down to ensure the fluffiness of the down. During the scattering process, the No. 2 fan 504 is started, so that the air flow flows into the scattering box 301 through the diversion pipe 7, so that the down is affected by the air flow during the scattering process, thereby reducing the time required for the down to reach the set fluffiness. After the down reaches the set fluffiness, the No. 1 motor 304 stops and the No. 2 fan is turned on. The telescopic end of the telescopic member 303 moves, causing the sealing plate 302 to move, thereby causing the down on the sealing plate 302 to move to the storage box 2, and then pouring it into the scattering box 301 for preheating. The No. 1 fan 801 is started, the output end of the No. 2 motor 802 rotates, and the turntable 803 rotates, so that the down on the turntable 803 is moved to the weighing device 4 under the influence of the suction force formed by the No. 1 fan 801 and gravity. There are air holes on the weighing table, so that the No. 1 fan 801 can move the down to the weighing device 4. 01 is formed and the air flow formed by the ventilation holes, so that the down can be ensured to be weighed on the weighing platform. When the down weight is less than the set range, the discharging device 8 is mechanically started. When the down weight is greater than the set value, the output end of the No. 3 motor rotates the rotating ball, and the setting of the pipe recovery device 5 is used to move the down inside the storage box 2 to the weighing device 4 position through the discharging device 8. When the weighing platform shows that it is overweight, the electric control ball valve 502 is started, the telescopic end of the No. 1 telescopic member 501 moves, and the mechanical claw 503 is used to grab part of the down. The ball of the electric control ball valve 502 rotates in the opposite direction, and the No. 2 fan 504 is started, thereby moving the down on the mechanical claw 503 to the scattering box 301. Through the recovery device 5, the situation of excessive quantity and inability to reduce the quantity during quantitative measurement can be effectively avoided. Until the down weight reaches the set value, the telescopic end of the No. 3 telescopic member contracts, causing the weighing platform to move. At this time, the No. 1 fan 801 is started, and the down is moved out of the discharging pipe 9 through the airflow.

[0043] The material is fed into the fabric through the discharge pipe 9. In order to prevent the down from flowing out from the gap between the discharge pipe 9 and the fabric, the gap between the discharge pipe 9 and the fabric will be reduced. However, due to the limited air permeability of the fabric, it is easy to burst when feeding the material into the fabric. Therefore, an air guide hole is used. The aperture of the air guide hole is small, and the down cannot flow to the outside from the air guide hole. In order to ensure the smoothness of the processing device, the diverter pipe 7 and the device arranged inside the diverter pipe 7 are arranged to be multiple and each diverter pipe 7 is used in a circular manner, thereby avoiding wasting time when weighing the down. The second fan 504 can not only move the down on the mechanical claw 503 The down feathers are moved back to the scattering box 301. At the same time, during the operation of the scattering device 3, air is introduced into the scattering box 301 to ensure the scattering effect of the scattering device. By starting the No. 2 fan 504, the use of the No. 2 fan 504 can not only move the down on the mechanical claw 503 to the scattering box 301, but also the No. 1 motor 304 rotates to rotate the scattering rod 305. The start-up of the No. 1 fan 801 can introduce air into the scattering box 301, thereby improving the efficiency of the scattering device 3 and allowing the down to reach the required fluffiness in a short time. The use of the No. 2 fan 504 improves the convenience of the device.

[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A down jacket manufacturing and processing device, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to a storage box (2), the top of the storage box (2) is fixedly connected to a scattering device (3), the discharge end of the storage box (2) is installed with a discharge device (8), one end of the discharge device (8) is installed with a diversion pipe (7), the inner wall of the diversion pipe (7) is installed with a weighing device (4), the inside of the diversion pipe (7) is installed with a recovery device (5), one end of the diversion pipe (7) is installed with a removal device (6), the discharge end of the diversion pipe (7) is fixedly connected to a discharge pipe (9), and the inside of the discharge pipe (9) is installed with an air guide hole; The recovery device (5) comprises a No. 1 telescopic member (501), the No. 1 telescopic member (501) is fixedly mounted on the diversion pipe (7), an electric-controlled ball valve (502) is fixedly mounted inside the diversion pipe (7), a telescopic end of the No. 1 telescopic member (501) is fixedly connected to a mechanical claw (503), one end of the diversion pipe (7) is fixedly connected to a No. 2 blower (504), and one end of the diversion pipe (7) is fixed to the scattering device (3); The electric-controlled ball valve (502) includes a No. 3 motor, which is fixedly mounted on the outer wall of the diverter pipe (7). The output end of the No. 3 motor is fixedly connected to a ball component, and a circular hole is provided at the top of the ball component. The bottom end of the mechanical claw (503) passes through the circular hole and penetrates the top of the ball component.

2. A down jacket manufacturing and processing device according to claim 1, characterized in that: The scattering device (3) comprises a scattering box (301), the scattering box (301) being fixedly mounted on the top of the storage box (2), a sealing plate (302) being slidably connected between the bottom end of the scattering box (301) and the top end of the storage box (2), a second telescopic member (303) being fixedly connected to the top end of the storage box (2), one end of the second telescopic member (303) being fixed to the bottom end of the sealing plate (302), a first motor (304) being fixedly connected to one side of the scattering box (301), and an output end of the first motor (304) passing through one side of the scattering box (301) being fixedly connected to a scattering rod (305).

3. The down jacket manufacturing and processing device according to claim 2, characterized in that: One end of the breaking rod (305) is fixedly connected to a cleaning piece, one end of the breaking box (301) is fixedly connected to an air outlet, and a sealing cover is installed on the top of the breaking box (301).

4. The down jacket manufacturing and processing device according to claim 1, characterized in that: The removal device (6) includes a No. 3 telescopic member, which is fixedly mounted on the bottom end of the diversion pipe (7). The weighing device (4) includes a weighing platform, which is fixedly mounted on the telescopic end of the No. 3 telescopic member, and a ventilation hole is provided on the top of the weighing platform.

5. The down jacket manufacturing and processing device according to claim 2, characterized in that: The discharging device (8) comprises a No. 1 fan (801), which is fixedly mounted on the diversion pipe (7). The outer wall of the diversion pipe (7) is fixedly connected to a No. 2 motor (802), and the output end of the No. 2 motor (802) is fixedly connected to a turntable (803), and the outer wall of the turntable (803) is adapted to the inner wall of the diversion pipe (7).

6. A method for using a down jacket manufacturing and processing device, characterized in that: The down jacket manufacturing and processing device according to claim 5 is adopted, which is characterized in that: The following steps are involved: Step 1: Open the sealing cover and pour the down into the scattering box (301). The scattering device (3) scatters the down. After the scattering is completed, the telescopic end of the second telescopic member (303) contracts, so that the down in the scattering box (301) moves to the storage box (2); Step 2: The No. 1 fan is started, and the turntable (803) rotates, so that the down is moved to the top of the weighing device (4). The weighing device (4) weighs the down. If the weight exceeds the set range, step 3 is performed. If the weight is less than the set range, the discharging device (8) is started until the weight value is within the set range. When the weight value is within the set range, step 4 is performed. Step 3: The electrically controlled ball valve (502) is activated, the ball piece rotates, so that the top and bottom of the shunt pipe (7) are connected through the ball piece, the telescopic end of the first telescopic member (501) moves, the mechanical claw (503) grabs the down, the electrically controlled ball valve (502) is activated, so that the top and bottom of the shunt pipe (7) are closed, the second blower (504) is activated, and the down on the mechanical claw (503) is blown into the scattering box (301); Step 4: The telescopic end of the No. 3 telescopic member contracts, causing the weighing platform to move, and the No. 1 fan is started to blow the down on the weighing platform out of the diversion pipe (7). The down jacket fabric is set at the discharge pipe (9), and the discharge pipe (9) feeds the fabric into the down jacket fabric.

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